Tamping and trimming equipment for road construction
By integrating compaction, dust extraction, hammering, and preparation components, the equipment solves the problems of dust pollution and insufficient soil compaction, achieving an efficient and environmentally friendly road construction compaction process and improving construction efficiency.
Patent Information
- Application Number
- CN202511807755.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-01-02
AI Technical Summary
The dust pollution problem generated by existing road construction ground compaction equipment during compaction operations has not been effectively solved, and it is impossible to detect and address the insufficient compaction caused by soil porosity, resulting in a disconnect between dust removal and reinforcement construction.
A device comprising a compaction component, a dust collection structure, a striking component, and a preparation component is designed. The compaction component drives the compaction block to impact the ground, the dust collection structure simultaneously sucks up the dust to the storage box, the striking component shakes off the dust on the filter screen, and when the dust reaches a certain amount, it is converted into hydrogel. The compaction sensor is used to locate the pore area and inject the hydrogel to improve the compaction degree.
It effectively solved the dust pollution problem, improved soil compaction, reduced manual operation, lowered energy consumption, improved construction efficiency and environmental friendliness, and simplified the construction process.
Smart Images

Figure CN121250751A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application mainly relates to the technical field of road construction, in particular to a ramming and finishing device for road construction. BACKGROUND
[0002] In the initial stage of road construction, the road surface must be fully rammed to ensure that the road surface base is solid and stable. Only when the road surface base is completely solid and stable can subsequent material laying work be carried out smoothly. Therefore, ramming the road surface is an important link that cannot be ignored in road construction.
[0003] A ground ramming device for road construction described in the prior art comprises a bottom plate and a box body, the box body is fixedly connected to the bottom plate, the box body is hollow and circular inside, a ramming assembly is arranged in the box body, a roller is rotatably arranged on the bottom plate, a power assembly is arranged on the roller, the power assembly drives the roller to rotate, and a supporting assembly is arranged on the bottom plate.
[0004] The above technology can effectively ram the ground and improve the actual use effect of the device, and has good application prospects. However, the dust problem generated during the ramming operation has not been effectively solved. The large amount of dust discharged after suction not only harms the health of construction personnel, but also pollutes the surrounding environment. At the same time, the problem of insufficient compaction degree caused by soil pores cannot be detected and solved specifically, and manual post-detection and separate reinforcement construction are required, resulting in the fragmentation of the dust removal, reinforcement and ramming processes. SUMMARY
[0005] Therefore, the present application aims to provide a ramming and finishing device for road construction to solve the technical problems in the background art.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: A ramming and finishing device for road construction comprises a square box body, a cylindrical box body, a storage box for dust collection, and a preparation assembly. The bottom of the cylindrical box body is integrally connected with the top of the square box body. The storage box is located on one side of the square box body. A driving cavity is formed in the interior of the cylindrical box body. A circular receiving groove is formed in the bottom of the square box body. A ramming block is arranged in the receiving groove. A ramming assembly is arranged in the driving cavity. The execution end of the ramming assembly is inserted into the receiving groove and connected with the top of the ramming block. An air suction port is formed in the groove opening of the receiving groove. The air suction port is connected in communication with the storage box through a dust suction structure. A filter screen is arranged in the storage box. A knocking assembly is arranged on the top of the storage box. The knocking assembly is connected with the driving source of the ramming assembly and vibrates the dust attached to the filter screen along with the operation of the ramming block. A material level sensor is installed in the middle of the inner wall of the storage box. The preparation component is located in the storage box. The preparation component prepares the collected dust into hydrogel according to the signal of the material level sensor and injects it into the soil pores to improve the compaction.
[0007] Specifically, the compaction component includes a top plate, which is fixedly connected to the top of the drive cavity by bolts. Guide rods are symmetrically fixed on the lower surface of the top plate. A stepper motor is bolted to the lower surface of the top plate between the two guide rods. A movable plate and a lifting plate are arranged sequentially below the top plate. Both the movable plate and the lifting plate are slidably sleeved on the two guide rods. The output shaft of the stepper motor is connected to the movable plate through a first connecting rod. Sliding rods are symmetrically fixed on the lower surface of the movable plate. The bottom ends of the two sliding rods penetrate the lifting plate. A connecting rod is welded to the bottom end of the lifting plate. The bottom end of the connecting rod is inserted into a storage groove and welded to the compaction block.
[0008] Specifically, in this technical solution, the top end of the first connecting rod is fixedly sleeved on the outer wall of the output shaft of the stepper motor, the bottom end of the first connecting rod is movably connected to the movable plate, the outer wall of the two guide rods located between the movable plate and the lifting plate is sleeved with a first shock-absorbing spring, the bottom end of the two slide rods is welded with a limit plate, the outer wall of the two slide rods located between the lifting plate and the limit plate is sleeved with a second shock-absorbing spring, and the top of the outer wall of the cylindrical box is provided with a heat dissipation hole.
[0009] Specifically, the striking assembly includes a rotating shaft and a shaft rod. One end of the rotating shaft is fixedly connected to the output shaft end face of a stepper motor via a coupling. The other end of the rotating shaft extends out of the cylindrical housing. One end of the shaft rod is rotatably connected to the bottom of the outer wall of the cylindrical housing. Both the outer walls of the shaft rod and the rotating shaft are fixedly fitted with transmission wheels. The two transmission wheels are connected by a transmission chain. A worm gear is fixed to the outer wall of the shaft rod near the fixed plate. A fixed plate is installed on the top of the storage box with screws. The worm gear is rotatably connected to the fixed plate. A worm wheel is meshed with the lower tooth surface of the worm gear. A transmission shaft is fixedly inserted at the center of the worm wheel. Both ends of the transmission shaft are connected to striking blocks via a second connecting rod.
[0010] Specifically, in this technical solution, a support seat is sleeved on the rotating shaft, and the support seat is fixed to the lower surface of the top plate with screws. The top of the second connecting rod is fixedly sleeved on the outer wall of the transmission shaft, and the bottom of the second connecting rod is hinged to the top of the striking block by a pin. The striking block passes through the top wall of the storage box, and the bottom of the striking block matches the upper surface of the filter screen. Fixed seats are symmetrically sleeved on the upper part of the transmission shaft, and the bottom ends of the two fixed seats are fixed to the top wall of the storage box with screws.
[0011] Specifically, the dust collection structure includes an annular tube installed inside a square box. Multiple holes are evenly distributed on the lower surface of the annular tube. The top of the air intake is connected to the multiple holes via a suction channel. Mounting slots are provided on both sides of one side of the square box located within the storage box. Suction pumps are installed in both mounting slots. The input and output ports of the two suction pumps are respectively connected to a dust collection pipe and a collection pipe. The dust collection pipe communicates with the upper surface of the annular tube. The collection pipe is inserted into the storage box, with its end passing through a filter screen.
[0012] Specifically, the preparation components include a water tank, a storage tank, a stirring rod, and two slurry pumps. The water tank and the storage tank are symmetrically installed on both sides of the top of a square box. The water tank contains clean water, and the storage tank contains a bio-based gelling agent. Both the water tank and the storage tank are equipped with metering pumps. The output ports of the two metering pumps are connected to feed pipes, and the ports of the two feed pipes are inserted into the storage tank and pass through a filter screen. The stirring rod is horizontally positioned at the bottom of the storage tank and rotatably connected to the inner wall. A drive motor is mounted on the side wall of the storage tank by screws. The output shaft of the drive motor is connected to the stirring rod via a coupling. Two slurry pumps are symmetrically installed on the bottom inner wall of the storage tank. The output ports of both slurry pumps are connected to hoses. Both hoses are located on the outside of both sides of the storage tank and their ports are connected to grouting pipes.
[0013] Specifically, in this technical solution, the outer walls of both sides of the storage box are fitted with clamps for placing grouting pipes by screws.
[0014] Specifically, in this technical solution, a compaction sensor is embedded in the center of the bottom of the compaction block, and the probe of the compaction sensor is made of wear-resistant ceramic material.
[0015] In summary, the present invention has the following beneficial effects: while the compaction component drives the compaction block to impact the ground, the dust suction structure simultaneously sucks up the work dust to the storage box, and the knocking component shakes off the dust attached to the filter screen in conjunction with the compaction drive source to avoid clogging. When the amount of collected dust reaches the standard, the preparation component transforms it into hydrogel, which is then injected into the pore area by the compaction sensor. This not only solves the dust pollution problem but also specifically strengthens the soil, thereby improving the compaction degree of the soil and avoiding the efficiency loss caused by the disconnect between dust removal, reinforcement and compaction in traditional construction. When driving the tamping components, no additional power source is required, reducing energy consumption. Furthermore, dust collection and hydrogel preparation rely on the collaboration of sensors and components, reducing manual operation steps. The entire equipment achieves efficient compaction while also taking into account environmental protection and soil improvement functions, significantly improving the overall benefits of road construction. The equipment has a compact and reasonable structural design, and the linkage between various components is smooth, which not only ensures the stability and reliability of compaction operations, but also simplifies the operation complexity through automated processing, effectively reducing construction costs and time consumption. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the positive axis structure of the device of the present invention; Figure 2 This is a schematic diagram of the oblique axis structure of the device of the present invention; Figure 3 This is a schematic diagram of the cross-sectional structure of the device of the present invention; Figure 4 For the present invention Figure 3 Front view structural diagram; Figure 5 This is a schematic diagram showing the connection between the tamping component and the striking component of the present invention; Figure 6 For the present invention Figure 5 Enlarged view of point A in the middle; Figure 7 For the present invention Figure 5 Enlarged view at point B in the middle; Figure 8 This is a schematic diagram of the pipe and filter screen structure of the present invention.
[0017] Figure Descriptions: 1. Square box; 101. Storage slot; 1011. Compactor block; 1012. Compaction sensor; 102. Air intake; 1021. Suction channel; 103. Annular pipe; 104. Suction pipe; 105. Mounting slot; 106. Suction pump; 1061. Collection pipe; 2. Cylindrical box; 201. Drive chamber; 202. Heat dissipation hole; 3. Compactor assembly; 301. Top plate; 3011. Guide rod; 3012. First shock-absorbing spring; 302. Stepper motor; 303. First connecting rod; 304. Movable plate; 3041. Slide rod; 3042. Second shock-absorbing spring; 305. Lifting plate; 30 51. Connecting rod; 4. Striking assembly; 401. Rotating shaft; 4011. Support base; 402. Shaft; 4021. Worm gear; 403. Transmission wheel; 4031. Transmission chain; 404. Fixing plate; 405. Worm wheel; 4051. Transmission shaft; 406. Fixing base; 407. Second connecting rod; 408. Striking block; 5. Storage box; 501. Filter screen; 502. Material level sensor; 6. Preparation assembly; 601. Stirring rod; 602. Drive motor; 603. Slurry pump; 604. Hoses; 605. Grouting pipe; 606. Water tank; 607. Storage box; 608. Metering pump; 6081. Feeding pipe. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0019] The embodiments of the present invention will now be described.
[0020] It should be noted that the square box 1 and the storage box 5 are mounted on a base plate with casters. The base plate has matching holes at the storage slot 101, and all electrical components of the equipment are controlled by an external controller.
[0021] In this embodiment, please refer to Figures 1-8As shown, a road construction compaction and finishing device includes a square box 1, a cylindrical box 2, a storage box 5 for dust collection, and a preparation component 6. The bottom of the cylindrical box 2 is integrally connected to the top of the square box 1. The storage box 5 is located on one side of the square box 1. A drive chamber 201 is opened inside the cylindrical box 2. A circular storage groove 101 is opened at the bottom of the square box 1. A compaction block 101 is placed in the storage groove 101. A compaction sensor 1012 is embedded in the center of the bottom of the compaction block 1011. The probe of the compaction sensor 1012 is made of wear-resistant ceramic material. A compaction component 3 is placed in the drive chamber 201. The execution end of the compaction component 3 is inserted into the storage groove 101 and connected to the top of the compaction block 1011. An air intake 102 is opened at the opening of the storage groove 101. The air intake 102 is connected to the storage box 5 through a dust collection structure. A filter screen 501 is installed in the storage box 5. The dust collection structure includes an annular tube 103 installed inside a square box 1. Multiple holes are evenly distributed on the lower surface of the annular tube 103. The top of the air intake 102 is connected to the multiple holes through a suction channel 1021. The square box 1 has mounting slots 105 on both sides of one side of the storage box 5. A suction pump 106 is installed in each of the two mounting slots 105. The input and output ports of the two suction pumps 106 are respectively connected to a dust collection pipe 104 and a collection pipe 1061. The dust collection pipe 104 is connected to the upper surface of the annular tube 103. The collection pipe 1061 is inserted into the storage box 5 and its end passes through a filter screen 501. A striking component 4 is installed on the top of the storage box 5. The striking component 4 is connected to the drive source of the compaction component 3. Following the movement of the compaction block 1011, the dust attached to the filter screen 501 is shaken off. The top of the storage box 5 is also symmetrically provided with exhaust screens for the exhaust of clean air. A material level sensor 502 is installed in the middle of the inner wall of the storage box 5. The preparation component 6 is located in the storage box 5. The preparation component 6 prepares the collected dust into hydrogel according to the signal of the material level sensor 502 and injects it into the soil pores to improve the compaction.
[0022] When ground compaction is required for road construction, the equipment is moved to the work area, and the whole machine is started through the external controller. The compaction component 3 in the drive chamber 201 starts to work, driving the compaction block 1011 in the collection tank 101 to vibrate at high frequency to compact the ground. At the same time, the dust collection structure is activated. The suction pump 106 forms a negative pressure in the annular pipe 103 through the dust collection pipe 104. The air intake 102 at the opening of the collection tank 101 draws the dust generated by compaction into the annular pipe 103 through the suction channel 1021, and then transports it to the storage box 5 through the collection pipe 1061. The dust is filtered by the filter screen 501 in the storage box 5 and remains in the box. Clean air passes through the filter screen 501 and is discharged from the exhaust screen. During this process, the striking component 4, driven by the compaction component 3, intermittently strikes the filter screen 501 to shake off the dust attached to the filter screen 501, ensuring the continuous and effective operation of the filter screen 501.
[0023] As dust accumulates, when the level sensor 502 detects that the amount of dust has reached the set value, it sends a signal to the external controller. The external controller receives the signal and starts the preparation component 6. According to the received signal, the preparation component 6 mixes the collected dust with water and bio-based gelling agent to prepare hydrogel. When the compaction sensor 1012 at the bottom of the compacted block 1011 detects the soil pore area (compaction degree is not up to standard), the worker can use the grouting pipe 605 to inject the hydrogel into the soil pores to improve the compaction degree of the ground. This solves both dust pollution and targeted soil reinforcement, improving soil compaction and avoiding the efficiency loss caused by the disconnect between dust removal, reinforcement, and compaction in traditional construction. Furthermore, no additional power source is needed when driving the hammering component 4, reducing energy consumption. Dust collection and hydrogel preparation rely on the collaboration of sensors and components, reducing manual operation. The entire device achieves efficient compaction while also taking into account environmental protection and soil improvement functions, significantly improving the overall benefits of road construction.
[0024] Please see Figures 3-7 As shown, the compaction component 3 includes a top plate 301, which is fixedly connected to the top of the drive cavity 201 by bolts. Guide rods 3011 are symmetrically fixed to the lower surface of the top plate 301. A stepper motor 302 is bolted to the lower surface of the top plate 301 between the two guide rods 3011. A movable plate 304 and a lifting plate 305 are sequentially arranged below the top plate 301. Both the movable plate 304 and the lifting plate 305 are slidably fitted onto the two guide rods 3011. The output shaft of the stepper motor 302 is connected to the movable plate 304 via a first connecting rod 303. Sliding rods 3041 are symmetrically fixed to the lower surface of the movable plate 304, and the bottom ends of both sliding rods 3041 penetrate the lifting plate 305. A connecting rod 3051 is welded to the bottom end of the lifting plate 305. The bottom end of the connecting rod 3051 is inserted into the storage groove 101 and welded to the tamping block 1011. The top end of the first connecting rod 303 is fixedly sleeved on the outer wall of the output shaft of the stepper motor 302. The bottom end of the first connecting rod 303 is movably connected to the movable plate 304. The outer wall of the two guide rods 3011 between the movable plate 304 and the lifting plate 305 is sleeved with a first shock-absorbing spring 3012. The bottom ends of the two slide rods 3041 are welded with limit plates. The outer wall of the two slide rods 3041 between the lifting plate 305 and the limit plates is sleeved with a second shock-absorbing spring 3042. The top of the outer wall of the cylindrical box 2 is provided with a heat dissipation hole 202. The striking assembly 4 includes a rotating shaft 401 and a shaft 402. One end of the rotating shaft 401 is fixedly connected to the output shaft end face of the stepper motor 302 via a coupling. The other end of the rotating shaft 401 extends out of the cylindrical housing 2 to the outside. One end of the shaft 402 is rotatably connected to the bottom of the outer wall of the cylindrical housing 2. Both the outer walls of the shaft 402 and the rotating shaft 401 are fixedly fitted with transmission wheels 403. The two transmission wheels 403 are connected by a transmission chain 4031. A worm gear 4021 is fixed to the outer wall of the shaft 402 near the fixed plate 404. The top of the storage box 5 is fitted with a fixed plate 404 by screws. The worm gear 4021 is rotatably connected to the fixed plate 404. A worm wheel 405 is meshed with the lower tooth surface of the worm gear 4021. A transmission shaft 4051 is fixedly inserted through the center of the worm wheel 405. Both ends of the transmission shaft 4051 are connected to striking blocks 408 via a second connecting rod 407. A support seat 4011 is fitted on the rotating shaft 401. The support seat 4011 is fixed to the lower surface of the top plate 301 with screws. The top of the second connecting rod 407 is fixedly fitted on the outer wall of the transmission shaft 4051. The bottom of the second connecting rod 407 is hinged to the top of the striking block 408 by a pin. The striking block 408 passes through the top wall of the storage box 5. The bottom of the striking block 408 matches the upper surface of the filter screen 501. Fixed seats 406 are symmetrically fitted on the upper part of the transmission shaft 4051. The bottom ends of the two fixed seats 406 are fixed to the top wall of the storage box 5 with screws.
[0025] When the stepper motor 302 starts to run, its output shaft drives the movable plate 304 to move up and down on the guide rod 3011 through the first connecting rod 303. Since the movable plate 304 and the lifting plate 305 are connected by the sliding rod 3041, and the sliding rod 3041 is fitted with a second shock-absorbing spring 3042, and the guide rod 3011 is fitted with a first shock-absorbing spring 3012 between the movable plate 304 and the lifting plate 305, when the movable plate 304 moves up and down, it will drive the lifting plate 305, the connecting rod 3051 connected to the bottom of the lifting plate 305, and the compaction block 1011 to make impact movements, thereby realizing the compaction of the ground. During this process, the first shock-absorbing spring 3012 on the guide rod 3011 and the second shock-absorbing spring 3042 on the sliding rod 3041 extend and retract synchronously to buffer the impact load of the movable plate 304 and the lifting plate 305. The heat dissipation holes 202 on the outer wall of the cylindrical box 2 are used to dissipate heat from the stepper motor 302. Meanwhile, the output shaft of the stepper motor 302 also drives the rotating shaft 401 to rotate through the coupling. The rotating shaft 401 drives the shaft 402 to rotate through the transmission wheel 403 and the transmission chain 4031. The worm gear 4021 on the shaft 402 drives the worm wheel 405 to rotate. The worm wheel 405 drives the transmission shaft 4051 to rotate. The transmission shaft 4051 drives the striking block 408 to move up and down through the second connecting rod 407. The striking block 408 moves vertically through the hole penetrating the storage box 5. The striking block 408 continuously strikes the filter screen 501 on the top wall of the storage box 5, shaking off the dust attached to the filter screen 501, avoiding clogging of the filter screen 501, and ensuring the normal operation of the dust collection structure.
[0026] Please see Figure 1 , Figure 3 , Figure 4 and Figure 8 As shown, the preparation component 6 includes a water tank 606, a storage tank 607, a stirring rod 601, and two slurry pumps 603. The water tank 606 and the storage tank 607 are symmetrically installed on the top two sides of the square box 1. The water tank 606 is filled with clean water, and the storage tank 607 is filled with a bio-based gelling agent. Metering pumps 608 are installed in both the water tank 606 and the storage tank 607. The output ports of the two metering pumps 608 are connected to feed pipes 6081. The ports of the two feed pipes 6081 are inserted into the storage tank 5 and pass through the filter screen 501. The stirring rod 601... 01 is horizontally set at the bottom of the storage tank 5 and rotatably connected to the inner wall. The side wall of the storage tank 5 is equipped with a drive motor 602 by screws. The output shaft of the drive motor 602 is connected to the stirring rod 601 by a coupling. Two slurry pumps 603 are symmetrically installed on the bottom wall of the storage tank 5. The output ports of the two slurry pumps 603 are connected to hoses 604. The two hoses 604 are located on the outside of both sides of the storage tank 5 and their ports are connected to grouting pipes 605. The outer walls of both sides of the storage tank 5 are equipped with clamps for placing the grouting pipes 605 by screws.
[0027] As the compaction operation continues, the amount of dust in storage tank 5 gradually increases. When the level sensor 502 detects that the amount of dust has reached the set value, it sends a signal to the external controller, which then starts the preparation component 6. First, it controls the metering pump 608 in water tank 606 and storage tank 607 to operate, injecting clean water and bio-based gelling agent into the bottom of storage tank 5 through the feed pipe 6081. Then, it starts the drive motor 602 on the side wall of storage tank 5. The drive motor 602 drives the stirring rod 601 to rotate, mixing the dust, clean water and gelling agent to form a hydrogel. The prepared hydrogel is in storage tank 5. When the compaction sensor 1012 at the bottom of the compacted block 1011 detects the soil pore area, the worker can hold the grouting pipe 605 to inject the hydrogel into the soil pores to improve the compaction of the ground.
[0028] The working principle of this invention is as follows: When ground compaction is required for road construction, the equipment is moved to the work area, and the entire machine is started via an external controller. The compaction component 3 in the drive chamber 201 begins to work, and the stepper motor 302 starts to run. Its output shaft drives the movable plate 304 to reciprocate up and down on the guide rod 3011 via the first connecting rod 303. Since the movable plate 304 and the lifting plate 305 are connected by a sliding rod 3041, and a second shock-absorbing spring 3042 is sleeved on the sliding rod 3041, the guide rod 3011 is located between the movable plate 304 and the lifting plate 305. A first damping spring 3012 is sleeved between them. When the movable plate 304 moves up and down, it will drive the lifting plate 305 and the connecting rod 3051 connected to the bottom of the lifting plate 305 and the compaction block 1011 to make impact movements, so as to realize the compaction of the ground. During this process, the first damping spring 3012 on the guide rod 3011 and the second damping spring 3042 on the slide rod 3041 extend and retract synchronously to buffer the impact load of the movable plate 304 and the lifting plate 305. The heat dissipation hole 202 on the outer wall of the cylindrical box 2 is for the stepper motor 302 to dissipate heat. At the same time, the dust collection structure is activated. The suction pump 106 forms a negative pressure in the annular pipe 103 through the dust collection pipe 104. The air inlet 102 at the opening of the collection slot 101 draws the dust generated by compaction into the annular pipe 103 through the suction channel 1021, and then transports it to the storage box 5 through the collection pipe 1061. The dust is filtered by the filter screen 501 in the storage box 5 and remains in the box. Clean air passes through the filter screen 501 and is discharged from the exhaust screen. While the stepper motor 302 is running, its output shaft also drives the rotating shaft 401 to rotate through the coupling. The rotating shaft 401 drives the shaft 402 to rotate through the transmission wheel 403 and the transmission chain 4031. The worm gear 4021 on the shaft 402 drives the worm wheel 405 to rotate. The worm wheel 405 drives the transmission shaft 4051 to rotate. The transmission shaft 4051 drives the striking block 408 to move up and down through the second connecting rod 407. The striking block 408 moves vertically through the hole penetrating the storage box 5. The striking block 408 continuously strikes the filter screen 501 on the top wall of the storage box 5, shaking off the dust attached to the filter screen 501, preventing the filter screen 501 from clogging, and ensuring the normal operation of the dust collection structure. As the compaction operation continues, the amount of dust in storage tank 5 gradually increases. When the level sensor 502 detects that the amount of dust has reached the set value, it sends a signal to the external controller, which then starts the preparation component 6. First, it controls the metering pump 608 in water tank 606 and storage tank 607 to operate, injecting clean water and bio-based gelling agent into the bottom of storage tank 5 through the feed pipe 6081. Then, it starts the drive motor 602 on the side wall of storage tank 5. The drive motor 602 drives the stirring rod 601 to rotate, mixing the dust, clean water and gelling agent to form a hydrogel. The prepared hydrogel is in storage tank 5. When the compaction sensor 1012 at the bottom of the compacted block 1011 detects the soil pore area, the worker can hold the grouting pipe 605 to inject the hydrogel into the soil pores to improve the compaction of the ground.
[0029] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the invention and are not intended to limit it. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the invention, but such modifications, substitutions, and variations are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A road construction compaction and finishing device, comprising a square box (1), a cylindrical box (2), a storage box (5) for dust collection, and a preparation component (6), wherein the bottom of the cylindrical box (2) is integrally connected to the top of the square box (1), and the storage box (5) is located on one side of the square box (1), characterized in that, The cylindrical box (2) has a drive chamber (201) inside. The square box (1) has a circular storage slot (101) at the bottom. The storage slot (101) has a tamping block (1011) in it. The drive chamber (201) has a tamping component (3). The execution end of the tamping component (3) is inserted into the storage slot (101) and connected to the top of the tamping block (1011). The opening of the storage slot (101) has a suction port (102). The suction port (102) is connected to the storage box (5) through a dust collection structure. The storage box (5) has a filter screen (501) installed in it. The top of the storage box (5) has a striking component (4). The striking component (4) is connected to the drive source of the tamping component (3) and shakes off the dust attached to the filter screen (501) as the tamping block (1011) moves. A material level sensor (502) is installed in the middle of the inner wall of the storage box (5). The preparation component (6) is located in the storage box (5). The preparation component (6) prepares the collected dust into hydrogel according to the signal of the material level sensor (502) and injects it into the soil pores to improve the compaction.
2. The road construction compaction and finishing equipment according to claim 1, characterized in that, The compaction component (3) includes a top plate (301), which is fixedly connected to the top of the drive cavity (201) by bolts. Guide rods (3011) are symmetrically fixed on the lower surface of the top plate (301). A stepper motor (302) is bolted between the two guide rods (3011) on the lower surface of the top plate (301). A movable plate (304) and a lifting plate (305) are arranged sequentially below the top plate (301). Both the movable plate (304) and the lifting plate (305) slide. The moving sleeve is mounted on two guide rods (3011). The output shaft of the stepper motor (302) is connected to the movable plate (304) through the first connecting rod (303). Slide rods (3041) are symmetrically fixed on the lower surface of the movable plate (304). The bottom ends of the two slide rods (3041) pass through the lifting plate (305). A connecting rod (3051) is welded to the bottom end of the lifting plate (305). The bottom end of the connecting rod (3051) is inserted into the storage groove (101) and welded to the compaction block (1011).
3. The road construction compaction and finishing equipment according to claim 2, characterized in that, The top end of the first connecting rod (303) is fixedly sleeved on the outer wall of the output shaft of the stepper motor (302). The bottom end of the first connecting rod (303) is movably connected to the movable plate (304). The outer wall of the two guide rods (3011) located between the movable plate (304) and the lifting plate (305) is sleeved with a first shock-absorbing spring (3012). The bottom ends of the two slide rods (3041) are welded with limit plates. The outer wall of the two slide rods (3041) located between the lifting plate (305) and the limit plate is sleeved with a second shock-absorbing spring (3042). The top of the outer wall of the cylindrical box (2) is provided with a heat dissipation hole (202).
4. The road construction compaction and finishing equipment according to claim 2, characterized in that, The striking assembly (4) includes a rotating shaft (401) and a shaft (402). One end of the rotating shaft (401) is fixedly connected to the output shaft end face of the stepper motor (302) via a coupling. The other end of the rotating shaft (401) extends out of the cylindrical housing (2) to the outside. One end of the shaft (402) is rotatably connected to the bottom of the outer wall of the cylindrical housing (2). Both the outer walls of the shaft (402) and the rotating shaft (401) are fixedly fitted with transmission wheels (403). The two transmission wheels (403) are connected by a transmission chain (4031). The shaft (402) is fixed with a worm gear (4021) near the outer wall of the fixed plate (404). The top of the storage box (5) is fitted with a fixed plate (404) by screws. The worm gear (4021) is rotatably connected to the fixed plate (404). The lower tooth surface of the worm gear (4021) is meshed with a worm wheel (405). A drive shaft (4051) is fixedly inserted through the center of the worm wheel (405). Both ends of the drive shaft (4051) are connected to a striking block (408) through a second connecting rod (407).
5. The road construction compaction and finishing equipment according to claim 4, characterized in that, A support seat (4011) is fitted on the rotating shaft (401). The support seat (4011) is fixed to the lower surface of the top plate (301) with screws. The top of the second connecting rod (407) is fixedly fitted on the outer wall of the transmission shaft (4051). The bottom of the second connecting rod (407) is hinged to the top of the striking block (408) by a pin. The striking block (408) passes through the top wall of the storage box (5). The bottom of the striking block (408) matches the upper surface of the filter screen (501). Fixed seats (406) are symmetrically fitted on the upper part of the transmission shaft (4051). The bottom ends of the two fixed seats (406) are fixed to the top wall of the storage box (5) with screws.
6. The road construction compaction and finishing equipment according to claim 1, characterized in that, The dust collection structure includes an annular tube (103) installed inside a square box (1). The lower surface of the annular tube (103) is evenly provided with multiple holes. The top of the air inlet (102) is connected to the multiple holes through a suction channel (1021). The square box (1) is provided with mounting slots (105) on both sides of the side of the storage box (5). A suction pump (106) is installed in each of the two mounting slots (105). The input and output ports of the two suction pumps (106) are respectively connected to a dust collection pipe (104) and a collection pipe (1061). The dust collection pipe (104) is connected to the upper surface of the annular tube (103). The collection pipe (1061) is inserted into the storage box (5) and its end passes through a filter screen (501).
7. The road construction compaction and finishing equipment according to claim 1, characterized in that, The preparation component (6) includes a water tank (606), a storage tank (607), a stirring rod (601), and two slurry pumps (603). The water tank (606) and the storage tank (607) are symmetrically installed on the top two sides of the square box (1). The water tank (606) contains clean water, and the storage tank (607) contains bio-based gelling agent. Both the water tank (606) and the storage tank (607) are equipped with metering pumps (608). The output ports of the two metering pumps (608) are connected to feed pipes (6081). The ports of the two feed pipes (6081) are inserted into the storage box (5) and pass through the filter screen (501). The stirring rod (601) is horizontally arranged at the bottom of the storage tank (5) and rotatably connected to the inner wall. The side wall of the storage tank (5) is equipped with a drive motor (602) by screws. The output shaft of the drive motor (602) is connected to the stirring rod (601) by a coupling. Two slurry pumps (603) are symmetrically installed on the bottom wall of the storage tank (5). The output ports of the two slurry pumps (603) are connected to hoses (604). The two hoses (604) are located on the outside of both sides of the storage tank (5) and their ports are connected to grouting pipes (605).
8. A road construction compaction and finishing device according to claim 7, characterized in that, Both sides of the storage box (5) are fitted with plates for placing grouting pipes (605) by screws.
9. A road construction compaction and finishing device according to claim 1, characterized in that, The compaction block (1011) has a compaction sensor (1012) embedded in the center of its bottom. The probe of the compaction sensor (1012) is made of wear-resistant ceramic material.
Citation Information
Patent Citations
Construction method for hydraulically and rapidly tamping foundation
CN117661537A
Road surface leveling device for road and bridge construction
CN215976727U
Road surface tamping equipment for roadbed construction
CN217104605U
Safe pavement joint cleaning machine convenient to operate
CN220685724U
Road compaction equipment
CN221029432U