A reinforced weld following device for welding with a pack
By designing a weld seam following device for reinforcing steel cladding, and using an angle-adjusting motor to drive the welding torch to automatically track the joint between the lacing plate and the outer angle steel, the problem of inaccurate welding between the lacing plate and the cladding steel was solved, achieving high-quality welding results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-03-27
AI Technical Summary
During the reinforcement of wall openings in old buildings, it is difficult to accurately align the welding posture between the gusset plate and the steel cladding, resulting in weak welding and affecting the overall strength and reliability of the reinforced structure.
A weld seam following device for reinforcing steel cladding is designed, comprising a fixed frame, an inner support, and an outer frame. An angle-adjusting motor drives the welding torch to automatically track the joint between the lacing plate and the outer angle steel along a closed track. The welding torch is automatically opened and closed via contact blocks and electrical contacts to ensure welding accuracy.
It improves welding quality, ensures alignment of welding points and joints, avoids mis-welding and incorrect welding, and enhances welding accuracy and overall structural stability.
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Figure CN121267309B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of building reinforcement, in particular to a welding seam following device for reinforcing steel plate welding. BACKGROUND
[0002] In the process of urban renewal and reconstruction, some old buildings need to be reinforced due to aging problems or upgrading. Once the wall roof of the old building has a hole, if it is not reinforced in time, the corner of the hole will become a stress concentration point and is easy to crack under the action of load, leading to continuous expansion of the hole, so it is necessary to reinforce the surrounding steel plate in time.
[0003] At present, when reinforcing the wall hole with steel plate, multiple patch plates need to be welded between the steel plates at both ends of the hole to increase the overall structural strength and reliability of the structure, as shown in the prior art. Figure 1 However, in the actual welding process, there are multiple corners between the joints of the patch plates and the steel plates, and the operation space in the hole is small, so the welding posture of the workers is often very awkward when welding the joints, which can cause the welding points to be misaligned with the joints, thereby affecting the welding firmness of the overall reinforced structure. SUMMARY
[0004] The purpose of the present application is to provide a welding seam following device for reinforcing steel plate welding, which aims to solve the above technical problems.
[0005] The purpose of the present application can be achieved by the following technical solutions:
[0006] A welding seam following device for reinforcing steel plate welding, comprising a wall having a hole, the edges around the inner wall of the wall hole are covered with outer angle steels, a plurality of patch plates are connected between the outer angle steels on the same side at equal intervals, a group of fixed frames are arranged opposite to each other on both sides of the wall, the fixed frames are fixed on the periphery of the hole, a pair of moving seats capable of moving horizontally or vertically are arranged in the fixed frames, the two moving seats are arranged opposite to each other and a driving rod is rotatably installed between them, an angle adjusting motor connected with the driving rod is fixed in one of the moving seats, an inner support is arranged in the hole of the wall, the inner support is fixedly sleeved on the driving rod, an outer frame is arranged on the periphery of the inner support, a frame-shaped closed track for the movement of a welding seat is formed between the outer wall of the inner support and the inner wall of the outer frame, a welding gun is fixed in the welding seat, and the welding gun moves along the frame-shaped closed track and passes through the joint between the outer angle steel and the patch plate.
[0007] A handle is fixed at both ends of the fixed frame, a bolt hole is arranged at each corner of the fixed frame, the fixed frame is fixedly installed on the wall surface through the bolt, a sliding rail is fixed on each side of the fixed frame, and a sliding seat is slidingly installed on the sliding rail.
[0008] As a further scheme of the present application: a transverse screw pair is arranged between the left and right two sliding seats on one side, a horizontal sliding rod is fixed between the left and right two sliding seats on the other side, a longitudinal screw pair is arranged between the upper and lower two sliding seats on one side, and a vertical sliding rod is fixed between the upper and lower two sliding seats on the other side.
[0009] As a further scheme of the present application: the inner support is fixedly connected with the outer frame through the connecting plate at both ends, the outer wall of the inner support is provided with a running track for driving the welding gun to run, and the inner support is provided with a frame-shaped first groove at both ends.
[0010] As a further scheme of the present application: the outer wall of the outer frame is symmetrically embedded with a “ ” type power contact piece at both ends, a power supply is fixedly arranged at both ends of the top of the outer frame, the power contact pieces at both ends are electrically connected with the corresponding power supply, a frame-shaped second groove is arranged at both ends of the outer frame, a camera is fixedly arranged on the top of the outer frame, and a position sensor is fixedly arranged on the bottom of the outer frame.
[0011] As a further scheme of the present application: the welding seat is adapted to be installed between the outer wall of the inner support and the inner wall of the outer frame, the outer wall around the welding seat is provided with a contact block electrically connected with the welding gun, and a limiting plate is arranged outwardly at both ends of the welding seat.
[0012] As a further scheme of the present application: the moving path of the welding gun along the frame-shaped closed track is consistent with the outer side edge of the patch plate, and the moving contact path of the contact block and the power contact piece is consistent with the joint of the patch plate and the outer angle steel.
[0013] As a further scheme of the present application: the inner wall of the outer angle steel is provided with a mounting hole, and the patch plate is provided with a mounting pin corresponding to the mounting hole.
[0014] The present application has the following advantages:
[0015] (1) By arranging the fixed frame, the inner support and the outer frame, when the patch plate is welded to the outer angle steel, the inner support and the outer frame are synchronously rotated and adjusted by the angle adjusting motor driving the rotating rod, so that the welding gun can weld the patch plate on any side edge of the hole, and the horizontal displacement and the longitudinal displacement of the moving seat ensure that the welding point of the welding gun can be accurately aligned with the joint of the outer angle steel and the patch plate. When welding, the welding seat runs along the closed track formed by the inner support and the outer frame, and the welding gun will be aligned with the joint and automatically realize the welding process of the joint corner position when passing through the joint position, thereby effectively ensuring the accuracy of the joint welding of the outer angle steel and the patch plate and greatly improving the welding quality.
[0016] (2) by setting the contact block and the contact piece, when the welding gun passes through the joint between the batten and the outer angle steel, the contact block will also be pressed and contacted with the contact piece, at this time the welding gun will also be powered on, starting to weld the joint, and can automatically track the joint along the track line, the welding gun moves synchronously with the joint and turns the corner, realizing the tracking welding of the joint, when the welding gun passes through the empty area between the two end outer angle steels, the contact block will also be separated from the contact piece, at this time the welding gun will also be powered off and stop running, avoiding miswelding and wrong welding on the non-welding position, so that the welding gun automatically tracks the joint in the continuous circulation process, and can realize automatic opening and closing with the joint state, effectively ensuring the welding accuracy. BRIEF DESCRIPTION OF DRAWINGS
[0017] The application will be further described below in combination with the drawings.
[0018] Figure 1 is the installation schematic diagram of the outer angle steel in the application.
[0019] Figure 2 is the structure schematic diagram of the outer angle steel and the batten in the application.
[0020] Figure 3 is the overall structure schematic diagram of the application.
[0021] Figure 4 is the structure schematic diagram of the fixed frame in the application.
[0022] Figure 5 is the structure schematic diagram of the driving rod in the application.
[0023] Figure 6 is the structure schematic diagram of the inner support in the application.
[0024] Figure 7 is the structure schematic diagram of the outer frame in the application.
[0025] Figure 8 is the structure schematic diagram of the welding seat in the application.
[0026] Figure 9 is the installation schematic diagram of the welding seat in the application.
[0027] In the figure: 1, wall body; 2, outer angle steel; 201, mounting hole; 3, patch plate; 301, mounting pin; 4, fixed frame; 401, handle; 402, sliding rail; 403, sliding seat; 404, transverse screw pair; 405, longitudinal sliding rod; 406, longitudinal screw pair; 407, transverse sliding rod; 408, moving seat; 409, driving rod; 410, angle adjusting motor; 5, inner support; 501, connecting plate; 502, running track; 503, first groove; 6, outer frame; 601, power contact; 602, power supply; 603, second groove; 604, camera; 605, position sensor; 7, welding seat; 701, contact block; 702, limiting plate; 8, welding gun. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0029] Please refer to Figures 1-5 As shown in the figure, the present application is a kind of reinforced package steel welding weld following device, including the wall body 1 with the hole, the edge around the inner wall of the hole of the wall body 1 is covered with outer angle steel 2, a plurality of patch plates 3 are connected and arranged at equal intervals between the outer angle steels 2 of the same side, a group of fixed frames 4 are oppositely arranged on both sides of the wall body 1, the fixed frames 4 are fixedly arranged outside the hole, a pair of moving seats 408 capable of moving horizontally or longitudinally are arranged in the fixed frame 4, the two moving seats 408 are oppositely arranged and a driving rod 409 is rotatably installed between them, an angle adjusting motor 410 connected with the driving rod 409 is fixedly arranged in one of the moving seats 408, an inner support 5 is arranged in the hole of the wall body 1, the inner support 5 is fixedly sleeved on the driving rod 409, an outer frame 6 is arranged outside the inner support 5, a frame-shaped closed track for the movement of the welding seat 7 is formed between the outer wall of the inner support 5 and the inner wall of the outer frame 6, a welding gun 8 is fixedly arranged in the welding seat 7, the welding gun 8 moves along the frame-shaped closed track and passes through the joint between the outer angle steel 2 and the patch plate 3.
[0030] Specifically, by setting the fixed frame 4, the inner support 5 and the outer frame 6, when the patch plate 3 is welded to the outer angle steel 2, first, the fixed frame 4 is fixed on both sides of the wall 1, then the inner support 5 and the outer frame 6 are installed on the driving rod 409, the driving rod 409 is rotated by the angle adjusting motor 410, the inner support 5 and the outer frame 6 are synchronously rotated and adjusted, so that the welding gun 8 can weld the patch plate 3 on any side of the hole, and the transverse displacement and the longitudinal displacement of the moving seat 408 ensure that the welding point of the welding gun 8 can be accurately aligned with the joint of the outer angle steel 2 and the patch plate 3. When welding, the welding seat 7 travels along the closed track formed by the inner support 5 and the outer frame 6, and the welding gun 8 will be aligned with the joint and automatically realize the welding process of the joint corner position when passing through the joint position, thereby effectively ensuring the accuracy of the joint welding of the outer angle steel 2 and the patch plate 3 and greatly improving the welding quality.
[0031] As shown in Figure 3 and Figure 4 , the fixed frame 4 is fixedly provided with a handle 401 at both ends, and bolt holes are arranged at four corners of the fixed frame 4. The fixed frame 4 is fixedly installed on the wall surface by bolts. Four side edges of the fixed frame 4 are fixedly provided with sliding rails 402, and sliding seats 403 are slidingly installed on the sliding rails 402.
[0032] Specifically, when installing the fixed frame 4, the worker holds the handle 401 to lift the entire fixed frame 4, carries it to the periphery of the hole of the wall 1, and installs and fixes the fixed frame 4 by locking bolts. Two fixed frames 4 are arranged opposite to each other on both sides of the wall 1, which is convenient for disassembly and assembly.
[0033] As shown in Figure 4 and Figure 5 , a transverse screw pair 404 is arranged between the left and right two sliding seats 403 on one side, and a horizontal sliding rod 407 is fixedly arranged between the left and right two sliding seats 403 on the other side. A longitudinal screw pair 406 is arranged between the upper and lower two sliding seats 403 on one side, and a vertical sliding rod 405 is fixedly arranged between the upper and lower two sliding seats 403 on the other side. The transverse screw pair 404 and the longitudinal screw pair 406 are threadedly penetrated through the corresponding moving seats 408, and the horizontal sliding rod 407 and the vertical sliding rod 405 are slidingly penetrated through the corresponding moving seats 408.
[0034] Specifically, when the welding gun 8 needs to weld different patch plates 3, the transverse screw pair 404 drives the moving seat 408 to move horizontally and linearly along the horizontal sliding rod 407, and the longitudinal screw pair 406 drives the moving seat 408 to move vertically and linearly along the vertical sliding rod 405, so as to adjust the horizontal and vertical positions of the welding gun 8 until the welding gun 8 reaches the specified welding station. The transverse displacement and the longitudinal displacement are carried out independently and do not interfere with each other, and the stability during displacement is ensured by the guiding effect of the sliding rod.
[0035] As shown in Figure 6 and Figure 7 , the inner support 5 is fixedly connected with the outer frame 6 through the connecting plate 501 at both ends, the outer wall of the inner support 5 is provided with a running track 502 for driving the welding seat 7 to run, and the front and rear ends of the inner support 5 are provided with a frame-shaped first groove 503.
[0036] Specifically, the running track 502 serves as the power source for the movement of the welding seat 7, and can drive the welding seat 7 to move along a predetermined route, so that the welding torch 8 automatically tracks the weld at the corner position. In this embodiment, the running track 502 adopts a row of roller tracks, the rollers are in close contact with the welding seat 7, and when the rollers are driven to rotate, the rollers will drive the welding seat 7 to realize continuous circumferential circular motion.
[0037] As shown in Figure 7 , the inner wall of the outer frame 6 is symmetrically embedded with a " " type power contact 601 at both ends, the top of the outer frame 6 is fixedly provided with a power supply 602 at both ends, the two ends of the power contact 601 are electrically connected with the corresponding power supply 602, the front and rear ends of the outer frame 6 are provided with a frame-shaped second groove 603, the top of the outer frame 6 is fixedly provided with a camera 604, and the bottom of the outer frame 6 is fixedly provided with a position sensor 605.
[0038] Specifically, the camera 604 can monitor the welding state of the welding torch 8 in real time, and can collect the weld seam picture after welding, and transmit it to the background to judge the good or bad of the welding quality through the visual analysis system, so as to realize intelligent monitoring and detection of the welding process. When adjusting the horizontal displacement, longitudinal displacement and rotation of the welding torch 8, the position sensor 605 can monitor the distance between the welding torch 8 and the panel 3 in real time, so as to ensure that the welding torch 8 can weld at the best welding distance.
[0039] As shown in Figure 8 and Figure 9 , the welding seat 7 is adaptively installed between the outer wall of the inner support 5 and the inner wall of the outer frame 6, the outer wall around the welding seat 7 is provided with a contact block 701 electrically connected with the welding torch 8, the welding seat 7 is provided with a limiting plate 702 outwardly extending at the front and rear ends, and the first groove 503 and the second groove 603 jointly form a limiting groove for the limiting plate 702 to adaptively slide.
[0040] Specifically, by arranging the first groove 503 and the second groove 603, the limiting plate 702 is always constrained to move in the limiting groove, so as to effectively prevent the welding seat 7 from being detached from the inner support 5, so that the welding seat 7 can always run along the correct route, thereby ensuring the welding accuracy.
[0041] In the embodiment, the moving path of the welding gun 8 along the closed track of the frame is consistent with the outer side edge of the batten 3, and the moving contact path of the contact block 701 and the power contact piece 601 is consistent with the joint of the batten 3 and the outer angle steel 2. By arranging the contact block 701 and the power contact piece 601, when the welding seat 7 travels along the closed track of the frame, the welding gun 8 will pass through the contact area of the batten 3 and the outer angle steel 2 at both ends and the blank area between the outer angle steels 2, when the welding gun 8 passes through the joint of the batten 3 and the outer angle steel 2, the contact block 701 will also be in extrusion contact with the power contact piece 601, at this time the welding gun 8 will also be powered on and start to weld the joint, and can automatically track the joint along the track line, the welding gun 8 moves synchronously with the joint and turns the corner, realizes the tracking welding of the joint, when the welding gun 8 passes through the blank area between the outer angle steels 2 at both ends, the contact block 701 will also be separated from the power contact piece 601, at this time the welding gun 8 will also be powered off and stop running, avoiding miswelding and wrong welding at the non-welding position, so that the welding gun 8 automatically tracks the welding seam in the continuous circulation process, and can realize automatic opening and closing with the joint state, effectively ensuring the welding accuracy.
[0042] As shown in Figure 2 The outer angle steel 2 is provided with a mounting hole 201 penetrating through the inner wall, and the batten 3 is provided with a mounting pin 301 corresponding to the mounting hole 201.
[0043] Specifically, before welding, the batten 3 needs to be pre-positioned, through the cooperation of the mounting pin 301 and the mounting hole 201, the batten 3 can be installed in the specified position on the outer angle steel 2 in advance, and then welded and reinforced by the subsequent welding process.
[0044] The working principle of the present application is as follows: Figures 1-9As shown, in use, the worker holds the handle 401 to lift the entire fixed frame 4, carries it to the periphery of the hole of the wall body 1, and installs and fixes the fixed frame 4 through locking bolts, and then installs the inner support 5 and the outer frame 6 on the driving rod 409, and rotates the driving rod 409 through the angle adjusting motor 410 to synchronously rotate and adjust the inner support 5 and the outer frame 6, so that the welding gun 8 can weld the panel 3 on any side of the hole, and the transverse displacement and the longitudinal displacement of the moving seat 408 ensure that the welding point of the welding gun 8 can be accurately aligned with the joint of the outer angle steel 2 and the panel 3. During welding, the welding seat 7 travels along the closed track formed by the inner support 5 and the outer frame 6, and when the welding gun 8 passes through the joint of the panel 3 and the outer angle steel 2, the contact block 701 also extrudes and contacts the power contact piece 601, at which time the welding gun 8 also operates in power-on mode, starts to weld the joint, and can automatically track the joint along the track line, and the welding gun 8 synchronously moves and turns with the joint to realize tracking welding of the joint. When the welding gun 8 passes through the empty area between the two end outer angle steels 2, the contact block 701 also separates from the power contact piece 601, at which time the welding gun 8 also stops operating in power-off mode, avoids miswelding and wrong welding at a non-welding position, makes the welding gun 8 automatically track the welding seam in the continuous circulation process, and can automatically start and stop with the joint state, effectively ensures welding accuracy. When it is necessary to adjust the welding gun 8 to weld different panels 3, the transverse screw pair 404 drives the moving seat 408 to move in a transverse straight line along the transverse sliding rod 407, and the longitudinal screw pair 406 drives the moving seat 408 to move in a longitudinal straight line along the longitudinal sliding rod 405, so as to adjust the horizontal and height positions of the welding gun 8 until the welding gun 8 reaches the specified welding station. After welding is completed, the inner support 5 and the outer frame 6 are detached from the hole of the wall body 1, and the fixed frames 4 at both ends of the wall body 1 are detached, so as to realize the reinforcing and welding process of the outer angle steel 2 of the hole of the wall body 1.
[0045] The above describes one embodiment of the present application in detail, but the above description is only a preferred embodiment of the present application and cannot be considered as limiting the scope of the present application. Any equivalent changes and improvements made according to the scope of the present application should still belong to the scope of the present application.
Claims
1. A weld seam following device for reinforcing steel-clad welding, comprising a wall (1) with an opening, wherein the edges of the inner wall of the opening of the wall (1) are covered with outer angle steel (2), and a plurality of connecting plates (3) are equally spaced between the outer angle steel (2) on the same side, characterized in that, On both sides of the wall (1), a set of fixed frames (4) are arranged oppositely. The fixed frames (4) are fixed on the periphery of the hole. Inside the fixed frames (4), a pair of movable seats (408) capable of transverse or longitudinal displacement are arranged. The two movable seats (408) are arranged oppositely, and a driving rod (409) is rotatably installed between them. An angle-adjusting motor (410) connected to the driving rod (409) is fixedly installed in one of the movable seats (408). An inner bracket (5) is arranged in the hole of the wall (1). The inner bracket (5) is fixedly sleeved on the driving rod (409). An outer frame (6) is arranged around the inner bracket (5). A frame-shaped closed track for the movement of the welding seat (7) is formed between the outer wall of the inner bracket (5) and the inner wall of the outer frame (6). A welding torch (8) is fixedly installed in the welding seat (7). The welding torch (8) moves along the frame-shaped closed track and passes through the joint between the outer-packing angle steel (2) and the batten plate (3). Both ends of the inner bracket (5) are fixedly connected to the outer frame (6) through connecting plates (501). A travel track (502) for driving the welding seat (7) to travel is arranged on the outer wall of the inner bracket (5). Frame-shaped first grooves (503) are arranged at the front and rear ends of the inner bracket (5). "C"-shaped power connection contacts (601) are symmetrically embedded at both ends of the inner wall of the outer frame (6). Power supplies (602) are fixedly installed at both ends of the top of the outer frame (6). The two power connection contacts (601) are electrically connected to the corresponding power supplies (602). Frame-shaped second grooves (603) are arranged at the front and rear ends of the outer frame (6). A camera (604) is fixedly installed at the top of the outer frame (6). A position sensor (605) is fixedly installed at the bottom of the outer frame (6). The welding seat (7) is adaptively installed between the outer wall of the inner bracket (5) and the inner wall of the outer frame (6). Contact blocks (701) electrically connected to the welding torch (8) are arranged on the outer walls around the welding seat (7). Limiting plates (702) extend outwards at the front and rear ends of the welding seat (7). The first grooves (503) and the second grooves (603) together form a limiting groove for the limiting plates (702) to slide adaptively. The movement path of the welding torch (8) along the frame-shaped closed track coincides with the outer side edge of the batten plate (3), and the movement contact path of the contact blocks (701) and the power connection contacts (601) coincides with the joint between the batten plate (3) and the outer-packing angle steel (2).
2. The weld seam following device for reinforcing steel cladding welding according to claim 1, characterized in that, Grips (401) are fixedly installed at both ends of the fixed frame (4). Bolt holes are distributed at the four corners of the fixed frame (4). The fixed frame (4) is fixedly installed on the wall through bolts. Slide rails (402) are fixedly installed on the four side edges of the fixed frame (4). Slide seats (403) are adaptively and slidably installed on the slide rails (402).
3. The weld seam following device for reinforcing steel cladding welding according to claim 2, characterized in that, A transverse screw pair (404) is provided between the two left and right slide blocks (403) on one side, and a transverse slide rod (407) is fixed between the two left and right slide blocks (403) on the other side. A longitudinal screw pair (406) is provided between the two upper and lower slide blocks (403) on one side, and a longitudinal slide rod (405) is fixed between the two upper and lower slide blocks (403) on the other side. The transverse screw pair (404) and the longitudinal screw pair (406) are threaded through the corresponding movable seat (408), and the transverse slide rod (407) and the longitudinal slide rod (405) are slidably passed through the corresponding movable seat (408).
4. The weld seam following device for reinforcing steel cladding welding according to claim 1, characterized in that, The inner wall of the outer angle steel (2) is provided with a through hole (201), and the gusset plate (3) is provided with a mounting pin (301) corresponding to the mounting hole (201).
Citation Information
Patent Citations
Steel structure reinforcing construction equipment for housing building and construction method thereof
CN115506619A