An automatic feeding device and a preparation method of ophiopogon japonicus extract
By designing a material conveying system that combines vertical and horizontal components, the problems of large footprint and difficulty in moving traditional screw conveyors are solved, enabling stable material discharge and multi-equipment feeding needs, and adapting to feeding requirements at different locations.
Patent Information
- Application Number
- CN202511861125.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-08-25
- Estimated Expiration
- 2045-12-11
AI Technical Summary
Traditional spiral feeding equipment occupies a large area and requires a lot of space to move, making it difficult to arrange the space and achieve stable material discharge.
The design employs a combination of vertical feeding components, connecting components, vibration components, and horizontal feeding components, including a vertical transmission pipe, a screw conveyor, a sleeve, elastic support components, a vibration component, and a horizontal feeding pipe. Stable material discharge is achieved through the combination of screw conveying, vibration, and horizontal conveying.
It reduces the floor space required for equipment installation and use, reduces the space needed for movement and adjustment, ensures stable material discharge under vibration, and adapts to the feeding needs of multiple equipment.
Smart Images

Figure CN121292085B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of material conveying technology, and in particular to an automatic feeding device and a method for preparing Ophiopogon japonicus extract. Background Technology
[0002] In the process of extracting medicinal materials, the medicinal materials are usually crushed and then transported into the percolation equipment to extract the effective components. During the material transportation and feeding process, a material screw feeder is required.
[0003] Traditional screw conveying equipment generally includes a feed box, a screw conveyor unit, and a feeding pipe. The feed box is installed at the input end of the screw conveyor unit, and the feeding pipe is installed at the output end of the screw conveyor unit. After the material is put into the feed box, the screw conveyor unit tilts and conveys the material upwards, and the material is fed into the receiving equipment through the feeding pipe.
[0004] Since the inclined spiral feeding equipment requires corresponding ground installation space for the entire inclined end during use, and also needs to meet the activity space required when the equipment is moved, it will undoubtedly put a burden on the spatial layout of the feeding system. How to ensure stable material discharge while reducing the footprint of the feeding equipment?
[0005] Therefore, it is necessary to provide an automatic feeding device and a method for preparing Ophiopogon japonicus extract to solve the above-mentioned technical problems. Summary of the Invention
[0006] This invention provides an automatic feeding device and a method for preparing Ophiopogon japonicus extract, which solves the problem in related technologies of how to ensure stable material output while reducing the floor space occupied by the feeding equipment.
[0007] To solve the above-mentioned technical problems, the present invention provides an automatic feeding device, comprising: Material bin; A vertical feeding assembly includes a vertical transmission pipe, a spiral conveying rod, and a first driving component. The vertical transmission pipe is fixedly installed on the material box. The bottom of the vertical transmission pipe has a feed inlet, and the top of the vertical transmission pipe has a discharge outlet. The spiral conveying rod is rotatably installed inside the vertical transmission pipe. The fixing part of the first driving component is fixedly installed at the bottom of the vertical transmission pipe, and the drive shaft of the first driving component passes through the vertical transmission pipe and is fixedly connected to the bottom end of the spiral conveying rod. A connecting assembly includes a sleeve, a delivery pipe, and an elastic support member. The sleeve is slidably mounted on the vertical transmission pipe, the input end of the delivery pipe is fixed on the sleeve, the fixing part of the elastic support member is fixed on the vertical transmission pipe, and the telescopic part of the elastic support member is fixedly connected to the sleeve. A vibration assembly includes a first bevel gear, a first rotating shaft, a second bevel gear, and a cam. The first bevel gear is fixed to the top end of the spiral conveying rod. The first rotating shaft passes through the vertical transmission tube and is rotatably connected. The second bevel gear is fixed to one end of the first rotating shaft and meshes with the first bevel gear. The cam is fixed to the other end of the first rotating shaft, and the surface of the cam abuts against the top of the sleeve. The input end of the conveying pipe is connected to the discharge port through the sleeve.
[0008] Preferably, the bottom of the hopper is equipped with casters.
[0009] Preferably, the automatic feeding device further includes: A horizontal feeding assembly includes a feeding pipe, a second drive unit, a belt conveyor, multiple partition plates, and a solenoid valve. The top of the feeding pipe is hoisted onto a top beam via a hoisting assembly. A receiving pipe is provided at the top of the feeding pipe, and a discharge pipe is provided at the bottom of the feeding pipe. The second drive unit is mounted on the feeding pipe. The belt conveyor is rotatably mounted inside the feeding pipe. Multiple partition plates are evenly fixed on the conveying surface of the belt conveyor. The solenoid valve is mounted on the discharge pipe. The drive shaft of the second drive component passes through the feeding tube and is fixedly connected to the shaft end of the belt conveyor. At least five discharge pipes are provided, and each discharge pipe corresponds to a solenoid valve.
[0010] Preferably, the belt conveyor includes two rollers and a conveyor belt. The two rollers are rotatably installed inside the feeding pipe. The conveyor belt drives the two rollers. A plurality of the isolation plates are evenly fixed on the conveyor belt. The drive shaft of the second drive member is fixedly connected to one of the rollers.
[0011] Preferably, an auxiliary support plate is fixed inside the feeding pipe, and the top of the auxiliary support plate is supported on the surface of the conveyor belt.
[0012] Preferably, the hoisting assembly includes a hoisting plate and a hoisting rod, the top of the hoisting plate is fixed to the top beam, and the two ends of the hoisting rod are respectively fixedly connected to the hoisting plate and the feeding pipe.
[0013] Preferably, the automatic feeding device further includes a docking assembly, which includes a limiting cover, a telescopic component, a locking block, and a docking plate. The limiting cover is fixed on the feeding pipe and has a shrinkage groove inside. The telescopic component is fixed on the limiting cover, and its telescopic part passes through the limiting cover and is fixedly connected to the top of the locking block. One end of the docking plate is fixed on the vertical transmission pipe, and the top of the docking plate has a locking groove. When the docking plate is fully inserted into the limiting cover, the locking block is inserted into the locking groove.
[0014] Preferably, the telescopic component is a spring-supported tube, the bottom of the locking block is provided with a first inclined surface, and the end of the docking plate is provided with a second inclined surface, with the first inclined surface and the second inclined surface corresponding to each other.
[0015] Preferably, the second driving component includes a first gear, a second rotating shaft, a second gear, and a transmission component. The first gear is fixedly disposed on the shaft end of the roller. One end of the second rotating shaft is rotatably mounted on the vertical transmission tube. The second gear is fixedly disposed on the second rotating shaft. The transmission component drivesly connects the first rotating shaft and the second rotating shaft. When the docking plate is fully inserted into the limiting cover, the second gear engages with the first gear.
[0016] This invention also provides a method for preparing Ophiopogon japonicus extract, specifically including the following steps: Step S1: Use a herbal coarse crushing device to coarsely crush the Ophiopogon japonicus herbal material to obtain coarse crushed material; Step S2: The coarse crushed material is conveyed and fed into the soaking equipment using the automatic feeding device, and soaked in water with 4 times the amount of medicinal material for 3 hours to obtain the soaking solution; Step S3: Load the soaking solution into a percolation column, percolate with 8 times the amount of water as the medicinal material, and collect the percolate; In step S4, the percolate is adsorbed by D101 macroporous resin. After loading the sample, it is eluted with 4BV water and 4BV 60% ethanol in sequence. The column buffer and the washing solution are combined and separated by passing through a ceramic membrane and a 3000D ultrafiltration membrane in sequence to obtain the small molecule functional sugar fraction of Ophiopogon japonicus. This fraction is decolorized with activated carbon, and then concentrated and dried to obtain the decolorized small molecule functional sugar fraction. Step S5: The macroporous resin 60% alcohol eluent is concentrated and dried to obtain Ophiopogon japonicus saponins and flavonoid fractions; Step S6: Then, the decolorized small molecule functional sugar fraction is combined with the saponin and flavonoid fractions to obtain the target product.
[0017] Compared with related technologies, the automatic feeding device provided by the present invention has the following advantages: Reduce the floor space occupied during equipment installation and use, and reduce the space required for movement and adjustment; While the spiral conveyor rod drives the material entering the vertical transmission pipe to be conveyed upward, the cam rotates and squeezes the sleeve. Under the elastic support of the elastic support member, the sleeve drives the conveying pipe to vibrate up and down, so as to facilitate the vibration discharge of the conveying pipe, so that the material enters the conveying pipe and is discharged stably under the action of vibration. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0019] Figure 1 A three-dimensional view of the first embodiment of the automatic feeding device provided by the present invention; Figure 2 for Figure 1 A 3D view of a partial cross-section of the vertical transmission pipe shown; Figure 3 for Figure 2 An enlarged schematic diagram of part A shown; Figure 4 for Figure 1 The diagram shown illustrates the principle of adaptive upward movement of the delivery pipe. Figure 4 (a) in the diagram is a schematic diagram of the conveying pipe in its fully depressed state. Figure 4 (b) is a schematic diagram of the structure during the upward movement of the conveying pipe. Figure 4 (c) in the diagram is a schematic diagram of the structure in the upward-moving state of the conveying pipe; Figure 5 for Figure 4 The diagram shown illustrates the principle of sleeve upward movement. Figure 5 (a) in the middle is Figure 4 The position diagram of the casing in state (a) is shown. Figure 5 (b) in the middle is Figure 4 The position diagram of the casing in state (b) is shown. Figure 5 (c) in the middle is Figure 4 The position diagram of the bushing in state (c) is shown. Figure 6 A three-dimensional view of a second embodiment of the automatic feeding device provided by the present invention; Figure 7 for Figure 6 The front view of the cross-sectional structure of the horizontal feeding assembly AA shown; Figure 8 for Figure 6 A schematic diagram of the cross-sectional structure of the docking component shown; Figure 9 A three-dimensional view of a third embodiment of the automatic feeding device provided by the present invention; Figure 10 for Figure 9 A three-dimensional diagram of the transmission component connection structure shown; Figure 11 This is a system block diagram of the method for preparing Ophiopogon japonicus extract provided by the present invention.
[0020] Explanation of icon numbers: 1. Material bin; 11. Casters; 2. Vertical feeding assembly; 21. Vertical transmission pipe; 210. Feed inlet; 211. Discharge outlet; 22. Screw conveyor; 23. First drive component; 3. Connecting components; 31. Sleeve; 32. Conveying pipe; 33. Elastic support components; 4. Vibration assembly; 41. First bevel gear; 42. First rotating shaft; 43. Second bevel gear; 44. Cam; 5. Horizontal feeding assembly; 51. Feeding pipe; 511. Receiving pipe; 512. Discharge pipe; 52. Second drive component; 53. Belt conveyor component; 54. Isolation plate; 55. Solenoid valve; 56. Auxiliary support plate; 6. Lifting components; 61. Lifting plate; 62. Lifting rod; 7. Docking assembly; 71. Limiting cover; 711. Shrinkage groove; 72. Telescopic component; 73. Locking block; 74. Docking insert plate; 741. Locking groove; 521. First gear; 522. Second shaft; 523. Second gear; 524. Transmission component.
[0021] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0022] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0023] This invention provides an automatic feeding device.
[0024] First embodiment: Please refer to the following: Figures 1 to 3 In this invention, the automatic feeding device includes: Material bin 1; The vertical feeding assembly 2 includes a vertical transmission pipe 21, a spiral conveying rod 22, and a first driving component 23. The vertical transmission pipe 21 is fixedly installed on the material box 1. The bottom of the vertical transmission pipe 21 has an inlet 210 and the top of the vertical transmission pipe 21 has an outlet 211. The spiral conveying rod 22 is rotatably installed inside the vertical transmission pipe 21. The fixing part of the first driving component 23 is fixedly installed at the bottom of the vertical transmission pipe 21. The driving shaft of the first driving component 23 passes through the vertical transmission pipe 21 and is fixedly connected to the bottom end of the spiral conveying rod 22. The connecting component 3 includes a sleeve 31, a conveying pipe 32, and an elastic support 33. The sleeve 31 is slidably mounted on the vertical transmission pipe 21. The input end of the conveying pipe 32 is fixed on the sleeve 31. The fixing part of the elastic support 33 is fixed on the vertical transmission pipe 21. The telescopic part of the elastic support 33 is fixedly connected to the sleeve 31. Vibration assembly 4 includes a first bevel gear 41, a first rotating shaft 42, a second bevel gear 43, and a cam 44. The first bevel gear 41 is fixed to the top end of the spiral conveying rod 22. The first rotating shaft 42 passes through the vertical transmission tube 21 and is rotatably connected. The second bevel gear 43 is fixed to one end of the first rotating shaft 42 and meshes with the first bevel gear 41. The cam 44 is fixed to the other end of the first rotating shaft 42, and the surface of the cam 44 abuts against the top of the sleeve 31. The input end of the conveying pipe 32 is connected to the discharge port 211 through the sleeve 31.
[0025] In this embodiment, the first driving component 23 is a motor structure, which facilitates direct driving of the spiral conveying rod 22 to achieve stable rotational adjustment within the vertical transmission pipe 21.
[0026] In this embodiment, the feed inlet 210 is aligned with the material storage area of the material box 1. The material box 1 is filled with medicinal materials that need to be transported in advance or continuously, so as to facilitate the subsequent transfer and feeding of medicinal materials.
[0027] The elastic support 33 is a spring-supported tubular structure used to provide an upward elastic force to the sleeve 31, so that the top of the sleeve 31 can maintain contact with the cam 44.
[0028] The vibration principle of the conveying pipe 32: See also Figure 4 (a) to Figure 4 (b) to Figure 4 (c) and Figure 5(a) to Figure 5 (b) to Figure 5 In (c), when the cam 44 rotates clockwise, the protrusion of the cam 44 gradually separates from the sleeve 31, and the elastic support 33 adaptively moves upward under the elastic action, while maintaining the abutment between the sleeve 31 and the cam 44, until the top of the sleeve 31 completely disengages from the protrusion of the cam 44, and both the sleeve 31 and the conveying pipe 32 remain in the upward state; Similarly, as the cam 44 continues to rotate, the protrusion of the cam 44 gradually contacts the sleeve 31. After contact, the protrusion of the cam 44 abuts against the sleeve 31 and moves downward. The elastic support 33 is compressed and contracted under the pressure of the sleeve 31 until the protrusion of the cam 44 completely abuts against the sleeve 31. The sleeve 31 and the conveying pipe 32 are both maintained in the downward state. In this way, as the cam 44 rotates continuously, it drives the conveying pipe 32 to vibrate adaptively up and down, providing vibration support for the stable discharge of materials entering the conveying pipe 32.
[0029] The vertical transmission pipe 21 is connected to the material box 1 by vertical installation, which reduces the floor space occupied by the equipment during installation and use, and reduces the space required for movement and adjustment. When the first driving member 23 drives the spiral conveying rod 22 to rotate, the spiral conveying rod 22 carries the material entering the range of the vertical transmission pipe 21 upward. At the same time, the spiral conveying rod 22 drives the first bevel gear 41 to rotate, the first bevel gear 41 drives the second bevel gear 43 to rotate, and the first rotating shaft 42 drives the cam 44 to rotate synchronously, so that the cam 44 rotates and squeezes the sleeve 31. Under the elastic support of the elastic support member 33, the sleeve 31 drives the conveying pipe 32 to vibrate up and down, so as to facilitate the vibration discharge of the conveying pipe 32, so that the material enters the conveying pipe 32 and is discharged stably under the action of vibration.
[0030] In this embodiment, the vertical transmission pipe 21 can be used for feeding materials into a separate receiving device, enabling one-to-one material conveying and feeding.
[0031] In this embodiment, the bottom of the material box 1 is inclined, and the inclined surface faces the position of the feed inlet 210.
[0032] The inclined structure inside the material bin 1 allows the material entering the material bin 1 to be stably transported toward the feed inlet 210. The material can easily pass through the feed inlet 210 and enter the range of the vertical transmission pipe 21 through the inclined structure.
[0033] In this embodiment, the bottom of the material box 1 is equipped with casters 11.
[0034] By providing the movable wheels 11 at the bottom of the material box 1, it is convenient to move and adjust the material box 1 and the vertical feeding assembly 2 as a whole.
[0035] In an optional embodiment of this example, the moving wheel 11 adopts a self-braking wheel structure, which facilitates the movement of the equipment and can also brake and lock as needed.
[0036] The working principle of the automatic feeding device provided in this embodiment is as follows: A1, Equipment docking, move the material box 1, the material box 1 drives the vertical feeding component 2 to move towards the receiving device until the output end of the conveying pipe 32 is aligned with the input end of the receiving device, so that the material output by the conveying pipe 32 can enter the interior of the receiving device through the input end of the receiving device when the equipment is running. A2, Material addition: The material to be transported and fed is put into the inside of the material box 1, and the material enters the inside of the vertical transmission pipe 21 through the feed port 210; A3, material conveying and feeding: start the first driving component 23, the first driving component 23 drives the spiral conveying rod 22 to rotate, the spiral conveying rod 22 rotates and drives the material in the vertical transmission pipe 21 to be vertically conveyed upward until the material enters the interior of the conveying pipe 32 through the discharge port 211. When the spiral conveyor rod 22 rotates, it also drives the first bevel gear 41 to rotate. The first bevel gear 41 drives the second bevel gear 43 to rotate. The second bevel gear 43 drives the first rotating shaft 42 to rotate. The first rotating shaft 42 drives the cam 44 to rotate. When the cam 44 rotates continuously, it drives the sleeve 31 to vibrate up and down. The sleeve 31 drives the conveying pipe 32 to vibrate up and down, so that the material entering the conveying pipe 32 vibrates and discharges, so that the material can stably enter the interior of the receiving equipment.
[0037] Second embodiment: Please refer to the following: Figures 6 to 7 Based on the automatic feeding device provided in the first embodiment of the present invention, the second embodiment of the present invention proposes another automatic feeding device. The second embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the separate implementation of the first embodiment.
[0038] Specifically, the automatic feeding device provided in the second embodiment of the present invention differs in that the automatic feeding device further includes: The horizontal feeding assembly 5 includes a feeding pipe 51, a second drive component 52, a belt conveyor 53, multiple isolation plates 54, and a solenoid valve 55. The top of the feeding pipe 51 is hoisted onto the top beam by a hoisting assembly 6. A receiving pipe 511 is provided at the top of the feeding pipe 51, and a discharge pipe 512 is provided at the bottom of the feeding pipe 51. The second drive component 52 is installed on the feeding pipe 51. The belt conveyor 53 is rotatably installed inside the feeding pipe 51. Multiple isolation plates 54 are evenly fixed on the conveying surface of the belt conveyor 53. The solenoid valve 55 is installed on the discharge pipe 512. The drive shaft of the second drive member 52 passes through the feed pipe 51 and is fixedly connected to the shaft end of the belt conveyor 53. At least five discharge pipes 512 are provided, and each discharge pipe 512 corresponds to a solenoid valve 55.
[0039] In this embodiment, the output end of the discharge pipe 512 is aligned with the input end of the receiving device. The number of receiving devices is equal to that of the discharge pipe 512, and they are set in a one-to-one correspondence. This allows the feeding requirements of multiple receiving devices to be met by using one vertical feeding component 2 and one horizontal feeding component 5.
[0040] In this embodiment, the solenoid valve 55 is a solenoid butterfly valve, used to control the opening and closing of the discharge pipe 512; When the discharge pipe 512 is in the closed state, the material conveyed in the feeding pipe 51 will not be discharged downward through the discharge pipe 512; When the discharge pipe 512 is in the open state, the material conveyed in the feeding pipe 51 can be discharged downward through the discharge pipe 512.
[0041] In this embodiment, the receiving pipe 511 is connected to the feeding pipe 51, which facilitates the delivery of materials received by the receiving pipe 511 into the feeding pipe 51. The discharge pipe 512 is connected to the feeding pipe 51, so that the material conveyed by the belt conveyor 53 can be discharged downward through the open discharge pipe 512.
[0042] When facing the need for feeding multiple devices, by connecting the vertical feeding component 2 to the horizontal feeding component 5, feeding can be achieved at different feeding points without moving the vertical feeding component 2, reducing the space required for equipment operation and eliminating the need to frequently move the vertical feeding component 2.
[0043] In an optional embodiment of this example, the second driving member 52 may be a motor structure, used to directly drive the rotation adjustment of the belt conveyor 53, so as to facilitate the individual conveying control of the material in the feeding pipe 51.
[0044] Specifically, the belt conveyor 53 includes two rollers and a conveyor belt. The two rollers are rotatably mounted inside the feeding pipe 51, and the conveyor belt drives the two rollers. Multiple isolation plates 54 are evenly fixed on the conveyor belt. The drive shaft of the second drive member 52 is fixedly connected to any one of the rollers. The second drive member 52 facilitates the rotation of the rollers, which in turn drives the conveyor belt to rotate and transport materials. The conveyor belt drives the isolation plates 54 to rotate and transport materials around the feeding pipe 51, ensuring that materials falling on the conveyor belt are stably transported within the feeding pipe 51.
[0045] Preferably, an auxiliary support plate 56 is fixedly installed inside the feeding pipe 51, and the top of the auxiliary support plate 56 is supported on the surface of the conveyor belt. This ensures the stability of the material being conveyed by the conveyor belt.
[0046] Please refer to it again. Figure 6 The hoisting assembly 6 includes a hoisting plate 61 and a hoisting rod 62. The top of the hoisting plate 61 is fixed to the top beam, and the two ends of the hoisting rod 62 are respectively fixedly connected to the hoisting plate 61 and the feeding pipe 51.
[0047] The feeding pipe 51 can be easily hoisted and installed on the top beam (the roof beam inside the building) using the hoisting plate 61, which facilitates the hoisting and operation of the feeding pipe 51 during use, so as to accurately transfer and feed materials from the top of the receiving equipment.
[0048] Please refer to the following: Figure 6 and Figure 8 The automatic feeding device further includes a docking assembly 7, which includes a limiting cover 71, a telescopic member 72, a locking block 73, and a docking plate 74. The limiting cover 71 is fixed on the feeding pipe 51, and a shrinkage groove 711 is provided inside the limiting cover 71. The telescopic member 72 is fixed on the limiting cover 71, and the telescopic part of the telescopic member 72 passes through the limiting cover 71 and is fixedly connected to the top of the locking block 73. One end of the docking plate 74 is fixed on the vertical transmission pipe 21, and a locking groove 741 is provided on the top of the docking plate 74. When the docking plate 74 is fully inserted into the limiting cover 71, the locking block 73 is inserted into the range of the locking groove 741.
[0049] In this embodiment, when the docking plate 74 is horizontally inserted into the range of the limiting cover 71, the locking groove 741 and the shrinking groove 711 are aligned vertically, so that the locking block 73 can move down and be inserted into the range of the locking groove 741.
[0050] While the conveying pipe 32 and the receiving pipe 511 are docking, the docking plate 74 can be inserted into the limiting cover 71. Then, the telescopic member 72 controls the locking block 73 to move down and insert into the locking groove 741, so that the docking plate 74 and the limiting cover 71 are locked together. This is used to increase the stability of the connection between the vertical transmission pipe 21 and the feeding pipe 51 and to prevent the connection from loosening and separating during the operation of the equipment.
[0051] In an optional embodiment of this invention, the telescopic member 72 can be any one of an electric telescopic cylinder, a hydraulic telescopic cylinder, or a telescopic pneumatic cylinder. This allows for direct driving of the locking block 73 via the telescopic member 72, facilitating direct control of the locking or unlocking of the docking plate 74 and the limiting cover 71.
[0052] In another optional embodiment of this example, the telescopic member 72 can be a spring support tube, the bottom of the locking block 73 is provided with a first inclined surface, and the end of the docking plate 74 is provided with a second inclined surface, with the first inclined surface and the second inclined surface corresponding to each other.
[0053] To facilitate the insertion of the docking plate 74 into the range of the limiting cover 71, the telescopic member 72, under elastic action, adaptively controls the locking block 73 to be compressed and retracted before being inserted into the range of the locking groove 741, thereby achieving automatic locking and limiting after the docking plate 74 is connected to the limiting cover 71.
[0054] Specifically, during the process of inserting the docking plate 74 into the limiting cover 71, the first inclined surface first contacts the second inclined surface. When the docking plate 74 continues to be inserted, the locking block 73 adaptively retracts upward under the squeezing action, providing clearance for the docking plate 74 to be stably inserted into the limiting cover 71. When the docking plate 74 is fully inserted into the limiting cover 71, the locking groove 741 and the shrinking groove 711 are aligned vertically. Under the elastic action of the telescopic member 72, the locking block 73 is adaptively inserted into the range of the locking groove 741 to achieve automatic locking after the docking plate 74 is inserted into the limiting cover 71.
[0055] The working principle of the automatic feeding device provided in this embodiment is as follows: B1, Equipment docking: First, align the output end of the discharge pipe 512 with the input end of the corresponding receiving device, then move the material box 1. The material box 1 drives the vertical feeding component 2 to move towards the horizontal feeding component 5 until the output end of the conveying pipe 32 is aligned vertically with the input end of the receiving pipe 511. B2, material is conveyed upwards, the first driving component 23 is activated, the first driving component 23 drives the spiral conveyor 22 to rotate, and the spiral conveyor 22 conveys the material passing through the feed port 210 upwards; After being conveyed upwards, the material enters the interior of the conveying pipe 32 through the discharge port 211. While the conveying pipe 32 vibrates, it steadily conveys the material into the receiving pipe 511. The receiving pipe 511 then conveys the material to the range of the feeding pipe 51. B3, material horizontal transmission, start the second drive unit 52, the second drive unit 52 drives the belt conveyor 53 to rotate, the belt conveyor 53 rotates and drives the isolation plate 54 to rotate and convey within the range of the feeding pipe 51, so that the material falling between two adjacent isolation plates 54 is rotated and conveyed within the range of the feeding pipe 51. B4, Material feeding: Activate the corresponding solenoid valve 55. The solenoid valve 55 controls the discharge pipe 512 to open. The discharge pipe 512 discharges the material conveyed in the feeding pipe 51 downwards, so that the material is fed into the receiving equipment through the discharge pipe 512, providing feeding support for subsequent material processing.
[0056] Third embodiment: Please refer to the following: Figure 9 and Figure 10 Based on the automatic feeding device provided in the second embodiment of the present invention, the third embodiment of the present invention proposes another automatic feeding device. The third embodiment is merely a preferred embodiment of the first embodiment, and the implementation of the third embodiment will not affect the separate implementation of the first embodiment.
[0057] Specifically, the automatic feeding device provided in the third embodiment of the present invention differs in that the second driving member 52 includes a first gear 521, a second rotating shaft 522, a second gear 523, and a transmission member 524. The first gear 521 is fixedly disposed on the shaft end of the roller, one end of the second rotating shaft 522 is rotatably mounted on the vertical transmission tube 21, the second gear 523 is fixedly disposed on the second rotating shaft 522, and the transmission member 524 is drivingly connected to the first rotating shaft 42 and the second rotating shaft 522. When the docking plate 74 is fully inserted into the limiting cover 71, the second gear 523 engages with the first gear 521.
[0058] While the output end of the conveying pipe 32 is connected to the receiving pipe 511, the second gear 523 automatically engages with the first gear 521. This allows the first driving component 23 to not only drive the spiral conveyor rod 22 to vertically feed materials, but also to simultaneously drive the conveyor pipe 32 to vibrate and discharge materials, and simultaneously drive the belt conveyor 53 to horizontally convey and feed materials.
[0059] In an optional embodiment, the transmission component 524 may include two pulleys and a belt. The belt drives the two pulleys, one pulley is fixedly connected to the first rotating shaft 42, and the other pulley is fixedly connected to the second rotating shaft 522. This allows the second rotating shaft 522 to be rotated and adjusted synchronously through the transmission component 524 while the first rotating shaft 42 is rotating.
[0060] In another optional embodiment, the transmission component 524 may include two sprockets and a chain. The chain drives the two sprockets, one sprocket is fixedly connected to the first rotating shaft 42, and the other sprocket is fixedly connected to the second rotating shaft 522, so that the second rotating shaft 522 can be rotated and adjusted synchronously through the transmission component 524 while the first rotating shaft 42 is rotating.
[0061] In this embodiment, the synchronous drive structure is merely a preferred implementation provided by this application, and will not affect the separate implementation of the first and second embodiments.
[0062] The working principle of the automatic feeding device provided in this embodiment is as follows: C1, Equipment docking, automatically locking after the docking plate 74 is inserted into the limiting cover 71; On the one hand, the output end of the conveying pipe 32 is aligned with the receiving range of the receiving pipe 511; On the other hand, the second gear 523 meshes with the first gear 521; C2, synchronous operation, when the device is running, the first driver 23 is started; On the one hand, the first driving member 23 drives the spiral conveying rod 22 to rotate, so that the material entering the vertical transmission pipe 21 is vertically transported upward; On the other hand, as the spiral conveyor rod 22 rotates, it drives the cam 44 to rotate. When the cam 44 rotates, it drives the sleeve 31 to vibrate up and down. The sleeve 31 drives the conveying pipe 32 to vibrate up and down, so that the material entering the range of the conveying pipe 32 vibrates and discharges, which facilitates the stable transmission of the material to the feeding range of the receiving pipe 511. On the other hand, while the cam 44 is rotating, the first rotating shaft 42 drives the second rotating shaft 522 to rotate through the transmission member 524, the second rotating shaft 522 drives the second gear 523 to rotate, the second gear 523 drives the first gear 521 to rotate, and the first gear 521 drives the belt conveyor 53 to rotate, so as to transport the material entering the range of the feeding pipe 51 toward the discharge pipe 512; C3, according to the usage requirements, open the corresponding solenoid valve 55, so that the corresponding discharge pipe 512 opens and discharges material downward, so as to realize the horizontal transmission of materials without the need for moving equipment, and can correspond to the material delivery at different positions.
[0063] The present invention also provides a method for preparing Ophiopogon japonicus extract.
[0064] Please see Figure 11 The preparation method of the Ophiopogon japonicus extract specifically includes the following steps: Step S1: Use a herbal coarse crushing device to coarsely crush the Ophiopogon japonicus herbal material to obtain coarse crushed material; Step S2: The coarse crushed material is conveyed and fed into the soaking equipment using the automatic feeding device, and soaked in water with 4 times the amount of medicinal material for 3 hours to obtain the soaking solution; Step S3: Load the soaking solution into a percolation column, percolate with 8 times the amount of water as the medicinal material, and collect the percolate; In step S4, the percolate is adsorbed by D101 macroporous resin. After loading the sample, it is eluted with 4BV water and 4BV 60% ethanol in sequence. The column buffer and the washing solution are combined and separated by passing through a ceramic membrane and a 3000D ultrafiltration membrane in sequence to obtain the small molecule functional sugar fraction of Ophiopogon japonicus. This fraction is decolorized with activated carbon, and then concentrated and dried to obtain the decolorized small molecule functional sugar fraction. Step S5: The macroporous resin 60% alcohol eluent is concentrated and dried to obtain Ophiopogon japonicus saponins and flavonoid fractions; Step S6: Then, the decolorized small molecule functional sugar fraction is combined with the saponin and flavonoid fractions to obtain the target product.
[0065] In this embodiment: Ophiopogon japonicus is extracted using water percolation, resulting in a clear percolate that facilitates subsequent processing. Macroporous resin technology and membrane separation technology are then employed to effectively separate the small-molecule functional sugar fraction from the saponin and flavonoid fractions. A 3000D ultrafiltration membrane is used for further separation to obtain specific small-molecule functional sugars. After decolorization, the product has a lighter color, making it easier to add to cosmetics. The small-molecule functional sugars, combined with saponins and flavonoids in specific proportions, contain small-molecule sugars, amino acids, saponins, and flavonoids, with total sugar content of 60.7%, protein content of 3.1%, ruscosaponin content of 0.2%, and total flavonoid content of 1.5%. This combination of small-molecule functional sugars, saponins, and flavonoids inhibits inflammation through the JAK-STAT pathway and can be used for dermatitis and eczema.
[0066] The final product is simple and practical in terms of process, has a light color, contains small molecule functional sugars of Ophiopogon japonicus with specific molecular segments, and contains some saponins and flavonoids. It can be dissolved in cosmetic systems, which solves the problems of process and product quality in the simultaneous utilization of active small molecule functional sugars of Ophiopogon japonicus with saponins and flavonoids. It can inhibit inflammation through the JAK-STAT pathway and is used for dermatitis and eczema.
[0067] Specifically, 800g of Ophiopogon japonicus (Mai Dong) was coarsely crushed and soaked in 4 times the amount of water for 3 hours. The mixture was then loaded into a percolation column and percolated with 8 times the amount of water. The percolate was collected and adsorbed onto 1.5 kg of D101 macroporous resin. After loading, the resin was eluted sequentially with 4 BV of water and 4 BV of 60% ethanol. The percolate and washings were combined and sequentially separated using a ceramic membrane and a 3000D ultrafiltration membrane. The ultrafiltration permeate was concentrated to a specific gravity of 1.15 ± 0.02 (55~60℃) under a vacuum of -0.06~-0.08 MPa at 55~60℃. 15g of activated carbon was added and decolorized at 60℃ for 3 hours. The filtrate was then obtained and vacuum-dried at a vacuum of -0.07~-0.1 MPa at 55~60℃ for 3~5 hours. The decolorized small-molecule functional sugars were obtained by pulverization; the 60% alcohol eluent from the macroporous resin was concentrated to a specific gravity of 1.15±0.02 (55~60℃), the vacuum degree was -0.06~-0.08 MPa, the temperature was 55~60℃, and then vacuum dried at a vacuum degree of -0.07~-0.1 MPa, a drying temperature of 55~60℃, and a drying time of 3~5 h. After drying, the small-molecule functional sugars were pulverized and dried to obtain the saponins and flavonoids of Ophiopogon japonicus; finally, the decolorized small-molecule functional sugars were combined with the saponins and flavonoids in a ratio of (5:1-8:1) to obtain a composition of small-molecule functional sugars, saponins, and flavonoids.
[0068] The specific structure of the automatic feeding device is as described in the above embodiments. Since the preparation method of Ophiopogon japonicus extract adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought about by the technical solutions of the above embodiments, and will not be described in detail here.
[0069] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made under the concept of the present invention using the contents of the present invention specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.
Claims
1. A method for preparing Ophiopogon japonicus extract, characterized in that, Specifically, the following steps are included: Step S1: Use a herbal coarse crushing device to coarsely crush the Ophiopogon japonicus herbal material to obtain coarse crushed material; Step S2: The coarse crushed material is fed into the soaking equipment using an automatic feeding device, and soaked in water with 4 times the amount of medicinal material for 3 hours to obtain the soaking solution. Step S3: Load the soaking solution into a percolation column, percolate with 8 times the amount of water as the medicinal material, and collect the percolate; In step S4, the percolate is adsorbed by D101 macroporous resin. After loading the sample, it is eluted with 4BV water and 4BV 60% ethanol in sequence. The column buffer and the washing solution are combined and separated by passing through a ceramic membrane and a 3000D ultrafiltration membrane in sequence to obtain the small molecule functional sugar fraction of Ophiopogon japonicus. This fraction is decolorized with activated carbon, and then concentrated and dried to obtain the decolorized small molecule functional sugar fraction. Step S5: The macroporous resin 60% alcohol eluent is concentrated and dried to obtain Ophiopogon japonicus saponins and flavonoid fractions; Step S6: Then, the decolorized small molecule functional sugar fraction is combined with the saponin and flavonoid fractions to obtain the target product. The automatic feeding device includes: Material bin; A vertical feeding assembly includes a vertical transmission pipe, a spiral conveying rod, and a first driving component. The vertical transmission pipe is fixedly installed on the material box. The bottom of the vertical transmission pipe has a feed inlet, and the top of the vertical transmission pipe has a discharge outlet. The spiral conveying rod is rotatably installed inside the vertical transmission pipe. The fixing part of the first driving component is fixedly installed at the bottom of the vertical transmission pipe, and the drive shaft of the first driving component passes through the vertical transmission pipe and is fixedly connected to the bottom end of the spiral conveying rod. A connecting assembly includes a sleeve, a delivery pipe, and an elastic support member. The sleeve is slidably mounted on the vertical transmission pipe, the input end of the delivery pipe is fixed on the sleeve, the fixing part of the elastic support member is fixed on the vertical transmission pipe, and the telescopic part of the elastic support member is fixedly connected to the sleeve. A vibration assembly includes a first bevel gear, a first rotating shaft, a second bevel gear, and a cam. The first bevel gear is fixed to the top end of the spiral conveying rod. The first rotating shaft passes through the vertical transmission tube and is rotatably connected. The second bevel gear is fixed to one end of the first rotating shaft and meshes with the first bevel gear. The cam is fixed to the other end of the first rotating shaft, and the surface of the cam abuts against the top of the sleeve. The input end of the conveying pipe is connected to the discharge port through the sleeve; The automatic feeding device also includes: A horizontal feeding assembly includes a feeding pipe, a second drive unit, a belt conveyor, multiple partition plates, and a solenoid valve. The top of the feeding pipe is hoisted onto a top beam via a hoisting assembly. A receiving pipe is provided at the top of the feeding pipe, and a discharge pipe is provided at the bottom of the feeding pipe. The second drive unit is mounted on the feeding pipe. The belt conveyor is rotatably mounted inside the feeding pipe. Multiple partition plates are evenly fixed on the conveying surface of the belt conveyor. The solenoid valve is mounted on the discharge pipe. The drive shaft of the second drive component passes through the feeding pipe and is fixedly connected to the shaft end of the belt conveyor. At least five discharge pipes are provided, and each discharge pipe is arranged in a one-to-one correspondence with a solenoid valve. The belt conveyor includes two rollers and a conveyor belt. The two rollers are rotatably installed inside the feeding pipe. The conveyor belt drives the two rollers. Multiple isolation plates are evenly fixed on the conveyor belt. The drive shaft of the second drive is fixedly connected to one of the rollers. The automatic feeding device also includes a docking assembly, which includes a limiting cover, a telescopic component, a locking block, and a docking plate. The limiting cover is fixed on the feeding pipe and has a shrinkage groove inside. The telescopic component is fixed on the limiting cover, and its telescopic part passes through the limiting cover and is fixedly connected to the top of the locking block. One end of the docking plate is fixed on the vertical transmission pipe, and a locking groove is provided on the top of the docking plate. Wherein, when the docking plate is fully inserted into the limiting cover, the locking block is inserted into the range of the locking groove; The second driving component includes a first gear, a second rotating shaft, a second gear, and a transmission component. The first gear is fixed to the shaft end of the roller. One end of the second rotating shaft is rotatably mounted on the vertical transmission tube. The second gear is fixed to the second rotating shaft. The transmission component drivesly connects the first rotating shaft and the second rotating shaft. When the docking plate is fully inserted into the limiting cover, the second gear engages with the first gear. On the one hand, the first driving component drives the spiral conveyor rod to rotate, so that the material entering the vertical transmission pipe is transported vertically upward; On the other hand, the rotating screw conveyor drives the cam to rotate, and the rotating cam drives the sleeve to vibrate up and down. The sleeve drives the conveying pipe to vibrate up and down, so that the material entering the conveying pipe vibrates and is discharged, which facilitates the stable transmission of the material to the feeding range of the receiving pipe. On the other hand, while the cam is rotating, the first rotating shaft drives the second rotating shaft to rotate through the transmission component, the second rotating shaft drives the second gear to rotate, the second gear drives the first gear to rotate, and the first gear drives the belt conveyor to rotate, so as to transport the material entering the feeding pipe towards the discharge pipe.
2. The method for preparing Ophiopogon japonicus extract according to claim 1, characterized in that, The bottom of the hopper is equipped with casters.
3. The method for preparing Ophiopogon japonicus extract according to claim 1, characterized in that, An auxiliary support plate is fixed inside the feeding pipe, and the top of the auxiliary support plate is supported on the surface of the conveyor belt.
4. The method for preparing Ophiopogon japonicus extract according to claim 3, characterized in that, The hoisting assembly includes a hoisting plate and a hoisting rod. The top of the hoisting plate is fixed to the top beam, and the two ends of the hoisting rod are respectively fixedly connected to the hoisting plate and the feeding pipe.
5. The method for preparing Ophiopogon japonicus extract according to claim 1, characterized in that, The telescopic component is a spring-supported tube, the bottom of the locking block is provided with a first inclined surface, and the end of the docking plate is provided with a second inclined surface, with the first inclined surface and the second inclined surface corresponding to each other.
Citation Information
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