An ultra-high-rise concrete pump pipe fixing and damping device
The vibration damping device, which combines hydraulic and elastic buffer mechanisms, solves the problem of loose connections and cracks caused by vibration of concrete pump pipes in super high-rise buildings, achieving effective vibration reduction, extending the service life of pump pipes and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-12
- Publication Date
- 2026-03-17
AI Technical Summary
Existing concrete pump pipes are prone to loosening and fatigue cracking at the connection points due to vibration during the construction of super high-rise buildings, which affects the reliability and service life of the connection and poses leakage and safety hazards.
The damping device, which combines hydraulic and elastic buffering mechanisms, monitors vibration through an amplitude sensor and controls the flow of hydraulic oil and elastic deformation to absorb vibration energy. Combined with a multi-point distributed damping mechanism, it achieves effective buffering and vibration reduction for the pump pipe.
It significantly reduces the risk of loosening and cracking at pump pipe connections due to vibration, extends the service life of pump pipes, reduces maintenance costs, and improves operational stability and safety.
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Figure CN121296788B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of pipeline protection technology, and in particular relates to a vibration damping device for fixing ultra-high-rise concrete pump pipes. Background Technology
[0002] Concrete is used in almost all construction projects, including building construction, municipal engineering, transportation engineering, and water conservancy projects. The two most common methods for concrete pouring are truck-mounted pumps and trailer pumps (ground pumps). Due to technical limitations, the longest truck-mounted pump arm on the market is currently 72 meters. Trailer pumps are more commonly used for construction in high-rise buildings and in areas with limited space.
[0003] Concrete pumping is an indispensable key link in the construction of super high-rise buildings. However, the existing concrete conveying technology has significant technical defects when applied to super high-rise buildings. Specifically, during the concrete conveying process, the periodic squeezing and suction of the pump will generate large pressure pulsations, which will lead to obvious vibration of the pump pipe. Since the pump pipes of super high-rise buildings are usually large in vertical height, heavy in weight, and have high conveying pressure, this vibration phenomenon is particularly prominent.
[0004] Prolonged vibration inevitably leads to loosening of the pump pipe and its connections, such as flange connections and clamp connections, and may even cause fatigue cracks. Such loosening and cracks will not only significantly reduce the reliability of the pump pipe connection and affect the pumping efficiency, but also seriously affect the service life of the pump pipe itself, increase maintenance costs and replacement frequency. In addition, loosening and cracks at the connection may also cause concrete leakage, resulting in environmental pollution and even safety accidents, bringing great inconvenience and hidden dangers to the transportation process of ultra-high-rise concrete.
[0005] Based on this, the present invention designs a vibration damping device for fixing concrete pump pipes in ultra-high-rise buildings to solve the above problems. Summary of the Invention
[0006] The purpose of this invention is to provide a vibration damping device for fixing concrete pump pipes in ultra-high-rise buildings in order to solve the problems mentioned above in the background art.
[0007] To achieve the above objectives, the present invention adopts the following technical solution:
[0008] A vibration damping device for fixing a concrete pump pipe in a high-rise building includes a positioning seat for installing the pump pipe body. The pump pipe body is fitted with two first locking mechanisms and one second locking mechanism. A hydraulic buffer mechanism is connected below the second locking mechanism, and an elastic buffer mechanism is connected below the first locking mechanism. A connecting seat is fixedly connected below the hydraulic buffer mechanism. A connecting pipe is connected to the front of the hydraulic buffer mechanism, and a liquid storage tank is connected to the bottom end of the connecting pipe. An extension plate is fixedly connected below the liquid storage tank. An adjustable valve mechanism is provided outside the connecting pipe and connected to the extension plate. The extension plate is fixedly connected to the front of the connecting seat. A base is connected below the elastic buffer mechanism. A first guide block is fixedly installed below the base, and a second guide block is fixedly connected below the connecting seat. The first and second guide blocks are slidably connected within the positioning seat. Third buffer springs are connected to both the left and right sides of the inner wall of the positioning seat, and the third buffer springs are fixedly connected to the first guide blocks. An amplitude sensor is installed below the second locking mechanism.
[0009] As a further description of the above technical solution: the first locking mechanism includes a first arc-shaped seat fixedly connected to the top of the elastic buffer mechanism. The front and rear sides of the first arc-shaped seat are provided with first connecting grooves. A first rotating clamp is hinged in the first connecting groove. A first locking bolt is threaded through and connected to the two first rotating clamps. The first rotating clamp is located outside the pump pipe body.
[0010] As a further description of the above technical solution: the second locking mechanism includes a second arc-shaped seat fixedly connected to the top of the hydraulic buffer mechanism. The front and rear sides of the second arc-shaped seat are provided with second connecting grooves. A second rotating clamp is hinged in the second connecting groove. A second locking bolt is threaded through and connected to the two second rotating clamps. The second rotating clamp is located outside the pump pipe body. An amplitude sensor is installed under the second arc-shaped seat. The amplitude sensor is used to detect the vertical vibration amplitude of the pump pipe body.
[0011] As a further description of the above technical solution: the hydraulic buffer mechanism includes a hydraulic cylinder, which is fixedly connected to the connecting seat. A first pressure plate and two second pressure plates are slidably connected inside the hydraulic cylinder. A vertical rod is fixedly connected to the first pressure plate. The vertical rod passes through and is slidably connected to the hydraulic cylinder. One end of the vertical rod outside the hydraulic cylinder is fixedly connected to the lower surface of the second arc-shaped seat. A first buffer spring is sleeved on the vertical rod. The two ends of the first buffer spring are fixedly connected to the lower surface of the second arc-shaped seat and the hydraulic cylinder, respectively.
[0012] As a further description of the above technical solution: crossbars are connected to the two second pressure plates on their opposite sides, and connecting sleeves are slidably connected to the crossbars. The connecting sleeves are connected through the side of the hydraulic cylinder. The end of the crossbar located outside the hydraulic cylinder is fixedly connected to the outside of the elastic buffer mechanism. The hydraulic cylinder is connected to the connecting pipe, and air holes are opened on the side of the hydraulic cylinder.
[0013] As a further description of the above technical solution: the adjustable valve mechanism includes a connecting valve and a support plate fixedly connected to the front of the connecting seat. An electric hydraulic rod is fixedly connected to the support plate, and a toothed rod is fixedly connected to the top end of the electric hydraulic rod.
[0014] As a further description of the above technical solution: the connecting valve is located outside the connecting pipe, a gear is fixedly connected to the outside of the connecting valve, the gear meshes with the outside of the rack, the connecting pipe is Y-shaped, and a controller is externally connected to the amplitude sensor. The controller is used to control the extension and retraction of the electric hydraulic rod.
[0015] As a further description of the above technical solution: two threaded seats are fixedly connected to both the front and rear sides of the positioning seat, and a fixing rod that is fixedly connected to the connecting seat is connected to the side of the base. The cross-sectional shape of the first guide block and the second guide block is T-shaped to ensure that the first guide block and the second guide block perform horizontal linear movements within the positioning seat.
[0016] As a further description of the above technical solution: the elastic buffer mechanism includes an intermediate plate and four second buffer springs fixedly connected to the lower surface of the first arc-shaped seat. The intermediate plate is fixedly connected to the bottom end of the second buffer springs, and four damping connectors located inside the second buffer springs are fixedly connected to the intermediate plate. The damping connectors are fixedly connected to the lower surface of the first arc-shaped seat.
[0017] As a further description of the above technical solution: two side plates are fixedly connected to the lower part of the intermediate plate, and guide holes are provided on the outer side of the side plates. A pressing rod is slidably connected in the guide holes. The pressing rod is fixedly connected to one end of the crossbar. A telescopic rod is fixedly connected to the lower part of the intermediate plate. The telescopic rod is fixedly connected to the base.
[0018] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0019] 1. In this invention, a second arc-shaped seat, a vertical rod, a first buffer spring, a connecting valve, a gear, a rack, and an amplitude sensor are used. When the pump pipe experiences significant vibration, the amplitude sensor monitors the vibration amplitude in real time. Once the amplitude exceeds a preset threshold, the controller immediately activates the electro-hydraulic rod, driving the rack upwards, which in turn rotates the gear and the connecting valve, increasing the opening of the connecting valve. This increases the flow rate and speed of the hydraulic oil in the connecting valve and connecting pipe, thereby pushing the second arc-shaped seat, the vertical rod, and the first pressure plate downwards. During this process, the first pressure plate squeezes the hydraulic oil between the first and second pressure plates, while the second pressure plate squeezes the hydraulic oil in the hydraulic cylinder, allowing it to enter the reservoir through the intermediate pipe and the connecting valve. The downward movement of the second arc-shaped seat compresses the first buffer spring, causing elastic deformation. The combined effect of the hydraulic oil flow and the elastic deformation of the first buffer spring efficiently absorbs vibration energy, significantly reducing the vibration amplitude. The buffer and shock absorption system of this invention is highly flexible. Through precise control of the electro-hydraulic rod by the controller, the flow of hydraulic oil can be finely adjusted to adapt to vibrations of varying amplitudes. This flexible and adaptable buffering mechanism enables the invention to cope with various complex working conditions and effectively protect the pump pipe from vibration damage. This invention converts vibration energy into hydraulic energy and elastic potential energy through the flow of hydraulic oil and the elastic deformation of the spring. This energy is then dissipated through the throttling of the hydraulic oil and the damping effect of the spring, thus achieving effective dissipation of vibration energy. This energy dissipation mechanism makes the shock absorption effect of this invention more significant, effectively reducing the impact and wear of vibration on the pump pipe connection. Through effective vibration suppression and buffering, this invention significantly reduces the risk of loosening and cracking at the pump pipe connection, thereby effectively extending the service life of the pump pipe, reducing maintenance costs and replacement frequency, and improving economic efficiency.
[0020] 2. In this invention, an elastic buffer mechanism is adopted. During the downward movement of the first arc-shaped seat, the second buffer spring is compressed, thereby achieving effective buffering of vibration. When the second buffer spring is compressed, it gradually increases the reaction force on the first arc-shaped seat, so that the clamping pressure on both sides of the pump pipe gradually increases with displacement, thereby improving the absorption efficiency of vibration energy. This structure not only enhances the gradualness of buffering, but also effectively prevents structural damage caused by the instantaneous transmission of impact force. By combining the hydraulic shock absorption structure with the elastic buffer mechanism on both sides, multi-point distributed shock absorption is achieved, which can evenly distribute the vibration energy to multiple damping units, greatly improving the shock absorption range and buffering effect of the entire pump pipe fixing system, ensuring that the pump pipe can obtain sufficient and stable shock absorption support in a large stress area, thereby significantly improving its operational stability and service life.
[0021] 3. In this invention, a telescopic rod, side plate, extrusion rod, and guide hole are used. During the movement of the extrusion rod, the guide hole guides the side plate upward, thereby causing the intermediate plate to move. The movement of the intermediate plate will further compress the second buffer spring and damping connector, changing their initial compression state and forming a preload effect. This mechanism design allows the hydraulic buffer mechanism to absorb vibration energy while converting some of the energy into a driving force to control the initial compression degree of the first buffer spring. The first buffer spring, in a rapid compression state, can provide rapid and powerful energy absorption for sudden large-amplitude vibrations, improving the overall system's response speed to instantaneous impacts. This composite linkage structure gives the buffering and shock absorption effect good flexibility and variability. It can dynamically adjust the buffering mechanism for different vibration intensities and expand the system's adaptability range, further improving the stability and durability of the pump pipe fixing device. Attached Figure Description
[0022] Figure 1 This is a three-dimensional structural diagram of a vibration damping device for fixing pump pipes in ultra-high-rise concrete proposed in this invention.
[0023] Figure 2 This is a three-dimensional structural diagram of the positioning seat of the fixing and vibration damping device for ultra-high-rise concrete pump pipe proposed in this invention.
[0024] Figure 3 This is a three-dimensional structural diagram of the second arc-shaped seat of a vibration damping device for fixing pump pipes in ultra-high-rise concrete proposed in this invention.
[0025] Figure 4 This invention proposes a vibration damping device for fixing concrete pump pipes in ultra-high-rise buildings. Figure 3 Enlarged structural diagram of section A;
[0026] Figure 5 This is a bottom-view three-dimensional structural diagram of the connecting seat of the fixing and vibration damping device for ultra-high-rise concrete pump pipe proposed in this invention.
[0027] Figure 6 This is a three-dimensional cross-sectional structural diagram of the hydraulic buffer mechanism of a super high-rise concrete pump pipe fixing and vibration damping device proposed in this invention.
[0028] Figure 7 This is a three-dimensional structural diagram of the first locking mechanism of a vibration damping device for fixing and absorbing pump pipes in ultra-high-rise concrete proposed in this invention.
[0029] Figure 8 This is a three-dimensional structural diagram of the adjustable valve mechanism of a fixed vibration damping device for ultra-high-rise concrete pump pipes proposed in this invention.
[0030] Legend:
[0031] 1. Pump pipe body; 2. Positioning seat; 3. First locking mechanism; 31. First arc-shaped seat; 32. First connecting groove; 33. First rotating clamp; 34. First locking bolt; 4. Second locking mechanism; 41. Second arc-shaped seat; 42. Second connecting groove; 43. Second rotating clamp; 44. Second locking bolt; 5. Hydraulic buffer mechanism; 51. Hydraulic cylinder; 52. First pressure plate; 53. Vertical rod; 54. First buffer spring; 55. Air hole; 56. Second pressure plate; 57. Horizontal rod; 58. Connecting sleeve; 6. Connecting seat; 7. Connecting pipe; 8. Adjustable valve mechanism; 81. Support plate; 82. Electro-hydraulic rod; 83. Rack and pinion; 84. Gear; 85. Connecting valve; 9. Liquid storage tank; 10. Extension plate; 11. Elastic buffer mechanism; 111. Intermediate plate; 112. Damping connector; 113. Second buffer spring; 114. Side plate; 115. Guide hole; 116. Extrusion rod; 117. Telescopic rod; 12. Base; 13. Fixing rod; 14. First guide block; 15. Third buffer spring; 16. Second guide block; 17. Threaded seat; 18. Amplitude sensor. Detailed Implementation
[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0033] Please see the appendix Figure 1 - Appendix Figure 8 This invention provides a technical solution: a vibration damping device for fixing a concrete pump pipe in a high-rise building, comprising a positioning seat 2 for installing a pump pipe body 1, two first locking mechanisms 3 and one second locking mechanism 4 being fitted around the pump pipe body 1, a hydraulic buffer mechanism 5 connected below the second locking mechanism 4, an elastic buffer mechanism 11 connected below the first locking mechanism 3, a connecting seat 6 fixedly connected below the hydraulic buffer mechanism 5, a connecting pipe 7 communicating with the front of the hydraulic buffer mechanism 5, a liquid storage tank 9 communicating with the bottom end of the connecting pipe 7, an extension plate 10 fixedly connected below the liquid storage tank 9, and the connecting pipe... 7 is provided with an adjustable valve mechanism 8 connected to the extension plate 10. The extension plate 10 is fixedly connected to the front of the connecting seat 6. The elastic buffer mechanism 11 is connected to the base 12. The first guide block 14 is fixedly installed under the base 12. The connecting seat 6 is fixedly connected to the second guide block 16. The first guide block 14 and the second guide block 16 are slidably connected to the positioning seat 2. The left and right sides of the inner wall of the positioning seat 2 are connected to the third buffer spring 15. The third buffer spring 15 is fixedly connected to the first guide block 14. The second locking mechanism 4 is equipped with an amplitude sensor 18.
[0034] The first guide block 14 and the second guide block 16 can slide within the positioning seat 2, and during the sliding process, they will squeeze or stretch the third buffer spring 15 to buffer and protect the pump pipe body 1 from horizontal vibration.
[0035] Specifically, such as Figure 7 As shown, the first locking mechanism 3 includes a first arc-shaped seat 31 fixedly connected to the top of the elastic buffer mechanism 11. The front and rear sides of the first arc-shaped seat 31 are provided with first connecting grooves 32. A first rotating clamping plate 33 is hinged in the first connecting groove 32. A first locking bolt 34 is threaded through and connected to the two first rotating clamping plates 33. The first rotating clamping plate 33 is located outside the pump pipe body 1.
[0036] Specifically, such as Figure 1-3 As shown, the second locking mechanism 4 includes a second arc-shaped seat 41 fixedly connected to the top of the hydraulic buffer mechanism 5. The front and rear sides of the second arc-shaped seat 41 are provided with second connecting grooves 42. A second rotating clamping plate 43 is hinged in the second connecting groove 42. A second locking bolt 44 is threaded through and connected to the two second rotating clamping plates 43. The second rotating clamping plates 43 are located outside the pump pipe body 1. An amplitude sensor 18 is installed under the second arc-shaped seat 41. The amplitude sensor 18 is used to detect the vertical vibration amplitude of the pump pipe body 1.
[0037] Specifically, such as Figure 5-6 As shown, the hydraulic buffer mechanism 5 includes a hydraulic cylinder 51, which is fixedly connected to the connecting seat 6. A first pressure plate 52 and two second pressure plates 56 are slidably connected inside the hydraulic cylinder 51. A vertical rod 53 is fixedly connected to the first pressure plate 52. The vertical rod 53 passes through and is slidably connected to the hydraulic cylinder 51. One end of the vertical rod 53 located outside the hydraulic cylinder 51 is fixedly connected to the lower surface of the second arc-shaped seat 41. A first buffer spring 54 is sleeved on the vertical rod 53. The two ends of the first buffer spring 54 are fixedly connected to the lower part of the second arc-shaped seat 41 and the upper part of the hydraulic cylinder 51, respectively.
[0038] A crossbar 57 is connected to each of the two second pressure plates 56 on the side away from each other. A connecting sleeve 58 is slidably connected to the outside of the crossbar 57. The connecting sleeve 58 is connected through the side of the hydraulic cylinder 51. The end of the crossbar 57 located outside the hydraulic cylinder 51 is fixedly connected to the outside of the elastic buffer mechanism 11. The hydraulic cylinder 51 is connected to the connecting pipe 7. An air hole 55 is opened on the side of the hydraulic cylinder 51.
[0039] The pump body 1 vibrates significantly. The vertical vibration compresses the second arc-shaped seat 41, the vertical rod 53, and the first pressure plate 52 to move downwards. As the first pressure plate 52 moves downwards, it compresses the hydraulic oil between the first pressure plate 52 and the second pressure plate 56. The flowing hydraulic oil acts on the second pressure plate 56, controlling the movement of the second pressure plate 56 while compressing the hydraulic oil in the hydraulic cylinder 51 to enter the reservoir 9 through the intermediate pipe and connecting valve 85. When the second arc-shaped seat 41 moves downwards, it compresses and deforms the first buffer spring 54. The flow of hydraulic oil and the deformation of the first buffer spring 54 both absorb the energy of the vibration.
[0040] Specifically, such as Figure 2-4 and Figure 8 As shown, the adjustable valve mechanism 8 includes a connecting valve 85 and a support plate 81 fixedly connected to the front of the connecting seat 6. An electric hydraulic rod 82 is fixedly connected to the support plate 81, and a toothed rod 83 is fixedly connected to the top of the electric hydraulic rod 82.
[0041] A connecting valve 85 is located outside the connecting pipe 7. A gear 84 is fixedly connected to the outside of the connecting valve 85. The gear 84 meshes with the outside of the rack 83. The connecting pipe 7 is Y-shaped. A controller is connected to the outside of the amplitude sensor 18. The controller is used to control the extension and retraction of the electro-hydraulic rod 82.
[0042] When the amplitude sensor 18 detects that the amplitude exceeds the threshold, it controls the electric hydraulic rod 82 to work through the controller. The electric hydraulic rod 82 controls the rack 83 to move upward. The rack 83 controls the gear 84 and the connecting valve 85 to rotate. The opening of the connecting valve 85 increases, which increases the flow of hydraulic oil in the connecting valve 85 and the connecting pipe 7, and speeds up the flow of hydraulic oil.
[0043] The positioning seat 2 has two threaded seats 17 fixedly connected to both the front and rear sides. The base 12 has a fixing rod 13 fixedly connected to the connecting seat 6 on its side. The cross-sectional shape of the first guide block 14 and the second guide block 16 is T-shaped to ensure that the first guide block 14 and the second guide block 16 perform horizontal linear movements within the positioning seat 2.
[0044] Specifically, such as Figure 2 and Figure 7 As shown, the elastic buffer mechanism 11 includes an intermediate plate 111 and four second buffer springs 113 fixedly connected to the lower surface of the first arc-shaped seat 31. The intermediate plate 111 is fixedly connected to the bottom end of the second buffer springs 113. Four damping connectors 112 located inside the second buffer springs 113 are fixedly connected to the intermediate plate 111. The damping connectors 112 are fixedly connected to the bottom of the first arc-shaped seat 31.
[0045] Two side plates 114 are fixedly connected to the middle plate 111. The side plates 114 have guide holes 115 on the outside. A pressing rod 116 is slidably connected in the guide holes 115. The pressing rod 116 is fixedly connected to one end of the crossbar 57. A telescopic rod 117 is fixedly connected to the middle plate 111. The telescopic rod 117 is fixedly connected to the base 12.
[0046] While the compression rod 116 moves, it controls the side plate 114 and the middle plate 111 to move upward through the guide hole 115. During the movement of the middle plate 111, it will compress the second buffer spring 113 and the damping connector 112, causing a change in their initial compression degree. The change in the initial compression degree of the second buffer spring 113 will adjust its absorption efficiency of vibration energy, making it convenient to adjust the damping efficiency according to the vibration. The telescopic rod 117 can ensure the stability of the middle plate 111 in the vertical direction.
[0047] Working principle and usage:
[0048] The positioning seat 2 is installed in the designated position through the threaded seat 17, and the pump pipe body 1 is passed between the first rotating clamp 33 and the second rotating clamp 43. The two first rotating clamps 33 and the two second rotating clamps 43 are fastened by the first locking bolt 34 and the second locking bolt 44. During the concrete transfer process, the pump pipe body 1 experiences significant vibration. The vertical vibration compresses the second arc-shaped seat 41, the vertical rod 53, and the first pressure plate 52, causing them to move downwards. As the first pressure plate 52 moves downwards, it also compresses the space between the first pressure plate 52 and the second pressure plate 56. The hydraulic oil moves, and the flowing hydraulic oil acts on the second pressure plate 56. While controlling the movement of the second pressure plate 56, it squeezes the hydraulic oil in the hydraulic cylinder 51 and enters the reservoir 9 through the intermediate pipe and connecting valve 85. When the second arc-shaped seat 41 moves downward, it will squeeze the first buffer spring 54 to deform. When the first pressure plate 52 moves, it will push the hydraulic oil to flow and the second pressure plate 56 to move. During the movement, the friction between the hydraulic cylinder 51 will consume energy. The deformation of the first buffer spring 54 will absorb the energy of vibration and play a significant role in shock absorption.
[0049] As the first arc-shaped seat 31 moves downward, it compresses the second buffer spring 113, which shortens. The second buffer spring 113 buffers the vibration received by the first arc-shaped seat 31. As the vibration intensity increases, the movement becomes larger, and the support force of the elastic buffer mechanism 11 on the pump pipe body 1 increases accordingly, so that the pressure on both sides of the pump pipe body 1 gradually increases, thereby enhancing the absorption capacity of vibration. Hydraulic damping and elastic damping form multi-point damping, dispersing vibration energy and ensuring that the pump pipe body 1 can receive effective damping support over a large area.
[0050] While the second pressure plate 56 moves, the extrusion rod 116 is moved by the crossbar 57. While the extrusion rod 116 moves, the side plate 114 and the middle plate 111 are moved upward by the guide hole 115. During the movement of the middle plate 111, it will extrude the second buffer spring 113 and the damping connector 112, causing a change in their initial compression degree. The vibration energy received by the hydraulic buffer mechanism 5 can be converted into a change in the initial compression degree of the first buffer spring 54.
[0051] When the pump pipe body 1 experiences significant vibration, the amplitude sensor 18 detects that the amplitude exceeds the threshold. The controller then activates the electro-hydraulic rod 82, which in turn moves the rack 83 upwards. The rack 83 then controls the gear 84 and connecting valve 85 to rotate, increasing the opening of the connecting valve 85. This increases the flow rate of hydraulic oil within the connecting valve 85 and connecting pipe 7, accelerating the movement of the first pressure plate 52 and the second pressure plate 56. This allows for rapid absorption of strong vibration energy. Furthermore, the first buffer spring 54, initially compressed rapidly, quickly absorbs energy from the significantly vibrating pump pipe body 1. The buffering and shock absorption effect is more flexible and adaptable, with a more efficient and significant energy consumption during the buffering process. It can adapt flexibly to different vibration amplitudes, effectively reducing the impact of vibration on the connection between the pump pipe body 1 and the concrete pump, ensuring the normal service life of the pump pipe body 1 and the delivery of concrete.
[0052] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. An ultra-high concrete pump pipe fixing and damping device, comprising a positioning seat (2) for mounting a pump pipe body (1), characterized in that, The pump pipe body (1) is provided with two first locking mechanisms (3) and a second locking mechanism (4), the second locking mechanism (4) is connected with a hydraulic buffer mechanism (5) below, the first locking mechanism (3) is connected with an elastic buffer mechanism (11) below, the hydraulic buffer mechanism (5) is fixedly connected with a connecting seat (6) below, the front of the hydraulic buffer mechanism (5) is communicated with a connecting pipe (7), the bottom end of the connecting pipe (7) is communicated with a liquid storage tank (9), the liquid storage tank (9) is fixedly connected with an extension plate (10) below, the connecting pipe (7) is provided with an adjustable valve mechanism (8) connected outside the extension plate (10), the extension plate (10) is fixedly connected to the front of the connecting seat (6), the elastic buffer mechanism (11) is connected with a base (12) below, the base (12) is fixedly installed with a first guide block (14) below, the connecting seat (6) is fixedly connected with a second guide block (16) below, the first guide block (14) and the second guide block (16) are slidingly connected in the positioning seat (2), the left and right sides of the inner wall of the positioning seat (2) are both connected with a third buffer spring (15), the third buffer spring (15) is fixedly connected with the first guide block (14), the second locking mechanism (4) is installed with an amplitude sensor (18) below; The second locking mechanism (4) comprises a second arc-shaped seat (41) fixedly connected to the top end of the hydraulic buffer mechanism (5), the front and rear sides of the second arc-shaped seat (41) are both provided with a second connecting groove (42), the second connecting groove (42) is hingedly connected with a second rotating clamping plate (43), a second locking bolt (44) is threadedly connected through the two second rotating clamping plates (43), the second rotating clamping plate (43) is arranged outside the pump pipe body (1), the amplitude sensor (18) is installed below the second arc-shaped seat (41), and the amplitude sensor (18) is used for detecting the vibration amplitude of the pump pipe body (1) in the vertical direction; The hydraulic buffer mechanism (5) comprises a hydraulic cylinder (51), the hydraulic cylinder (51) is fixedly connected to the connecting seat (6), the hydraulic cylinder (51) is slidingly connected with a first pressing plate (52) and two second pressing plates (56) inside, the first pressing plate (52) is fixedly connected with a vertical rod (53), the vertical rod (53) penetrates and is slidingly connected to the hydraulic cylinder (51), one end of the vertical rod (53) located outside the hydraulic cylinder (51) is fixedly connected to the lower surface of the second arc-shaped seat (41), and the vertical rod (53) is provided with a first buffer spring (54); The two second pressing plates (56) are both connected with a horizontal rod (57) away from each other, the horizontal rod (57) is slidingly connected with a connecting sleeve (58) outside, the connecting sleeve (58) penetrates and is connected to the side of the hydraulic cylinder (51), one end of the horizontal rod (57) located outside the hydraulic cylinder (51) is fixedly connected to the elastic buffer mechanism (11), the hydraulic cylinder (51) is communicated with the connecting pipe (7), and the side of the hydraulic cylinder (51) is provided with an air hole (55); The elastic buffering mechanism (11) comprises a middle plate (111) and four second buffering springs (113) fixedly connected to the lower surface of the first arc-shaped seat (31), the middle plate (111) is fixedly connected to the bottom end of the second buffering spring (113), four damping connectors (112) located in the second buffering spring (113) are fixedly connected to the middle plate (111), and the damping connector (112) is fixedly connected to the lower side of the first arc-shaped seat (31); The lower side of the middle plate (111) is fixedly connected to two side plates (114), the outer side of the side plate (114) is provided with a guide hole (115), the guide hole (115) is slidably connected to an extrusion rod (116), the extrusion rod (116) is fixedly connected to one end of the horizontal rod (57), and the lower side of the middle plate (111) is fixedly connected to a telescopic rod (117), and the telescopic rod (117) is fixedly connected to the base (12).
2. The super high-rise concrete pump pipe fixing and shock absorbing device according to claim 1, characterized in that, The first locking mechanism (3) comprises a first arc-shaped seat (31) fixedly connected to the top end of the elastic buffering mechanism (11), the front and rear sides of the first arc-shaped seat (31) are provided with a first connecting groove (32), the first connecting groove (32) is hingedly connected to a first rotating clamping plate (33), and the first rotating clamping plate (33) is provided outside the pump pipe body (1).
3. The super high-rise concrete pump pipe fixing and shock absorbing device according to claim 1, characterized in that, The adjustable valve mechanism (8) comprises a connecting valve (85) and a supporting plate (81) fixedly connected to the front side of the connecting seat (6), the supporting plate (81) is fixedly connected to an electric hydraulic rod (82), and the top end of the electric hydraulic rod (82) is fixedly connected to a toothed rod (83).
4. The super high-rise concrete pump pipe fixing and shock absorbing device according to claim 3, characterized in that, The connecting valve (85) is arranged outside the connecting pipe (7), the connecting valve (85) is fixedly connected to a gear wheel (84) outside, the gear wheel (84) is engaged with the toothed rod (83), the connecting pipe (7) is arranged in a Y shape, the amplitude sensor (18) is connected to a controller, and the controller is used to control the telescopic action of the electric hydraulic rod (82).
5. The super high-rise concrete pump pipe fixing and shock absorbing device according to claim 4, characterized in that, The front and rear sides of the positioning seat (2) are fixedly connected to two threaded seats (17), the side of the base (12) is connected to a fixed rod (13) fixedly connected to the connecting seat (6), the cross-sectional shape of the first guide block (14) and the second guide block (16) is T-shaped, so that the first guide block (14) and the second guide block (16) can move linearly in the horizontal direction in the positioning seat (2).
Citation Information
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