Method, device, system, electronic device and medium for installing fusion device
By reusing diagnostic system sensors during the installation of the fusion device, data is collected in real time to generate installation instructions, solving the problems of high hardware costs and component damage, and achieving improved cost-effectiveness and accuracy.
Patent Information
- Application Number
- CN202511867922.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2045-12-11
AI Technical Summary
In existing technologies, fusion devices require specialized measuring equipment during installation, which increases hardware costs and can easily damage components.
Sensors from the diagnostic system can be reused during the installation of the fusion device to collect detection data in real time and generate installation instructions, thus avoiding the need for additional sensor deployment.
Reduce hardware costs, minimize the risk of component damage, and improve installation accuracy and reliability.
Smart Images

Figure CN121306609B_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of fusion device technology, and particularly relates to an installation method, apparatus, system, electronic equipment and medium for a fusion device. Background Technology
[0002] A fusion device is a device used to achieve nuclear fusion reactions. For a fusion reaction to occur inside a fusion device, extremely high temperatures (theoretically estimated to be in the hundreds of millions of degrees Celsius), extremely high magnetic field strengths (tens of Tesla), and extremely high vacuum levels are required. To achieve these conditions, the manufacturing, installation, and operation of a fusion device require precise control to ensure proper functioning. Fusion devices are typically large, with the main unit reaching tens of meters in height and weighing nearly ten thousand tons. The main unit usually consists of a vacuum chamber (where the fusion reaction occurs), a magnet system (used to generate a strong magnetic field), a heating system, a power system, a cryogenic system, and a diagnostic system. The precision requirements for the installation of each system component are extremely high, typically at the millimeter level. Furthermore, improper handling during transportation and installation can cause components to slide or collide, thus placing high demands on the control and monitoring of the installation process.
[0003] Currently, specialized measuring equipment is typically used to detect physical quantities during the installation of fusion devices to guide the installation process. These measuring devices are only used during installation and removed after installation, which increases the hardware cost of installing fusion devices and makes them prone to installation damage to fusion components. Summary of the Invention
[0004] This invention aims to at least solve one of the technical problems existing in the prior art. To this end, this invention proposes an installation method, apparatus, system, electronic equipment, and medium for a fusion device, which can effectively reduce hardware costs and significantly reduce the risk of damage to fusion components due to sensor operation during the installation process of the fusion device.
[0005] In a first aspect, this application provides a method for installing a fusion device, the fusion device comprising multiple fusion components, each fusion component being bound to a first sensor, and two fusion components being bound to a second sensor, the first sensor and the second sensor being used to detect the operating status of the fusion device, the method comprising:
[0006] During the installation of the fusion device, the first sensor and / or the second sensor are powered on, and the first current detection data collected by the first sensor and / or the second sensor is acquired.
[0007] Based on the first current detection data, installation instruction information is output, which is used to indicate the installation process of the fusion device.
[0008] According to the installation method of the fusion device of this application, by reusing the first and second sensors originally used to monitor the operating status in the diagnostic system during the installation of the fusion device, and generating installation instruction information based on the first current detection data collected in real time by the first and second sensors, it is possible not only to avoid the additional deployment of installation sensors and effectively reduce hardware costs, but also because the first and second sensors are themselves devices integrated and bound to the fusion components, they do not need to be repeatedly disassembled and reassembled during the installation process, thereby significantly reducing the risk of damage to the fusion components caused by sensor operation.
[0009] According to one embodiment of this application, the step of controlling the first sensor and / or the second sensor to power on and acquiring the first current detection data collected by the first sensor and / or the second sensor includes:
[0010] When the first fusion component moves or the fusion component connected to the first fusion component moves, the first sensor and / or the second sensor bound to the first fusion component is controlled to be turned on, and the first current detection data is acquired, wherein the first fusion component is any of the fusion components.
[0011] According to one embodiment of this application, during the installation of the fusion device, the fusion component is also connected to a third sensor. After the fusion device installation is completed, the third sensor is removed. Before outputting installation instruction information based on the first current detection data, the method further includes:
[0012] Obtain the second current detection data collected by the third sensor;
[0013] The step of outputting installation instruction information based on the first current detection data includes:
[0014] Based on the first current detection data and the second current detection data, the installation instruction information is output.
[0015] According to one embodiment of this application, the first current detection data includes at least one of the following: real-time position coordinates, deformation degree, stress state, temperature distribution, and vibration frequency of the fusion component.
[0016] According to one embodiment of this application, after acquiring the first current detection data collected by the first sensor and / or the second sensor, the method further includes:
[0017] The first current detection data, along with installation stage information and fusion component identification information associated with the first current detection data, are stored to establish a traceability data record for the installation of the fusion device.
[0018] According to one embodiment of this application, after outputting installation instruction information based on the first current detection data, the method further includes:
[0019] During the operation of the fusion device, third current detection data collected by the first sensor and / or the second sensor is acquired;
[0020] Based on the third current detection data, the operating status information of the fusion device is output.
[0021] Secondly, this application provides an installation device for a fusion device, the fusion device including a plurality of fusion components, each fusion component being bound to a first sensor, and two fusion components being bound to a second sensor, the first sensor and the second sensor being used to detect the operating status of the fusion device, the device comprising:
[0022] The first processing module is used to control the first sensor and / or the second sensor to be turned on during the installation of the fusion device, and to acquire the first current detection data collected by the first sensor and / or the second sensor.
[0023] The second processing module is used to output installation instruction information based on the first current detection data, the installation instruction information being used to indicate the installation process of the fusion device.
[0024] According to the installation device of the fusion device of this application, by reusing the first and second sensors originally used to monitor the operating status in the diagnostic system during the installation of the fusion device, and generating installation instruction information based on the first current detection data collected in real time by the first and second sensors, it is possible not only to avoid the additional deployment of installation sensors and effectively reduce hardware costs, but also because the first and second sensors are themselves devices integrated and bound to the fusion components, they do not need to be repeatedly disassembled and reassembled during the installation process, thereby significantly reducing the risk of damage to the fusion components caused by sensor operation.
[0025] Thirdly, this application provides an installation system for a fusion device, comprising:
[0026] A first sensor, which is attached to the fusion component of the fusion device, is used to detect the operating status of the fusion device;
[0027] A second sensor, which is attached between the two fusion components, is used to detect the operating status of the fusion device.
[0028] A control device, connected to the first sensor and the second sensor, is used to execute the installation method of the fusion device described in the first aspect above.
[0029] According to the fusion device installation system of this application, by reusing the first and second sensors originally used to monitor the operating status in the diagnostic system during the installation of the fusion device, and generating installation instruction information based on the first current detection data collected in real time by the first and second sensors, it is possible not only to avoid the additional deployment of installation sensors and effectively reduce hardware costs, but also because the first and second sensors are themselves devices integrated and bound to the fusion components, they do not need to be repeatedly disassembled and reassembled during the installation process, thereby significantly reducing the risk of damage to the fusion components caused by sensor operation.
[0030] Fourthly, this application provides an electronic device including a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor executes the computer program to implement the installation method of the fusion device as described in the first aspect above.
[0031] Fifthly, this application provides a non-transitory computer-readable storage medium having a computer program stored thereon, which, when executed by a processor, implements the installation method of the fusion device as described in the first aspect above.
[0032] In a sixth aspect, this application provides a computer program product, including a computer program that, when executed by a processor, implements the installation method of the fusion device as described in the first aspect above.
[0033] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description
[0034] The above and / or additional aspects and advantages of this application will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0035] Figure 1 This is one of the schematic flowcharts of the installation method of the fusion device provided in the embodiments of this application;
[0036] Figure 2 This is a second schematic flowchart of the installation method of the fusion device provided in the embodiments of this application;
[0037] Figure 3 This is a schematic diagram of the installation system for the fusion device provided in the embodiments of this application;
[0038] Figure 4 This is a schematic diagram of the installation device for the fusion device provided in the embodiments of this application;
[0039] Figure 5This is a schematic diagram of the structure of the electronic device provided in the embodiments of this application. Detailed Implementation
[0040] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0041] The terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and the number of objects is not limited; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.
[0042] The following description, in conjunction with the accompanying drawings, details the installation method, installation device, electronic equipment, and readable storage medium of the fusion device provided in this application, through specific embodiments and application scenarios.
[0043] The installation method for the fusion device can be applied to the terminal, and can be executed by the hardware or software in the terminal.
[0044] The fusion device installation method provided in this application embodiment can be executed by an electronic device or a functional module or entity in an electronic device that can implement the fusion device installation method. The electronic devices mentioned in this application embodiment include, but are not limited to, mobile phones, tablets, computers, cameras and wearable devices. The following uses an electronic device as the execution subject to illustrate the fusion device installation method provided in this application embodiment.
[0045] The fusion device includes multiple fusion components, each with a first sensor attached to it. A second sensor is attached between two fusion components. The first and second sensors are used to detect the operating status of the fusion device.
[0046] Among them, a fusion device, also known as a nuclear fusion device, is a device used to realize a nuclear fusion reaction. Fusion components are the basic units that make up a fusion device, and may include magnet coils, vacuum chamber modules, divertors, first walls, heating system components, etc.
[0047] The first sensor is attached to a single fusion device to detect the state parameters of the fusion device itself, and the second sensor is attached between two fusion devices to detect the interaction or interface state between the fusion devices.
[0048] It is understandable that the first and second sensors are inherent sensors of the fusion device. The first and second sensors are components of the diagnostic system of the fusion device. The diagnostic system is used to detect the operating status of the fusion device in real time during operation. The diagnostic system will also be installed and cables will be laid during the installation of the fusion device.
[0049] like Figure 1 As shown, the installation method of the fusion device includes steps 110 and 120.
[0050] Step 110: During the installation of the fusion device, control the first sensor and / or the second sensor to turn on, and acquire the first current detection data collected by the first sensor and / or the second sensor.
[0051] Among them, the first current detection data is the detection data collected in real time by the first and second sensors during the installation of the fusion device, which can reflect the physical state of the fusion component itself or between fusion components under the current installation state.
[0052] In this step, during the installation of the fusion device, the first and second sensors, which are normally activated during the operation of the fusion device, are turned on and acquire the first current detection data in real time.
[0053] Step 120: Based on the first current detection data, output installation instruction information.
[0054] The installation instructions are used to guide the installation process of the fusion device.
[0055] In this step, based on the first current detection data, the installation process of the fusion device is analyzed, as well as the physical state of the fusion components themselves and between the fusion components. For example, the relative orientation, contact force, and deformation caused by thermal expansion of the fusion components between the two fusion components are analyzed.
[0056] The analyzed physical state is compared with the ideal physical state, the deviation is calculated, and installation instruction information is generated and output based on the deviation.
[0057] For example, the installation instructions could be a text prompt such as "The upper circumferential coil is not fully embedded in the slot, please press down 2mm", a graphical interface to highlight the deviation position, or an audible and visual alarm for serious deviations or dangerous conditions.
[0058] According to the installation method of the fusion device provided in the embodiments of this application, by reusing the first and second sensors originally used to monitor the operating status in the diagnostic system during the installation of the fusion device, and generating installation instruction information based on the first current detection data collected in real time by the first and second sensors, it is possible not only to avoid the additional deployment of installation sensors and effectively reduce hardware costs, but also because the first and second sensors are themselves devices integrated and bound to the fusion components, they do not need to be repeatedly disassembled and reassembled during the installation process, thereby significantly reducing the risk of damage to the fusion components caused by sensor operation.
[0059] In some embodiments, controlling the first sensor and / or the second sensor to power on and acquiring first current detection data collected by the first sensor and / or the second sensor includes:
[0060] When the first fusion component moves or a fusion component connected to the first fusion component moves, the first sensor and / or the second sensor bound to the first fusion component are powered on and the first current detection data is acquired.
[0061] The first fusion component can be any fusion component.
[0062] In this embodiment, the physical state of the fusion components is detected by the first and second sensors attached to them. When a fusion component, i.e., the first fusion component, moves or a fusion component connected to the first fusion component moves, causing a change in the physical state of the first fusion component, the first and second sensors attached to the first fusion component are activated to detect the first current detection data in real time to guide the installation of the first fusion component or the fusion component connected to the first fusion component. The first and second sensors attached to other fusion components can be turned off.
[0063] By activating the first and second sensors bound to the mobile fusion component on demand for real-time detection, while keeping the other first and second sensors powered off, installation instructions can be accurately obtained to guide assembly, while also reducing system power consumption and hardware interference.
[0064] In some embodiments, during the installation of the fusion device, the fusion component is also connected to a third sensor. After the fusion device installation is completed, the third sensor is removed. Before outputting installation instruction information based on the first current detection data, the method further includes:
[0065] Acquire the second current detection data collected by the third sensor;
[0066] Based on the first current detection data, output installation instruction information, including:
[0067] Based on the first and second current detection data, output installation instruction information.
[0068] In this embodiment, a third sensor is temporarily connected to the fusion component during the installation of the fusion device, and the third sensor is removed after the fusion device is installed.
[0069] The second current detection data is the detection data collected in real time by the third sensor during the installation of the fusion device, which can reflect the physical state of the fusion components under the current installation status.
[0070] In this embodiment, various methods are typically used to monitor the installation process of the fusion device, including but not limited to visual measurement, laser displacement measurement, angle measurement, and force sensor measurement.
[0071] The diagnostic system of a fusion device includes various primary and secondary sensors distributed within the main unit. These sensors monitor the operational status of the fusion device and are primarily divided into physical diagnostics and safety diagnostics. The safety diagnostic system mainly monitors the status of the fusion components during operation. Because the fusion device generates significant electromagnetic forces during operation, these forces can cause vibrations, displacements, and deformations in the fusion components. Therefore, the safety diagnostic system typically includes various strain gauges, accelerometers, and displacement sensors to monitor the deformation, vibration, and displacement of the fusion components, ensuring they remain within safe limits.
[0072] The physical states that the first and second sensors of the diagnostic system can detect are fixed and may not fully cover the physical quantities that need to be detected during the installation process. Adding a third sensor supplements the detection of physical quantities that the first and second sensors cannot detect. The resulting second current detection data can be used as a supplement to the first current detection data. By combining the first current detection data with the second current detection data, installation instruction information is output.
[0073] In this embodiment, by introducing a third sensor to supplement the detection of physical quantities that the first and second sensors cannot cover, and by fusing multi-source data to generate more comprehensive and accurate installation instruction information, the installation accuracy and reliability can be improved.
[0074] In some embodiments, the first current detection data includes at least one of the following: real-time location coordinates of the fusion component, degree of deformation, stress state, temperature distribution, and vibration frequency.
[0075] Among them, the real-time position coordinates represent the current three-dimensional position and attitude of the fusion component in space, the degree of deformation represents the geometric deviation of the fusion component caused by external force or thermal effect, the stress state represents the magnitude and direction of the force or torque borne by the fusion component, the temperature distribution represents the temperature difference of the surface or internal regions of the fusion component, and the vibration frequency represents the vibration characteristics of the fusion component caused by mechanical disturbance during installation.
[0076] It is understood that the first and second sensors may include strain sensors, displacement sensors, temperature sensors, and vibration sensors, etc.
[0077] Real-time position coordinates can be obtained by detecting the spatial position and attitude of the fusion component relative to the reference coordinate system using displacement sensors; the degree of deformation can be obtained by measuring the strain on the surface or key structural points of the fusion component using strain sensors, and then converting it into local or overall deformation using a material mechanics model; the stress state can be obtained by indirectly or directly measuring the load, contact force, or preload on the fusion component using strain sensors; the temperature distribution can be obtained by collecting the temperature at multiple points on the surface or inside of the fusion component using temperature sensors, and then constructing a temperature field distribution; the vibration frequency can be obtained by collecting the dynamic response signal of the fusion component during installation using vibration sensors, and then extracting the dominant vibration frequency through spectrum analysis.
[0078] In some embodiments, after acquiring the first current detection data collected by the first sensor and / or the second sensor, the method further includes:
[0079] Store the first current detection data, along with installation stage information and fusion component identification information associated with the first current detection data, to establish a traceability data record for the installation of the fusion device.
[0080] The installation stage information refers to the current process or step in the installation of the fusion device, such as alignment, pre-tightening, welding, and leak detection. The fusion component identification information is the unique identification information used to identify a specific fusion component, such as the component number.
[0081] The installation stage information associated with the first current detection data is the installation process stage corresponding to the time the first current detection data was collected.
[0082] The fusion component identification information associated with the first current detection data is the unique identifier of the fusion component being tested.
[0083] In this embodiment, after acquiring the first current detection data, the corresponding installation stage information and fusion component identification information are recorded simultaneously. These three information can be stored in a database in a structured form with timestamps, thereby constructing a complete and traceable traceability data record to support subsequent quality review, anomaly diagnosis, and process optimization.
[0084] In some embodiments, after outputting installation instruction information based on the first current detection data, the method further includes:
[0085] During the operation of the fusion device, third current detection data collected by the first sensor and / or the second sensor is acquired;
[0086] Based on the third current detection data, the operating status information of the fusion device is output.
[0087] In this embodiment, after the fusion device is installed, the fusion device enters the operating state. During the operation of the fusion device, the first sensor and the second sensor can be kept powered on to detect the physical quantities during the operation of the fusion device in real time and obtain the third current detection data.
[0088] Based on the current detection data, the system compares and analyzes the data with preset thresholds and historical operating data to identify abnormal physical states or performance changes in the fusion device, thereby outputting corresponding operating status information, such as normal, warning, or fault indication.
[0089] The fusion device installation method provided in this application embodiment can be applied to scenarios such as vacuum chamber sector hoisting, toroidal field magnet (TF) hoisting, vacuum chamber sector and toroidal field magnet assembly hoisting, and Dewar hoisting.
[0090] The following example, using the hoisting process of fusion device components, illustrates the installation method of the fusion device provided in this application.
[0091] The toroidal field magnet and vacuum chamber are key components of the fusion device. Their weight is supported by gravity at the bottom. During the hoisting process, the toroidal field magnet and vacuum chamber segments are hoisted together or separately.
[0092] Strain gauges are installed on the gravity support of the circumferential field magnet and permanently fixed to the gravity support by welding, for monitoring the load on the circumferential field magnet during operation.
[0093] During the hoisting of the circumferential field magnet, strain gauges located on the gravity support are activated to monitor the pressure exerted by the circumferential field magnet on the gravity support during the hoisting process and to confirm whether it meets the requirements.
[0094] The first current detection data is transmitted to the handheld terminal of the installation engineer or the display device of the installation command center through the signal transmission system integrated in the data acquisition device and data processing device. At the same time, the first current detection data is also stored in the data storage module. After the fusion device is installed and running, the first current detection data can be traced to provide installation data support for the operation diagnosis of the fusion device.
[0095] The fusion device installation method provided in this application reuses sensors originally used during the operation of the fusion device for the installation stage. This reuse significantly reduces hardware costs and the costs of installing, debugging, operating and disassembling monitoring sensors, simplifies the system structure, does not cause installation damage to components, and also verifies the status of the sensors in the diagnostic system. At the same time, by monitoring the entire life cycle of the fusion components through the diagnostic system, the operating status can be traced back during operation, and abnormal situations can be detected and confirmed in a timely manner.
[0096] The fusion device installation method provided in this application can be executed by a fusion device installation device. This application uses the example of a fusion device installation device executing the fusion device installation method to illustrate the fusion device installation device provided in this application.
[0097] This application also provides an installation device for a fusion device.
[0098] The fusion device includes multiple fusion components, each with a first sensor attached to it. A second sensor is attached between two fusion components. The first and second sensors are used to detect the operating status of the fusion device.
[0099] like Figure 4 As shown, the installation apparatus for the fusion device includes:
[0100] The first processing module 410 is used to control the first sensor and / or the second sensor to be turned on during the installation of the fusion device, and to acquire the first current detection data collected by the first sensor and / or the second sensor.
[0101] The second processing module 420 is used to output installation instruction information based on the first current detection data. The installation instruction information is used to instruct the installation process of the fusion device.
[0102] According to the installation device for a fusion device provided in the embodiments of this application, by reusing the first and second sensors originally used to monitor the operating status in the diagnostic system during the installation of the fusion device, and generating installation instruction information based on the first current detection data collected in real time by the first and second sensors, it is possible not only to avoid the additional deployment of installation sensors and effectively reduce hardware costs, but also because the first and second sensors themselves are devices integrated and bound to the fusion components, they do not need to be repeatedly disassembled and reassembled during the installation process, thereby significantly reducing the risk of damage to the fusion components caused by sensor operation.
[0103] In some embodiments, the first processing module 410 is configured to control the first sensor and / or the second sensor bound to the first fusion component to power on and acquire first current detection data when the first fusion component moves or a fusion component connected to the first fusion component moves, wherein the first fusion component is any fusion component.
[0104] In some embodiments, during the installation of the fusion device, the fusion component is also connected to a third sensor. After the fusion device is installed, the third sensor is removed, and the first processing module 410 is also used to acquire the second current detection data collected by the third sensor.
[0105] The second processing module 420 is used to output installation instruction information based on the first current detection data and the second current detection data.
[0106] In some embodiments, the first current detection data includes at least one of the following: real-time location coordinates of the fusion component, degree of deformation, stress state, temperature distribution, and vibration frequency.
[0107] In some embodiments, the second processing module 420 is further configured to store first current detection data and installation stage information and fusion component identification information associated with the first current detection data, so as to establish a traceability data record for the installation of the fusion device.
[0108] In some embodiments, the second processing module 420 is further configured to acquire third current detection data collected by the first sensor and / or the second sensor during the operation of the fusion device;
[0109] Based on the third current detection data, the operating status information of the fusion device is output.
[0110] The installation device for the fusion device in this application embodiment can be an electronic device or a component within an electronic device, such as an integrated circuit or a chip. The electronic device can be a terminal or other devices besides a terminal. For example, the electronic device can be a mobile phone, tablet computer, laptop computer, PDA, in-vehicle electronic device, mobile internet device (MID), augmented reality (AR) / virtual reality (VR) device, robot, wearable device, ultra-mobile personal computer (UMPC), netbook, or personal digital assistant (PDA), etc. It can also be a server, network attached storage (NAS), personal computer (PC), television (TV), ATM, or self-service machine, etc. This application embodiment does not specifically limit the scope of the device.
[0111] The installation device for the fusion device in this application embodiment can be a device with an operating system. This operating system can be a Microsoft (Windows) operating system, an Android operating system, an iOS operating system, or other possible operating systems; this application embodiment does not specifically limit the specific operating system.
[0112] The installation device for the fusion device provided in this application embodiment can achieve... Figure 1 and Figure 2 The various processes implemented in the method implementation examples will not be described again here to avoid repetition.
[0113] This application also provides an installation system for a fusion device.
[0114] The installation system for the fusion device includes a first sensor, a second sensor, and a control unit.
[0115] The first sensor is attached to the fusion component of the fusion device and is used to detect the operating status of the fusion device.
[0116] The second sensor is attached between the two fusion components and is used to detect the operating status of the fusion device.
[0117] The control device is connected to the first and second sensors and is used to perform the installation method of the fusion device described above.
[0118] It should be noted that the control device may include a first control module and a second control module. The first control module is used to control the installation process of the fusion device, and the second control module is used to control the operation process of the fusion device. The first control module can be removed after the fusion device is installed.
[0119] The installation system of a fusion device may also include power supply equipment to power the devices used during installation. The power supply equipment can be removed after the fusion device is installed.
[0120] According to the fusion device installation system provided in the embodiments of this application, by reusing the first and second sensors originally used to monitor the operating status in the diagnostic system during the installation of the fusion device, and generating installation instruction information based on the first current detection data collected in real time by the first and second sensors, it is possible not only to avoid the additional deployment of installation sensors and effectively reduce hardware costs, but also because the first and second sensors themselves are devices integrated and bound to the fusion components, they do not need to be repeatedly disassembled and reassembled during the installation process, thereby significantly reducing the risk of damage to the fusion components caused by sensor operation.
[0121] The following describes a specific embodiment of an installation system for a fusion device.
[0122] During the installation of the fusion device, the first and second sensors of the diagnostic system that have already been installed and will be used to monitor the operating status of the fusion device after its construction is completed are reused.
[0123] like Figure 3 As shown, the installation system of the fusion device includes diagnostic system sensors and control devices.
[0124] The diagnostic system sensors are a first sensor and a second sensor. The first sensor is installed on the fusion component, and the second sensor is installed between the fusion components. The system may include one or more first sensors and second sensors. The first and second sensors are used to diagnose the operational safety of the fusion device.
[0125] The control device may include a data acquisition module, a first control module, a data processing module, and a display module.
[0126] The data acquisition module is connected to the first sensor and the second sensor, and can supply power to the first sensor and the second sensor and perform data acquisition. The data acquisition module is configured to send the acquired process status data, i.e. the first current detection data, to the data processing module.
[0127] The first control module is connected to the data acquisition module. The first control module is configured to control the data acquisition module to power on the first and second sensors and start acquiring the first current detection data during a specific construction or installation phase.
[0128] The data processing module is connected to the data acquisition module. The data processing module is configured to process and transform the first current detection data sent by the data acquisition module to generate easily understandable data information.
[0129] The display module is connected to the data processing module. The data processing module is configured to display the data information processed by the data processing module, i.e., the installation instruction information. The data information can be presented in the form of readings or waveforms.
[0130] The data acquisition module and the data processing module can be deployed in the same set of hardware devices, and the first control module and the display module can be deployed in the same set of hardware devices.
[0131] The installation system of the fusion device may also include a data storage module, in which sensor data is associated with a unique identifier to facilitate subsequent data traceability.
[0132] The first control module is integrated into the local controller of the fusion device or located in a remote installation command center.
[0133] It should be noted that the first control module, display module, data acquisition module, and data processing module are optional integrated devices, meaning they can be disassembled after the fusion device is installed.
[0134] The following is a specific embodiment of the installation method for a fusion device based on the above-mentioned installation system.
[0135] During one or more stages of the fusion device installation process, one or more first and second sensors and their connected data acquisition modules within the diagnostic system are activated to collect process status data related to the installation process, i.e., first current detection data. The collected first current detection data is then transmitted to the data processing module, which transmits the processed installation instruction information to the display module for on-site installation.
[0136] The diagnostic system includes one or more first and second sensors, including one or more of the following sensors: strain sensor (strain gauge), displacement sensor, temperature sensor, and acceleration sensor (vibration sensor).
[0137] The step of activating the sensors, in response to a specific stage in the installation process of the fusion device, involves the data acquisition module of the temporary test acquisition system or diagnostic system powering on the first and second sensors and starting them to work.
[0138] The first current detection data includes one or more of the following: vibration spectrum of the assembly, stress / strain distribution of structural components, and alignment data of fusion components.
[0139] The first set of current detection data collected can be used to generate prompts to guide the current construction or installation operations.
[0140] Among them, strain sensors can be used to measure strain during hoisting, thereby calculating the stress on the fusion components; displacement sensors can be used to measure the displacement between fusion components during installation, and data from multiple displacement sensors can be used to determine whether the components are aligned or deviate from the design data; temperature sensors can be used to measure the temperature during installation; vibration sensors (accelerometers) can measure the spectrum of the fusion components and monitor abnormal situations such as collisions during hoisting.
[0141] The following is a specific embodiment of the installation method of a fusion device.
[0142] like Figure 2 As shown, in step one, it is determined whether the installation process of the fusion device has reached a specific installation stage. If it has not reached the specific installation stage, it waits. If it has reached the specific installation stage, the first control module activates the corresponding first and second sensors, and the data acquisition module collects the first current detection data.
[0143] Step 2: The data acquisition module sends the first current detection data to the data processing module.
[0144] Step 3: The data processing module processes the data, obtains the installation instruction information, and sends the installation instruction information to the display module and the storage module.
[0145] Step 4: The display module displays the data and generates information to guide on-site installation.
[0146] Step 5: Determine whether the installation parameters are qualified based on the installation instructions in real time, and adjust the installation operation if they are not qualified.
[0147] Step 6: If the installation parameters are qualified, store the first current detection data, the installation stage information associated with the first current detection data, the fusion component identification information, and the installation instruction information for the fusion device to be traced throughout its entire life cycle.
[0148] In some embodiments, such as Figure 5 As shown, this application embodiment also provides an electronic device 500, including a processor 501, a memory 502, and a computer program stored in the memory 502 and executable on the processor 501. When the program is executed by the processor 501, it implements the various processes of the above-described fusion device installation method embodiment and can achieve the same technical effect. To avoid repetition, it will not be described again here.
[0149] It should be noted that the electronic devices in the embodiments of this application include the mobile electronic devices and non-mobile electronic devices described above.
[0150] This application also provides a non-transitory computer-readable storage medium storing a computer program. When the computer program is executed by a processor, it implements the various processes of the above-described fusion device installation method embodiments and achieves the same technical effects. To avoid repetition, it will not be described again here.
[0151] The processor is the processor in the electronic device described in the above embodiments. The readable storage medium includes computer-readable storage media, such as computer read-only memory (ROM), random access memory (RAM), magnetic disk, or optical disk.
[0152] This application also provides a computer program product, including a computer program that, when executed by a processor, implements the above-described method for installing a fusion device.
[0153] The processor is the processor in the electronic device described in the above embodiments. The readable storage medium includes computer-readable storage media, such as computer read-only memory (ROM), random access memory (RAM), magnetic disk, or optical disk.
[0154] This application embodiment also provides a chip, which includes a processor and a communication interface. The communication interface and the processor are coupled. The processor is used to run programs or instructions to implement the various processes of the above-described fusion device installation method embodiment and can achieve the same technical effect. To avoid repetition, it will not be described again here.
[0155] It should be understood that the chip mentioned in the embodiments of this application may also be referred to as a system-on-a-chip, system chip, chip system, or system-on-a-chip, etc.
[0156] It should be noted that, in this document, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
[0157] Through the above description of the embodiments, those skilled in the art can clearly understand that the methods of the above embodiments can be implemented by means of software plus necessary general-purpose hardware platforms. Of course, they can also be implemented by hardware, but in many cases the former is a better implementation method. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the related technology, can be embodied in the form of a computer software product. This computer software product is stored in a storage medium (such as ROM / RAM, magnetic disk, optical disk) and includes several instructions to cause a terminal (which may be a mobile phone, computer, server, or network device, etc.) to execute the methods described in the various embodiments of this application.
[0158] The embodiments of this application have been described above with reference to the accompanying drawings. However, this application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
[0159] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0160] Although embodiments of this application have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the claims and their equivalents.
Claims
1. A method for installing a fusion device, characterized in that, The fusion device includes multiple fusion components, each fusion component is equipped with a first sensor, and two fusion components are connected by a second sensor. The first sensor and the second sensor are used to detect the operating status of the fusion device. The method includes: During the installation of the fusion device, the first sensor and / or the second sensor are powered on, and the first current detection data collected by the first sensor and / or the second sensor is acquired. Based on the first current detection data, installation instruction information is output, which is used to indicate the installation process of the fusion device; The first current detection data includes at least one of the following: real-time position coordinates, deformation degree, stress state, temperature distribution, and vibration frequency of the fusion component; After outputting installation instruction information based on the first current detection data, the method further includes: During the operation of the fusion device, third current detection data collected by the first sensor and / or the second sensor is acquired; Based on the third current detection data, the operating status information of the fusion device is output.
2. The installation method of the fusion device according to claim 1, characterized in that, The step of controlling the first sensor and / or the second sensor to power on, and acquiring the first current detection data collected by the first sensor and / or the second sensor, includes: When the first fusion component moves or the fusion component connected to the first fusion component moves, the first sensor and / or the second sensor bound to the first fusion component is controlled to be turned on, and the first current detection data is acquired, wherein the first fusion component is any of the fusion components.
3. The installation method of the fusion device according to claim 1, characterized in that, During the installation of the fusion device, the fusion component is also connected to a third sensor. After the fusion device installation is completed, the third sensor is removed. Before outputting installation instruction information based on the first current detection data, the method further includes: Obtain the second current detection data collected by the third sensor; The step of outputting installation instruction information based on the first current detection data includes: Based on the first current detection data and the second current detection data, the installation instruction information is output.
4. The installation method of the fusion device according to claim 1, characterized in that, After acquiring the first current detection data collected by the first sensor and / or the second sensor, the method further includes: The first current detection data, along with installation stage information and fusion component identification information associated with the first current detection data, are stored to establish a traceability data record for the installation of the fusion device.
5. An installation device for a fusion device, characterized in that, The fusion device includes multiple fusion components, each fusion component is equipped with a first sensor, and a second sensor is equipped between two fusion components. The first sensor and the second sensor are used to detect the operating status of the fusion device. The device includes: The first processing module is used to control the first sensor and / or the second sensor to be turned on during the installation of the fusion device, and to acquire the first current detection data collected by the first sensor and / or the second sensor. The second processing module is used to output installation instruction information based on the first current detection data, the installation instruction information being used to indicate the installation process of the fusion device; The first current detection data includes at least one of the following: real-time position coordinates, deformation degree, stress state, temperature distribution, and vibration frequency of the fusion component; After outputting installation instruction information based on the first current detection data, the second processing module is further configured to acquire third current detection data collected by the first sensor and / or the second sensor during the operation of the fusion device. Based on the third current detection data, the operating status information of the fusion device is output.
6. An installation system for a fusion device, characterized in that, include: A first sensor, which is attached to the fusion component of the fusion device, is used to detect the operating status of the fusion device; A second sensor, which is attached between the two fusion components, is used to detect the operating status of the fusion device. A control device, connected to the first sensor and the second sensor, the control device being used to perform the installation method of the fusion device according to any one of claims 1-4.
7. An electronic device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that, When the processor executes the program, it implements the installation method of the fusion device as described in any one of claims 1-4.
8. A non-transitory computer-readable storage medium having a computer program stored thereon, characterized in that, When executed by a processor, the computer program implements the installation method of the fusion device as described in any one of claims 1-4.
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