Battery testing method

By integrating the charging and discharging machine and the power transfer between the battery test box in the battery testing system, the problems of space occupation and waste of high-power equipment are solved, achieving efficient battery testing and energy recovery, and improving portability and economy.

CN121324941APending Publication Date: 2026-01-13SHANGHAI RONGHE ZHIDIAN NEW ENERGY CO LTD +1
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Patent Information

Application Number
CN202511497094.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-20
Publication Date
2026-01-13

AI Technical Summary

Technical Problem

Existing technologies require high-power equipment for battery box charging and discharging testing, resulting in large equipment footprint, inability to move quickly, significant waste of discharge power, and high costs and long cycles for temporary capacity expansion.

Method used

A battery testing system employing an integrated charge/discharge machine, battery bracket, test battery box, and client terminal is used to perform charge/discharge tests and monitor status information by transferring power between the test battery box and the test battery box.

Benefits of technology

It reduces energy waste, improves energy efficiency, lowers equipment costs and site occupancy, and enhances the portability and mobility of the testing system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the invention provides a battery testing method, the battery testing method is applied to a battery testing system, the battery testing system comprises a charging and discharging all-in-one machine, a battery support, a testing battery box, a testing matching battery box and a client side, and the battery support is provided with a charging and discharging interface. The test battery box is located on the battery support and electrically connected with the charging and discharging interface, the test battery box is in communication connection with the client, and the method comprises the following steps: under the condition that the client receives a battery test instruction, controlling the charging and discharging interface of the battery support to be connected with the charging and discharging all-in-one machine, the charging and discharging all-in-one machine is controlled to be connected with the test matching battery box; carrying out charging and discharging test on the test battery box through the test matching battery box; and monitoring the state information of the test battery box in the test process through the client.
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Description

TECHNICAL FIELD

[0001] Embodiments of the present specification relate to the technical field of battery testing, in particular to a battery testing method. BACKGROUND

[0002] The battery box is the power source of the new energy vehicle, and its product quality is crucial. After the battery box is assembled and discharged on the production line, it needs to be charged and discharged for testing to verify whether the battery box meets the design specifications. To test the battery box, the power capacity of the factory building needs to meet the 500KW power requirement at the test station. When the factory building is temporarily rented and the power capacity of the factory building cannot meet the power requirement, if the power capacity is expanded, a large amount of money needs to be invested, and there are problems of long cycle, slow approval, and short rental period. Moreover, in the related art, when the battery box is charged and discharged for testing, the electric energy cannot be recovered, but is consumed by the resistor, which wastes energy. SUMMARY

[0003] Therefore, the embodiments of the present specification provide a battery testing method. One or more embodiments of the present specification also relate to a computing device, a computer-readable storage medium, and a computer program to solve the technical defects in the prior art.

[0004] According to a first aspect of the embodiments of the present specification, a battery testing method is provided, applied to a battery testing system, the battery testing system comprising a charge-discharge all-in-one machine, a battery support, a test battery box, a test matching battery box, and a client, the battery support being provided with a charge-discharge interface, the test battery box being seated on the battery support and being electrically connected with the charge-discharge interface, the test battery box being in communication connection with the client, and the method comprising:

[0005] In the case that the battery testing instruction is received by the client, the charge-discharge interface of the battery support is controlled to be connected with the charge-discharge all-in-one machine, and the charge-discharge all-in-one machine is controlled to be connected with the test matching battery box;

[0006] The test matching battery box is used to charge and discharge the test battery box;

[0007] The state information in the test process of the test battery box is monitored by the client.

[0008] In an optional implementation, the battery support is provided with a charging interface;

[0009] Correspondingly, in the case that the battery testing instruction is received by the client, the charge-discharge interface of the battery support is controlled to be connected with the charge-discharge all-in-one machine, comprising:

[0010] When the client receives a battery charging test command, it controls the charging interface of the battery holder to connect with the charging and discharging machine.

[0011] In one optional embodiment, the step of performing a charge-discharge test on the test battery box using the test battery box includes:

[0012] The charging and discharging unit charges the test battery box with electrical energy from the test battery box, thereby performing a charging test on the test battery box.

[0013] In one alternative embodiment, a discharge port is provided on the battery holder;

[0014] Accordingly, the step of controlling the charging / discharging interface of the battery holder to connect with the charging / discharging integrated machine when the client receives a battery test command includes:

[0015] When the client receives a battery discharge test command, it controls the discharge interface of the battery holder to connect with the charging and discharging machine.

[0016] In one optional embodiment, the step of performing a charge-discharge test on the test battery box using the test battery box includes:

[0017] The charging and discharging unit releases the electrical energy in the test battery box and charges the test battery box with the released electrical energy to perform a discharge test on the test battery box.

[0018] In one optional embodiment, the charging and discharging unit has a plurality of charging guns;

[0019] Accordingly, the control of the charging / discharging interface of the battery holder is connected to the integrated charging / discharging machine, and the control of the integrated charging / discharging machine is connected to the test battery box, including:

[0020] The control section's insertion gun is detachably connected to the charging / discharging interface, and the control section's insertion gun is detachably connected to the test-fit battery box.

[0021] In one alternative embodiment, the insertion gun includes a power-taking gun and a power-discharging gun;

[0022] Accordingly, the charge-discharge test of the test battery box using the test and the battery box includes:

[0023] Connect the power-taking gun of the integrated charge-discharge machine to the discharge interface of the battery holder to draw power from the test battery box. Connect the discharge gun of the integrated charge-discharge machine to the test battery box and charge the test battery box with the electrical energy released from the test battery box to perform a discharge test on the test battery box; or,

[0024] Connect the power-taking gun of the integrated charge-discharge machine to the test battery box to draw power from the test battery box. Connect the discharge gun of the integrated charge-discharge machine to the discharge interface of the battery bracket to charge the test battery box with the power of the test battery box to perform a charging test on the test battery box.

[0025] In one optional embodiment, the charge-discharge integrated machine is communicatively connected to both the test battery box and the test-matching battery box.

[0026] Accordingly, when the client receives a battery test command, controlling the charging / discharging interface of the battery holder to connect with the integrated charging / discharging machine, and controlling the integrated charging / discharging machine to connect with the test battery box, includes:

[0027] When the client receives a battery discharge test command, it controls the relay in the discharge circuit inside the test battery box to close based on the battery discharge test command, so as to control the discharge interface of the battery bracket to connect with the charging and discharging machine.

[0028] The charging and discharging unit sends the charging command issued by the test battery box to the test matching battery box, and controls the relay in the charging circuit of the test matching battery box to close based on the charging command, so as to control the connection between the charging and discharging unit and the test matching battery box.

[0029] According to a second aspect of the embodiments of this specification, a battery testing system is provided, comprising:

[0030] A battery bracket is provided with a battery positioning seat, a charging interface and a discharging interface. When the test battery box is placed on the battery bracket, the battery positioning seat and the test battery box are in a limiting fit. The charging interface and the discharging interface are electrically connected to the test battery box respectively.

[0031] A battery box bracket, on which a test-fit battery box is mounted;

[0032] The charging and discharging integrated machine has several plugs, some of which are detachably connected to the charging interface or the discharging interface, and some of which are electrically connected to the test-fit battery box.

[0033] The client is communicatively connected to the test battery box.

[0034] According to a third aspect of the embodiments of this specification, a computing device is provided, comprising:

[0035] Memory and processor;

[0036] The memory is used to store computer-executable instructions, and the processor is used to execute the computer-executable instructions to implement any of the steps of the battery testing method.

[0037] According to a fourth aspect of the embodiments of this specification, a computer-readable storage medium is provided that stores computer-executable instructions, which, when executed by a processor, implement the steps of any of the battery testing methods described herein.

[0038] According to a fifth aspect of the embodiments of this specification, a computer program is provided, wherein when the computer program is executed in a computer, it causes the computer to perform the steps of the battery testing method described above.

[0039] This specification provides a battery testing method in one embodiment applied to a battery testing system. The battery testing system includes a charge / discharge integrated machine, a battery bracket, a test battery box, a test-compatible battery box, and a client. The battery bracket is equipped with a charge / discharge interface. The test battery box is mounted on the battery bracket and electrically connected to the charge / discharge interface. The test battery box is communicatively connected to the client. The method includes: upon receiving a battery testing command from the client, controlling the charge / discharge interface of the battery bracket to connect to the charge / discharge integrated machine, and controlling the charge / discharge integrated machine to connect to the test-compatible battery box; performing charge / discharge testing on the test battery box through the test-compatible battery box; and monitoring the status information of the test battery box during the testing process through the client. This embodiment uses a test-compatible battery box to perform charge / discharge testing, achieving energy recovery, thereby reducing energy waste and improving energy utilization efficiency. Attached Figure Description

[0040] Figure 1 This is a flowchart of a battery testing method provided in one embodiment of this specification;

[0041] Figure 2 This is a schematic diagram of a battery testing system provided in one embodiment of this specification;

[0042] Figure 3 This is a schematic diagram of a battery holder provided in one embodiment of this specification;

[0043] Figure 4This diagram illustrates the structure of the battery box provided in an embodiment of this application.

[0044] Figure 5 This illustration shows a structural diagram of the battery box bracket and base provided in an embodiment of this application;

[0045] Figure 6 This is a structural block diagram of a computing device provided in one embodiment of this specification. Detailed Implementation

[0046] Many specific details are set forth in the following description to provide a full understanding of this specification. However, this specification can be implemented in many other ways than those described herein, and those skilled in the art can make similar extensions without departing from the spirit of this specification. Therefore, this specification is not limited to the specific implementations disclosed below.

[0047] The terminology used in one or more embodiments of this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the one or more embodiments of this specification. The singular forms “a,” “described,” and “the” as used in one or more embodiments of this specification and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used in one or more embodiments of this specification refers to and includes any or all possible combinations of one or more associated listed items.

[0048] It should be understood that although the terms first, second, etc., may be used to describe various information in one or more embodiments of this specification, such information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, first may also be referred to as second without departing from the scope of one or more embodiments of this specification, and similarly, second may also be referred to as first. Depending on the context, the word "if" as used herein may be interpreted as "when," "when," or "in response to a determination."

[0049] Current testing methods have stringent requirements for charging and discharging functions and capacity testing of high-capacity battery systems. They require corresponding power capacity to support the continuous operation of high-power equipment, and require the purchase of expensive and large charging and discharging cabinets. The equipment has limitations such as large footprint, inability to move quickly, and the need for appropriate cable laying layout. Each discharge is converted into an ineffective electronic load and released through the charging cabinet, resulting in serious economic waste.

[0050] The purpose of the embodiments in this specification is to provide a portable charge / discharge testing and power replenishment solution under specific conditions.

[0051] This specification provides a battery testing method, and also relates to a battery testing system, a computing device, a computer-readable storage medium, and a computer program, which are described in detail in the following embodiments.

[0052] Figure 1 A flowchart of a battery testing method according to an embodiment of this specification is shown. The battery testing method is applied to a battery testing system, which includes a charge / discharge integrated machine, a battery bracket, a test battery box, a test matching battery box, and a client. The battery bracket is provided with a charge / discharge interface, the test battery box is placed on the battery bracket and electrically connected to the charge / discharge interface, and the test battery box is communicatively connected to the client. The battery testing method specifically includes the following steps.

[0053] Step 102: When the client receives the battery test command, control the charging and discharging interface of the battery bracket to connect with the charging and discharging machine, and control the charging and discharging machine to connect with the test battery box.

[0054] A schematic diagram of a battery testing system provided in the embodiments of this specification is shown below. Figure 2 As shown, the battery testing system includes a charge / discharge integrated machine, a battery bracket, a test battery box, a battery box bracket, a test matching battery box, and a client. The test battery box is communicatively connected to the client.

[0055] In practical applications, the client is a smart terminal.

[0056] A schematic diagram of a battery holder provided in the embodiments of this specification is shown below. Figure 3 As shown, the battery bracket is equipped with a battery positioning seat, a charging interface, and a discharging interface. When the test battery box is placed on the battery bracket, the battery positioning seat and the test battery box are in a limiting fit, and the charging interface and the discharging interface are electrically connected to the test battery box respectively. The battery box bracket is equipped with a test matching battery box. The charging and discharging machine has several plugs, some of which are used to be detachably connected to the charging interface or the discharging interface, and some of which are used to be electrically connected to the test matching battery box.

[0057] Specifically, when the client receives a battery test command, it needs to connect the charging and discharging interface of the battery holder to the charging and discharging unit, and connect the charging and discharging unit to the test battery box, so as to perform charging and discharging tests on the test battery box through the charging and discharging unit and the test battery box.

[0058] In the embodiments of this specification, when the test battery box is charged or discharged using the above-described battery testing system, the electrical energy between the test battery box and the test battery box can be transferred, thereby reducing energy waste and improving energy utilization.

[0059] In practical applications, the test battery box can be a larger energy storage battery, for example, a specially manufactured large-size battery box, or a reused energy storage battery box used in heavy-duty trucks. The test battery box can include a frame and multiple battery packs housed within the frame. This test battery box can be a new battery box or an old one, as long as the stored energy meets the charge-discharge test requirements.

[0060] In one optional embodiment, the charging and discharging unit has a plurality of charging guns;

[0061] Accordingly, the control of the charging / discharging interface of the battery holder is connected to the integrated charging / discharging machine, and the control of the integrated charging / discharging machine is connected to the test battery box, including:

[0062] The control section's insertion gun is detachably connected to the charging / discharging interface, and the control section's insertion gun is detachably connected to the test-fit battery box.

[0063] Specifically, the charging and discharging unit is equipped with at least two charging guns. In this embodiment of the specification, in order to enable the charging and discharging test of the test battery box using the battery testing system, some of the charging and discharging guns of the charging and discharging unit need to be detachably connected to the charging and discharging interface, and some of the charging and discharging guns need to be detachably connected to the test battery box to establish a physical connection, i.e. an electrical connection, between the charging and discharging unit and the battery bracket, and between the charging and discharging unit and the test battery box.

[0064] In one alternative embodiment, a charging interface is provided on the battery holder;

[0065] Accordingly, the step of controlling the charging / discharging interface of the battery holder to connect with the charging / discharging integrated machine when the client receives a battery test command includes:

[0066] When the client receives a battery charging test command, it controls the charging interface of the battery holder to connect with the charging and discharging machine.

[0067] Specifically, as mentioned above, the battery testing system can perform charging or discharging tests on the test battery box. The battery bracket is equipped with a charging interface. When the client receives a battery charging test command, it needs to control the charging interface to connect with the charging and discharging machine. That is, it controls the charging and discharging machine's plug to connect with the charging interface so that the electrical energy of the test battery box can be transferred to the test battery box through the plug to perform charging tests on the test battery box.

[0068] In one alternative embodiment, a discharge port is provided on the battery holder;

[0069] Accordingly, the step of controlling the charging / discharging interface of the battery holder to connect with the charging / discharging integrated machine when the client receives a battery test command includes:

[0070] When the client receives a battery discharge test command, it controls the discharge interface of the battery holder to connect with the charging and discharging machine.

[0071] Specifically, as mentioned above, the battery testing system can perform charging or discharging tests on the test battery box. The battery bracket is equipped with a discharge interface. When the client receives a battery discharge test command, it needs to control the discharge interface to connect with the charging and discharging machine. That is, it controls the charging and discharging machine's plug to connect with the discharge interface so that the electrical energy of the test battery box can be transferred to the test battery box through the plug to perform a discharge test on the test battery box.

[0072] In one optional embodiment, the charge-discharge integrated machine is communicatively connected to both the test battery box and the test-matching battery box.

[0073] Accordingly, when the client receives a battery test command, controlling the charging / discharging interface of the battery holder to connect with the integrated charging / discharging machine, and controlling the integrated charging / discharging machine to connect with the test battery box, includes:

[0074] When the client receives a battery discharge test command, it controls the relay in the discharge circuit inside the test battery box to close based on the battery discharge test command, so as to control the discharge interface of the battery bracket to connect with the charging and discharging machine.

[0075] The charging and discharging unit sends the charging command issued by the test battery box to the test matching battery box, and controls the relay in the charging circuit of the test matching battery box to close based on the charging command, so as to control the connection between the charging and discharging unit and the test matching battery box.

[0076] Specifically, the connection between the integrated charge / discharge machine and the charge / discharge interface and the test battery box mentioned in the aforementioned embodiments, or the connection between the charging / discharge machine's charging / discharge gun and the charge / discharge interface and the test battery box, all refer to physical connections. However, in the embodiments of this specification, merely establishing such physical connections is insufficient to enable the battery testing system to perform charge / discharge tests on the test battery box. This is because the test battery box and the test battery box contain charging circuits (charging loops) and discharging circuits (discharging loops). The relays in both the charging and discharging circuits are in an open state before the test begins. Therefore, it is necessary to close the relays in the control circuit to truly connect the integrated charge / discharge machine to the charge / discharge interface and the test battery box.

[0077] Based on this, it is necessary to first establish a communication connection between the charging and discharging unit and the test battery box, and then establish a communication connection between the charging and discharging unit and the test battery box. When the client receives the battery discharge test command, it wakes up the battery management unit of the test battery box based on the battery discharge test command, so as to control the relay in the discharge circuit in the battery box to close through the battery management unit, thereby realizing the connection between the discharge interface of the battery bracket and the charging and discharging unit, that is, the charging and discharging unit's plug.

[0078] Furthermore, in addition to controlling the closure of the relays in its discharge circuit, the test battery box can also generate a charging command and send the command to the integrated charge-discharge unit. The integrated charge-discharge unit then sends the charging command to the test battery box, thereby waking up the battery management unit of the test battery box. The battery management unit then controls the closure of the relays in the charging circuit of the test battery box, thus connecting the discharge unit (i.e., the charging-discharge unit's plug) to the test battery box.

[0079] In addition, when the client receives a battery charging test command, it wakes up the battery management unit of the test battery box based on the battery charging test command, so as to control the relay in the charging circuit in the battery box to close, thereby connecting the charging interface of the battery bracket to the charging and discharging machine, i.e., the charging and discharging machine's plug.

[0080] Furthermore, in addition to controlling the closure of the relays in its charging circuit, the test battery box can also generate a discharge command and send the command to the charge-discharge integrated machine. The charge-discharge integrated machine then sends the discharge command to the test battery box, thereby waking up the battery management unit of the test battery box based on the discharge command. The battery management unit then controls the closure of the relays in the discharge circuit of the test battery box, thus connecting the discharge integrated machine (i.e., the charging-discharge integrated machine's plug-in) to the test battery box.

[0081] Step 104: Perform a charge and discharge test on the test battery box using the aforementioned test method.

[0082] Specifically, after connecting the charging or discharging interface of the control battery holder to the integrated charge / discharge machine, and connecting the integrated charge / discharge machine to the test battery box, the test battery box can be charged by transferring the electrical energy from the test battery box to the test battery box through the integrated charge / discharge machine, or discharged by transferring the electrical energy released by the test battery box to the test battery box through the integrated charge / discharge machine.

[0083] In one optional implementation, the step of performing a charge-discharge test on the test battery box using the test kit includes:

[0084] The charging and discharging unit charges the test battery box with electrical energy from the test battery box, thereby performing a charging test on the test battery box.

[0085] Specifically, a charging interface is set on the battery bracket, and the client receives the battery charging test command and controls the charging interface of the battery bracket to connect with the charging and discharging unit. Then, the charging and discharging unit transmits the power of the test battery box to the test battery box to realize the charging test of the test battery box.

[0086] Alternatively, the step of performing a charge-discharge test on the test battery box using the aforementioned test method includes:

[0087] The charging and discharging unit releases the electrical energy in the test battery box and charges the test battery box with the released electrical energy to perform a discharge test on the test battery box.

[0088] Specifically, a discharge interface is set on the battery bracket, and the client receives the battery discharge test command and controls the discharge interface of the battery bracket to connect with the charging and discharging unit. Then, the discharge test of the test battery box is achieved by transmitting the electrical energy released by the test battery box to the test battery box through the charging and discharging unit.

[0089] In one alternative implementation, the charging and discharging machine has several charging guns, and the charging guns include a power-taking gun and a power-discharging gun.

[0090] Accordingly, the charge-discharge test of the test battery box using the test and the battery box includes:

[0091] Connect the power-taking gun of the integrated charge-discharge machine to the discharge interface of the battery holder to draw power from the test battery box. Connect the discharge gun of the integrated charge-discharge machine to the test battery box and charge the test battery box with the electrical energy released from the test battery box to perform a discharge test on the test battery box; or,

[0092] Connect the power-taking gun of the integrated charge-discharge machine to the test battery box to draw power from the test battery box. Connect the discharge gun of the integrated charge-discharge machine to the discharge interface of the battery bracket to charge the test battery box with the power of the test battery box to perform a charging test on the test battery box.

[0093] Specifically, when the client receives a battery charging test command, it means that the test battery box needs to be charged, which means that the test battery box needs to be charged through the test battery box. In this case, the test battery box is equivalent to needing to be discharged. Therefore, the power gun of the charge-discharge machine can be connected to the test battery box to draw power from the test battery box. In addition, the discharge gun of the charge-discharge machine also needs to be connected to the discharge interface of the battery bracket to charge the test battery box with the power of the test battery box, so as to carry out the charging test of the test battery box.

[0094] Additionally, when the client receives a battery discharge test command, it indicates that the test battery box needs to be discharged. This means that the electrical energy released by the test battery box needs to be stored through the test battery box. In this case, the test battery box is equivalent to needing to be charged. Therefore, the power-taking gun of the charge-discharge machine can be connected to the discharge interface of the battery bracket to draw power from the test battery box. The discharge gun of the charge-discharge machine can be connected to the test battery box to charge the electrical energy released by the test battery box into the test battery box for discharge testing.

[0095] It should be noted that the charging and discharging machine has two types of charging guns: a power-on gun and a power-off gun. The charging and discharging machine can automatically switch between the types of charging guns, meaning that at least some of the charging guns can be used as both power-on and power-off guns, eliminating the need for frequent disassembly and reassembly of the charging guns.

[0096] In practical applications, when performing discharge tests on the test battery box, the test battery box is first hoisted onto the battery bracket. An external debugging harness and CAN module are used to establish a communication connection between the client and the test battery box for convenient control and data acquisition. The power-taking gun of the integrated charge-discharge unit is connected to the discharge interface on the battery bracket to draw power. The discharge gun of the integrated charge-discharge unit is then connected to the test battery box for energy recovery. The client can send a discharge command to activate the relay in the discharge circuit within the test battery box. The charging and discharging power and various protection parameters of the integrated charge-discharge unit can then be set, and the integrated charge-discharge unit can be started to verify the discharge function of the test battery box. The discharged energy is then transferred to the test battery box for recovery through the integrated charge-discharge unit. Similarly, when performing charging tests on the test battery box, power can be drawn from the test battery box. The charging gun of the integrated charge-discharge unit is connected to the charging interface on the battery bracket, and the energy in the test battery box is transferred to the test battery box to verify the charging function.

[0097] Step 106: Monitor the status information of the test battery box during the test process through the client.

[0098] Specifically, since the client communicates with the test battery box, the client can collect and display the status information of the test battery box during the test process through the battery management unit of the test battery box.

[0099] In addition, the charging and discharging unit can also collect the status information of the test battery box during the test process, and then perform fault detection on the test battery box based on this status information. For example, it can determine whether the collected data such as temperature, current or voltage of the test battery box exceeds the preset threshold. If so, it can be determined that the test battery box has a fault. In this case, the fault information can be displayed on its visual interface and the test process can be stopped.

[0100] This specification provides a battery testing method in one embodiment applied to a battery testing system. The battery testing system includes a charge / discharge integrated machine, a battery bracket, a test battery box, a test-compatible battery box, and a client. The battery bracket is equipped with a charge / discharge interface. The test battery box is mounted on the battery bracket and electrically connected to the charge / discharge interface. The test battery box is communicatively connected to the client. The method includes: upon receiving a battery testing command from the client, controlling the charge / discharge interface of the battery bracket to connect to the charge / discharge integrated machine, and controlling the charge / discharge integrated machine to connect to the test-compatible battery box; performing charge / discharge testing on the test battery box through the test-compatible battery box; and monitoring the status information of the test battery box during the testing process through the client. This embodiment uses a test-compatible battery box for charge / discharge testing, achieving energy recovery, thereby reducing energy waste, improving energy utilization efficiency, and possessing the advantages of being green, energy-saving, and economical. In addition, the embodiments in this specification use this battery testing system to perform charge and discharge tests on the test battery box, which can improve the portability and mobility of the battery testing system, solve the problem that the site power capacity is insufficient to meet the requirements of high-power testing technology, and also help to avoid the waste of discharge energy when each mass-produced product is tested after it leaves the production line. Furthermore, it helps to reduce the need to purchase high-power charge and discharge equipment, and also helps to save the equipment site area and the cost of laying the equipment's power cables.

[0101] Corresponding to the above method embodiments, this specification also provides battery box embodiments, such as... Figure 4 As shown, the battery box may include a bottom frame, a top frame, and a middle frame. The bottom frame and the top frame are spaced apart, the middle frame is located between the bottom frame and the top frame, and the middle frame is connected to both the top frame and the bottom frame. A battery mounting space is formed between the bottom frame and the top frame. The top frame is used to connect to the hoisting equipment. The battery pack is set in the battery mounting cavity and is connected to both the top frame and the bottom frame.

[0102] This manual also provides examples of battery testing systems, such as... Figures 2 to 5As shown in the illustration, this specification provides a battery testing system, including: a test battery box, a test-fit battery box, a battery bracket, a battery box bracket, a charge / discharge integrated machine, and a client. The battery bracket is equipped with a battery positioning seat, a charging interface, and a discharging interface. When the test battery box is seated on the battery bracket, the battery positioning seat and the test battery box are in a limiting engagement. The charging interface and discharging interface are electrically connected to the test battery box, respectively. The test-fit battery box is mounted on the battery box bracket. The charge / discharge integrated machine has several charging ports; some of these ports are detachably connected to the charging interface or the discharging interface, and some of these ports are electrically connected to the test-fit battery box to perform power transfer between the test-fit battery box and the test battery box.

[0103] The test battery box can be a large energy storage battery, for example, a specially manufactured large-size battery box, or a reused energy storage battery box used in heavy-duty trucks. The test battery box can include a frame and multiple battery packs housed within the frame. This test battery box can be a new battery box or an old one, as long as the stored energy meets the charge-discharge test requirements.

[0104] The integrated charge / discharge unit utilizes a bidirectional energy conversion system to transfer electrical energy between the test battery box and the test-compatible battery box, enabling charging and discharging of the test battery box. The unit includes a power-taking gun and a discharge gun. During discharge testing, the test battery box is first hoisted onto a battery bracket. An external debugging harness and CAN module are used to establish communication between the test computer (client) and the test battery box for convenient control and data acquisition. The power-taking gun of the integrated charge / discharge unit is connected to the discharge interface on the battery bracket to draw power, while the discharge gun is connected to the test-compatible battery box for energy recovery. The test computer sends discharge commands to control the relay closure in the discharge circuit within the test battery box. The charging / discharging power and various protection parameters of the integrated charge / discharge unit can then be set. Starting the integrated charge / discharge unit verifies the discharge function of the test battery box, and the discharged energy is transferred to the test-compatible battery box for recovery. During charging tests, power can be drawn from the test battery box and connected to the charging interface on the battery bracket via the integrated charging gun. The power in the test battery box is then transferred to the test battery box to verify the charging function.

[0105] It should be noted that the charging and discharging machine has two types of charging guns: a power-on gun and a power-off gun. The charging and discharging machine can automatically switch between the types of charging guns, meaning that at least some of the charging guns can be used as both power-on and power-off guns, eliminating the need for frequent disassembly and reassembly of the charging guns.

[0106] It should be noted that the structure and principle of the charging and discharging machine have long been publicly available technology. The embodiments in this specification do not improve the structure and principle of the charging and discharging machine; commercially available products can be used directly.

[0107] In some possible implementations, the battery holder has an electrical connector in the middle, which is electrically connected to the charging port and the discharging port respectively. When the test battery box is seated on the battery holder, the electrical connector is electrically connected to the test battery box. The electrical connector may include a charging connector and a discharging connector, with the charging connector connected to the charging port and the discharging connector connected to the discharging port.

[0108] In some possible implementations, the charging and discharging interfaces are located on opposite sides of the battery holder. This facilitates wiring between the interfaces and electrical connectors, does not interfere with the placement of the test battery box, and makes full use of space.

[0109] In some possible implementations, at least two charging ports are provided on one side of the battery holder, and at least two discharging ports are provided on the other side of the battery holder. By providing two charging ports and two discharging ports, the charging efficiency and discharging efficiency are improved.

[0110] In some possible implementations, the battery holder includes an upper frame, a lower frame, and multiple uprights. The upper and lower frames are spaced apart, and the uprights are located between the upper and lower frames, connecting the upper and lower frames respectively. The battery positioning seat, charging interface, and discharging interface are all located on the upper frame. The lower frame can be stably supported on the ground. The design of the uprights increases the height of the upper frame, facilitating the insertion and removal of the charging gun.

[0111] In some possible implementations, the battery holder is also provided with multiple battery guide seats, and the battery guide seats are provided with inclined guide surfaces. As the test battery box gradually approaches the battery holder from top to bottom, it can contact the inclined guide surfaces, which guide the test battery box to sit on the battery holder.

[0112] In some possible implementations, the battery box bracket includes at least two bracket bodies, which are spaced apart and arranged in parallel. Each bracket body is provided with an electrical connector, a battery positioning seat and a battery guide seat. Each bracket body can be used to install a test-fit battery box.

[0113] In this implementation scheme, the battery box bracket has two support bodies, which can simultaneously hold two test battery boxes, increasing the overall capacity. The two test battery boxes can be used in conjunction with one test battery box for charge-discharge testing. Alternatively, the two test battery boxes can be used separately with two other test battery boxes for testing, improving testing efficiency.

[0114] In some possible implementations, the battery box bracket includes multiple connecting beams, each of which is located between two adjacent bracket bodies and connected at both ends to the two adjacent bracket bodies respectively. The connecting beams connect the two bracket bodies to form a single unit.

[0115] In some possible implementations, the battery testing system includes a housing with multiple power connectors inside. Each power connector is electrically connected to a test battery box and is used to connect to the charging / discharging gun of a charging / discharging machine. The power connector includes a charging interface and a discharging interface. By configuring the housing, the charging and discharging interfaces of two test battery boxes are integrated in the same location, facilitating connection to the charging / discharging gun.

[0116] The battery testing system may also include a charger to recharge the test battery box when the total capacity decreases due to multiple power switching during multiple test cycles, so that the test battery box can continue to effectively cooperate with the test battery box for charge and discharge tests.

[0117] Figure 6 A structural block diagram of a computing device 600 according to one embodiment of this specification is shown. The components of the computing device 600 include, but are not limited to, a memory 610 and a processor 620. The processor 620 is connected to the memory 610 via a bus 630, and a database 650 is used to store data.

[0118] The computing device 600 also includes an access device 640, which enables the computing device 600 to communicate via one or more networks 660. Examples of these networks include a Public Switched Telephone Network (PSTN), a Local Area Network (LAN), a Wide Area Network (WAN), a Personal Area Network (PAN), or a combination of communication networks such as the Internet. The access device 640 may include one or more of any type of wired or wireless network interface (e.g., a Network Interface Card (NIC)), such as an IEEE 802.11 Wireless Local Area Network (WLAN) interface, a Wi-MAX interface, an Ethernet interface, a Universal Serial Bus (USB) interface, a cellular network interface, a Bluetooth interface, a Near Field Communication (NFC) interface, and so on.

[0119] In one embodiment of this specification, the above-described components of the computing device 600 and Figure 6 Other components, not shown, can also be connected to each other, for example, via a bus. It should be understood that... Figure 6 The block diagram of the computing device shown is for illustrative purposes only and is not intended to limit the scope of this specification. Those skilled in the art can add or replace other components as needed.

[0120] The computing device 600 can be any type of stationary or mobile computing device, including mobile computers or mobile computing devices (e.g., tablet computers, personal digital assistants, laptop computers, notebook computers, netbooks, etc.), mobile phones (e.g., smartphones), wearable computing devices (e.g., smartwatches, smart glasses, etc.) or other types of mobile devices, or stationary computing devices such as desktop computers or PCs. The computing device 600 can also be a mobile or stationary server.

[0121] The processor 620 is used to execute the following computer-executable instructions, which, when executed by the processor, implement the steps of the above-described battery testing method.

[0122] The above is an illustrative scheme of a computing device according to this embodiment. It should be noted that the technical solution of this computing device and the technical solution of the battery testing method described above belong to the same concept. For details not described in detail in the technical solution of the computing device, please refer to the description of the technical solution of the battery testing method described above.

[0123] An embodiment of this specification also provides a computer-readable storage medium storing computer-executable instructions that, when executed by a processor, implement the steps of the battery testing method described above.

[0124] The above is an illustrative embodiment of a computer-readable storage medium. It should be noted that the technical solution of this storage medium belongs to the same concept as the technical solution of the battery testing method described above. Details not described in detail in the technical solution of the storage medium can be found in the description of the technical solution of the battery testing method described above.

[0125] An embodiment of this specification also provides a computer program, wherein when the computer program is executed in a computer, it causes the computer to perform the steps of the above-described battery testing method.

[0126] The above is an illustrative example of a computer program according to this embodiment. It should be noted that the technical solution of this computer program and the technical solution of the aforementioned battery testing method belong to the same concept. Details not described in detail in the computer program's technical solution can be found in the description of the aforementioned battery testing method's technical solution.

[0127] The foregoing has described specific embodiments of this specification. Other embodiments are within the scope of the appended claims. In some cases, the actions or steps recited in the claims may be performed in a different order than that shown in the embodiments and may still achieve the desired result. Furthermore, the processes depicted in the drawings do not necessarily require the specific or sequential order shown to achieve the desired result. In some embodiments, multitasking and parallel processing are possible or may be advantageous.

[0128] The computer instructions include computer program code, which may be in the form of source code, object code, executable file, or some intermediate form. The computer-readable medium may include: any entity or device capable of carrying the computer program code, recording media, USB flash drive, portable hard drive, magnetic disk, optical disk, computer memory, read-only memory (ROM), random access memory (RAM), electrical carrier signals, telecommunication signals, and software distribution media, etc. It should be noted that the content included in the computer-readable medium may be appropriately added to or subtracted according to the requirements of legislation and patent practice in the jurisdiction. For example, in some jurisdictions, according to legislation and patent practice, computer-readable media may not include electrical carrier signals and telecommunication signals.

[0129] It should be noted that, for the sake of simplicity, the foregoing method embodiments are all described as a series of actions. However, those skilled in the art should understand that the embodiments in this specification are not limited to the described order of actions, because according to the embodiments in this specification, some steps can be performed in other orders or simultaneously. Furthermore, those skilled in the art should also understand that the embodiments described in this specification are all preferred embodiments, and the actions and modules involved are not necessarily essential to the embodiments in this specification.

[0130] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0131] The preferred embodiments disclosed above are merely illustrative of this specification. The optional embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the embodiments described herein. These embodiments are selected and specifically described in this specification to better explain the principles and practical applications of the embodiments, thereby enabling those skilled in the art to better understand and utilize this specification. This specification is limited only by the claims and their full scope and equivalents.

Claims

1. A battery testing method applied to a battery testing system, the battery testing system comprising a charge / discharge integrated machine, a battery bracket, a test battery box, a test auxiliary battery box, and a client, wherein the battery bracket is provided with a charge / discharge interface, the test battery box is seated on the battery bracket and electrically connected to the charge / discharge interface, and the test battery box is communicatively connected to the client, the method comprising: When the client receives a battery test command, it controls the charging and discharging interface of the battery bracket to connect with the charging and discharging machine, and controls the charging and discharging machine to connect with the test battery box. The test battery box is used to perform charge and discharge tests in conjunction with the aforementioned test. The client monitors the status information of the test battery box during the testing process.

2. The battery testing method according to claim 1, wherein a charging interface is provided on the battery bracket; Accordingly, the step of controlling the charging / discharging interface of the battery holder to connect with the charging / discharging integrated machine when the client receives a battery test command includes: When the client receives a battery charging test command, it controls the charging interface of the battery holder to connect with the charging and discharging machine.

3. The battery testing method according to claim 2, wherein the step of performing a charge-discharge test on the test battery box using the test battery box includes: The charging and discharging unit charges the test battery box with electrical energy from the test battery box, thereby performing a charging test on the test battery box.

4. The battery testing method according to claim 1, wherein a discharge interface is provided on the battery bracket; Accordingly, the step of controlling the charging / discharging interface of the battery holder to connect with the charging / discharging integrated machine when the client receives a battery test command includes: When the client receives a battery discharge test command, it controls the discharge interface of the battery holder to connect with the charging and discharging machine.

5. The battery testing method according to claim 4, wherein the step of performing a charge-discharge test on the test battery box using the test battery box includes: The charging and discharging unit releases the electrical energy in the test battery box and charges the test battery box with the released electrical energy to perform a discharge test on the test battery box.

6. The battery testing method according to claim 1, wherein the integrated charge-discharge machine has a plurality of charging guns; Accordingly, the control of the charging / discharging interface of the battery holder is connected to the integrated charging / discharging machine, and the control of the integrated charging / discharging machine is connected to the test battery box, including: The control section's insertion gun is detachably connected to the charging / discharging interface, and the control section's insertion gun is detachably connected to the test-fit battery box.

7. The battery testing method according to claim 6, wherein the insertion gun comprises a power-taking gun and a power-discharging gun; Accordingly, the charge-discharge test of the test battery box using the test and the battery box includes: Connect the power-taking gun of the integrated charge-discharge machine to the discharge interface of the battery holder to draw power from the test battery box. Connect the discharge gun of the integrated charge-discharge machine to the test battery box and charge the test battery box with the electrical energy released from the test battery box to perform a discharge test on the test battery box; or, Connect the power-taking gun of the integrated charge-discharge machine to the test battery box to draw power from the test battery box. Connect the discharge gun of the integrated charge-discharge machine to the discharge interface of the battery bracket to charge the test battery box with the power of the test battery box to perform a charging test on the test battery box.

8. The battery testing method according to any one of claims 1 to 7, wherein the integrated charge-discharge machine is communicatively connected to both the test battery box and the test-matching battery box; Accordingly, when the client receives a battery test command, controlling the charging / discharging interface of the battery holder to connect with the integrated charging / discharging machine, and controlling the integrated charging / discharging machine to connect with the test battery box, includes: When the client receives a battery discharge test command, it controls the relay in the discharge circuit inside the test battery box to close based on the battery discharge test command, so as to control the discharge interface of the battery bracket to connect with the charging and discharging machine. The charging and discharging unit sends the charging command issued by the test battery box to the test matching battery box, and controls the relay in the charging circuit of the test matching battery box to close based on the charging command, so as to control the connection between the charging and discharging unit and the test matching battery box.

9. A computing device, comprising: Memory and processor; The memory is used to store computer-executable instructions, and the processor is used to execute the computer-executable instructions, which, when executed by the processor, implement the steps of the battery testing method according to any one of claims 1 to 8.

10. A computer-readable storage medium storing computer-executable instructions that, when executed by a processor, implement the steps of the battery testing method according to any one of claims 1 to 8.