A control method for reducing the failure rate of hot strip layer cooling equipment

By generating virtual strip steel and fully opening the cooling manifold spray as it passes through the laminar flow cooling zone, the problem of high solenoid valve failure rate caused by high-temperature baking in hot rolling laminar flow cooling equipment was solved, achieving stable equipment operation and improved product quality.

CN121360748BActive Publication Date: 2026-08-04HANDAN IRON & STEEL GROUP CO LTD +1
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Patent Information

Application Number
CN202511582619.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-10-31
Publication Date
2026-08-04
Estimated Expiration
2045-10-31

AI Technical Summary

Technical Problem

The solenoid valves in hot-rolled laminar flow cooling equipment have a high failure rate due to high-temperature baking, which affects production stability and product quality.

Method used

By generating a virtual strip and fully opening the cooling manifold as it passes through the laminar flow cooling zone, and automatically shutting off the spray after 1 second, the spray interval and number of coils are optimized in combination with the actual strip cooling process and rolling rhythm, thereby reducing the equipment temperature.

Benefits of technology

This effectively reduced the failure rate of solenoid valves, improved the control accuracy of the equipment and the quality of hot-rolled products, and reduced spare parts costs.

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Abstract

This invention relates to a control method for reducing the failure rate of hot-rolled strip cooling equipment. The steps are as follows: the system tracks the position and speed of the strip and transmits the data to the PLC; after the tail of the strip passes through the corresponding cooling manifold roller conveyor, the solenoid valve of the cooling manifold closes, completing the setting and control of the coiling temperature of the current strip; after the tail of the strip passes through each set of cooling manifold roller conveyors, a virtual strip is generated in that area; the virtual strip is sprayed after the tail of the previous coil passes; after the virtual strip is sprayed, the setting and control of the actual rolled steel coil for the next coil are entered; according to the different coiling temperatures or rolling rhythms of the rolled steel grades, the interval between sprayed strip coils and the spraying time are optimized. This method requires no manual intervention in production, the system operates stably and reliably, solves the problem of high solenoid valve failure rate caused by high-temperature baking, effectively improves the quality of hot-rolled products and reduces the equipment failure rate.
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