Integrated polyaluminum ferric chloride production equipment
By using viscosity detection and adaptive stirring technology in the integrated polyaluminum ferric chloride production equipment, the problems of uneven stirring and high energy consumption in traditional equipment have been solved, achieving a highly efficient and stable production process.
Patent Information
- Application Number
- CN202511626123.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-01-23
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional polyaluminum ferric chloride production equipment cannot automatically adjust the stirring speed according to the reaction viscosity, resulting in uneven stirring, low reaction efficiency, high energy consumption, and the lag in viscosity detection leads to fluctuations in product quality.
The integrated polyaluminum ferric chloride production equipment integrates viscosity detection components, adaptive stirring mechanisms, and sensing components. By monitoring changes in material viscosity in real time, it automatically adjusts stirring speed and temperature to achieve multi-level precise control.
It achieves dynamic matching between stirring speed and viscosity, improves reaction uniformity and production efficiency, reduces energy consumption, reduces manual intervention, and enhances product stability.
Smart Images

Figure CN121372271A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of polymeric ferric aluminum chloride production, in particular to an integrated polymeric ferric aluminum chloride production equipment. BACKGROUND
[0002] The production raw materials of polymeric ferric aluminum chloride include coal ore and iron ore. In the production process, the raw materials need to be crushed, mixed, roasted and the like. Then, hydrochloric acid is added to the mixed raw materials for sufficient reaction. Subsequently, calcination, filtration, pH adjustment, warming and concentration, and standing and precipitation are performed to obtain the finished product precipitate. Finally, the finished product precipitate is dried and crushed to obtain solid polymeric ferric aluminum chloride.
[0003] In actual production process, the traditional production equipment adopts a separate operation mode in stages. The reaction, stirring and curing processes are separated, which causes problems such as large equipment footprint and poor process flow connection. In particular, in the stirring and reaction stage, the viscosity of the material dynamically changes with the reaction process. However, the rotational speed of the traditional stirring equipment is fixed, which cannot adapt to the viscosity change in real time, resulting in uneven stirring, low reaction efficiency and high energy consumption. In addition, the viscosity detection relies on manual sampling analysis, which has a lag and is difficult to adjust the stirring parameters in time, which easily causes fluctuations in product quality. Therefore, there is an urgent need for an integrated production equipment that can automatically sense the viscosity and dynamically adjust the stirring speed to improve the reaction efficiency and product stability. SUMMARY
[0004] The present application provides an integrated polymeric ferric aluminum chloride production equipment, which solves the problem that the production and processing equipment in the prior art cannot automatically adjust the stirring speed according to the reaction viscosity, affecting the continuous and efficient reaction, and is not flexible to use, has low stirring efficiency and high energy consumption.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: An integrated polymeric ferric aluminum chloride production equipment includes a support plate, an integrated processing box is arranged on the support plate, a stirring and reaction box is arranged on the integrated processing box, a temperature regulator is arranged on the outer wall of the stirring and reaction box, a self-adaptive stirring mechanism is arranged on the stirring and reaction box, and a surrounding plate is arranged on the support plate. The self-adaptive stirring mechanism includes a bearing rod, a bearing frame is fixedly connected to the bearing rod, a viscosity detection assembly is arranged on the bearing rod, the viscosity detection assembly includes a movable groove opened on the bearing rod, a movable block is slidably arranged on the movable groove, a movable arm is arranged below the movable block, detection rods are fixedly connected to the two sides of the movable arm, a touch component is arranged on the movable block, a sensing component is arranged on the bearing frame, and a speed-adjustable stirring component is arranged on one side of the sensing component.
[0006] As a preferred technical scheme of the present application, the triggering assembly comprises a bearing column, one end of the bearing frame extends below the bearing rod and the side wall is fixedly connected with the bearing column, the movable arm is sleeved on the bearing column, a telescopic member is sleeved on the bearing column, the movable block is fixedly connected with an expansion block, the top end of the expansion block is rotatably connected with an induction wheel, the side wall of the expansion block on the axial side of the induction wheel is fixedly connected with a movable rod, and the end of the movable rod is fixedly connected with a triggering column.
[0007] As a preferred technical scheme of the present application, the sensing assembly comprises a gas supply assembly, a transmission box is fixedly connected on one side of the bearing frame of the gas supply assembly, a transmission assembly is arranged in the transmission box, the gas supply assembly comprises two gas supply pumps fixedly arranged on the bearing frame, the gas output ends of the gas supply pumps are fixedly connected with a gas guide shell, a valve rod is slidably and penetratively arranged on the gas guide shell, a valve opening is formed on the valve rod, a sensing rod is fixedly connected to the bottom of the valve rod, the sensing rods at the bottoms of the two gas supply pumps are different in length, the sensing rods correspond to the induction wheel, the top end of the valve rod extends above the gas guide shell and the top is fixedly connected with a top rod, and the top rod is fixedly connected with the gas guide shell through an elastic member.
[0008] As a preferred technical scheme of the present application, the transmission assembly comprises a transmission gear rotatably arranged in the transmission box, a lifting rod and a pneumatic lifting column are arranged above the transmission gear, the telescopic end of the pneumatic lifting column and one end of the lifting rod are in transmission connection with the transmission gear, an air inlet cylinder is fixedly connected to the outside of the transmission box, the air outlet end of the air inlet cylinder is connected with the air inlet end of the pneumatic lifting column, a movable sealing column is slidably and penetratively arranged on the side wall of the air inlet cylinder, a sealing rod is fixedly connected to the end of the movable sealing column, a protruding rod is fixedly connected to one side of the sealing rod, the protruding rod is arranged correspondingly to the triggering column, the air outlet end of the gas guide shell is connected with a gas transmission pipe, and the air outlet end of the gas transmission pipe is connected with the air inlet cylinder.
[0009] As a preferred technical scheme of the present application, the top of the lifting rod is fixedly connected with a driving arm, a notch is formed on the driving arm, an elastic positioning column is arranged on one side of the notch, a limiting rod is slidably and penetratively arranged in the notch on the one side of the driving arm of the elastic positioning column, a limiting tooth is fixedly connected to the end of the limiting rod close to the elastic positioning column, the bottom of the limiting rod is fixedly connected with the bearing frame, the end of the driving arm is rotatably connected with a transmission roller, a temperature regulating sensor is connected to the bearing frame above the sensing rod, two temperature regulating sensors are arranged, and the temperature regulating sensors are connected with a temperature regulator.
[0010] As a preferred technical scheme of the present application, the speed-regulating stirring assembly comprises a driving motor fixedly arranged on the bearing rod, the output shaft end of the driving motor is fixedly connected with a driving column, the driving column penetrates through the bearing frame and the upper end of the driving column is slidably sleeved with a movable disc, the outer wall of the movable disc is arranged in a concave structure, and the movable disc is arranged in cooperation with the transmission roller.
[0011] As a preferred technical scheme of the present application, the top of the driving column is fixedly connected with the mounting arm, a plurality of mounting arms are arranged, a movable sleeve is slidably arranged on the mounting arm, a linkage wheel is rotatably connected to the movable sleeve, a transmission arm is hingedly connected between the movable sleeve and the movable disc, a transmission column is rotatably arranged on the bearing frame on one side of the driving column, a transmission wheel is fixedly arranged on the transmission column, and the transmission wheel and the linkage wheel are drivingly connected through the elastic belt.
[0012] As a preferred technical scheme of the present application, the bottom of the bearing rod is fixedly connected with the transmission shell, the stirring column is rotatably connected to the bottom of the transmission shell, the transmission column and the stirring column extend into the transmission shell and are drivingly connected through the transmission belt, and the stirring blade is fixedly connected to the lower end side wall of the stirring column.
[0013] As a preferred technical scheme of the present application, the two side walls of the bearing rod are fixedly connected with the guide column, the transmission groove is formed in the inner wall of the surrounding plate on the axial side of the guide column, the transmission protrusion is fixedly connected to the inner wall of the transmission groove, the end of the guide column extends into the transmission groove, the elastic telescopic rod is arranged on the guide column, the telescopic end of the elastic telescopic rod is fixedly connected with the guide column, and the electric telescopic rod is fixedly connected to the inner wall of the surrounding plate, and the telescopic end of the electric telescopic rod is fixedly connected with the elastic telescopic rod.
[0014] As a preferred technical scheme of the present application, the movable arm is provided with two movable arms, one of which is fixedly arranged at the bottom of the movable block, the other of which is slidably arranged at the bottom of the transmission shell, and the two movable arms are fixedly connected with the linkage rod.
[0015] The present application has the following advantages: self-adaptive viscosity adjustment: the viscosity detection assembly can sense the viscosity change of the material in real time. When the viscosity increases, the resistance of the material pushes the movable arm to move upwards, drives the sensing wheel to trigger the sensing assembly, automatically starts the speed regulation mechanism, realizes the dynamic matching of the stirring speed and the viscosity, and avoids insufficient stirring or excessive energy consumption.
[0016] Multi-stage speed regulation precise control: two air supply pumps and sensing rods with different lengths are arranged in the sensing assembly, when the viscosity reaches different thresholds, the long and short sensing rods are triggered in turn, the air path is adjusted in stages, the multi-stage precise adjustment of the stirring speed is realized, and the process requirements of different reaction stages are adapted.
[0017] Mechanical linkage high efficiency and reliability: the transmission assembly converts the air pressure signal into mechanical displacement, drives the movable disc to move downwards through the driving arm, reduces the rotating radius of the linkage wheel, and automatically reduces the stirring rotating speed under the condition that the rotating speed of the driving motor is unchanged. The whole process is mechanically driven, the response is rapid and the stability is high. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a kind of integrated polymeric aluminum ferric chloride production equipment overall structure schematic view.
[0019] Figure 2 It is a kind of integrated polymeric aluminum ferric chloride production equipment front view structure schematic view.
[0020] Figure 3 It is a kind of integrated polymeric aluminum ferric chloride production equipment in adaptive stirring mechanism overall structure schematic view.
[0021] Figure 4 It is a kind of integrated polymeric aluminum ferric chloride production equipment in adaptive stirring mechanism side view overall structure schematic view.
[0022] Figure 5 It is a kind of integrated polymeric aluminum ferric chloride production equipment in adaptive stirring mechanism rear view overall structure schematic view.
[0023] Figure 6 It is a kind of integrated polymeric aluminum ferric chloride production equipment in adaptive stirring mechanism overhead view overall structure schematic view.
[0024] Figure 7 It is Figure 6 The enlarged structure schematic view of A in the middle.
[0025] Figure 8 It is a kind of integrated polymeric aluminum ferric chloride production equipment in adaptive stirring mechanism side structure schematic view.
[0026] Figure 9 It is Figure 8 The enlarged structure schematic view of B in the middle.
[0027] Figure 10 It is a kind of integrated polymeric aluminum ferric chloride production equipment in adaptive stirring mechanism back structure schematic view.
[0028] Figure 11 It is a kind of integrated polymeric aluminum ferric chloride production equipment in transmission assembly structure schematic view.
[0029] Figure 12 It is a kind of integrated polymeric aluminum ferric chloride production equipment in gas inlet cylinder internal structure schematic view.
[0030] In the figure: 1, support plate; 2, coaming; 3, stirring reaction box; 4, integrated processing box; 5, viscosity detection assembly; 501, movable arm; 502, detection support; 503, linkage rod; 504, movable block; 505, bearing column; 506, telescopic part; 507, expansion block; 508, induction wheel; 509, movable rod; 510, touch column; 511, movable groove; 6, sensing assembly; 601, air guide shell; 602, air supply pump; 603, jacking rod; 604, elastic part; 605, air transmission pipe; 606, protruding rod; 607, sealing rod; 608, air inlet cylinder; 609, transmission box; 610, lifting rod; 611, drive arm; 612, elastic positioning column; 613, notch; 614, limiting rod; 615, limiting tooth; 616, valve rod; 617, valve port; 618, transmission gear; 619, pneumatic lifting column; 620, sensing rod; 621, temperature regulating sensor; 622, transmission roller; 623, movable sealing column; 624, tensioning part; 7, stirring assembly; 701, drive column; 702, drive motor; 703, transmission shell; 704, movable disc; 705, transmission wheel; 706, limiting key; 707, transmission column; 708, linkage wheel; 709, mounting arm; 710, transmission arm; 711, stirring column; 712, stirring blade; 713, movable sleeve; 8, alarm sensor; 9, bearing rod; 10, bearing frame; 11, feeding pipe; 12, temperature regulator; 13, electric telescopic rod; 14, top plate; 15, integrated controller; 16, elastic telescopic rod; 17, transmission groove; 18, guide column; 19, transmission protrusion; 20, discharge pipe. DETAILED DESCRIPTION
[0031] The preferred embodiments of the present application will be described in detail below with reference to the drawings. It should be understood that the preferred embodiments described herein are merely intended to illustrate and explain the present application, and are not intended to limit the present application.
[0032] Please refer to Figures 1-12 As an embodiment of the present application, an integrated polymeric aluminum ferric chloride production device comprises a support plate 1, an integrated processing box 4 is fixedly arranged on the support plate 1, a stirring reaction box 3 is fixedly arranged on the integrated processing box 4, a temperature regulator 12 is fixedly connected to the outer wall of the stirring reaction box 3, an adaptive stirring mechanism is arranged on the stirring reaction box 3, a coaming 2 is fixedly arranged on the top of the coaming 2, a top plate 14 is fixedly arranged on the coaming 2, an integrated controller 15 is fixedly connected to the top plate 14, and a discharge pipe 20 is fixedly connected to the bottom of the integrated processing box 4; wherein a pipeline with a valve is arranged between the stirring reaction box 3 and the integrated processing box 4, the integrated processing box 4 is used for curing treatment of the polymeric aluminum ferric chloride after stirring stabilization, and tail gas collection and treatment instruments are arranged for collecting the gas generated in the reaction; The adaptive stirring mechanism comprises a bearing rod 9, a bearing frame 10 fixedly connected on the bearing rod 9, a viscosity detection assembly 5 arranged on the bearing rod 9, the viscosity detection assembly 5 comprising a movable groove 511 opened on the bearing rod 9, a movable block 504 slidingly arranged on the movable groove 511, an active arm 501 fixedly connected at the bottom of the movable block 504, a detection support rod 502 fixedly connected on both sides of the active arm 501, a touch assembly arranged on the movable block 504, the touch assembly comprising a bearing column 505, one end of the bearing frame 10 extending below the bearing rod 9 and the side wall of the bearing frame 10 fixedly connected with the bearing column 505, the active arm 501 slidingly sleeved on the bearing column 505, a telescopic piece 506 sleeved on the bearing column 505, an expansion block 507 fixedly connected on the movable block 504, a sensing wheel 508 rotationally connected at the top end of the expansion block 507, an active rod 509 fixedly connected with the side wall of the expansion block 507 on one side of the sensing wheel 508, a touch column 510 fixedly connected at the end of the active rod 509, an alarm sensor 8 fixedly connected on the inner wall of the bearing frame 10, a sensing assembly 6 arranged above the sensing wheel 508 on the bearing frame 10, the sensing assembly 6 comprising a gas supply assembly corresponding to the sensing wheel 508, a transmission box 609 fixedly connected on one side of the bearing frame 10 on the side of the gas supply assembly, a transmission assembly arranged in the transmission box 609, a speed-adjustable stirring assembly 7 arranged on one side of the transmission assembly. The device monitors the viscosity change of the material in real time through the viscosity detection assembly 5, triggers the transmission assembly through the linkage sensing assembly 6, drives the speed-adjustable stirring assembly 7 to dynamically adjust the stirring speed, and realizes the automatic matching of viscosity and rotating speed. The integrated controller 15 cooperates with the temperature regulator 12 to adjust the reaction temperature, so that the device production process is compact, the reaction uniformity and production efficiency are significantly improved, and the energy consumption is reduced.
[0033] Please refer to Figures 1-12 As another embodiment of the present application, the gas supply assembly comprises two gas supply pumps 602 fixedly arranged on the bearing frame 10, the gas output ends of the gas supply pumps 602 are fixedly connected with gas guide shells 601, valve rods 616 are slidingly and penetratively arranged on the gas guide shells 601, valve openings 617 are opened on the valve rods 616, sensing rods 620 are fixedly connected at the bottom of the valve rods 616, the lengths of the sensing rods 620 at the bottom of the two gas supply pumps 602 are different, the sensing rod 620 on the side close to the sensing wheel 508 is longer, the two gas supply pumps 602 are constant pressure pumps, in actual use, when the pressure generated by the gas supply of the gas supply pump 602 reaches the standard pressure, the pumping is automatically stopped, the sensing rod 620 corresponds to the sensing wheel 508, the top end of the valve rod 616 extends above the gas guide shell 601 and the top thereof is fixedly connected with a top rod 603, the elastic piece 604 is fixedly connected between the top rod 603 and the gas guide shell 601.
[0034] The transmission assembly comprises a transmission gear 618 rotatably arranged in the transmission box 609, a lifting rod 610 and a pneumatic lifting column 619 arranged above the transmission box 609, respectively, the telescopic end of the pneumatic lifting column 619 and one end of the lifting rod 610 are in transmission connection with the transmission gear 618, wherein the side wall of the end of the lifting rod 610 and the pneumatic lifting column 619 close to the transmission gear 618 is fixedly provided with a toothed rod, the toothed rod is engaged with the transmission gear 618, the transmission box 609 is fixedly connected with an air inlet cylinder 608 outside, the side wall of the air inlet cylinder 608 is provided with an air outlet hole in communication with the outside, wherein the air outlet end of the air inlet cylinder 608 is connected with the air inlet end of the pneumatic lifting column 619, the air inlet cylinder 608 is slidably and penetratively provided with a movable sealing column 623 on the side wall, the movable sealing column 623 in the air inlet cylinder 608 is sleeved with a tensioning piece 624, the end of the movable sealing column 623 is fixedly connected with a sealing rod 607, one side of the sealing rod 607 is fixedly connected with a protruding rod 606, the protruding rod 606 is correspondingly arranged with the touch column 510, the air outlet end of the air guide shell 601 is connected with an air transmission pipe 605, and the air outlet end of the air transmission pipe 605 is connected with the air inlet cylinder 608; in a natural state, the movable sealing column 623 does not contact the air outlet hole of the air inlet cylinder 608, during the movement of the touch column 510, the sealing rod 607 is driven to move through the protruding rod 606, the movable sealing column 623 is driven to move by the sealing rod 607, and the movable sealing column 623 contacts the air outlet hole of the air inlet cylinder 608 to realize sealing of the air inlet cylinder 608.
[0035] The top of the lifting rod 610 is fixedly connected with a driving arm 611, a notch 613 is formed in the driving arm 611, an elastic positioning column 612 is arranged on one side of the notch 613, a limiting rod 614 is slidably and penetratively arranged in the notch 613 of the driving arm 611 on one side of the elastic positioning column 612, the limiting rod 614 is fixedly connected with a limiting tooth 615 close to one end of the elastic positioning column 612, the bottom of the limiting rod 614 is fixedly connected with the bearing frame 10, and the end of the driving arm 611 is rotatably connected with a transmission roller 622; when the lifting rod 610 drives the driving arm 611 to have a downward moving force, the driving arm 611 can be lowered relative to the limiting rod 614 when the driving arm 611 is subjected to a certain value of force under the action of the elastic positioning column 612.
[0036] The temperature adjusting sensor 621 is fixedly connected to the bearing frame 10 above the sensing rod 620, the temperature adjusting sensor 621 is provided with two, the temperature adjusting sensor 621 is connected with the temperature controller 12, and when the sensing rod 620 contacts the temperature adjusting sensor 621, the temperature adjusting sensor 621 emits a signal to the temperature controller 12, and the temperature controller 12 can automatically adjust the temperature of the stirring reaction box 3.
[0037] The speed-regulating stirring assembly 7 comprises a driving motor 702 fixedly arranged on the bearing rod 9, the output shaft end of the driving motor 702 is fixedly connected with a driving column 701, the driving column 701 penetrates through the bearing frame 10 and the upper end of the driving column 701 is slidably sleeved with a movable disc 704, the outer wall of the movable disc 704 is arranged in a concave structure, the movable disc 704 is arranged in cooperation with a transmission roller 622, the movable disc 704 is connected with the driving column 701 through a limiting spline 706, that is, the movable disc 704 can slide up and down relative to the driving column 701, and meanwhile, the movable disc 704 can be driven to rotate when the driving column 701 rotates.
[0038] The top of the driving column 701 is fixedly connected with a mounting arm 709, a plurality of mounting arms 709 are arranged, a movable sleeve 713 is slidably sleeved on the mounting arm 709, a linkage wheel 708 is rotatably connected on the movable sleeve 713, a transmission arm 710 is hingedly connected between the movable sleeve 713 and the movable disc 704, a transmission column 707 is rotatably and penetratively arranged on one side of the bearing frame 10 of the driving column 701, the side wall of the transmission column 707 is fixedly connected with the limiting spline 706, a transmission wheel 705 is fixedly sleeved on the transmission column 707, and the transmission wheel 705 is drivingly connected with the linkage wheel 708 through an elastic belt.
[0039] The bottom of the bearing rod 9 is fixedly connected with a transmission shell 703, one side of the bottom of the transmission shell 703 is rotatably connected with a stirring column 711, the transmission column 707 and the stirring column 711 extend into the transmission shell 703 and are drivingly connected through a transmission belt, and the lower end side wall of the stirring column 711 is fixedly connected with a stirring blade 712; during actual use, the movable sleeve 713 can be driven to move relative to the mounting arm 709 under the action of the transmission arm 710 during the up-and-down movement of the movable disc 704, so as to adjust the rotating radius of the linkage wheel 708 on the upper end of the movable sleeve 713, and the transmission ratio between the linkage wheel 708 and the transmission wheel 705 is adjusted in this process.
[0040] The side walls of the bearing rod 9 are fixedly connected with guide columns 18, a transmission groove 17 is formed in the inner wall of the surrounding plate 2 on the axial side of the guide column 18, a transmission protrusion 19 is fixedly connected to the inner wall of the transmission groove 17, the end of the guide column 18 extends into the transmission groove 17, an elastic telescopic rod 16 is arranged on the guide column 18, the telescopic end of the elastic telescopic rod 16 is fixedly connected with the guide column 18, an electric telescopic rod 13 is fixedly connected to the inner wall of the surrounding plate 2, and the telescopic end of the electric telescopic rod 13 is fixedly connected with the elastic telescopic rod 16; during actual use, the lower bearing rod 9 can be driven to move along the transmission groove 17 through the elastic telescopic rod 16 under the action of the electric telescopic rod 13.
[0041] The bottom of the transmission shell 703 is slidably provided with movable arms 501, detection supporting rods 502 are arranged on the movable arms 501, and linkage rods 503 are fixedly connected between the two movable arms 501.
[0042] In the implementation process of the present application, the operator puts the raw materials into the stirring reaction box 3 through the feed pipe 11, and in the initial state, the driving motor 702 drives the top end linkage wheel 708 to rotate through the driving column 701. Since the plurality of linkage wheels 708 are connected with the transmission wheel 705 through the elastic belt transmission, the transmission wheel 705 rotates to drive the transmission column 707 to rotate, and the transmission column 707 drives the stirring column 711 to rotate. The stirring blade 712 at the lower end of the stirring column 711 stirs and reacts the material. After the reaction reaches a certain degree, the integrated controller 15 controls the electric telescopic rod 13 to move, and the electric telescopic rod 13 drives the bearing rod 9 to move along the transmission groove 17 through the elastic telescopic rod 16. Since the transmission groove 17 is provided with a transmission protrusion 19 on the inner wall, the bearing rod 9 will vibrate during the movement along the transmission groove 17. The bearing rod 9 drives the stirring blade 712 and the detection branch 502 below to move. The detection branch 502 moves to detect the viscosity of the reactant, and the stirring blade 712 moves to stir and improve the stirring and mixing effect. Since the viscosity of the material in the reaction gradually increases within a certain range as the reaction proceeds, and the stirring speed required in each viscosity range is different, as the reaction proceeds, when the viscosity of the material gradually increases to a certain degree, the resistance received by the detection branch 502 during the movement will also gradually increase, so that the movable arm 501 will slide relative to the bearing column 505, and the telescopic part 506 will be compressed. As the viscosity increases to the corresponding value, the sensing wheel 508 above the movable arm 501 will first contact the first sensing rod 620 at this time, which indicates that the viscosity has reached the required stirring speed. At this time, the sensing wheel 508 and the sensing rod 620 will drive the valve rod 616 to move upwards when they contact, and the valve port 617 on the valve rod 616 will move into the air casing 601. The gas generated by the air supply pump 602 enters the air inlet cylinder 608 through the valve port 617 and the air supply pipe 605. At the same time, during the movement of the movable block 504 with the movable arm 501, the touch column 510 on the movable rod 509 will contact the protruding rod 606, thereby driving the movable sealing column 623 at one end of the sealing rod 607 to move and seal the air inlet cylinder 608. With the continuous air supply of the air supply pump 602, the telescopic end of the pneumatic lifting column 619 has the tendency to elongate. During this process, since the elastic positioning column 612 on the driving arm 611 is acted on by the limiting teeth 615 on the limiting rod 614, only when the pressure in the pneumatic lifting column 619 reaches a certain degree can the driving arm 611 be driven to move downwards. The driving arm 611 moves downwards to drive the movable disc 704 to move downwards through the transmission roller 622. During the movement of the movable disc 704, the linkage wheel 708 on the movable sleeve 713 will move under the action of the transmission arm 710. The radius of rotation of the linkage wheel 708 is simultaneously reduced, so that when the driving column 701 rotates at a constant speed, the linkage wheel 708 drives the transmission wheel 705 to rotate at a smaller speed through the elastic belt, thereby reducing the rotation speed of the stirring column 711 under the action of the transmission column 707.The above process realizes the effect of automatically adjusting the rotation speed according to the viscosity of the material. The above steps are repeated, and within a certain range, the first air supply pump 602 continuously supplies air, and the stirring speed also gradually decreases. This process realizes automatic adjustment of the rotation speed during material processing, ensures the processing effect, and automatically adjusts the rotation speed. If the viscosity of the material decreases during stirring, the movable arm 501 will reset, and the air outlet holes of the air inlet cylinder 608 will open to reset the parts, and the stirring speed will increase again to continue high-speed stirring. When the viscosity reaches the set range for a long time, the above speed adjustment and stirring process continues, realizing multi-stage stirring. When the viscosity of the material changes to another range, the movable arm 501 drives the upper sensing wheel 508 to contact another sensing rod 620. The corresponding air supply pump 602 supplies air quickly through the air inlet cylinder 608, the rotation speed of the transmission wheel 705 decreases, and the stirring speed also decreases to the corresponding range, ensuring the normal progress of the material reaction sequence. During the stirring detection process, the guide columns 18 on both sides of the carrier rod 9 vibrate under the action of the transmission protrusions 19 in the transmission grooves 17, improving the stirring effect. When the return motion, the stirring blades 712 and the detection branch rods 502 can vibrate the residual material, reducing the waste caused by material adhesion. If the viscosity of the material increases rapidly during the above process, the expansion block 507 will contact the alarm sensor 8 to alarm and remind the operator to handle it in time. After the reaction is completed, the material enters the integrated processing box 4 for aging treatment.
[0043] In general, when the device is actually working, it can immediately adjust the stirring speed when the standard viscosity parameter is reached, enter a reaction process, and does not need manual adjustment. During the stirring process, if the viscosity of the reactant changes abnormally, an alarm can be automatically sent, and during the reaction process, the reaction temperature can be automatically adjusted according to the stirring process. The temperature is adjusted immediately after the viscosity is detected, saving manual reaction time, ensuring the compact progress of the reaction, using the reaction to quickly synchronize and fully proceed, reducing the manual operation time during the reaction process, and having higher production and processing efficiency and better use effect. Compared with the traditional device, which sets a specified reaction time before performing the next stage operation, this way adjusts the reaction processing state in time under the premise of ensuring the safety, thoroughness and completeness of the reaction, improves the reaction processing efficiency, and has better use effect.
[0044] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that the technical solutions described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalent ones. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An integrated polymeric ferric aluminum chloride production plant comprising a support plate (1), characterized in that, The support plate (1) is provided with an integrated processing box (4), the integrated processing box (4) is provided with a stirring reaction box (3), the stirring reaction box (3) is provided with a temperature regulator (12) on the outer wall, the stirring reaction box (3) is provided with a self-adaptive stirring mechanism, and the support plate (1) is provided with a surrounding plate (2); the self-adaptive stirring mechanism comprises a bearing rod (9), the bearing rod (9) is fixedly connected with a bearing frame (10), the bearing rod (9) is provided with a viscosity detection assembly (5), the viscosity detection assembly (5) comprises a movable groove (511) formed in the bearing rod (9), a movable block (504) is slidably arranged on the movable groove (511), an active arm (501) is arranged below the movable block (504), and detection supporting rods (502) are fixedly connected on both sides of the active arm (501); the movable block (504) is provided with a touch assembly, the bearing frame (10) is provided with a sensing assembly (6), and one side of the sensing assembly (6) is provided with a speed-regulating stirring assembly (7).
2. The integrated polyaluminum ferrichloride production plant according to claim 1, characterized in that, The touch assembly comprises a bearing column (505), one end of the bearing frame (10) extends below the bearing rod (9) and the side wall is fixedly connected with the bearing column (505), the active arm (501) is slidably arranged on the bearing column (505), a telescopic piece (506) is arranged on the bearing column (505), the movable block (504) is fixedly connected with an expansion block (507), the expansion block (507) is rotatably connected with an induction wheel (508) at the top end, the side wall of the expansion block (507) on the axial side of the induction wheel (508) is fixedly connected with a movable rod (509), and the end of the movable rod (509) is fixedly connected with a touch column (510).
3. The integrated polyaluminum ferrichloride production plant according to claim 2, characterized in that, The sensing assembly (6) comprises a gas supply assembly, a transmission box (609) is fixedly connected to the bearing frame (10) on one side of the gas supply assembly, a transmission assembly is arranged in the transmission box (609), the gas supply assembly comprises a gas supply pump (602) fixedly arranged on the bearing frame (10), and two gas supply pumps (602) are arranged, the gas output end of the gas supply pump (602) is fixedly connected with a gas guide shell (601), a valve rod (616) is slidably arranged on the gas guide shell (601), a valve opening (617) is formed in the valve rod (616), the bottom of the valve rod (616) is fixedly connected with a sensing rod (620), the lengths of the sensing rods (620) at the bottoms of the two gas supply pumps (602) are different, the sensing rod (620) corresponds to the induction wheel (508), and the top end of the valve rod (616) extends above the gas guide shell (601) and is fixedly connected with a top rod (603) at the top. The elastic element (604) is fixedly connected between the top rod (603) and the gas guide shell (601).
4. The integrated polyaluminum ferrichloride production plant according to claim 3, characterized in that, The transmission assembly includes a transmission gear (618) rotatably arranged in the transmission box (609), and a lifting rod (610) and a pneumatic lifting column (619) are arranged above the transmission gear (618), the telescopic end of the pneumatic lifting column (619) and one end of the lifting rod (610) are in transmission connection with the transmission gear (618), the intake cylinder (608) is fixedly connected outside the transmission box (609), the gas outlet end of the intake cylinder (608) is connected with the gas inlet end of the pneumatic lifting column (619), the movable sealing column (623) is slidably arranged through the side wall of the intake cylinder (608), the sealing rod (607) is fixedly connected to the end of the movable sealing column (623), the protruding rod (606) is fixedly connected to one side of the sealing rod (607), the protruding rod (606) is arranged correspondingly with the touch column (510), and the gas outlet end of the gas guide shell (601) is connected with the gas transmission pipe (605).
5. The integrated polyaluminum ferrichloride production plant according to claim 4, characterized in that, The lifting rod (610) is fixedly connected with a driving arm (611) at the top, a notch (613) is formed in the driving arm (611), an elastic positioning column (612) is arranged on one side of the notch (613), a limiting rod (614) is slidably arranged through the notch (613) on one side of the driving arm (611), a limiting tooth (615) is fixedly connected to one end of the limiting rod (614) close to the elastic positioning column (612), the bottom of the limiting rod (614) is fixedly connected with the bearing frame (10), and the end of the driving arm (611) is rotatably connected with a transmission roller (622). The temperature regulating sensor (621) is arranged on the bearing frame (10) above the sensing rod (620), and two temperature regulating sensors (621) are arranged.
6. The integrated polyaluminum ferrichloride production plant according to claim 5, characterized in that, The speed-regulating stirring assembly (7) includes a driving motor (702) fixedly arranged on the bearing rod (9), and the output shaft end of the driving motor (702) is fixedly connected with a driving column (701), the driving column (701) penetrates through the bearing frame (10) and the upper end of the driving column (701) is slidably sleeved with a movable disc (704), and the outer wall of the movable disc (704) is arranged in a concave structure.
7. The integrated polyaluminum ferrichloride production plant according to claim 6, characterized in that, The driving column (701) is fixedly connected with a mounting arm (709) at the top, and a plurality of mounting arms (709) are arranged, the mounting arm (709) is slidably sleeved with a movable sleeve (713), the movable sleeve (713) is rotatably connected with a linkage wheel (708), the transmission arm (710) is hinged between the movable sleeve (713) and the movable disc (704), and the bearing frame (10) on one side of the driving column (701) is rotatably penetrated with a transmission column (707), the transmission column (707) is fixedly sleeved with a transmission wheel (705), and the transmission wheel (705) and the linkage wheel (708) are in transmission connection through the elastic belt.
8. The integrated polyaluminum ferrichloride production plant according to claim 7, characterized in that, The bottom of the bearing rod (9) is fixedly connected with a transmission shell (703), one side of the bottom of the transmission shell (703) is rotatably connected with a stirring column (711), the transmission column (707) and the stirring column (711) extend into the transmission shell (703) and are drivingly connected through a transmission belt, and the lower end of the stirring column (711) is fixedly connected with a stirring blade (712) on the side wall.
9. The integrated polyaluminum ferrichloride production plant according to claim 1, characterized in that, The two side walls of the bearing rod (9) are fixedly connected with guide columns (18), a transmission groove (17) is formed in the inner wall of the surrounding plate (2) on the axial side of the guide column (18), a transmission protrusion (19) is fixedly connected to the inner wall of the transmission groove (17), the end of the guide column (18) extends into the transmission groove (17), an elastic telescopic rod (16) is arranged on the guide column (18), the telescopic end of the elastic telescopic rod (16) is fixedly connected with the guide column (18), an electric telescopic rod (13) is fixedly connected to the inner wall of the surrounding plate (2), and the telescopic end of the electric telescopic rod (13) is fixedly connected with the elastic telescopic rod (16).
10. The integrated polyaluminum ferrichloride production plant according to claim 8, characterized in that, The movable arm (501) is provided with two movable arms (501), one of which is fixedly arranged at the bottom of the movable block (504), and the other is slidingly arranged at the bottom of the transmission shell (703), and the two movable arms (501) are fixedly connected with a linkage rod (503).