Shell feeding device of automatic assembling machine for motor starting protector of refrigeration compressor

By designing a housing extraction and release mechanism, the problems of low efficiency and inconsistent quality in the automated assembly of refrigeration compressor motor starter protectors were solved. This improved the reliability of the housing supply device and the stability of the assembly cycle, thereby enhancing the overall efficiency and quality consistency of automated assembly.

CN121374082APending Publication Date: 2026-01-23CHANGSHU TIANYN ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202511895786.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-16
Publication Date
2026-01-23

AI Technical Summary

Technical Problem

In the existing technology, the automated assembly efficiency of the refrigeration compressor motor starter protector is low, it is difficult to adapt to the assembly speed of other components, the quality of manual assembly is inconsistent, and the housing supply device cannot meet the requirements of the complete cycle chain of grasping, moving, releasing and returning, which affects the assembly cycle and overall coordination.

Method used

A housing supply device including a housing extraction and release mechanism was designed. By utilizing components such as a housing extraction and release drive motor, a clamping cylinder, a lifting drive rod, and a guide rail, the device achieves the reliability requirements for gripping, moving, releasing, and returning the housing to be assembled, avoids interference with adjacent workstations, and ensures the rhythmic harmony of automated assembly.

Benefits of technology

It ensures the reliability of the complete cycle chain action of the housing to be assembled, guarantees the assembly cycle time, avoids interference between devices, and improves the efficiency and quality consistency of automated assembly.

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Abstract

The invention discloses a shell feeding device of an automatic assembling machine for a motor starting protector of a refrigeration compressor, and belongs to the technical field of automatic assembling of electric appliance parts. Comprising a to-be-assembled shell extracting and releasing mechanism. The extracting and releasing mechanism for the shell to be assembled is characterized by comprising a shell extracting and releasing driving motor, a shell extracting and releasing driving motor fixing plate, a shell clamping and releasing acting cylinder transverse displacement connecting plate, a shell clamping and releasing acting cylinder vertical lifting driving rod, a shell clamping and releasing acting cylinder transverse displacement guide rail and a shell clamping and releasing acting cylinder; the fixing rod connecting beam and the shell extracting and releasing driving motor fixing plate connecting column are arranged. The automatic assembling machine has the advantages that the action reliability requirement of a complete circulating chain for grabbing, moving, releasing and returning the to-be-assembled shell conveyed by the to-be-assembled shell input rail can be met, so that the takt required by the process is guaranteed, interference influence on devices at adjacent stations can be avoided, and the overall harmony of automatic assembling is guaranteed.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of automatic assembly of electrical components, in particular to a shell feeding device of an automatic assembly machine for refrigeration compressor motor starting protectors. BACKGROUND

[0002] Motor starting protector is a product that combines motor starter and motor protector in the same shell. There are many technical information related to refrigeration compressor motor starting protectors in the published Chinese patent documents. Its function can be fully understood by reading the following patent documents such as CN100581043A (Energy-saving integrated single-phase AC motor starting protector) and CN204442206U (Energy-saving single-phase AC motor starting protector) and the like.

[0003] As known in the industry, if manual assembly is used for refrigeration compressor motor starting protectors, the following technical problems will arise: first, due to the relatively low assembly efficiency, it is difficult to adapt to the speed of automatic assembly of other components such as the structure system of the protector, such as the static contact piece, the dynamic contact piece, the dynamic insertion piece, etc. Unless enough workers are invested, excessive investment of manpower not only wastes valuable labor resources, but also significantly increases the overall manufacturing cost. Second, the quality of manual assembly is affected by the experience, proficiency, physical fitness, responsibility and even mood of the assembly personnel, so the consistency of the assembly quality cannot be guaranteed. Automation assembly can eliminate the above technical problems, and the first station of automation assembly is to extract and transfer the to-be-assembled shell from the vibration disc and the to-be-assembled shell input track of the structure system of the vibration disc connected to the vibration disc to the shell carrying mode, which is set on the rotary disc. The rotary disc is driven by the rotary disc driving mechanism set on the workbench and makes it rotate rhythmically.

[0004] The aforementioned shell feeding device must meet the complete cycle chain requirements of grabbing, moving, releasing and returning, because any delay or advance will affect the assembly rhythm. Although the "protector automatic assembly device with protector base extraction and release function" recommended by Chinese patent application CN106670803A introduces the protector base extraction and release mechanism, the structure and volume of the shell carrying mode (the patent application calls it "protector base carrying mechanism") are substantially different due to the different nature of the workpiece, so it has no reference significance for the shell feeding device planned by the present application to meet the cycle requirements. SUMMARY

[0005] The task of the present invention is to provide a casing supply device for an automatic assembly machine of a motor starter protector of a refrigeration compressor, which contributes to meeting the action reliability requirements of the complete cycle chain of the grasping - moving - releasing - returning of the casing to be assembled, which safeguards the required pace of the process, which contributes to avoiding interference effects on the devices at the adjacent stations, which safeguards the harmony of the automated assembly.

[0006] The application is accomplished by providing a casing supply device for an automatic assembly machine of a motor starter protector of a refrigeration compressor, comprising a casing extraction releasing mechanism, characterized in that the casing extraction releasing mechanism comprises a casing extraction releasing drive motor, a casing extraction releasing drive motor fixing plate, a casing clamping cylinder lateral displacement connecting plate, a casing clamping cylinder up-down lifting drive rod, a casing clamping cylinder lateral displacement guide rail, a casing clamping cylinder, a fixing rod connecting beam and a casing extraction releasing drive motor fixing plate connecting column, the lower end of the casing extraction releasing drive motor fixing plate connecting column is fixed to a workbench, the upper end thereof extends upward, the casing extraction releasing drive motor is fixed to the rear side of the casing extraction releasing drive motor fixing plate, the casing extraction releasing drive motor shaft of the casing extraction releasing drive motor extends to the front of the casing extraction releasing drive motor fixing plate and is fixed with a casing clamping cylinder lateral displacement fixing plate drive disc, a drive disc swing arm extends leftward on the disc edge of the casing clamping cylinder lateral displacement fixing plate drive disc, a drive disc swing arm roller is arranged on the front side of the drive disc swing arm through a drive disc swing arm roller shaft, the rear side of the casing extraction releasing drive motor fixing plate is fixed to the upper end of the casing extraction releasing drive motor fixing plate connecting column, a casing clamping cylinder lateral displacement fixing plate left displacement signal collector is fixed to the left front side of the middle part of the casing extraction releasing drive motor fixing plate in the height direction, a casing clamping cylinder lateral displacement fixing plate right displacement signal collector is fixed to the right front side of the middle part of the casing extraction releasing drive motor fixing plate in the height direction and at a position corresponding to the casing clamping cylinder lateral displacement fixing plate left displacement signal collector, the casing clamping cylinder lateral displacement connecting plate is left-right displacement corresponding to the front of the casing clamping cylinder lateral displacement fixing plate drive disc, a pair of left-right displacement connecting plate left-right moving guide rollers are arranged on the left end rear side of the upper part and the right end rear side of the upper part of the casing clamping cylinder lateral displacement connecting plate, the left end rear side pair of left-right displacement connecting plate left-right moving guide rollers and the right end rear side pair of left-right displacement connecting plate left-right moving guide rollers alternately form rolling pairs with the disc edge of the casing clamping cylinder lateral displacement fixing plate drive disc, a roller groove is longitudinally arranged at the central position of the upper end of the casing clamping cylinder lateral displacement connecting plate and at a position corresponding to the drive disc swing arm roller, the drive disc swing arm roller forms a rolling pair with the roller groove, the lower end rear side of the casing clamping cylinder lateral displacement connecting plate is in sliding fit with the lower end front side of the casing extraction releasing drive motor fixing plate, the upper end of the casing clamping cylinder up-down lifting drive rod projects out of the upper end of the casing clamping cylinder lateral displacement guide rail and forms a rolling pair with the drive disc swing arm roller, the top of the casing clamping cylinder up-down lifting drive rod is also corresponding to the casing clamping cylinder lateral displacement fixing plate left and right displacement signal collectors, the lower end of the casing clamping cylinder up-down lifting drive rod is fixed to the upper end front side of the casing clamping cylinder lateral displacement guide rail,The upper rear side of the lateral displacement guide rail of the housing clamping cylinder forms a sliding pair with the lower front side of the lateral displacement connecting plate of the housing clamping cylinder. The lower end of the lateral displacement guide rail extends below the housing extraction and release drive motor fixing plate. The housing clamping cylinder is fixed to the lower front side of the lateral displacement guide rail. The lower part of the housing clamping cylinder has a pair of clamping jaws for clamping or releasing the housing to be assembled. The housing clamping cylinder reciprocates between the upper end of the housing input track facing the rotary table and the upper part of the housing bearing mold set on the rotary table. The front end of the fixing rod connecting beam is fixed to the connecting column of the housing extraction and release drive motor fixing plate at a position corresponding to the lower part of the housing extraction and release drive motor fixing plate.

[0007] In a specific embodiment of the present invention, the lower end of the housing extraction and release drive motor fixing plate connecting column is fixed to the housing extraction and release drive motor fixing plate connecting column fixing seat, while the upper end extends upward to the extent where the housing extraction and release drive motor fixing plate is located, and the housing extraction and release drive motor fixing plate connecting column fixing seat is fixed to the upward-facing side of the worktable.

[0008] In another specific embodiment of the present invention, the rear side of the housing extraction and release drive motor fixing plate is fixed to the upper end of the housing extraction and release drive motor fixing plate connecting column via the housing extraction and release drive motor fixing plate arm.

[0009] In another specific embodiment of the present invention, a transverse slide rail groove is provided on the lower front side of the housing extraction and release drive motor fixing plate in a transverse state, and a transverse slide rail is fixed in the transverse slide rail groove. A pair of housing clamping cylinder transverse displacement connecting plate sliders are fixed on the lower rear side of the housing clamping cylinder transverse displacement connecting plate in a left-right parallel state, and the housing clamping cylinder transverse displacement connecting plate sliders slide in cooperation with the transverse slide rail.

[0010] In another specific embodiment of the present invention, a sliding block of the lateral displacement guide rail of the housing clamping cylinder is fixed on the lower front side of the lateral displacement connecting plate of the housing clamping cylinder and at a position corresponding to the lateral displacement guide rail of the housing clamping cylinder. The upper rear side of the lateral displacement guide rail of the housing clamping cylinder and the sliding block of the lateral displacement guide rail of the housing clamping cylinder form a sliding pair.

[0011] In another specific embodiment of the present invention, a drive disc swing arm roller mating seat is formed at the upper end of the up-and-down lifting drive rod of the housing clamping cylinder. A drive disc swing arm roller mating groove is formed on the rear side of the drive disc swing arm roller mating seat at a position corresponding to the drive disc swing arm roller. The drive disc swing arm roller and the drive disc swing arm roller mating groove form a rolling pair. A horizontal displacement fixed plate left and right displacement signal acquisition trigger rod is fixed at the top of the drive disc swing arm roller mating seat. The horizontal displacement fixed plate left and right displacement signal acquisition trigger rod corresponds to the left and right displacement signal acquisitions of the horizontal displacement fixed plate of the housing clamping cylinder.

[0012] In a further specific embodiment of the present invention, the housing clamping cylinder is fixed to the lower end of a housing clamping cylinder fixing seat, and the upper end of the housing clamping cylinder fixing seat is fixed to the lower front side of the housing clamping cylinder lateral displacement guide rail.

[0013] In a further specific embodiment of the present invention, the front end of the fixed rod connecting beam is engaged and fixed with the connecting column of the housing extraction and release drive motor fixing plate at a position corresponding to the lower part of the housing extraction and release drive motor fixing plate; the pair of lateral displacement connecting plate left and right moving guide wheels are each arranged on the upper part of the lateral displacement connecting plate of the housing clamping cylinder through the lateral displacement connecting plate left and right moving guide wheel shaft.

[0014] In yet another specific embodiment of the present invention, the housing extraction and release drive motor is a motor with forward and reverse rotation functions; the housing clamping and placing cylinder is a cylinder.

[0015] In yet another specific embodiment of the present invention, a limiting rod is fixed in a lateral state at the lower front part of the lateral displacement connecting plate of the housing clamping cylinder, and the limiting rod limits the downward position of the drive disc swing arm roller mating seat.

[0016] The technical solution provided by this invention can ensure the reliability of the complete cycle chain of grabbing, moving, releasing and returning the housing to be assembled, which is transported by the input track, so as to guarantee the cycle time required by the process and help avoid interference with the devices at adjacent workstations, thus ensuring the overall harmony of automated assembly. Attached Figure Description

[0017] Figure 1 This is a structural diagram of an embodiment of the present invention; Figure 2 for Figure 1 The diagram shows a pair of lateral displacement connecting plates on the left and right sides, with the guide wheels and the rim of the disc alternating to form a rolling pair. Detailed Implementation

[0018] In order to better understand the technical essence and beneficial effects of the present invention, the applicant provides a detailed description below by way of embodiments. However, the description of the embodiments is not intended to limit the present invention. Any formal but not substantive equivalent transformations made based on the concept of the present invention should be considered within the scope of the present invention.

[0019] In the following description, all directional or orientational concepts involving up, down, left, right, front, and back are based on the current... Figure 1 The location and state of the object are examples, and therefore should not be construed as a special limitation on the technical solution provided by the present invention.

[0020] Please see Figure 1 and Figure 2The diagram illustrates a housing extraction and release mechanism 1, characterized in that: the aforementioned housing extraction and release mechanism 1 includes a housing extraction and release drive motor 11, a housing extraction and release drive motor fixing plate 12, a housing clamping cylinder lateral displacement connecting plate 13, a housing clamping cylinder vertical lifting drive rod 14, a housing clamping cylinder lateral displacement guide rail 15, a housing clamping cylinder 16, a fixing rod connecting beam 17, and a housing extraction and release drive motor fixing plate connecting column 18. The lower end of the housing extraction and release drive motor fixing plate connecting column 18 is fixed to the worktable 10, while the upper end extends upward. The housing extraction and release drive motor 11 is fixed to the rear side of the housing extraction and release drive motor fixing plate 12 in a horizontal cantilever state. The housing extraction and release drive motor shaft 111 extends to the front of the housing extraction and release drive motor fixing plate 12 and is fixed with a housing clamping cylinder lateral displacement fixing plate drive disk 112. A drive disk swing arm 1121 extends to the left on the disk edge 1122 of the housing clamping cylinder lateral displacement fixing plate drive disk 112. A drive disk swing arm roller 11212 is provided on the front side of the drive disk swing arm 1121 via the drive disk swing arm roller shaft 11211. The rear side of the housing extraction and release drive motor fixing plate 12 is fixed to the upper end of the housing extraction and release drive motor fixing plate connecting column 18. A housing clamping cylinder lateral displacement fixing plate left position is fixed to the left front of the middle part of the housing extraction and release drive motor fixing plate 12 in the height direction. A signal acquisition device 122 is used, and a right displacement signal acquisition device 123 is fixed at the right front of the middle part of the housing extraction and release drive motor fixing plate 12 in the height direction, corresponding to the position of the left displacement signal acquisition device 122 of the housing clamping cylinder lateral displacement fixing plate. The left and right displacement signal acquisition devices 122 and 123 of the housing clamping cylinder lateral displacement fixing plate are microswitches, but limit switches, position proximity switches or other equivalent components can also be used. The housing clamping cylinder lateral displacement connecting plate 13 is laterally displaced in front of the housing clamping cylinder lateral displacement fixing plate drive disk 112, at the left rear end and the upper right side of the housing clamping cylinder lateral displacement connecting plate 13. Each end of the rear side is provided with a pair of left and right moving guide wheels 131 for the lateral displacement connecting plate. The pair of left and right moving guide wheels 131 on the left and right rear sides of the lateral displacement connecting plate alternately form a rolling pair with the edge 1122 of the aforementioned housing clamping cylinder lateral displacement fixing plate drive disk 112. A roller groove 132 is formed longitudinally at the upper center of the housing clamping cylinder lateral displacement connecting plate 13 and at the position corresponding to the aforementioned drive disk swing arm roller 11212. The drive disk swing arm roller 11212 and the roller groove 132 form a rolling pair. The lower rear side of the housing clamping cylinder lateral displacement connecting plate 13 slides in cooperation with the lower front side of the housing extraction and release drive motor fixing plate 12.The upper end of the lifting and lowering drive rod 14 of the housing clamping cylinder protrudes from the upper end of the lateral displacement guide rail 15 of the housing clamping cylinder and forms a rolling pair with the aforementioned drive disc swing arm roller 11212. The top of the lifting and lowering drive rod 14 of the housing clamping cylinder also corresponds to the left and right displacement signal acquisition devices 122 and 123 of the aforementioned lateral displacement fixing plate of the housing clamping cylinder. The lower end of the lifting and lowering drive rod 14 of the housing clamping cylinder is fixed to the upper front side of the lateral displacement guide rail 15 of the housing clamping cylinder, while the upper rear side of the lateral displacement guide rail 15 of the housing clamping cylinder forms a sliding pair with the lower front side of the aforementioned lateral displacement connecting plate 13 of the housing clamping cylinder. The lower end of the lateral displacement guide rail 15 of the housing clamping cylinder extends to the bottom of the housing extraction and release drive motor fixing plate 12. The housing clamping cylinder 16 is fixed to the lower front side of the lateral displacement guide rail 15 of the housing clamping cylinder. The lower part of the housing clamping cylinder 16 has a pair of housing clamping cylinder claws 161 for clamping or releasing the housing 30 to be assembled. The aforementioned housing clamping cylinder 16 moves back and forth between the upper end of the housing input rail 101 of the automated assembly machine for refrigeration compressor motor starter protectors, which belongs to the structural system of the automated assembly machine for refrigeration compressor motor starter protectors, and the upper end of the aforementioned housing bearing mold 9 set on the rotary table 20. The front end of the fixing rod connecting beam 17 is fixed to the housing extraction and release drive motor fixing plate connecting column 18 at the position corresponding to the lower part of the housing extraction and release drive motor fixing plate 12.

[0021] Please pay attention. Figure 1 The lower end of the aforementioned housing extraction and release drive motor fixing plate connecting column 18 is fixed to the housing extraction and release drive motor fixing plate connecting column fixing seat 181, while the upper end extends upward to the extent where the aforementioned housing extraction and release drive motor fixing plate 12 is located. The aforementioned housing extraction and release drive motor fixing plate connecting column fixing seat 181 is fixed to the upward-facing side of the aforementioned worktable 10.

[0022] The rear side of the aforementioned housing extraction and release drive motor fixing plate 12 is fixed to the upper end of the aforementioned housing extraction and release drive motor fixing plate connecting column 18 via the housing extraction and release drive motor fixing plate arm 121.

[0023] A transverse slide rail groove 124 is provided in a transverse state on the lower front side of the aforementioned housing extraction and release drive motor fixing plate 12. A transverse slide rail 1241 is fixed in the transverse slide rail groove 124. A pair of housing clamping cylinder transverse displacement connecting plate sliders 133 are fixed in a parallel state on the lower rear side of the aforementioned housing clamping cylinder transverse displacement connecting plate 13. The housing clamping cylinder transverse displacement connecting plate sliders 133 slide in cooperation with the aforementioned transverse slide rail 1241.

[0024] Depend on Figure 1As shown, a sliding block 134 for the lateral displacement guide rail of the housing clamping cylinder is fixed on the lower front side of the aforementioned housing clamping cylinder lateral displacement connecting plate 13 and at a position corresponding to the housing clamping cylinder lateral displacement guide rail 15. The upper rear side of the aforementioned housing clamping cylinder lateral displacement guide rail 15 and the sliding block 134 for the housing clamping cylinder lateral displacement guide rail form a sliding pair.

[0025] See you later Figure 1 A drive disc swing arm roller mating seat 141 is formed at the upper end of the aforementioned housing clamping cylinder lifting and lowering drive rod 14. A drive disc swing arm roller mating groove 1411 is formed on the rear side of the drive disc swing arm roller mating seat 141 and at the position corresponding to the aforementioned drive disc swing arm roller 11212. The drive disc swing arm roller 11212 and the drive disc swing arm roller mating groove 1411 form a rolling pair. A horizontal displacement fixing plate left and right displacement signal acquisition trigger rod 142 is fixed at the top of the drive disc swing arm roller mating seat 141 in a horizontal state. The horizontal displacement fixing plate left and right displacement signal acquisition trigger rod 142 corresponds between the aforementioned housing clamping cylinder horizontal displacement fixing plate left and right displacement signal acquisition devices 122 and 123.

[0026] The aforementioned housing clamping cylinder 16 is fixed to the lower end of a housing clamping cylinder fixing seat 162, while the upper end of the housing clamping cylinder fixing seat 162 is fixed to the lower front side of the housing clamping cylinder lateral displacement guide rail 15.

[0027] See you later Figure 1 In this embodiment, the front end of the aforementioned fixed rod connecting beam 17 is engaged and fixed with the aforementioned housing extraction and release drive motor fixing plate connecting column 18 at a position corresponding to the lower position of the aforementioned housing extraction and release drive motor fixing plate 12; the aforementioned pair of lateral displacement connecting plate left and right moving guide wheels 131 are each set on the upper part of the aforementioned housing clamping cylinder lateral displacement connecting plate 13 through the lateral displacement connecting plate left and right moving guide wheel shaft 1311.

[0028] In this embodiment, the aforementioned housing extraction and release drive motor 11 is a motor with forward and reverse rotation functions; the aforementioned housing clamping and placing cylinder 16 is a cylinder.

[0029] As a preferred embodiment, a limiting rod 135 is fixed in a lateral state at the lower front part of the aforementioned housing clamping cylinder lateral displacement connecting plate 13. The limiting rod 135 limits the downward position of the aforementioned drive disk swing arm roller mating seat 141, and more specifically, limits the outer surface of the groove bottom wall of the aforementioned drive disk swing arm roller mating groove 1411, so as to prevent the housing clamping cylinder vertical lifting drive rod 14 from exceeding the downward range.

[0030] Applicant combined Figure 1 and Figure 2The working principle of the housing extraction and release mechanism 1 of the present invention is described as follows: Under the instruction of an electrical controller (not shown in the figure) located at a reasonable position on the worktable 10, the housing extraction and release drive motor 11 operates. The housing extraction and release drive motor shaft 111 drives the housing clamping cylinder lateral displacement fixing plate drive disk 112, which is fixed to it by a set of screws, along with the drive disk swing arm 1121, to rotate. The drive disk swing arm roller shaft 11211 on the drive disk swing arm 1121 drives the drive disk swing arm roller 11212, which in turn forces the housing clamping cylinder lateral displacement connecting plate 13 to translate to the right. During the rightward translation, since the sliding pair relationship is formed between the housing clamping cylinder lateral displacement connecting plate slider 133 and the lateral slide rail 1241, the housing clamping cylinder lateral displacement connecting plate 13 exhibits smooth translation. Meanwhile, the two pairs of left and right moving guide wheels 131 of the lateral displacement connecting plate located on the upper rear side of the lateral displacement connecting plate 13 of the housing clamping cylinder and the disk edge 1122 of the lateral displacement fixing plate driving disk 112 of the housing clamping cylinder alternately form rolling pairs in a tangential manner. The alternation mentioned here means that when the right pair of the two pairs of left and right moving guide wheels 131 of the lateral displacement connecting plate forms a rolling pair with the disk edge 1122, the left pair withdraws from the relationship of forming a rolling pair with the disk edge 1122, and vice versa.

[0031] During the above process, since the drive disc swing arm roller 11212 engages with the drive disc swing arm roller mating groove 1411, it drives the housing clamping cylinder lifting and lowering drive rod 14 to move upward. Furthermore, since the lower end of the housing clamping cylinder lifting and lowering drive rod 14 is fixed to the housing clamping cylinder lateral displacement guide rail 15, its upward movement causes the housing clamping cylinder lateral displacement guide rail 15, along with the housing clamping cylinder fixing seat 162 and its fixed housing clamping cylinder 16, to also move upward accordingly. When the aforementioned housing clamping cylinder lateral displacement connecting plate 13 moves to the right to the point where the right end of the trigger rod 142 of the aforementioned lateral displacement fixing plate left and right displacement signal acquisition device can be acquired by the housing clamping cylinder lateral displacement fixing plate right displacement signal acquisition device 123 (using a photoelectric sensor), the housing to be assembled 30, which is still clamped by a pair of housing clamping cylinder jaws 161, is above the housing support mold 9 on the rotary table 20. At the same time, the aforementioned housing clamping cylinder lateral displacement fixing plate right displacement signal acquisition device 123 feeds the signal back to the electrical controller, and the electrical controller issues a working command to the housing clamping cylinder 16 to cause the pair of housing clamping cylinder jaws 161 to open, releasing the previously clamped housing to be assembled 30 into the housing support mold 9. Next, the electrical controller issues a command to reverse the housing extraction and release drive motor 11, performing the reverse operation process until the left position signal of the trigger rod 142 of the lateral displacement signal acquisition device of the housing clamping action cylinder is acquired by the left displacement signal acquisition device 122 of the lateral displacement fixing plate. During this process, the pair of housing clamping action cylinder grippers 161 mentioned above clamp the next (new) housing 30 to be assembled from the housing receiving seat 1042 at the upper end of the housing receiving seat support plate 104 (which will be mentioned below). After a delay set by the PLC, the electrical controller issues a command to the housing extraction and release drive motor 11 to work in reverse.

[0032] As can be seen from the above description of the working process of the housing extraction and release mechanism 1, when the housing clamping cylinder 16, which is a cylinder, descends and is at the top position corresponding to the housing receiving seat support plate 104, a pair of housing clamping cylinder jaws 161 clamp a housing 30 to be assembled that has been input from the housing input track 101 to the aforementioned housing receiving seat 1042, which has a transitional transfer platform effect and is located at the top of the housing receiving seat support plate 104. After clamping the housing 30 to be assembled, the housing clamping cylinder 16 moves upward and simultaneously moves to the right. When it moves to the position corresponding to the housing bearing mold 9 on the rotary table 20, it reverses to descend and releases the housing 30 to be assembled previously clamped by the pair of housing clamping cylinder jaws 161 into the housing bearing mold 9, then moves upward and moves to the left, and so on. The time taken by the aforementioned housing clamping cylinder 16 from clamping the housing 30 to be assembled from the housing receiving seat 1042 to releasing the clamped housing 30 into the housing bearing mold 9 and returning to the position corresponding to the housing receiving seat 1042 is the working time of one station, such as 4 seconds or 5 seconds set by the PLC (Programmable Logic Controller), which is the time interval between the previous rotation and the next rotation of the aforementioned rotary table 20.

[0033] Depend on Figure 1 As shown, a housing receiving seat support plate 104, as mentioned above, is provided on the aforementioned workbench 10 at one end corresponding to the input track 101 of the housing to be assembled and facing the aforementioned rotary table 20. The lower end of the housing receiving seat support plate 104 is fixed to the workbench 10 via housing receiving seat support plate fixing feet 1041 (by means of screws). A housing receiving seat 1042, also mentioned above, is fixed to the upper end of the housing receiving seat support plate 104. The housing receiving seat 1042 is connected to the end face of the input track 101 of the housing to be assembled facing the aforementioned rotary table 20. Figure 1 As can be seen from the diagram, a housing receiving cavity 10421 for accommodating the housing 30 to be assembled is formed on the top of the aforementioned housing receiving seat 1042. The housing 30 to be assembled, which is input by the housing input track 101, enters the housing receiving cavity 10421 so that it can be picked up by the aforementioned pair of housing clamping cylinders 161, lifted, transferred and released onto the housing bearing mold 9 located on the rotary table 20.

[0034] A loading detection sensor 10422 is provided on the side of the aforementioned housing receiving seat facing the rotary table 20. The loading detection sensor 10422 communicates with and corresponds to the housing receiving cavity 10421 through a detection hole 10423 opened on the cavity wall of the housing receiving cavity 10421. When the housing 30 to be assembled is not fed into the housing receiving cavity 10421 within the time set by the PLC, the loading detection sensor 10422 feeds a signal back to the electrical controller. The electrical controller issues a command to stop the rotary table drive mechanism used to drive the rotary table 20. The online operator then checks the housing input track 101 and the vibratory feeder that provides the housing 30 to be assembled to the housing input track 101. For example, the operator checks whether there is no housing 30 to be assembled in the vibratory feeder, or whether the housing 30 to be assembled is blocked on the path of the housing input track 101.

[0035] After the present invention completes the release of the housing 30 to be assembled onto the housing support mold 9, the housing support mold 9, on which the housing 30 to be assembled is placed, rotates clockwise to the position corresponding to the rotation of the rotary table 20. Figure 1 The station shown is where the assembly shell missing detection mechanism 7, which belongs to the aforementioned automated assembly machine structure system, is located, so that the assembly shell missing detection mechanism 7 can detect whether there is an accidentally missing assembly shell 30.

[0036] Depend on Figure 1As shown, the aforementioned housing missingness detection mechanism 7 includes a housing missingness detection sensor fixing bracket column 71, a detection sensor fixing bracket column clamp 72, a housing missingness detection sensor fixing bracket 73, and a housing missingness detection sensor 74 (using a photoelectric sensor). The housing missingness detection sensor fixing bracket column 71 is longitudinally parallel to the rear side of the housing extraction and release drive motor fixing plate connecting column 18, and its lower end is fixed to the aforementioned workbench 10 through the housing missingness detection sensor fixing bracket column fixing seat 711, while its upper end is fixed to the rear end of the fixed connecting beam 17. The detection sensor fixing bracket column clamp 72 is positioned below the aforementioned fixed connecting beam 17 and is fixed to the housing missingness detection sensor fixing bracket column 71. A sensor mounting bracket 73 for detecting whether the housing is missing or not extends to one end of the mounting bracket column 71 of the sensor mounting bracket for detecting whether the housing is missing or not. The sensor mounting bracket extension plate 731 is fixed to the downward side of the aforementioned mounting bracket column clamp 72. The end of the mounting bracket 73 for detecting whether the housing is missing or not extends downward to the aforementioned rotary table 20, corresponding to the upper part of the aforementioned housing support mold 9. A pair of detection sensor support rod connecting arms 732 extends downward. The sensor for detecting whether the housing is missing or not is positioned in the middle of the sensor support rod 741 corresponding to the upper part of the housing support mold 9. The two ends of the sensor support rod 741 are positioned between the lower ends of the pair of detection sensor support rod connecting arms 732.

[0037] If, at the previous station, i.e., at the station where the aforementioned housing extraction and release mechanism 1 is located, although the probability is extremely low, it cannot consistently achieve 100% extraction and transfer of the housing 30 to be assembled into the housing support mold 9 on the rotary table 20. Therefore, when a shortage or error occurs, that is, once the aforementioned pair of housing clamping cylinders 161 fail to clamp (extract) the housing 30 to be assembled, since there is no housing 30 to be assembled on the housing support mold 9 at the station where the housing missing detection mechanism 7 is located, the housing missing detection sensor 74 senses it and feeds the signal back to the electrical controller. The electrical controller then issues a command to stop the aforementioned rotary table drive mechanism, and the online operator manually adds a housing 30 to be assembled onto the housing support mold 9, while simultaneously checking the housing extraction and release mechanism 1.

[0038] Depend on Figure 1 As can be seen from the schematic diagram, the housing extraction and release mechanism 1 of the present invention neither interferes with the housing input track 101 nor interferes with the adjacent housing missing detection mechanism 7.

[0039] In summary, the technical solution provided by this invention makes up for the shortcomings of the prior art, successfully completes the invention task, and accurately realizes the technical effects described by the applicant in the above technical effects column.

Claims

1. A housing supply device for an automated assembly machine for a refrigeration compressor motor starter protector, comprising a housing extraction and release mechanism (1) for assembly, characterized in that: The housing extraction and release mechanism (1) includes a housing extraction and release drive motor (11), a housing extraction and release drive motor fixing plate (12), a housing clamping cylinder lateral displacement connecting plate (13), a housing clamping cylinder up-and-down lifting drive rod (14), a housing clamping cylinder lateral displacement guide rail (15), a housing clamping cylinder (16), a fixing rod connecting beam (17), and a housing extraction and release drive motor fixing plate connecting column (18). The lower end of the housing extraction and release drive motor fixing plate connecting column (18) is fixed to the worktable (10), while the upper end extends upward. The housing extraction and release drive motor (11) is fixed to the rear side of the housing extraction and release drive motor fixing plate (12). The housing extraction and release drive motor shaft (111) extends to the front of the housing extraction and release drive motor fixing plate (12) and is fixed with a housing clamping cylinder lateral displacement fixing plate drive disk (112). A drive disk swing arm (1121) extends to the left on the disk edge (1122) of the housing clamping cylinder lateral displacement fixing plate drive disk (112). A drive disk swing arm roller (11212) is provided on the front side of the drive disk swing arm (11211) through the drive disk swing arm roller shaft (11211). The rear side of the housing extraction and release drive motor fixing plate (12) is fixed to the upper end of the housing extraction and release drive motor fixing plate connecting column (18). The left side of the housing extraction and release drive motor fixing plate (12) is located at the middle of the height direction of the housing extraction and release drive motor fixing plate (12). A left displacement signal collector (122) for the lateral displacement fixing plate of the housing clamping cylinder is fixed to the side front. A right displacement signal collector (123) for the lateral displacement fixing plate of the housing clamping cylinder is fixed to the right front of the middle part of the housing extraction and release drive motor fixing plate (12) in the height direction, and at the position corresponding to the left displacement signal collector (122). The lateral displacement connecting plate (13) of the housing clamping cylinder is laterally displaced to the front of the drive disk (112) of the lateral displacement fixing plate of the housing clamping cylinder. A pair of left and right moving guide wheels (13) of the lateral displacement connecting plate are provided on the rear left and rear right ends of the upper part of the lateral displacement connecting plate (13). 1) The left and right moving guide wheels (131) of the pair of lateral displacement connecting plates on the rear left end and the pair of lateral displacement connecting plates on the rear right end alternately form a rolling pair with the edge (1122) of the drive disk (112) of the lateral displacement fixing plate of the housing clamping cylinder. A roller groove (132) is opened longitudinally at the center of the upper end of the lateral displacement connecting plate (13) of the housing clamping cylinder and at the position corresponding to the drive disk swing arm roller (11212). The drive disk swing arm roller (11212) and the roller groove (132) form a rolling pair. The rear lower end of the lateral displacement connecting plate (13) of the housing clamping cylinder slides in cooperation with the front lower end of the housing extraction and release drive motor fixing plate (12).The upper end of the lifting and lowering drive rod (14) of the housing clamping cylinder protrudes from the upper end of the transverse displacement guide rail (15) of the housing clamping cylinder and forms a rolling pair with the drive disc swing arm roller (11212). The top of the lifting and lowering drive rod (14) of the housing clamping cylinder also corresponds to the left and right displacement signal acquisition devices (122, 123) of the transverse displacement fixing plate of the housing clamping cylinder. The lower end of the lifting and lowering drive rod (14) of the housing clamping cylinder is fixed to the upper front side of the transverse displacement guide rail (15) of the housing clamping cylinder, while the upper rear side of the transverse displacement guide rail (15) of the housing clamping cylinder forms a sliding pair with the lower front side of the transverse displacement connecting plate (13) of the housing clamping cylinder. The lower end of the transverse displacement guide rail (15) of the housing clamping cylinder... The end extends below the housing extraction and release drive motor fixing plate (12). The housing clamping cylinder (16) is fixed to the lower front side of the housing clamping cylinder lateral displacement guide rail (15). The lower part of the housing clamping cylinder (16) has a pair of housing clamping cylinder jaws (161) for clamping or releasing the housing (30) to be assembled. The housing clamping cylinder (16) reciprocates between the upper end of the housing input track (101) facing the rotary table (20) and the upper part of the housing bearing mold (9) set on the rotary table (20). The front end of the fixing rod connecting beam (17) is fixed to the housing extraction and release drive motor fixing plate connecting column (18) at a position corresponding to the lower part of the housing extraction and release drive motor fixing plate (12).

2. The housing supply device for the automated assembly machine of the refrigeration compressor motor starter protector according to claim 1, characterized in that: The lower end of the housing extraction and release drive motor fixing plate connecting column (18) is fixed to the housing extraction and release drive motor fixing plate connecting column fixing seat (181), while the upper end extends upward to the extent where the housing extraction and release drive motor fixing plate (12) is located. The housing extraction and release drive motor fixing plate connecting column fixing seat (181) is fixed to the upward-facing side of the worktable (10).

3. The housing supply device for the automated assembly machine of the refrigeration compressor motor starter protector according to claim 1, characterized in that: The rear side of the housing extraction and release drive motor fixing plate (12) is fixed to the upper end of the housing extraction and release drive motor fixing plate connecting column (18) via the housing extraction and release drive motor fixing plate arm (121).

4. The housing supply device for the automated assembly machine of the refrigeration compressor motor starter protector according to claim 1, characterized in that: A transverse slide rail groove (124) is provided on the lower front side of the housing extraction and release drive motor fixing plate (12) in a transverse state. A transverse slide rail (1241) is fixed in the transverse slide rail groove (124). A pair of housing clamping cylinder transverse displacement connecting plate sliders (133) are fixed on the lower rear side of the housing clamping cylinder transverse displacement connecting plate (13) in a parallel state. The housing clamping cylinder transverse displacement connecting plate sliders (133) slide in cooperation with the transverse slide rails (1241).

5. The housing supply device for the automated assembly machine of the refrigeration compressor motor starter protector according to claim 1, characterized in that: A sliding block (134) for the lateral displacement guide rail of the housing clamping cylinder is fixed on the lower front side of the lateral displacement connecting plate (13) of the housing clamping cylinder and at the position corresponding to the lateral displacement guide rail (15) of the housing clamping cylinder. The upper rear side of the lateral displacement guide rail (15) of the housing clamping cylinder and the sliding block (134) of the lateral displacement guide rail of the housing clamping cylinder form a sliding pair.

6. The housing supply device for the automated assembly machine of the refrigeration compressor motor starter protector according to claim 1, characterized in that: A drive disc swing arm roller mating seat (141) is formed at the upper end of the lifting and lowering drive rod (14) of the housing clamping cylinder. A drive disc swing arm roller mating groove (1411) is formed on the rear side of the drive disc swing arm roller mating seat (141) and at the position corresponding to the drive disc swing arm roller (11212). The drive disc swing arm roller (11212) and the drive disc swing arm roller mating groove (1411) form a rolling pair. A horizontal displacement fixing plate left and right displacement signal acquisition trigger rod (142) is fixed horizontally at the top of the drive disc swing arm roller mating seat (141). The horizontal displacement fixing plate left and right displacement signal acquisition trigger rod (142) corresponds to the left and right displacement signal acquisition devices (122, 123) of the horizontal displacement fixing plate of the housing clamping cylinder.

7. The housing supply device for the automated assembly machine of the refrigeration compressor motor starter protector according to claim 1, characterized in that: The housing clamping cylinder (16) is fixed to the lower end of a housing clamping cylinder fixing seat (162), and the upper end of the housing clamping cylinder fixing seat (162) is fixed to the lower front side of the housing clamping cylinder transverse displacement guide rail (15).

8. The housing supply device for the automated assembly machine of the refrigeration compressor motor starter protector according to claim 1, characterized in that: The front end of the fixed rod connecting beam (17) is engaged and fixed with the housing extraction and release drive motor fixing plate connecting column (18) at a position corresponding to the lower position of the housing extraction and release drive motor fixing plate (12); the pair of transverse displacement connecting plate left and right moving guide wheels (131) are each set on the upper part of the transverse displacement connecting plate (13) of the housing clamping cylinder through the transverse displacement connecting plate left and right moving guide wheel shaft (1311).

9. The housing supply device for the automated assembly machine of the refrigeration compressor motor starter protector according to claim 1, characterized in that: The housing extraction and release drive motor (11) is a motor with forward and reverse rotation functions; the housing clamping and placing cylinder (16) is a cylinder.

10. The housing supply device for the automated assembly machine of the refrigeration compressor motor starter protector according to claim 6, characterized in that: A limiting rod (135) is fixed in a lateral state on the lower front side of the lateral displacement connecting plate (13) of the housing clamping cylinder, and the limiting rod (135) limits the downward position of the drive disk swing arm roller mating seat (141).

Citation Information

Patent Citations

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