Mushroom sorting basket self-cleaning slewing device
By designing a self-cleaning rotary device for mushroom sorting baskets, the synchronous rotation of the clamping and cleaning components enables automatic cleaning of the inner wall of the sorting baskets, solving the problems of low efficiency and unstable quality of manual cleaning, and improving the degree of automation and cleaning effect.
Patent Information
- Application Number
- CN202511588541.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-01-23
AI Technical Summary
In existing technologies, cleaning mushroom sorting baskets relies on manual operation, resulting in low efficiency and unreliable cleaning quality.
A self-cleaning rotary device for mushroom sorting baskets is designed. It uses two reverse conveyor belts, combined with clamping components, adsorption components and cleaning components. The automatic cleaning of the inner wall of the sorting basket is achieved by the synchronous rotation of the first and second rotary components.
It improves production efficiency, achieves highly automated sorting basket cleaning, avoids the shortcomings of manual cleaning, and ensures cleaning quality.
Smart Images

Figure CN121376504A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of mushroom production, in particular to a mushroom sorting basket self-cleaning rotary device. BACKGROUND
[0002] Edible fungi refer to large fungi with fruit bodies that can be eaten, commonly known as "mushrooms" or "mushrooms" by people. They are not plants, but an independent kingdom of life - the fungal kingdom.
[0003] A practical new type with application publication number CN214683135U discloses an edible mushroom picking frame automatic cleaning machine, which comprises a chassis, a conveyor belt, a cleaning mechanism, a lifting mechanism is arranged between the chassis and the conveyor belt, the cleaning device comprises a mounting frame, a water spray head and a water tank, the water spray head is provided with a plurality of water spray heads, the water spray heads are arranged at equal intervals around the mounting frame, one end of the water tank is connected with a first water outlet pipe, each water spray head is communicated with the first water outlet pipe, a detection platform is installed on one side of the conveyor belt, and a detection device is installed on the detection platform.
[0004] However, the inventors found that in the actual production process, the mushrooms fall into the sorting basket after being cut by the cutting machine, and then the mushrooms are sorted by workers standing on both sides of the conveyor belt. The sorting basket after sorting is cleaned by workers and placed on another conveyor belt, and the mushrooms are transferred back to the cutting machine for re-acceptance, which consumes labor and has no guarantee of cleaning quality. On this basis, the inventors propose a mushroom sorting basket self-cleaning rotary device. SUMMARY
[0005] The present application aims to solve the problems of the prior art, and provides a mushroom sorting basket self-cleaning rotary device. Two reverse conveying conveyor belts are arranged on the rack, one end of the rack is provided with a first rotary assembly, a plurality of clamping assemblies and adsorption assemblies are uniformly distributed on the first rotary assembly, a second rotary assembly is arranged at the lower end of the first rotary assembly, a cleaning assembly is arranged on the second rotary assembly, guide assemblies are arranged on the outer sides of the first rotary assembly and the second rotary assembly, the guide assemblies are used to drive the clamping assemblies, the adsorption assemblies and the cleaning assemblies to work, and a recovery assembly is arranged at the lower end of the second rotary assembly. The clamping assemblies are used to clamp the sorting basket and further fix it through the adsorption assemblies. Through the synchronous rotation of the first rotary assembly and the second rotary assembly, the sorting basket corresponds to the cleaning assembly on the moving path and cleans the inner wall of the sorting basket, avoiding the problem of no guarantee of manual cleaning quality and improving the production efficiency.
[0006] To solve the above technical problems, the technical scheme adopted by the present application is as follows:
[0007] The utility model provides a kind of mushroom sorting basket self-cleaning rotary device, including rack and the two reverse transmission conveying belt of being arranged on rack, one end of the rack is provided with first rotary assembly, and the first rotary assembly is uniformly distributed with several clamping assemblies and adsorption assembly, the lower end of the first rotary assembly is provided with second rotary assembly, and the second rotary assembly is provided with cleaning assembly, the outer side of the first rotary assembly and second rotary assembly is provided with guide assembly, the guide assembly is used to drive clamping assembly, adsorption assembly and cleaning assembly work, and the lower end of the second rotary assembly is provided with recycling assembly, the clamping assembly is used to clamp sorting basket and further fixed by adsorption assembly, by the synchronous rotation of the first rotary assembly and second rotary assembly, sorting basket is corresponding with cleaning assembly on moving path and cleans the inner wall of sorting basket.
[0008] As a kind of preference, the first rotary assembly and second rotary assembly include support frame, driving wheel and driven wheel arranged on support frame and chain rotationally arranged on driving wheel and driven wheel.
[0009] As a kind of preference, the clamping assembly includes first fixed seat fixedly arranged on chain, support rod slidingly arranged on first fixed seat, limiting ring rotationally arranged on the end of support rod, clamping plate arranged on the other end of support rod and suction disc arranged on both sides of clamping plate.
[0010] As a kind of preference, the middle part of the first fixed seat is provided with square through hole, and the middle part of the support rod is provided with square block corresponding to the square through hole.
[0011] As a kind of preference, the adsorption assembly includes piston cylinder arranged on clamping plate and communicated with suction disc, piston rod slidingly arranged in piston cylinder and first guide rod arranged on piston rod.
[0012] As a kind of preference, the cleaning assembly includes second fixed seat fixedly arranged on chain, fixed rod arranged on second fixed seat, rectangular slide groove arranged on fixed rod, cleaning plate arranged on the other end of rectangular slide groove, several brushes rotationally arranged on cleaning plate, gear arranged on the end of brush, driving plate slidingly arranged in rectangular slide groove, several racks arranged on driving plate and second guide rod arranged on driving plate.
[0013] As a kind of preference, reset spring is arranged between the inner wall of rectangular slide groove and second guide rod, rectangular protrusion is arranged on both sides of second guide rod, and rectangular protrusion is slidingly arranged in rectangular slide groove.
[0014] As a kind of preferred, the guiding assembly includes first guide rail, second guide rail and third guide rail, and the first guide rail and the second guide rail are provided with convex section and inner recess section, and the third guide rail is provided with several convex and concave alternating wave sections.
[0015] As a kind of preferred, the recycling assembly includes a storage frame arranged on one side of the rack, a filter plate slidingly arranged in the storage frame, and handles arranged on both sides of the filter plate.
[0016] As another preferred, the side of the rack is provided with a receiving plate, and a rotating roller is rotatably arranged on the receiving plate.
[0017] The beneficial effects of the present application are as follows:
[0018] The first rotating assembly is uniformly provided with several clamping assemblies and adsorption assemblies, the rotating speed of the first rotating assembly is consistent with the rotating speed of the conveying belt, the clamping assembly is clamped to the sorting basket under the driving of the guiding assembly at the rear end, and the sorting basket is further fixed by the adsorption assembly, so that the clamping force of the clamping assembly on the sorting basket is ensured, and the problem of falling of the sorting basket during cleaning is avoided.
[0019] The first rotating assembly is uniformly provided with several clamping assemblies and adsorption assemblies, the rotating speed of the first rotating assembly is consistent with the rotating speed of the conveying belt, the clamping assembly is clamped to the sorting basket under the driving of the guiding assembly at the rear end, and the sorting basket is further fixed by the adsorption assembly, so that the clamping force of the clamping assembly on the sorting basket is ensured, and the problem of falling of the sorting basket during cleaning is avoided.
[0020] The second rotating assembly is uniformly provided with several clamping assemblies and adsorption assemblies, the rotating speed of the first rotating assembly is consistent with the rotating speed of the conveying belt, the clamping assembly is clamped to the sorting basket under the driving of the guiding assembly at the rear end, and the sorting basket is further fixed by the adsorption assembly, so that the clamping force of the clamping assembly on the sorting basket is ensured, and the problem of falling of the sorting basket during cleaning is avoided.
[0021] In summary, the device has the advantages of high production efficiency, high automation degree and good cleaning effect, and is especially suitable for the field of mushroom production technology. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed in the embodiment description. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0023] Figure 1 It is a top view structural schematic diagram of a mushroom sorting basket self-cleaning rotating device;
[0024] Figure 2 It is an axonometric structural schematic diagram of a mushroom sorting basket self-cleaning rotating device;
[0025] Figure 3 It is a shaft structure schematic view of a mushroom sorting basket self-cleaning rotary device;
[0026] Figure 4 It is a shaft structure schematic view of a first rotary assembly and a second rotary assembly;
[0027] Figure 5 It is a shaft structure schematic view of a clamping assembly;
[0028] Figure 6 It is a sectional structure schematic view of an adsorption assembly;
[0029] Figure 7 It is a shaft structure schematic view of a cleaning assembly;
[0030] Figure 8 It is a sectional structure schematic view of a cleaning assembly;
[0031] Figure 9 It is a shaft structure schematic view of a recycling assembly;
[0032] Figure 10 It is a working state diagram of a mushroom sorting basket self-cleaning rotary device;
[0033] In the figure: 1 - rack; 2 - conveying belt; 3 - first rotary assembly; 4 - clamping assembly; 5 - adsorption assembly; 6 - second rotary assembly; 7 - cleaning assembly; 8 - guiding assembly; 9 - recycling assembly; 10 - sorting basket; 11 - receiving plate; 12 - rotating roller; 31 - support frame; 32 - driving wheel; 33 - driven wheel; 34 - chain; 41 - first fixed seat; 42 - support rod; 43 - limiting ring; 44 - clamping plate; 45 - suction cup; 46 - square through hole; 47 - square block; 51 - piston cylinder; 52 - piston rod; 53 - first guide rod; 71 - second fixed seat; 72 - fixed rod; 73 - rectangular sliding groove; 74 - cleaning plate; 75 - brush; 76 - gear; 77 - driving plate; 78 - rack; 79 - second guide rod; 81 - first guide rail; 82 - second guide rail; 83 - third guide rail; 91 - storage frame; 92 - filter plate; 93 - handle; 710 - return spring; 711 - rectangular protrusion; 811 - protruding section; 812 - concave section; 831 - wavy section. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings.
[0035] Embodiment one
[0036] In this embodiment, as Figures 1 to 10As shown in the figure, a mushroom sorting basket self-cleaning rotary device, including a rack 1 and two reverse transmission conveying belts 2 arranged on the rack 1, one end of the rack 1 is provided with a first rotary assembly 3, a plurality of clamping assemblies 4 and adsorption assemblies 5 are uniformly distributed on the first rotary assembly 3, the lower end of the first rotary assembly 3 is provided with a second rotary assembly 6, the second rotary assembly 6 is provided with a cleaning assembly 7, the outer side of the first rotary assembly 3 and the second rotary assembly 6 is provided with a guide assembly 8, the guide assembly 8 is used to drive the clamping assembly 4, the adsorption assembly 5 and the cleaning assembly 7 to work, the lower end of the second rotary assembly 6 is provided with a recycling assembly 9, the clamping assembly 4 is used to clamp the sorting basket 10 and further fix it through the adsorption assembly 5, through the synchronous rotation of the first rotary assembly 3 and the second rotary assembly 6, the sorting basket 10 corresponds to the cleaning assembly 7 on the moving path and cleans the inner wall of the sorting basket 10.
[0037] In addition, as Figures 3 to 4 As shown in the figure, the first rotary assembly 3 and the second rotary assembly 6 each include a support frame 31, a driving wheel 32 and a driven wheel 33 arranged on the support frame 31, and a chain 34 rotatably arranged on the driving wheel 32 and the driven wheel 33; In the present application, a motor is arranged on the support frame 31, the motor drives the driving wheel 32 to rotate, and in turn drives the chain 34 to rotate on the driving wheel 32 and the driven wheel 33.
[0038] In this embodiment, as Figures 5 to 6 As shown in the figure, the clamping assembly 4 includes a first fixed seat 41 fixedly arranged on the chain 34, a support rod 42 slidingly arranged on the first fixed seat 41, a limiting ring 43 rotatably arranged at the end of the support rod 42, a clamping plate 44 arranged at the other end of the support rod 42, and a suction cup 45 arranged on both sides of the clamping plate 44; The middle part of the first fixed seat 41 is provided with a square hole 46, and the middle part of the support rod 42 is provided with a square block 47 corresponding to the square hole 46; In the present application, the first fixed seat 41 is driven to rotate by the rotation of the chain 34, and the support rod 42 is driven inward to clamp the sorting basket by the convex section 811 of the first guide rail 81.
[0039] It is worth mentioning here that the middle part of the support rod 42 is provided with a square block 47, which is slidingly arranged in the square hole 46, so as to avoid the rotation of the support rod 42 in the first fixed seat 41.
[0040] It is worth mentioning here that, as Figure 6As shown in the drawings, the adsorption assembly 5 comprises a piston cylinder 51 arranged on the clamping plate 44 and communicated with the suction cup 45, a piston rod 52 slidingly arranged in the piston cylinder 51, and a first guide rod 53 arranged on the piston rod 52; the first guide rod 53 slides on the second guide rail 82 to drive the piston rod 52 to move towards the outer side of the sorting basket, so that the piston cylinder 51 is in a negative pressure state, and the suction cup 45 can be firmly adsorbed on the outer wall of the sorting basket.
[0041] In addition, as shown in the drawings, Figures 7 to 8 As shown in the drawings, the cleaning assembly 7 comprises a second fixed seat 71 fixedly arranged on the chain 34, a fixed rod 72 arranged on the second fixed seat 71, a rectangular sliding groove 73 arranged on the fixed rod 72, a cleaning plate 74 arranged at the other end of the rectangular sliding groove 73, a plurality of brushes 75 rotatably arranged on the cleaning plate 74, a gear 76 arranged at the end of the brush 75, a driving plate 77 slidingly arranged in the rectangular sliding groove 73, a plurality of racks 78 arranged on the driving plate 77, and a second guide rod 79 arranged on the driving plate 77; a reset spring 710 is arranged between the inner wall of the rectangular sliding groove 73 and the second guide rod 79, rectangular protrusions 711 are arranged on both sides of the second guide rod 79, and the rectangular protrusions 711 are slidingly arranged in the rectangular sliding groove 73; the synchronous operation of the first rotary assembly 3 and the second rotary assembly 6 makes the cleaning assembly 7 correspond to the sorting basket, the second guide rod 79 drives the rack 78 to move back and forth under the action of the third guide rail 83, the gear 76 and the brush 75 rotate left and right through the mutual meshing of the rack 78 and the gear 76, and then the inner wall of the sorting basket is cleaned.
[0042] It should be emphasized that, as shown in the drawings, Figure 4 As shown in the drawings, the guide assembly 8 comprises a first guide rail 81, a second guide rail 82 and a third guide rail 83, the first guide rail 81 and the second guide rail 82 are both provided with a convex section 811 and an inner concave section 812, and the third guide rail 83 is provided with a plurality of wave sections 831 in which convex sections and concave sections alternate; the first guide rail 81 and the second guide rail 82 in the application are both provided with grooves, the tail end of the first guide rod 53 is provided with the same structure as the limiting ring 43 arranged at the tail end of the support rod 42, the limiting ring 43 slides in the groove, and the support rod 42 and the first guide rod 53 move back and forth through the groove.
[0043] In addition, as shown in the drawings, Figure 9 As shown in the drawings, the recycling assembly 9 comprises a storage frame 91 arranged on one side of the rack 1, a filter plate 92 slidingly arranged in the storage frame 91, and handles 93 arranged on both sides of the filter plate 92; in the application, after manual sorting, the edible fungi not picked out by manual sorting are left on the filter plate 92, and the fine impurities are collected in the storage frame 91 through the filter plate for unified recycling.
[0044] Further, as shown in Figure 3 The side of the rack 1 is provided with a receiving plate 11, and the receiving plate 11 is provided with a rotating roller 12; the sorting basket is placed in the rotating roller 12 in advance, and the sorting basket is moved by the rotating belt.
[0045] The working process is as follows:
[0046] The support frame 31 is provided with a motor, the motor drives the driving wheel 32 to rotate, and then drives the chain 34 to rotate on the driving wheel 32 and the driven wheel 33, the chain 34 drives the first fixed seat 41 to rotate, the supporting rod 42 is driven by the convex section 811 of the first guide rail 81, and the sorting basket is clamped inward; the first guide rod 53 slides on the second guide rail 82, drives the piston rod 52 to move towards the outer side of the sorting basket, so that the piston cylinder 51 is in a negative pressure state, and the suction cup 45 can be firmly adsorbed on the outer wall of the sorting basket;
[0047] The synchronous operation of the first rotating assembly 3 and the second rotating assembly 6 makes the cleaning assembly 7 correspond to the sorting basket, the second guide rod 79 drives the rack 78 to move back and forth under the action of the third guide rail 83, the rack 78 and the gear 76 are meshed with each other, so that the gear 76 and the brush 75 rotate left and right, and then the inner wall of the sorting basket is cleaned; after artificial sorting, the edible fungus that is not picked out by artificial sorting falls on the filter plate 92, and the fine impurities are collected in the storage frame 91 through the filter plate, and are uniformly recycled.
[0048] Of course, in the technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number.
[0049] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, and any changes or replacements easily thought of by those skilled in the art under the technical hints of the present application should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A mushroom sorting basket self-cleaning rotary device, comprising a rack (1) and two reverse transmission conveyors (2) arranged on the rack (1), characterized in that: One end of the rack (1) is provided with a first rotating assembly (3), a plurality of clamping assemblies (4) and adsorption assemblies (5) are uniformly distributed on the first rotating assembly (3), the lower end of the first rotating assembly (3) is provided with a second rotating assembly (6), the second rotating assembly (6) is provided with a cleaning assembly (7), the outer side of the first rotating assembly (3) and the second rotating assembly (6) is provided with a guide assembly (8), the guide assembly (8) is used for driving the clamping assembly (4), the adsorption assembly (5) and the cleaning assembly (7) to work, the lower end of the second rotating assembly (6) is provided with a recycling assembly (9), the clamping assembly (4) is used for clamping the sorting basket (10) and further fixing it through the adsorption assembly (5), through the synchronous rotation of the first rotating assembly (3) and the second rotating assembly (6), the sorting basket (10) corresponds to the cleaning assembly (7) on the moving path and cleans the inner wall of the sorting basket (10).
2. The mushroom sorting basket self-cleaning rotary device according to claim 1, characterized in that, The first rotating assembly (3) and the second rotating assembly (6) each include a support frame (31), a driving wheel (32) and a driven wheel (33) arranged on the support frame (31), and a chain (34) rotatably arranged on the driving wheel (32) and the driven wheel (33).
3. The mushroom sorting basket self-cleaning rotary device according to claim 1, characterized in that, The clamping assembly (4) includes a first fixed seat (41) fixedly arranged on the chain (34), a support rod (42) slidingly arranged on the first fixed seat (41), a limiting ring (43) rotatably arranged at the end of the support rod (42), a clamping plate (44) arranged at the other end of the support rod (42), and a suction cup (45) arranged on both sides of the clamping plate (44).
4. The mushroom sorting basket self-cleaning rotary device according to claim 3, characterized in that, The middle part of the first fixed seat (41) is provided with a square through hole (46), and the middle part of the support rod (42) is provided with a square block (47) corresponding to the square through hole (46).
5. The mushroom sorting basket self-cleaning rotary device according to claim 1, characterized in that, The adsorption assembly (5) includes a piston cylinder (51) arranged on the clamping plate (44) and communicating with the suction cup (45), a piston rod (52) slidingly arranged in the piston cylinder (51), and a first guide rod (53) arranged on the piston rod (52).
6. The mushroom sorting basket self-cleaning rotary device according to claim 1, characterized in that, The cleaning assembly (7) includes a second fixed seat (71) fixedly arranged on the chain (34), a fixed rod (72) arranged on the second fixed seat (71), a rectangular sliding groove (73) arranged on the fixed rod (72), a cleaning plate (74) arranged at the other end of the rectangular sliding groove (73), a plurality of brushes (75) rotatably arranged on the cleaning plate (74), a gear (76) arranged at the end of the brush (75), a driving plate (77) slidingly arranged in the rectangular sliding groove (73), a plurality of racks (78) arranged on the driving plate (77), and a second guide rod (79) arranged on the driving plate (77).
7. A mushroom picking basket self-cleaning rotary device according to claim 6, characterized in that, The reset spring (710) is arranged between the inner wall of the rectangular sliding groove (73) and the second guide rod (79), the two sides of the second guide rod (79) are provided with rectangular protrusions (711), and the rectangular protrusions (711) are slidingly arranged in the rectangular sliding groove (73).
8. The mushroom sorting basket self-cleaning rotary device according to claim 1, characterized in that, The guiding assembly (8) comprises a first guide rail (81), a second guide rail (82) and a third guide rail (83), the first guide rail (81) and the second guide rail (82) are both provided with a convex section (811) and a concave section (812), and the third guide rail (83) is provided with a plurality of wave sections (831) with convex and concave sections alternating.
9. The mushroom sorting basket self-cleaning rotary device according to claim 1, characterized in that, The recycling assembly (9) comprises a storage frame (91) arranged on one side of the rack (1), a filter plate (92) slidingly arranged in the storage frame (91), and handles (93) arranged on both sides of the filter plate (92).
10. The mushroom sorting basket self-cleaning rotary device according to claim 1, characterized in that, The side of the rack (1) is provided with a receiving plate (11), and the receiving plate (11) is provided with a rotating roller (12).