Container type methanol generator

By employing a multi-stage filtration design and a self-cleaning mechanism in a containerized methanol generator, the problems of poor methanol fuel delivery and blockage in low-temperature environments have been solved, achieving a stable fuel supply and efficient and reliable equipment operation.

CN121382401APending Publication Date: 2026-01-23SHENGQI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202511952126.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-12-23
Publication Date
2026-01-23

AI Technical Summary

Technical Problem

At low temperatures, the increased viscosity of methanol fuel leads to reduced fluidity, causing poor fuel delivery and clogging of filtration devices, which in turn affects the continuous operation of power generation equipment and the reliability of power supply.

Method used

The containerized methanol generator adopts a multi-stage filtration design, including a combination plate controlled by a rotating shaft, turbine blades, and electromagnets. It adapts to changes in fuel viscosity and enhances suction force and reverse vortex cleaning through the centrifugal force of the turbine blades to prevent clogging.

Benefits of technology

It ensures a stable fuel delivery, improves fuel handling efficiency and equipment durability, reduces maintenance frequency, and enables portable deployment and a highly reliable power supply.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of generators, and discloses a container type methanol generator which comprises an equipment shell, a power generation unit and a feeding unit, the equipment shell comprises a control panel, a plurality of output jacks are formed in the surface of the control panel, and the output jacks can be electrically connected with external equipment and transmit power to the external equipment; the power generation unit and the feeding unit are integrated through the container type equipment shell, the feeding unit adopts a multi-stage filtering design, and a third rotating shaft, a rotating ring, turbine blades and other assemblies are arranged in a filtering bin, so that the device can adapt to the viscosity change of methanol fuel, impurities are effectively filtered, blockage is prevented, and stable conveying of the fuel is ensured; the power generation unit efficiently converts fuel into mechanical energy and converts the mechanical energy into electric energy to be output through a piston type combustion chamber and a crankshaft transmission system, heat dissipation and control of the whole structure are optimized through heat dissipation holes of a supporting frame and a control panel, portable deployment and high-reliability power supply are achieved, and the device is suitable for various field or emergency scenes.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of generators, in particular to a container type methanol generator. BACKGROUND

[0002] A generator is a device that converts mechanical energy into electrical energy, which works through electromagnetic induction principle, and is commonly used in power supply, data center, factory and various equipment. A generator set is a set of power generation devices composed of an engine, a generator and a control system, and is commonly used in power supply for power outage backup, remote areas and mobile power supply.

[0003] A new type of methanol generator set is disclosed in Chinese patent No. CN120231650B, which relates to the technical field of generators and comprises a power generation assembly. When the application is used, an industrial camera is started, and the position movement status of the inner floating plate and the cleaning ring is observed through the observation window. When the inner floating plate moves to the second set of scale marks and the cleaning ring moves to the first set of scale marks, the PLC controller controls the electromagnet to be energized, so that the metal clamping block is inserted into the clamping groove, the fixed rod and the fixed block are moved, the reset spring is squeezed, and the first rack is moved. The second rack is moved outward by adjusting the gear rotation, so that the scraper is in contact with the inner wall of the methanol tank. The cleaning motor is started to drive the driving gear, the driven gear and the rotating drum to rotate, thereby driving the fixed plate and the cleaning ring to rotate, and further driving the four scrapers to rotate to scrape the methanol on the inner wall of the methanol tank, thereby reducing the methanol residue and waste.

[0004] According to the above-mentioned prior art, it is found that the viscosity of methanol fuel will increase significantly with the decrease of temperature in low temperature environment, which will directly cause poor fuel delivery and supply interruption. In particular, in cold regions or outdoor work in winter, the traditional oil supply system is difficult to maintain stable fuel delivery efficiency. At the same time, solid impurities in methanol fuel can easily cause the filter device to be blocked, and the traditional filter generally lacks effective self-cleaning ability. When the impurities on the surface of the filter screen accumulate to a certain extent, manual cleaning or replacement of the filter element is necessary, which seriously affects the continuous operation of the power generation equipment and reduces the power supply reliability. SUMMARY

[0005] The purpose of the present application is to provide a container type methanol generator to solve the problems in the background art.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a container type methanol generator, comprising a device shell, a power generation unit and a feeding unit, the device shell comprises a control panel, the surface of the control panel is provided with a plurality of output jacks, and the plurality of output jacks can be electrically connected with external devices and supply power to them. The equipment shell further comprises a support frame which is a rectangular containing space structure enclosed by a plurality of longitudinal and transverse rods, and the support frame is provided with baffles around, and the surface of each baffle is provided with a plurality of heat dissipation holes; The feeding unit comprises a feeding bin provided with a guide pipe II, and the feeding bin is connected with a filtering bin and a suction bin through the guide pipe II, the inside of the filtering bin is fixedly provided with a mounting ring, and the inside of the mounting ring is rotatably connected with a rotating shaft III, and the rotating shaft III is composed of a rotating shaft IIIA and a rotating shaft IIIB; The outer side of the rotating shaft IIIB is slidably provided with a transmission gear, the outer side of the transmission gear is provided with a rotating ring, the outer side of the rotating ring is in meshing engagement with the outer side teeth of the transmission gear, and the one side of the rotating ring is slidably provided with a plurality of turbine blades I and a plurality of turbine blades II.

[0007] Preferably, the left and right sides of the rotating ring are extended with round edges, the left and right side round edges of the rotating ring are in close contact with the transmission gear, one side of the transmission gear is connected with a pneumatic push rod device, and the output end of the pneumatic push rod device is slidably connected with one end of the rotating shaft IIIB, and the pneumatic push rod device can drive the transmission gear to slide along the outer side surface of the rotating shaft IIIB, and control the rotating ring to move synchronously with the transmission gear.

[0008] Preferably, one end of the plurality of turbine blades I away from the rotating ring is provided with a force receiving circular plate, and the plurality of turbine blades I are circumferentially arranged on the outer side of the force receiving circular plate, one side of the force receiving circular plate is provided with a return spring, one end of the return spring away from the force receiving circular plate is provided with a driving plate, the outer side of the driving plate is rotatably connected with the plurality of turbine blades II, the plurality of turbine blades II are circumferentially arranged on the outer side of the driving plate, and the other end of the plurality of turbine blades II is slidably connected to the side of the rotating ring away from the turbine blades I.

[0009] Preferably, one side of the force receiving circular plate facing the driving plate is provided with a jacking rod, the axis of the driving plate is fixedly provided with a rotating shaft IV, the outer side of the rotating shaft IV is rotatably provided with a filter plate, the filter plate is located in the middle region of the mounting ring, and the filter plate is fixedly connected with the inside of the mounting ring, the outer side surface of the rotating shaft IV is slidably connected with the inside of the force receiving circular plate, one end of the rotating shaft IV away from the force receiving circular plate is provided with a transmission ring, the outer side of the transmission ring is rotatably connected with a spoiler rod, and the spoiler rod and the transmission ring are provided with a torsion spring, one side of the filtering bin close to the rotating ring is provided with a sealing circular pipe, and the transmission ring cooperates with the torsion spring to enable the outer side of the spoiler rod to be in close contact with the inside of the sealing circular pipe at all times.

[0010] Preferably, the sealing circular pipe, the mounting ring and the filter bin form a containing space, the containing space is located in the area between the sealing circular pipe and the filter bin, the bottom of the sealing circular pipe is provided with a flow guide plate, and a through hole is formed in the side of the sealing circular pipe close to the flow guide plate, the sealing circular pipe cooperates with the flow guide plate to guide the sludge impurities to the inside of the containing space, and the bottom of the inner wall of the containing space is connected and provided with a sewage discharge pipe, and the inside of the sewage discharge pipe is provided with a valve.

[0011] Preferably, the end of the rotating shaft three A away from the rotating shaft three B is provided with a rotating motor, the rotating motor is located outside the filter bin, the outer surface of the rotating motor is fixedly connected with one side of the filter bin, and the output shaft of the rotating motor is fixedly connected with one end of the rotating shaft three A through the filter bin.

[0012] Preferably, the end of the rotating shaft three A close to the rotating shaft three B is provided with a combination plate, the number of the combination plate is at least two, and the two combination plates are arranged at the ends of the rotating shaft three A and the rotating shaft three B respectively, an electromagnet is arranged between the two combination plates, a groove and a plug block are further arranged between the two combination plates, the groove and the plug block are matched with each other, the electromagnet can control the two combination plates to be close to each other, so that the plug block and the groove are in a close insertion state, and when the two combination plates are in the close insertion state, the rotating motor can drive the rotating shaft three B to rotate synchronously through the rotating shaft three A.

[0013] Preferably, the material extraction bin and the filter bin are fixedly arranged on one side of the power generation unit respectively, the outer side of the material supply bin is connected with the inner wall of the support frame, the inside of the material supply bin is provided with a measuring rod and a float, the float is located at the bottom end of the measuring rod, and the measuring rod cooperates with the float to measure the methanol capacity in the material supply bin.

[0014] Preferably, the power generation unit comprises a driving bin, a crankshaft is rotatably connected in the inside of the driving bin, a connecting rod is arranged on the outer side of the crankshaft, a piston block is arranged at the end of the connecting rod away from the crankshaft, a combustion chamber is arranged above the driving bin, the piston block is located in the inside of the combustion chamber, an ignition mechanism and a feeding pipe are arranged above the combustion chamber respectively, a temporary storage bin is arranged above the feeding pipe, a shunt pipe is connected and arranged on one side of the temporary storage bin, the shunt pipe and a guide pipe one are connected with each other, one end of the guide pipe one away from the temporary storage bin is connected and communicated with the material supply unit, and the top of the driving bin is connected with an exhaust pipe.

[0015] Preferably, the power generation unit further comprises a transmission wheel one at the end of the crankshaft, a transmission belt one is arranged on the outer side of the transmission wheel one, a transmission wheel two is drivingly connected with the transmission wheel one through the transmission belt one, an axis of the transmission wheel two is fixedly provided with a rotating shaft one, and one end of the rotating shaft one away from the transmission wheel two is connected with an energy conversion mechanism. The outer side of the transmission wheel two is rotationally connected with a longitudinal support plate, the bottom of the longitudinal support plate is provided with a transverse support plate, the bottom of the transverse support plate is connected with the bottom of the inner wall of the support frame, and the transverse support plate and the longitudinal support plate are arranged perpendicular to each other.

[0016] Technical effects and advantages of the present application: 1、The present application integrates a power generation unit and a feeding unit in a container type equipment shell, wherein the feeding unit adopts a multi-stage filtering design, the filtering bin is provided with rotating shaft three, rotating ring and turbine blade components, etc., which can adapt to the viscosity change of methanol fuel, effectively filter impurities and prevent blockage, and ensure stable fuel delivery; the power generation unit converts fuel into mechanical energy and then into electrical energy output through the piston combustion chamber and the crankshaft transmission system, and the overall structure optimizes heat dissipation and control through the heat dissipation holes of the support frame and the control panel, realizes portable deployment and high reliability of power supply, and is suitable for various field or emergency scenes.

[0017] 2、The present application significantly improves the fuel processing efficiency and equipment durability through the precise mechanical design of the filtering bin, when the methanol fuel becomes viscous due to low temperature, the electromagnet control combination plate locks rotating shaft three A and B, the rotating motor drives the rotating ring to rotate at high speed, the turbine blade one expands under the centrifugal force, and the suction force is enhanced to ensure the fluidity of the fuel; when impurities adhere to the surface of the filter plate and cause blockage, the pneumatic push rod device drives the transmission gear and the rotating ring to move, drives the spoiler rod to rotate and scrape closely to the filter plate, and combines the reverse vortex formed by the turbine blade two to perform backwashing, completely removing the deep blockage, this multiple cleaning mechanism avoids the problem of easy accumulation of traditional filters, and reduces the maintenance frequency. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a first perspective view of the overall structure of the present application; Figure 2 It is a front view of the overall structure of the present application; Figure 3 It is a second perspective view of the overall structure of the present application; Figure 4 It is a structure diagram of the overall open state of the present application; Figure 5 It is a structure diagram of the internal opening state of the driving bin of the present application; Figure 6 It is a structure diagram of the installation position of the power generation unit and the feeding unit of the present application; Figure 7 It is a structure diagram of the feeding bin and related structure of the present application; Figure 8 It is a structure diagram of the installation state of the float and the measuring rod of the present application; Figure 9 It is a structure diagram of the filtering bin and related structure of the present application; Figure 10 This is a schematic diagram of the internal structure of the filter chamber of the present invention in its open state; Figure 11 for Figure 10 Enlarged structural diagram at point A in the middle; Figure 12 This is a schematic diagram of the rotating ring and related structures of the present invention.

[0019] In the diagram: 1. Equipment casing; 101. Baffle; 102. Support frame; 103. Control panel; 104. Grounding wire; 105. Foot pads; 106. Exhaust pipe; 107. Feed pipe; 2. Feeding Unit; 201. Feeding Bin; 202. Guide Pipe 1; 203. Guide Pipe 2; 204. Filter Bin; 205. Extraction Bin; 206. Buoy; 207. Push Rod; 208. Drive Plate; 209. Rotating Shaft 3; 210. Mounting Ring; 211. Pneumatic Push Rod Device; 212. Transmission Gear; 213. Rotating Ring; 214. Turbine Blade 2; 215. Measuring Rod; 216. Filter Plate; 217. Turbine Blade 1; 218. Force-Bearing Circular Plate; 219. Rotating Shaft 4; 220. Baffle Rod; 221. Transmission Ring; 222. Combined Plate; 3. Generator unit; 301. Engine compartment; 302. Feed pipe; 303. Diverter pipe; 304. Cooling mechanism; 305. Ignition mechanism; 306. Crankshaft; 307. Drive belt one; 308. Drive wheel two; 309. Rotating shaft one; 310. Drive belt two; 311. Drive wheel four; 312. Rotating shaft two; 313. Longitudinal support plate; 314. Transverse support plate; 315. Heat exhaust pipe; 316. Combustion chamber; 317. Piston block; 318. Connecting rod; 319. Drive wheel three; 320. Drive wheel one. Detailed Implementation

[0020] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0021] This invention provides, for example Figures 1 to 12 The containerized methanol generator shown includes a housing 1, a power generation unit 3, and a feeding unit 2. Both the power generation unit 3 and the feeding unit 2 are located inside the housing 1. The feeding unit 2 is used to supply fuel to the power generation unit 3. After receiving the fuel supplied by the feeding unit 2, the power generation unit 3 can generate electricity.

[0022] The device shell 1 comprises a control panel 103, the surface of the control panel 103 is provided with a plurality of output jacks capable of being electrically connected with external devices and delivering power to the external devices, the surface of the control panel 103 is provided with a plurality of control buttons for controlling the power generation unit 3 and the feeding unit 2, and one side of the control panel 103 is provided with a control box, and a plurality of control lines are arranged in the control box, and the control box can control the power generation unit 3 and the feeding unit 2 through the plurality of control lines.

[0023] The device shell 1 further comprises a support frame 102, which is a rectangular accommodating space structure enclosed by a plurality of longitudinal rods and transverse rods, and the support frame 102 is provided with a baffle 101 around the periphery, the surface of each baffle 101 is provided with a plurality of heat dissipation holes, the inside of the support frame is connected with the power generation unit 3 and the feeding unit 2 respectively, the power generation unit 3 is located at the bottom of the inner wall of the support frame 102, and the feeding unit 2 is located above the power generation unit 3, the top of the support frame 102 is provided with an exhaust pipe 106 and a feeding pipe 107, the bottom end of the exhaust pipe 106 is communicated with the inside of the power generation unit 3, the exhaust pipe 106 is used for discharging the exhaust gas generated in the power generation unit 3 to the outside, the bottom end of the feeding pipe 107 is communicated with the inside of the feeding unit 2, the feeding unit 2 can add fuel through the feeding pipe 107, the bottom of the support frame 102 is provided with a plurality of foot pads 105, and the plurality of foot pads 105 are symmetrically distributed at the four corners of the bottom of the support frame 102, and the bottom of the support frame 102 is provided with a grounding wire 104.

[0024] The power generation unit 3 comprises a driving bin 301, the inside of the driving bin 301 is rotationally connected with a crankshaft 306, the outer side of the crankshaft 306 is provided with a connecting rod 318, the end of the connecting rod 318 away from the crankshaft 306 is provided with a piston block 317, the upper side of the driving bin 301 is provided with a combustion chamber 316, the piston block 317 is located in the inside of the combustion chamber 316, and the surface of the piston block 317 is provided with a sealing rubber ring, the piston block 317 is in close contact with the inside of the combustion chamber 316 through the sealing rubber ring, and a sealed space is formed, the upper side of the combustion chamber 316 is respectively provided with an ignition mechanism 305 and a feeding pipe 302, the inside of the feeding pipe 302 is provided with a valve, and the upper side of the feeding pipe 302 is provided with a temporary storage bin, the inside of the temporary storage bin is in communication with the feeding pipe 302, one side of the temporary storage bin is in communication with a shunt pipe 303, the shunt pipe 303 is in communication with a guide pipe 202, the end of the guide pipe 202 away from the temporary storage bin is in communication with the power supply unit 2, the side of the top of the driving bin 301 close to the feeding pipe 302 is provided with a cooling system, the cooling system comprises a heat dissipation mechanism 304 and a heat exhaust pipe 315, the heat exhaust pipe 315 is connected with the heat dissipation mechanism 304, and the end of the heat exhaust pipe 315 away from the heat dissipation mechanism 304 extends to the outside of one side of the support frame 102, the cooling system can discharge the heat generated by the combustion chamber 316 to the outside through the heat exhaust pipe 315 and the heat dissipation mechanism 304, the top of the driving bin 301 is connected with the exhaust pipe 106, the driving bin 301 can discharge the exhaust gas generated after combustion to the outside through the exhaust pipe 106, and the heat dissipation mode is mature prior art, which will not be described here.

[0025] The power generation unit 3 further comprises a transmission wheel one 320 located at the end of the crankshaft 306, the outer side of the transmission wheel one 320 is provided with a transmission belt one 307, and the transmission wheel one 320 is drivingly connected with a transmission wheel two 308 through the transmission belt one 307, the axis of the transmission wheel two 308 is fixedly provided with a rotating shaft one 309, the end of the rotating shaft one 309 away from the transmission wheel two 308 is connected with an energy conversion mechanism, the energy conversion mechanism is a common mechanical energy to electrical energy technical equipment, and the energy conversion mechanism can convert the mechanical energy generated by the crankshaft 306 cooperating with the transmission wheel one 320 into electrical energy.

[0026] The outer side of the transmission wheel two 308 is rotationally connected with a longitudinal support plate 313, the bottom of the longitudinal support plate 313 is provided with a transverse support plate 314, the bottom of the transverse support plate 314 is connected with the bottom of the inner wall of the support frame 102, the transverse support plate 314 is arranged perpendicular to the longitudinal support plate 313, and the transverse support plate 314 cooperating with the longitudinal support plate 313 can provide support for the energy conversion mechanism and the transmission wheel two 308.

[0027] One side of the longitudinal support plate 313 is provided with a transmission wheel three 319, the middle part of the transmission wheel three 319 is fixedly connected with the rotating shaft one 309 away from one end of the rotating shaft two 312, the outer side of the transmission wheel three 319 is sleeved with a transmission belt two 310, the transmission wheel three 319 is drivingly connected with a transmission wheel four 311 through the transmission belt two 310, the middle part of the transmission wheel four 311 is fixedly connected with the rotating shaft two 312, one end of the rotating shaft two 312 away from the transmission wheel four 311 is provided with an energy receiving mechanism, the energy receiving mechanism can receive the electrical energy converted by the conversion mechanism and output the electrical energy to the control box and the control panel 103, the above-mentioned power generation process is the basic working principle of the mature generator equipment, which will not be described in detail here.

[0028] The feeding unit 2 comprises a feeding bin 201, the top of the feeding bin 201 is in communication with the feeding pipe 107, the bottom of the feeding bin 201 is provided with a guide pipe two 203, one end of the guide pipe two 203 away from the feeding bin 201 is in communication with a filter bin 204, one side of the filter bin 204 away from the guide pipe two 203 is provided with a conveying pipe, and the filter bin 204 is in communication with a pumping bin 205 through the conveying pipe, the inside of the pumping bin 205 is provided with a conveying pump, one side of the pumping bin 205 away from the conveying pipe is in communication with the guide pipe one 202, the pumping bin 205 can pump out the methanol fuel in the filter bin 204 through the conveying pump and the conveying pipe and convey it to the power generation unit 3 through the guide pipe one 202, the pumping bin 205 and the filter bin 204 are fixedly arranged on one side of the power generation unit 3 respectively, the outside of the feeding bin 201 is connected with the inner wall of the support frame 102, the inside of the feeding bin 201 is provided with a measuring rod 215 and a float 206, the float 206 is located at the bottom end of the measuring rod 215, the measuring rod 215 cooperates with the float 206 to measure the methanol capacity in the feeding bin 201.

[0029] The inside of the filter bin 204 is fixedly provided with a mounting ring 210, the inside of the mounting ring 210 is rotationally connected with a rotating shaft three 209, the rotating shaft three 209 is composed of a rotating shaft three A and a rotating shaft three B, one end of the rotating shaft three A away from the rotating shaft three B is provided with a rotary motor, and the rotary motor is located outside the filter bin 204, the outer surface of the rotary motor is fixedly connected with one side of the filter bin 204, the output shaft of the rotary motor penetrates through the filter bin 204 and is fixedly connected with one end of the rotating shaft three A, the output end of the rotary motor close to the inside of the filter bin 204 is provided with a sealing material to avoid the leakage of methanol, one end of the rotating shaft three A close to the rotating shaft three B is provided with a combination plate 222, the number of the combination plate 222 is at least two, and the two combination plates 222 are arranged at the ends of the rotating shaft three A and the rotating shaft three B respectively, an electromagnet is arranged between the two combination plates 222, a groove and a plug block are also arranged between the two combination plates 222, and the groove and the plug block are matched with each other, and the electromagnet can control the two combination plates 222 to move close to each other, so that the plug block and the groove are in a tightly inserted state, and when the two combination plates 222 are in the tightly inserted state, the rotary motor can drive the rotating shaft three B to rotate synchronously through the rotating shaft three A.

[0030] The outer surface of the rotating shaft three B is provided with a plurality of sliding grooves along the length direction of the rotating shaft three B, the outer side of the rotating shaft three B is provided with a transmission gear 212, the outer side of the transmission gear 212 is provided with a rotating ring 213, the outer side of the rotating ring 213 is meshed with the outer teeth of the transmission gear 212, the left and right sides of the rotating ring 213 are both extended with a round edge, the left and right side round edges of the rotating ring 213 are in close contact with the transmission gear 212, one side of the transmission gear 212 is connected with a pneumatic push rod device 211, and one end of the rotating shaft three B is slidably connected with the output end of the pneumatic push rod device 211, the pneumatic push rod device 211 can drive the transmission gear 212 to slide along the outer surface of the rotating shaft three B, and drive the rotating ring 213 to move synchronously with the transmission gear 212.

[0031] One side of the rotating ring 213 is slidably provided with a plurality of turbine blades one 217, one end of the plurality of turbine blades one 217 away from the rotating ring 213 is provided with a stress round plate 218, the plurality of turbine blades one 217 are circumferentially arranged outside the stress round plate 218, one side of the stress round plate 218 is provided with a return spring, one end of the return spring away from the stress round plate 218 is provided with a driving plate 208, the outer side of the driving plate 208 is rotationally connected with a plurality of turbine blades two 214, the plurality of turbine blades two 214 are circumferentially arranged outside the driving plate 208, the other end of the plurality of turbine blades two 214 is slidably connected to one side of the rotating ring 213 away from the turbine blades one 217.

[0032] The side of the stress round plate 218 facing the driving plate 208 is provided with a top rod 207, the axis of the driving plate 208 is fixedly provided with a rotating shaft four 219, the outer side of the rotating shaft four 219 is rotatably provided with a filter plate 216, the filter plate 216 is located in the middle region of the mounting ring 210, and the filter plate 216 is fixedly connected with the inside of the mounting ring 210, the outer side surface of the rotating shaft four 219 is slidably connected with the inside of the stress round plate 218, one end of the rotating shaft four 219 away from the stress round plate 218 is provided with a transmission ring 221, the outer side of the transmission ring 221 is rotatably connected with a spoiler rod 220, a torsional spring is arranged between the spoiler rod 220 and the transmission ring 221, one side of the filter bin 204 close to the rotating ring 213 is provided with a sealing circular pipe, and the transmission ring 221 cooperates with the torsional spring to enable the outer side of the spoiler rod 220 to be in close contact with the inside of the sealing circular pipe at all times, a containing space is formed between the sealing circular pipe, the mounting ring 210 and the filter bin 204, and the containing space is located in the region between the sealing circular pipe and the filter bin 204, the bottom of the sealing circular pipe is provided with a flow guide plate, one side of the sealing circular pipe close to the flow guide plate is provided with a through hole, and the sealing circular pipe cooperates with the flow guide plate to guide the sludge impurities and the like into the containing space, and the bottom of the inner wall of the containing space is in communication with a blowdown pipe, and the inside of the blowdown pipe is provided with a valve.

[0033] Firstly, in use, the operator starts the whole power generation system through the control button on the control panel 103 of the equipment shell 1, the control system is powered on, and the control box sends a start command to the feeding unit 2 and the power generation unit 3 through the internal control circuit.

[0034] The supply unit 2 starts to work, the liquid methanol fuel stored in the supply bin 201 flows into the filter bin 204 through the guide pipe 2 203 under the action of its own gravity, the filter bin 204 purifies the fuel to remove impurities that may be contained therein, ensures the smooth operation of the subsequent system, and the filtered clean methanol is guided by the conveying pipe into the pumping bin 205, and the built-in conveying pump provides stable pressure to pump the fuel into the temporary storage bin of the power generation unit 3 for temporary storage. When the power generation unit 3 obtains the fuel preparation signal, its working cycle starts, and the methanol fuel in the temporary storage bin is quantitatively sprayed into the combustion chamber 316 through the supply pipe 302 (the internal valve is opened and closed as needed) under the precise timing control of the control system. At the same time, the ignition mechanism 305 above the combustion chamber 316 generates an electric spark to ignite the methanol vapor mixed with air, and the fuel is rapidly burned and expanded in the closed combustion chamber 316 to produce high-temperature and high-pressure gas. The strong pressure pushes the piston block 317 connected with the connecting rod 318 to make reciprocating linear motion in the combustion chamber 316, and the sealing rubber ring on the surface of the piston block 317 ensures the sealing of the combustion chamber 316, so that the gas pressure can be effectively utilized. The reciprocating motion of the piston is converted into continuous rotary motion of the crankshaft 306 through the connecting rod 318, thereby generating primary mechanical energy. When the crankshaft 306 rotates, the transmission wheel 1 320 on one end thereof transmits power to the transmission wheel 2 308 and the rotating shaft 1 309 coaxial with the transmission wheel 2 308 through the transmission belt 1 307, thereby driving the energy conversion mechanism to rotate at high speed. The energy conversion mechanism efficiently converts the input rotary mechanical energy into electrical energy based on the principle of electromagnetic induction. The generated electrical energy is received, stabilized and distributed by the energy receiving mechanism (such as a voltage regulation and output module). A part of the electrical energy is used to maintain the operation of the control system, the conveying pump, the ignition mechanism 305 and other components of the device itself, and the main electrical energy is transmitted to the control panel 103 through the control circuit, and finally provides continuous power supply for external electrical equipment through different types of output jacks on the panel.

[0035] During the entire power generation process, the matched auxiliary system works synchronously to ensure the safety and efficiency of the device. The cooling system continuously cools the components such as the combustion chamber 316 working under high load, and the heat dissipation mechanism 304 absorbs heat and discharges heat to the outside of the device through the heat discharge pipe 315. The exhaust gas generated after combustion is discharged through the exhaust pipe 106 on the top of the driving bin 301 and discharged into the atmosphere. The multiple heat dissipation holes on the device shell 1 also assist in achieving natural circulation and heat dissipation of the air inside the device.

[0036] In addition, in the process of filtering methanol fuel, firstly, the fuel in the supply bin 201 flows into the filtering bin 204 through the guide pipe 203 under the action of gravity, the filter plate 216 is fixed in the middle of the filtering bin 204 for intercepting solid impurities in the fuel, the fuel after preliminary purification is extracted by the delivery pump of the extraction bin 205, and finally pumped to the power generation unit 3, and the working mode is as follows: When the methanol fuel is thick and the flowability is reduced due to too low temperature, the control electromagnet makes the two combined plates 222 at the ends of the rotating shaft three A and the rotating shaft three B tightly inserted, so as to lock the two shafts, then the rotating motor is started to drive the entire rotating shaft three 209 to rotate synchronously, the rotating power is transmitted to the transmission gear 212 through the sliding groove on the outside, drives the rotating ring 213 engaged with the transmission gear 212 to rotate at high speed, when the rotating ring 213 rotates, the plurality of turbine blades one 217 slidingly connected on one side thereof are expanded under the action of centrifugal force, forming a powerful turbine, which significantly increases the suction force of the thick fuel in the filtering bin 204, forcing it to quickly pass through the filter plate 216, ensuring the supply flow, at the same time, the rotating ring 213 rotates to drive the plurality of spoiler rods 220 on the other side to rotate tightly against the inner wall of the sealed circular pipe, which scrapes off the deposited impurities on the inner wall while stirring the fuel, further improving the flowability of the fuel and preventing the thickening from affecting the power generation efficiency, the scraped impurities fall into the storage space below under the guidance of the drainage plate for temporary storage; When the surface is blocked due to the attachment of impurities, the system first locks the two rotating shafts, on the basis of driving the rotating ring 213 to rotate by the rotating motor, the pneumatic push rod device 211 is started to make it contract, driving the transmission gear 212 and the rotating ring 213 to move as a whole to the direction close to the filter plate 216, which synchronously drives the rotating shaft four 219 and the transmission ring 221 and the spoiler rod 220 at the end thereof which are linked with the rotating ring 213 to move close to the filter plate 216, until the ends of the plurality of spoiler rods 220 tightly abut against the filtering surface of the filter plate 216, at this time, the rotating spoiler rod 220 is changed into a scraper to rotate and scrape the surface of the filter plate 216, stripping the attached impurities, the scraped impurities are pushed into the through hole at the bottom of the sealed circular pipe under the action of gravity and fuel flow, and finally fall into the storage space for collection, avoiding secondary pollution; If the filter plate 216 is still severely blocked after surface scraping, on the basis of the above scraping state, the control pneumatic push rod is changed to elongation, and the rotating ring 213 is slowly moved back away from the filter plate 216. This action is first transmitted by the structure, so that the stressed circular plate 218 is pushed and pressed on the surface of the filter plate 216. With the increase of pressure and overcoming the elastic force of the return spring, the stressed circular plate 218 slides along the rotating shaft 219, and pushes the multiple turbine blades one 217 to fold to the parallel and adhering state with the filter plate 216. At the same time, the cleaning brush attached to its surface is inserted into the filter hole of the filter plate 216, and at the same time, the top rod 207 on the stressed circular plate 218 pushes the driving plate 208 to move, so that the multiple turbine blades two 214 on the other side are deflected and expanded, forming a vortex opposite to the rotating direction of the turbine blade one 217. At this time, the system combines three actions to carry out high-intensity cleaning: first, the rotating cleaning brush is inserted into the filter hole, and the deep blockage is removed outward; second, the reverse vortex forms a backwash on the filter plate 216, impacting the blockage; third, the continuous rotation provides a scraping force, and the impurities under the multiple actions are completely removed and introduced into the containing space.

[0037] Finally, it should be noted that: the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacements for some technical features, as long as they are within the spirit and principles of the present application. Any modification, equivalent replacement, improvement, etc. made shall be included in the protection scope of the present application.

Claims

1. A containerized methanol generator comprising a device housing (1), a power generation unit (3) and a feed unit (2), characterized in that: The device shell (1) includes a control panel (103), the surface of the control panel (103) is provided with a plurality of output jacks, and the plurality of output jacks can be electrically connected with external devices and supply power to the external devices. The device shell (1) further includes a support frame (102), which is a rectangular containing space structure surrounded by a plurality of longitudinal rods and transverse rods, and the support frame (102) is provided with a baffle (101) around the periphery, and the surface of each baffle (101) is provided with a plurality of heat dissipation holes. The feeding unit (2) includes a feeding bin (201), the feeding bin (201) is provided with a guide pipe two (203), and the feeding bin (201) is connected with a filtering bin (204) and a suction bin (205) through the guide pipe two (203), the inside of the filtering bin (204) is fixedly provided with a mounting ring (210), the inside of the mounting ring (210) is rotatably connected with a rotating shaft three (209), and the rotating shaft three (209) is composed of a rotating shaft three A and a rotating shaft three B. The outer side of the rotating shaft three B is slidably provided with a transmission gear (212), the outer side of the transmission gear (212) is provided with a rotating ring (213), the outer side of the rotating ring (213) is meshed with the outer side teeth of the transmission gear (212), and the side of the rotating ring (213) is slidably provided with a plurality of turbine blades one (217) and a plurality of turbine blades two (214).

2. A containerized methanol engine generator according to claim 1, characterized in that: The left and right sides of the rotating ring (213) extend circular edges, the left and right circular edges of the rotating ring (213) are in close contact with the transmission gear (212), one side of the transmission gear (212) is connected with a pneumatic push rod device (211), and the output end of the pneumatic push rod device (211) is slidably connected with one end of the rotating shaft three B, the pneumatic push rod device (211) can drive the transmission gear (212) to slide along the outer side surface of the rotating shaft three B, and control the rotating ring (213) to move synchronously with the transmission gear (212).

3. A containerized methanol engine as claimed in claim 2, wherein: One end of the plurality of turbine blades one (217) away from the rotating ring (213) is provided with a force receiving circular plate (218), and the plurality of turbine blades one (217) are circumferentially arranged on the outer side of the force receiving circular plate (218), one side of the force receiving circular plate (218) is provided with a return spring, one end of the return spring away from the force receiving circular plate (218) is provided with a driving plate (208), the outer side of the driving plate (208) is rotatably connected with the plurality of turbine blades two (214), the plurality of turbine blades two (214) are circumferentially arranged on the outer side of the driving plate (208), and the other end of the plurality of turbine blades two (214) is slidably connected to the side of the rotating ring (213) away from the turbine blades one (217).

4. A containerized methanol engine as claimed in claim 3, wherein: The side of the force circle plate (218) facing the driving plate (208) is provided with a ejector rod (207), the shaft center of the driving plate (208) is fixedly provided with a rotating shaft four (219), the outer side of the rotating shaft four (219) is rotatably provided with a filter plate (216), the filter plate (216) is located in the middle region of the mounting ring (210), and the filter plate (216) is fixedly connected with the inside of the mounting ring (210), the outer side surface of the rotating shaft four (219) is slidably connected with the inside of the force circle plate (218), one end of the rotating shaft four (219) away from the force circle plate (218) is provided with a transmission ring (221), the outer side of the transmission ring (221) is rotatably connected with a spoiler rod (220), a torsional spring is arranged between the spoiler rod (220) and the transmission ring (221), and the side of the filter bin (204) close to the rotating ring (213) is provided with a sealing circular pipe, and the transmission ring (221) cooperates with the torsional spring to enable the outer side of the spoiler rod (220) to be in close contact with the inside of the sealing circular pipe at all times.

5. A containerized methanol engine generator according to claim 4, characterized in that: The sealing circular pipe, the mounting ring (210) and the filter bin (204) form a containing space between them, and the containing space is located in the region between the sealing circular pipe and the filter bin (204), the bottom of the sealing circular pipe is provided with a flow guide plate, and the side of the sealing circular pipe close to the flow guide plate is provided with a through hole, the sealing circular pipe cooperates with the flow guide plate to guide the sludge impurities to the inside of the containing space, and the bottom of the inner wall of the containing space is communicatively provided with a blow-off pipe, and the inside of the blow-off pipe is provided with a valve.

6. A containerized methanol power plant according to claim 1, characterized in that: One end of the rotating shaft three A away from the rotating shaft three B is provided with a rotary motor, and the rotary motor is located outside the filter bin (204), the outer side surface of the rotary motor is fixedly connected with one side of the filter bin (204), and the output shaft of the rotary motor is fixedly connected with one end of the rotating shaft three A penetrating through the filter bin (204).

7. A containerized methanol engine generator according to claim 6, characterized in that: One end of the rotating shaft three A close to the rotating shaft three B is provided with a combination plate (222), the number of the combination plate (222) is at least two, and the two combination plates (222) are arranged at the ends of the rotating shaft three A and the rotating shaft three B respectively, an electromagnet is arranged between the two combination plates (222), a groove and a plug block are further arranged between the two combination plates (222), and the groove and the plug block are matched with each other, the electromagnet can control the two combination plates (222) to move close to each other, so that the plug block and the groove are in close insertion state, and when the two combination plates (222) are in close insertion state, the rotary motor can drive the rotating shaft three B to rotate synchronously through the rotating shaft three A.

8. A containerized methanol power plant according to claim 1, characterized in that: The drawing bin (205) and the filter bin (204) are fixedly arranged on one side of the power generation unit (3) respectively, the outer side of the feeding bin (201) is connected with the inner wall of the support frame (102), the inside of the feeding bin (201) is provided with a measuring rod (215) and a float (206), the float (206) is located at the bottom end of the measuring rod (215), and the measuring rod (215) cooperates with the float (206) to measure the methanol capacity in the feeding bin (201).

9. A containerized methanol engine generator according to claim 1, characterized in that: The power generation unit (3) comprises a driving bin (301), the inside of the driving bin (301) is rotationally connected with a crankshaft (306), the outer side of the crankshaft (306) is provided with a connecting rod (318), the end of the connecting rod (318) away from the crankshaft (306) is provided with a piston block (317), the upper side of the driving bin (301) is provided with a combustion chamber (316), the piston block (317) is located in the combustion chamber (316), the upper side of the combustion chamber (316) is respectively provided with an ignition mechanism (305) and a feeding pipe (302), the upper side of the feeding pipe (302) is provided with a temporary storage bin, one side of the temporary storage bin is communicated with a shunt pipe (303), the shunt pipe (303) and a guide pipe (202) are communicated with each other, the end of the guide pipe (202) away from the temporary storage bin is communicated with a feeding unit (2), and the top of the driving bin (301) is connected with an exhaust pipe (106).

10. A containerized methanol engine generator according to claim 9, characterized in that: The power generation unit (3) further comprises a transmission wheel (320) located at the end of the crankshaft (306), the outer side of the transmission wheel (320) is provided with a transmission belt (307), the transmission wheel (320) is drivingly connected with a transmission wheel (308) through the transmission belt (307), the axis of the transmission wheel (308) is fixedly provided with a rotating shaft (309), and the end of the rotating shaft (309) away from the transmission wheel (308) is connected with an energy conversion mechanism. The outer side of the transmission wheel (308) is rotationally connected with a longitudinal support plate (313), the bottom of the longitudinal support plate (313) is provided with a transverse support plate (314), the bottom of the transverse support plate (314) is connected with the bottom of the inner wall of a support frame (102), and the transverse support plate (314) and the longitudinal support plate (313) are arranged perpendicularly.

Citation Information

Patent Citations

  • A new type of methanol generator set

    CN120231650B