Intelligent dust removal equipment for ink production and dust removal method

Abstract

The invention discloses intelligent dust removal equipment for ink production and a dust removal method, and relates to the technical field of dust removal equipment for ink production. The intelligent dust removal equipment for printing ink production comprises a rotating device used for driving a circular truncated cone cylinder to rotate among a plurality of stations, and a pneumatic sealing device used for sealing the connecting positions of the circular truncated cone cylinder rotating to a filtering station, a first feeding pipe and a second feeding pipe. The press seal cleaning device is used for sealing the two ends of the circular truncated cone cylinder rotating to the cleaning station, and the air control device is used for controlling air to enter the pneumatic sealing device or the press seal cleaning device. According to the intelligent dust removal equipment for ink production and the dust removal method, multiple circular truncated cone cylinders are designed in a rotating mode, filtering and cleaning stations are parallel, and overall shutdown for cleaning is not needed. Stations, sealing and cleaning processes are automatically switched, the time consumed by manual operation is reduced, and the production continuity is improved. The blocked filter plate is cleaned in a targeted manner without overall replacement, so that the service life of the filter plate is prolonged.

Description

Technical Field

[0001] This invention relates to the technical field of dust removal equipment for ink production, specifically to an intelligent dust removal device and method for ink production. Background Technology

[0002] Intelligent dust removal equipment for ink production is a dust purification and treatment device specifically designed for ink production scenarios, integrating automated control and intelligent monitoring functions. It can handle dust generated during the feeding, mixing, and grinding processes of pigments, fillers, and other powder raw materials.

[0003] Referring to Chinese Patent Publication No. CN112588031B, a dust removal device for ink production and its usage method are disclosed. The device includes an air pump, a silencing device, a dust removal device, and an adjusting device. The air pump has a silencing device on its outer side, a base fixedly connected to its bottom, a controller fixedly connected to the left end of the base, a sleeve slidably connected to the outer side of the air pump's inlet pipe, and the dust removal device connected to the other end of the sleeve. An adjusting device is fixedly connected to the left side of the top of the air pump. In this invention, by setting a handle, a driving bevel gear, and a threaded shaft, the fixed connection between the handle and the driving bevel gear, the meshing connection between the driving bevel gear and the driven bevel gear, the sliding connection between the slider and the support frame, and the helical connection between the threaded shaft and the slider, the height of the dust removal mechanism can be manually adjusted according to needs during use, increasing the device's applicability and facilitating its storage and retrieval, thus saving space.

[0004] Large dust particles (such as agglomerated pigments and resin particles) in ink production can directly impact and wear down filter bags and filter cartridges if they enter the main filter. They can also easily clog the pores of the filter media. This can be mitigated by installing a coarse filter at the feed inlet before the filter assembly. However, during ink production, the amount of dust is large, and ink dust easily agglomerates and adheres to the surface of the filter media to form a hard layer, which quickly clogs the filter pores. Timely cleaning is required. In high-capacity production (daily output ≥ 1 ton) or dust-concentrated processes such as feeding / grinding, inspection and cleaning are required every 2-3 hours. This leads to frequent start-ups and shutdowns of the production line, making continuous processing impossible. Each cleaning takes 10-30 minutes, reducing production efficiency. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides an intelligent dust removal device and method for ink production. Through a multi-cylinder rotating design, filtration and cleaning stations operate in parallel, eliminating the need for overall machine shutdown for cleaning. Automated switching of stations, sealing, and cleaning processes reduces manual operation time and improves production continuity. Targeted cleaning of clogged filter plates eliminates the need for complete replacement, extending filter plate lifespan.

[0006] Technical Solution: To achieve the above objectives, the present invention is implemented through the following technical solution: An intelligent dust removal device for ink production, comprising: a dust removal component, wherein the dust removal component is connected to a second feed pipe, the second feed pipe is connected to a first feed pipe through a rotating device, the rotating device being used to rotate the frustum cylinder in a filtration station, a cleaning station, and a waiting station, a pneumatic sealing device being provided at the filtration station, the pneumatic sealing device being used to seal the connection between the frustum cylinder after it has rotated to the filtration station and the first feed pipe and the second feed pipe, a pressure sealing and cleaning device being provided below the pneumatic sealing device, the pressure sealing and cleaning device being used to seal both ends of the frustum cylinder after it has rotated to the cleaning station, a fan being provided below the second feed pipe, the fan outlet being connected to a wind control device, the wind control device using control air to enter the pneumatic sealing device or the pressure sealing and cleaning device.

[0007] Preferably, the rotating device includes: a stepper motor, the fixed end of which is fixedly connected to one side of the dust removal component, and the rotating end of the stepper motor is connected to several rotating plates via a rotating shaft. The several rotating plates are equidistantly distributed in the circumferential direction of the rotating shaft. One end of each rotating plate is fixedly connected to a frustum cylinder. A filter plate is connected to the inner wall of the frustum cylinder near the second feed pipe. A side plate is fixedly connected to the side of the frustum cylinder near the second feed pipe. A second sealing groove is provided on one side of the side plate, and a first sealing groove is provided on the side of the frustum cylinder away from the second feed pipe.

[0008] Preferably, the pneumatic sealing device includes: two pneumatic telescopic components. One pneumatic telescopic component is fixedly connected to the side of the second feed pipe, and its telescopic end is connected to the first sealing plate. The first sealing plate engages with the second sealing groove to seal the gap at the connection between the frustum cylinder and the first feed pipe. The other pneumatic telescopic component is fixedly connected to the side of the first feed pipe, and its telescopic end is connected to the second sealing plate. The second sealing plate engages with the first sealing groove to seal the gap at the connection between the frustum cylinder and the second feed pipe. A first flow sensor is placed inside the first feed pipe, and a second flow sensor is placed inside the second feed pipe. Both the first and second flow sensors are electrically connected to the controller via a wire.

[0009] Preferably, the second sealing plate includes: a second ring plate, which engages with the first sealing groove. The second ring plate is connected to the first ring plate via an inclined plate. The diameter of the first ring plate is equal to the diameter of the first feed pipe. The inclined plate is adapted to the frustum cylinder. The diameter of the second ring plate is larger than the diameter of the first ring plate. The first ring plate is an elastic sealing plate. When the second ring plate engages with the first sealing groove, the first ring plate seals the gap at the connection between the frustum cylinder and the first feed pipe.

[0010] Preferably, the pneumatic telescopic component includes: an air inlet pipe, one end of which is connected to the air outlet of a fan, and the other end of which is connected to an air cylinder box. An air chamber is provided inside the air cylinder box, and a wind plate is slidably connected inside the air chamber. The inner wall of the wind plate is fixedly connected to the inner wall of the air chamber by a first spring. Several moving rods are equidistantly connected in a circumferential direction on the side of the wind plate away from the air inlet pipe. One end of each moving rod is connected to a driving plate, and one side of each driving plate is fixedly connected to the side of a first sealing plate or a second sealing plate.

[0011] Preferably, the air control device includes: an outer box, which is fixedly connected to the dust removal assembly via a fixing plate; an inner box is connected to the inner wall of the outer box; two top holes are opened through the top of the outer box, each of which is connected to an air inlet pipe; a channel is opened through one side of the inner box, one end of which passes through the outer box and is connected to a fan outside the outer box; the inner wall of the outer box is connected to one side of the inner box via a partition, which divides the inner cavity of the outer box into an upper cavity and a lower cavity, the upper cavity being connected to the top holes; a first air vent is opened through one side of the inner box, which is connected to the upper cavity; a second air vent is opened through the other side of the inner box, which is connected to the lower cavity; a main air vent is opened through one side of the outer box, which is connected to an inner air duct located in the lower cavity; a differential pressure seal is connected to the side of the inner air duct; a baffle plate is slidably connected to the inner wall of the inner box, the baffle plate being connected to the telescopic end of a hydraulic cylinder; and the fixed end of the hydraulic cylinder is fixedly connected to the outer side of the outer box.

[0012] Preferably, the differential pressure sealing element includes: a movable plate located in the lower cavity, with several second springs evenly distributed in a circumferential direction on the edge of the movable plate near the inner air duct, one end of each second spring being connected to a connecting plate, one end of the connecting plate being fixedly connected to the side of the inner air duct, and a windward groove being provided on the side of the movable plate near the inner air duct.

[0013] Preferably, the pressure sealing cleaning device includes: a pipe, one end of which is connected to the main air outlet, and the other end of which is connected to the air blowing box. When the cylindrical drum rotates to the cleaning position, fixed end plates are provided at both ends of the cylindrical drum. One end of the air blowing box is fixedly connected to a fixed end plate, and the other fixed end plate is fixedly connected to the dust collection pipe. One side of each fixed end plate is connected to a moving end plate through an elastic plate, and one side of each fixed end plate is connected to the moving end plate through a third spring. The fixed end plate, the moving end plate, and the elastic plate form a pressure box, and the inner cavity of the pressure box is connected to the lower cavity through an air supply pipe.

[0014] Preferably, when the baffle plate moves to the first position, the baffle plate is located at one end of the inner box, the first air vent is connected to the upper cavity, and the second air vent is sealed. When the baffle plate moves to the second position, the baffle plate is located at the other end of the inner box, the second air vent is connected to the lower cavity, and the first air vent is sealed. The fan is a multi-speed fan. When the fan speed is at the first speed, the baffle plate seals the inner air duct. When the fan speed is at the second speed, the baffle plate is separated from one end of the inner air duct, and the inner air duct is connected to the pipeline.

[0015] A smart dust removal method for ink production is applied to a smart dust removal device for ink production. Multiple truncated cones are rotated synchronously via a rotating device. One cone rotates to the filtration station, and the baffle plate moves to the first position with the extension and retraction end of the hydraulic cylinder. Air enters the pneumatic compressor, and the first and second sealing plates move simultaneously towards the center of the cone, sealing the gaps at the connection between the cone and the first and second feed pipes. The flow rates at both ends of the cone are measured in real time by the first and second flow sensors. When the flow rate difference exceeds a set threshold or the flow rate decreases by 30%, the filter plate is determined to be clogged, and the ink production device is briefly shut down. The cone at the filtration station rotates to the cleaning station, the baffle plate moves to the second position, and the fan is set to speed one. A pressure-sealing cleaning device seals both ends of the cone at the cleaning station, and the fan is set to speed two. The inner air duct is connected to the lower cavity, and impurities on the filter plate are blown off by the airflow.

[0016] Beneficial Effects: This invention provides an intelligent dust removal device and method for ink production. Compared with existing technologies, it has the following beneficial effects: 1. The multi-cylinder rotating design allows for parallel filtration and cleaning, eliminating the need for overall machine shutdown for cleaning. Automated switching of workstations, sealing, and cleaning processes reduces manual operation time and improves production continuity. Targeted cleaning of clogged filter plates eliminates the need for complete replacement, extending filter plate lifespan. Automatic cleaning reduces the time and labor costs of manual disassembly and maintenance, minimizing equipment wear caused by manual operation.

[0017] 2. A stepper motor drives the truncated cone to rotate synchronously. After station switching, the hydraulic cylinder and blower automatically trigger the sealing process without manual intervention. From the positioning of the baffle plate to the snap-fit ​​and compression sealing of the sealing plate, the entire process is linked and responds in a coordinated manner, quickly matching the start-up rhythm of the filtration station. The first and second sealing plates snap into their corresponding sealing slots, achieving mechanical positioning and elastic compression for dual fixation, preventing seal misalignment. The middle of the sealing plate uses an elastic material, which is compressed through air pressure to accommodate minor errors at the connection point, resulting in a high degree of sealing fit and effectively preventing air and material leakage. The initial spacing between the sealing plates is greater than the length of the truncated cone to avoid collisions with the cone during station switching, protecting equipment components. The elastic sealing material compresses and seals, eliminating hard contact wear, extending the service life of the sealing plate, the truncated cone, and the feed pipe, while also preventing material contamination due to hard contact during sealing.

[0018] 3. After blockage, the production unit is briefly shut down, and the workstation is switched simultaneously via a rotating device. Cleaning and subsequent filtration can be carried out in parallel, reducing overall downtime. The system automatically completes baffle switching, sealing, and purging. The first pressure setting completes the pressure sealing, while the second high-pressure setting focuses on concentrated purging. Sealing before high-pressure cleaning prevents impurities from scattering and causing contamination. The airflow is directly directed to the back of the filter plate, specifically removing impurities and guiding them into the dust collection pipe for a more thorough cleaning. The first low-pressure stage avoids direct impact of high pressure on the sealing structure, while the second high-pressure stage focuses on purging; this tiered design reduces wear on equipment components. Automatic sealing and directional dust collection prevent impurities from contaminating other workstations or equipment during cleaning, reducing maintenance costs and material losses. Attached Figure Description

[0019] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present application and, together with the specification, further serve to explain the principles of the present application and enable those skilled in the art to implement and use the present application.

[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a schematic diagram of the structure of the present invention.

[0022] Figure 2 for Figure 1 A structural diagram from another perspective.

[0023] Figure 3 for Figure 1 A schematic diagram of the structure after removing the dust removal components.

[0024] Figure 4 This is a structural diagram of the rotating device, pneumatic sealing device, air control device, and pressure sealing and cleaning device.

[0025] Figure 5 This is a schematic diagram of the rotating device.

[0026] Figure 6 This is a structural diagram of the frustum cylinder, filter plate, and side plate.

[0027] Figure 7 for Figure 6 A cross-sectional view.

[0028] Figure 8 for Figure 7 The front view.

[0029] Figure 9This is a schematic diagram of the pneumatic sealing device and the frustum-shaped cylinder.

[0030] Figure 10 This is a schematic diagram of the dynamic sealing device.

[0031] Figure 11 This is a schematic diagram of the structure of the first sealing plate and the second sealing plate.

[0032] Figure 12 This is a schematic diagram of the structure of a pneumatic telescopic component.

[0033] Figure 13 This is a schematic diagram of the air control device.

[0034] Figure 14 An exploded view of the air control device after the hydraulic cylinder has been removed.

[0035] Figure 15 This is a schematic diagram of the differential pressure seal.

[0036] Figure 16 This is a schematic diagram of the pressure sealing and cleaning device.

[0037] Figure 17 This is a structural diagram of the fixed end plate, the third spring, the moving end plate, and the elastic plate.

[0038] The reference numerals in the figure are as follows: 11. Dust removal component; 12. First feed pipe; 13. Second feed pipe; 14. Miscellaneous storage box; 2. Rotating device; 21. Stepper motor; 22. Rotating plate; 23. Frustum; 24. Filter plate; 25. Side plate; 26. First sealing groove; 27. Second sealing groove; 3. Pneumatic sealing device; 31. Pneumatic telescopic component; 311. Air inlet pipe; 312. Air cylinder box; 313. Air chamber; 314. First spring; 315. Air vane; 316. Moving rod; 317. Driving plate; 32. First sealing plate; 33. Second sealing plate; 331. First ring plate; 332. Inclined plate; 333. Second ring plate; 34. Fan; 4. Air control device; 41. Outer box; 42. Top hole; 43. Inner box; 44. Inner air duct; 45. Pressure plate; 46. Baffle plate; 47. Hydraulic cylinder; 48. Partition plate; 49. Differential pressure seal; 491. Moving plate; 492. Second spring; 493. Connecting plate; 494. Windward slot; 5. Pressure sealing cleaning device; 51. Pipe; 52. Air blowing box; 53. Fixed end plate; 54. Dust collection pipe; 55. Moving end plate; 56. Elastic plate; 57. Third spring; 61. First air outlet; 62. Second air outlet; 63. Main air outlet.

[0039] As shown in the figure, specific structures and devices are labeled in the figure to clearly illustrate the structure of the embodiments of the present invention. However, this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs, and such adjustments or modifications are still included in the scope of the appended claims. Detailed Implementation

[0040] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0041] like Figure 1 - Figure 17 As shown, the present invention provides an intelligent dust removal device for ink production, comprising: a dust removal component 11, the dust removal component 11 being connected to a second feed pipe 13, the second feed pipe 13 being connected to a first feed pipe 12 via a rotating device 2, the rotating device 2 being used to rotate a frustum cylinder 23 between a filtration station, a cleaning station, and a waiting station, a pneumatic sealing device 3 being provided at the filtration station, the pneumatic sealing device 3 being used to seal the connection between the frustum cylinder 23 after it has rotated to the filtration station and the first feed pipe 12 and the second feed pipe 13, a pressure sealing and cleaning device 5 being provided below the pneumatic sealing device 3, the pressure sealing and cleaning device 5 being used to seal both ends of the frustum cylinder 23 after it has rotated to the cleaning station, a fan 34 being provided below the second feed pipe 13, the air outlet of the fan 34 being connected to a wind control device 4, the wind control device 4 using control air to enter the pneumatic sealing device 3 or the pressure sealing and cleaning device 5.

[0042] The rotating device 2 includes a stepper motor 21. The fixed end of the stepper motor 21 is fixedly connected to one side of the dust removal assembly 11. The rotating end of the stepper motor 21 is connected to several rotating plates 22 through a rotating shaft. The several rotating plates 22 are evenly distributed in the circumferential direction of the rotating shaft. One end of each rotating plate 22 is fixedly connected to a frustum cylinder 23. A filter plate 24 is connected to the inner wall of the frustum cylinder 23 near the second feed pipe 13. A side plate 25 is fixedly connected to the side of the frustum cylinder 23 near the second feed pipe 13. A second sealing groove 27 is opened on one side of the side plate 25. A first sealing groove 26 is opened on the side of the frustum cylinder 23 away from the second feed pipe 13.

[0043] The pneumatic sealing device 3 includes two pneumatic telescopic components 31. One pneumatic telescopic component 31 is fixedly connected to the side of the second feed pipe 13, and the telescopic end of the pneumatic telescopic component 31 is connected to the first sealing plate 32. The first sealing plate 32 engages with the second sealing groove 27 to seal the gap at the connection between the frustum cylinder 23 and the first feed pipe 12. The other pneumatic telescopic component 31 is fixedly connected to the side of the first feed pipe 12, and the telescopic end of the pneumatic telescopic component 31 is connected to the second sealing plate 33. The second sealing plate 33 engages with the first sealing groove 26 to seal the gap at the connection between the frustum cylinder 23 and the second feed pipe 13. A first flow sensor is placed inside the first feed pipe 12, and a second flow sensor is placed inside the second feed pipe 13. Both the first and second flow sensors are electrically connected to the controller via a wire.

[0044] The second sealing plate 33 includes: a second ring plate 333, which is engaged with the first sealing groove 26. The second ring plate 333 is connected to the first ring plate 331 via an inclined plate 332. The diameter of the first ring plate 331 is equal to the diameter of the first feed pipe 12. The inclined plate 332 is adapted to the frustum cylinder 23. The diameter of the second ring plate 333 is larger than the diameter of the first ring plate 331. The first ring plate 331 is an elastic sealing plate. When the second ring plate 333 is engaged with the first sealing groove 26, the first ring plate 331 seals the gap at the connection between the frustum cylinder 23 and the first feed pipe 12.

[0045] The pneumatic telescopic component 31 includes: an air inlet pipe 311, one end of which is connected to the air outlet of the fan 34, and the other end of which is connected to an air cylinder box 312. An air chamber 313 is provided inside the air cylinder box 312. A wind plate is slidably connected inside the air chamber 313. The inner wall of the wind plate is fixedly connected to the inner wall of the air chamber 313 by a first spring 314. Several moving rods 316 are equidistantly connected in a circumferential direction on the side of the wind plate away from the air inlet pipe 311. One end of each moving rod 316 is connected to a driving plate 491317. One side of each driving plate 491317 is fixedly connected to the side of the first sealing plate or the side of the second sealing plate.

[0046] The air control device 4 includes: an outer box 41, which is fixedly connected to the dust removal assembly 11 via a fixing plate; an inner box 43 is connected to the inner wall of the outer box 41; two top holes 42 are formed through the top of the outer box 41, each of which is connected to an air inlet pipe 311; a channel is formed through one side of the inner box 43, one end of which passes through the outer box 41 and is connected to a fan 34 outside the outer box 41; the inner wall of the outer box 41 is connected to one side of the inner box 43 via a partition 48, which divides the inner cavity of the outer box 41 into an upper cavity and a lower cavity, the upper cavity being connected to the top holes 42 and the lower cavity being connected to the inner box 43. A first air vent 61 is provided through one side of the inner box 43, and the first air vent 61 is connected to the upper cavity. A second air vent 62 is provided through the other side of the inner box 43, and the second air vent 62 is connected to the lower cavity. A main air vent 63 is provided through one side of the outer box 41, and the main air vent 63 is connected to an inner air duct 44. The inner air duct 44 is located in the lower cavity. A differential pressure seal 49 is connected to the side of the inner air duct 44. A baffle plate 46 is slidably connected to the inner wall of the inner box 43. The baffle plate 46 is connected to the telescopic end of the hydraulic cylinder 47. The fixed end of the hydraulic cylinder 47 is fixedly connected to the outer side of the outer box 41.

[0047] The differential pressure seal 49 includes: a movable plate 491, which is located in the lower cavity. Several second springs 492 are evenly distributed in the circumferential direction on the edge of the movable plate 491 near the inner air duct 44. One end of each second spring 492 is connected to a connecting plate 493. One end of the connecting plate 493 is fixedly connected to the side of the inner air duct 44. A windward groove 494 is provided on the side of the movable plate 491 near the inner air duct 44.

[0048] The pressure sealing cleaning device 5 includes: a pipe 51, one end of which is connected to the main air outlet 63, and the other end of which is connected to the air blowing box 52. When the cylindrical drum 23 rotates to the cleaning station, both ends of the cylindrical drum 23 are provided with fixed end plates 53. One end of the air blowing box 52 is fixedly connected to a fixed end plate 53, and the other fixed end plate 53 is fixedly connected to the dust collection pipe 54. One side of each fixed end plate 53 is connected to the moving end plate 55 through an elastic plate 56. One side of each fixed end plate 53 is connected to the moving end plate 55 through a third spring 57. The fixed end plate 53, the moving end plate 55, and the elastic plate 56 form a pressure box. The inner cavity of the pressure box is connected to the lower cavity through an air supply pipe.

[0049] When the baffle plate 46 moves to the first position, the baffle plate 46 is located at one end of the inner box 43, the first air vent 61 is connected to the upper cavity, and the second air vent 62 is sealed. When the baffle plate 46 moves to the second position, the baffle plate 46 is located at the other end of the inner box 43, the second air vent 62 is connected to the lower cavity, and the first air vent 61 is sealed. The fan 34 is a multi-speed fan 34. When the fan 34 is in the first speed position, the baffle plate 46 seals the inner air duct 44. When the fan 34 is in the second speed position, the baffle plate 46 is separated from one end of the inner air duct 44, and the inner air duct 44 is connected to the pipe 51.

[0050] A smart dust removal method for ink production is applied to a smart dust removal device for ink production. Multiple frustum cylinders 23 are synchronously rotated via a rotating device 2. When one frustum cylinder 23 rotates to the filtration station, the baffle plate 46 moves to a first position with the extension / retraction end of the hydraulic cylinder 47. Air enters the pneumatic compressor, and the first sealing plate 32 and the second sealing plate 33 simultaneously move towards the center of the frustum cylinder 23, sealing the gaps at the connections between the frustum cylinder 23 and the first feed pipe 12 and the second feed pipe 13. The method is verified by a first flow sensor and a second flow sensor. The flow sensor measures the flow rate at both ends of the frustum 23 in real time. When the flow rate difference exceeds the set threshold or the flow rate decreases by 30%, the filter plate 24 is determined to be blocked. The ink production device is temporarily shut down, the frustum 23 at the filtration station rotates to the cleaning station, the baffle plate 46 moves to the second position, the fan 34 is in the first gear, the pressure sealing cleaning device 5 seals both ends of the frustum 23 at the cleaning station, the fan 34 is in the second gear, the inner air duct 44 is connected to the lower cavity, and the impurities on the filter plate 24 are blown off by the air blowing action 54.

[0051] In use, the small opening of the frustum-shaped cylinder 23 is connected to the first feed pipe 12, and the large opening is connected to the second feed pipe 13. A filter plate 24 is connected to the large opening end of the frustum-shaped cylinder 23. The height difference between the two ends of the frustum-shaped cylinder 23 eliminates the need for an additional ash hopper, creating a bag-like space. The large bottom space and low height of the large opening end of the frustum-shaped cylinder 23 provide storage space for impurities blocked by the filter plate 24. Utilizing the height difference of the frustum-shaped cylinder 23 and the space at the large opening end replaces a separate ash hopper, reducing the number of equipment parts. The design of a small inlet for air intake and a large opening for filter plate 24 guides the dust-laden airflow to slow down, helping large dust particles to be accurately intercepted by the filter plate 24 under the impact of gravity and airflow. The large bottom space and low height of the large opening end provide ample storage space for impurities, resulting in higher collection efficiency and reduced dust residue. During the rotation of the frustum-shaped cylinder 23, impurities are confined to the large opening end due to their own gravity and the shape of the internal space, preventing them from falling.

[0052] The rotating device 2 is started, and the rotating end of the stepper motor 21 drives all the frustum cylinders 23 to rotate synchronously through the rotating plate 22. One frustum cylinder 23 rotates to the filtration station. At this time, the distance between the first sealing plate 32 and the second sealing plate 33 is greater than the length of the cylinder. The piston rod of the hydraulic cylinder 47 slides to the first position with the baffle plate 46. The first air outlet 61 is connected to the upper cavity, and the second air outlet 62 is sealed. The first fan 34 is started, and the airflow in the upper cavity enters the two air chambers 313 in sequence through the top hole 42 and the two air inlet pipes 311. The air pressure in the air chamber 313 increases, and the air plate slides along the inner wall of the air chamber 313 toward the center of the frustum cylinder 23. The first spring 314 is stretched, and the air plate moves in sequence with the moving rod 316, the driving plate 491317, the first sealing plate 32, and the second sealing plate 33. The first sealing plate 32 engages with the second sealing groove 27, and the second sealing plate 33 engages with the first sealing groove 26. The middle parts of the first sealing plate 32 and the middle parts of the second sealing plate 33 are both made of elastic sealing material. As the first sealing plate 32 and the second sealing plate 33 approach the center of the frustum cylinder 23, the middle parts of the first sealing plate 32 and the middle parts of the second sealing plate 33 are squeezed and seal the gap at the connection between the frustum cylinder 23 and the first feed pipe 12 and the second feed pipe 13.

[0053] Under normal conditions, the inlet and outlet flow rates of the frustum-shaped filter 23 are basically the same. Due to the resistance of pipe 51 and the accuracy of the sensors, an error of ±5% is allowed. After dust adheres to the filter media, the airflow channel narrows, the inlet flow rate remains unchanged or decreases slightly, and the outlet flow rate decreases significantly, forming a flow difference between the inlet and outlet. The more severe the blockage, the greater the flow difference and the more obvious the attenuation of the outlet flow rate. When the error reaches 9%, it is considered to have reached the set threshold. The inlet flow rate Q1 is recorded in real time by the first flow sensor, and the outlet flow rate Q2 is recorded in real time by the second flow sensor. The initial difference ΔQ0 = Q1 - Q2 is calculated. During operation, the inlet and outlet flow rates are monitored in real time, and the real-time difference ΔQ = real-time Q1 - real-time Q2 is calculated. When ΔQ ≥ 20% Q1 or ΔQ ≥ 3 times ΔQ0, it is judged as moderate blockage; when ΔQ ≥ 30% Q1, it is judged as severe blockage, which requires immediate cleaning.

[0054] When the flow rate difference exceeds the set threshold or the flow rate decreases by 30%, the filter plate 24 is determined to be clogged. The ink production device is temporarily shut down, and the rotating device 2 drives all the frustum cylinders 23 to rotate. The frustum cylinder 23 at the filtration station rotates to the cleaning station. The telescopic end of the hydraulic cylinder 47 moves the baffle plate 46 to the second position, and the second air outlet 62 connects to the lower cavity, while the first air outlet 61 is sealed. At this time, the fan 34 is in the first gear, and the air pressure in the lower cavity cannot compress the third spring 57 and separate the baffle plate 46 from the inner air duct 44 within a predetermined time. The airflow in the lower cavity connects to the inner cavity of the pressure box through the air supply pipe. The air pressure in the pressure box increases, the elastic plate 56 stretches, and the moving end plate 55 approaches one end of the frustum cylinder 23. Finally, the moving end plate 55 presses against the edge of one end of the frustum cylinder 23, and the pressure sealing cleaning device 5 seals both ends of the frustum cylinder 23 at the cleaning station. Adjust the fan speed from 34 to 2, connecting the inner duct 44 to the lower chamber. The air pressure in the lower chamber increases rapidly, stretching the third spring 57. The baffle plate 46 separates from the inner duct 44, and most of the airflow in the lower chamber flows through the inner duct 44, main air outlet 63, pipe 51, and blower box 52 towards the back of the filter plate 24, blowing away impurities 54. After each cleaning, promptly clean the impurities in the dust collection pipe 54. Ensure all devices are grounded for static electricity prevention.

[0055] The cleaning process is initiated only after a blockage is detected, ensuring targeted cleaning without wasting energy or production time. Production is briefly shut down after a blockage, and the workstation is switched simultaneously via the rotating device 2, allowing cleaning and subsequent filtration to proceed in parallel, reducing overall downtime. The hydraulic cylinder 47, fan 34, and pressure-sealing cleaning device 5 work in tandem to automatically complete the switching, sealing, and purging of the baffle plate 46, ensuring a smooth process without manual intervention. The first pressure setting completes the pressure sealing, while the second high-pressure setting focuses on concentrated purging, sealing first and then high-pressure cleaning to prevent impurities from scattering and contaminating the surface. Airflow is directly directed towards the back of the filter plate 24, specifically removing impurities and guiding them into the dust collection pipe 54, resulting in a more thorough cleaning and faster restoration of the filter plate 24's filtration performance. The first low-pressure stage avoids direct impact of high pressure on the sealing structure, while the second high-pressure stage focuses on purging; this tiered design reduces wear on equipment components. Automatic sealing and directional dust collection prevent impurities from contaminating other workstations or equipment during cleaning, reducing maintenance costs and material waste.

[0056] This invention encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this invention. To provide the public with a thorough understanding of this invention, specific details have been described in detail in the above preferred embodiments; however, those skilled in the art will fully understand the invention even without these details. Furthermore, to avoid unnecessary misunderstanding of the essence of this invention, well-known methods, processes, procedures, components, and circuits have not been described in detail.

[0057] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. An intelligent dust removal device for ink production, characterized in that, include: The dust removal component (11) is connected to a second feed pipe (13). The second feed pipe (13) is connected to the first feed pipe (12) through a rotating device (2). The rotating device (2) is used to rotate the frustum cylinder (23) between the filtration station, the cleaning station, and the waiting station. A pneumatic sealing device (3) is provided at the filtration station. The pneumatic sealing device (3) is used to seal the frustum cylinder (23) after it has rotated to the filtration station and the first feed pipe (12). The connection of the second feed pipe (13) is sealed. A pressure sealing and cleaning device (5) is provided below the pneumatic sealing device (3). The pressure sealing and cleaning device (5) is used to seal both ends of the cylindrical drum (23) after it has been rotated to the cleaning station. A fan (34) is provided below the second feed pipe (13). The air outlet of the fan (34) is connected to a wind control device (4). The wind control device (4) uses control air to enter the pneumatic sealing device (3) or the pressure sealing and cleaning device (5).

2. The intelligent dust removal equipment for ink production according to claim 1, characterized in that, The rotating device (2) includes: a stepper motor (21), the fixed end of the stepper motor (21) is fixedly connected to one side of the dust removal component (11), the rotating end of the stepper motor (21) is connected to several rotating plates (22) through a rotating shaft, the several rotating plates (22) are evenly distributed in the circumferential direction of the rotating shaft, one end of each rotating plate (22) is fixedly connected to a truncated cone (23), the inner wall of the truncated cone (23) near the second feed pipe (13) is connected to a filter plate (24), the side of the truncated cone (23) near the second feed pipe (13) is fixedly connected to a side plate (25), a second sealing groove (27) is opened on one side of the side plate (25), and a first sealing groove (26) is opened on the side of the truncated cone (23) away from the second feed pipe (13).

3. The intelligent dust removal equipment for ink production according to claim 2, characterized in that, The pneumatic sealing device (3) includes: a pneumatic telescopic component (31), there are two pneumatic telescopic components (31). One pneumatic telescopic component (31) is fixedly connected to the side of the second feed pipe (13). The telescopic end of the pneumatic telescopic component (31) is connected to the first sealing plate (32). The first sealing plate (32) is engaged with the second sealing groove (27) and completes the sealing of the gap at the connection between the frustum cylinder (23) and the first feed pipe (12). The other pneumatic telescopic component (31) is connected to the first feed pipe (12). The side of the tube (12) is fixedly connected, and the telescopic end of the pneumatic telescopic component (31) is connected to the second sealing plate (33). The second sealing plate (33) is engaged with the first sealing groove (26) and completes the sealing of the gap at the connection between the frustum cylinder (23) and the second feed tube (13). The first feed tube (12) contains a first flow sensor, and the second feed tube (13) contains a second flow sensor. The first flow sensor and the second flow sensor are electrically connected to the controller through a wire.

4. The intelligent dust removal equipment for ink production according to claim 3, characterized in that, The second sealing plate (33) includes: a second ring plate (333), which is engaged with the first sealing groove (26). The second ring plate (333) is connected to the first ring plate (331) through the inclined plate (332). The diameter of the first ring plate (331) is equal to the diameter of the first feed pipe (12). The inclined plate (332) is adapted to the frustum cylinder (23). The diameter of the second ring plate (333) is greater than the diameter of the first ring plate (331). The first ring plate (331) is an elastic sealing plate. When the second ring plate (333) is engaged with the first sealing groove (26), the first ring plate (331) seals the gap at the connection between the frustum cylinder (23) and the first feed pipe (12).

5. The intelligent dust removal equipment for ink production according to claim 3, characterized in that, The pneumatic telescopic component (31) includes: an air inlet pipe (311), one end of which is connected to the air outlet of the fan (34), and the other end of which is connected to an air cylinder box (312). An air chamber (313) is provided inside the air cylinder box (312), and a wind plate (315) is slidably connected inside the air chamber (313). The inner wall of the wind plate (315) is fixedly connected to the inner wall of the air chamber (313) by a first spring (314). Several moving rods (316) are equidistantly connected in a circumferential direction on the side of the wind plate (315) away from the air inlet pipe (311). One end of each moving rod (316) is connected to a driving plate (317), and one side of each driving plate (317) is fixedly connected to the side of the first sealing plate or the side of the second sealing plate.

6. The intelligent dust removal equipment for ink production according to claim 5, characterized in that, The air control device (4) includes: an outer box (41), which is fixedly connected to the dust removal assembly (11) by a fixing plate. An inner box (43) is connected to the inner wall of the outer box (41). Two top holes (42) are opened through the top of the outer box (41), and each top hole (42) is connected to an air inlet pipe (311). A channel is opened through one side of the inner box (43), and one end of the channel passes through the outer box (41) and is connected to a fan (34) outside the outer box (41). The inner wall of the outer box (41) is connected to one side of the inner box (43) by a partition (48). The partition (48) divides the inner cavity of the outer box (41) into an upper cavity and a lower cavity. The upper cavity is connected to the top hole (42). The inner box (43) has a first air vent (61) through one side, which is connected to the upper cavity. The inner box (43) has a second air vent (62) through one side, which is connected to the lower cavity. The outer box (41) has a main air vent (63) through one side, which is connected to an inner air pipe (44). The inner air pipe (44) is located in the lower cavity. The inner air pipe (44) has a pressure differential seal (49) connected to its side. The inner wall of the inner box (43) is slidably connected to a baffle plate (46). The baffle plate (46) is connected to the telescopic end of a hydraulic cylinder (47). The fixed end of the hydraulic cylinder (47) is fixedly connected to the outer side of the outer box (41).

7. The intelligent dust removal equipment for ink production according to claim 6, characterized in that, The differential pressure seal (49) includes: a movable plate (491), which is located in the lower cavity. Several second springs (492) are evenly distributed in the circumferential direction on the edge of the movable plate (491) near the inner air duct (44). One end of each second spring (492) is connected to a connecting plate (493). One end of the connecting plate (493) is fixedly connected to the side of the inner air duct (44). A windward groove (494) is provided on the side of the movable plate (491) near the inner air duct (44).

8. The intelligent dust removal equipment for ink production according to claim 6, characterized in that, The pressure sealing cleaning device (5) includes: a pipe (51), one end of which is connected to the main air outlet (63), and the other end of which is connected to the air blowing box (52). When the truncated cone (23) rotates to the cleaning station, both ends of the truncated cone (23) are provided with fixed end plates (53). One end of the air blowing box (52) is fixedly connected to a fixed end plate (53), and the other fixed end plate (53) is fixedly connected to the dust collection pipe (54). One side of each fixed end plate (53) is connected to the moving end plate (55) through an elastic plate (56). One side of each fixed end plate (53) is connected to the moving end plate (55) through a third spring (57). The fixed end plate (53), the moving end plate (55), and the elastic plate (56) form a pressure box. The inner cavity of the pressure box is connected to the lower cavity through an air supply pipe.

9. The intelligent dust removal equipment for ink production according to claim 8, characterized in that: When the baffle plate (46) moves to the first position, the baffle plate (46) is located at one end of the inner box (43), the first air vent (61) is connected to the upper cavity, and the second air vent (62) is sealed. When the baffle plate (46) moves to the second position, the baffle plate (46) is located at the other end of the inner box (43), the second air vent (62) is connected to the lower cavity, and the first air vent (61) is sealed. The fan (34) is a multi-speed fan (34). When the fan (34) is at speed one, the baffle plate (46) seals the inner air duct (44). When the fan (34) is at speed two, the baffle plate (46) is separated from one end of the inner air duct (44), and the inner air duct (44) is connected to the pipe (51).

10. An intelligent dust removal method for ink production, applied to the intelligent dust removal equipment for ink production as described in claim 9, characterized in that: Multiple truncated cones (23) are controlled to rotate synchronously by a rotating device (2). One truncated cone (23) rotates to the filtration station, and the baffle plate (46) moves to the first position with the extension and retraction end of the hydraulic cylinder (47). Air enters the pneumatic compressor. The first sealing plate (32) and the second sealing plate (33) move towards the center of the truncated cone (23) and seal the gap at the connection between the truncated cone (23) and the first feed pipe (12) and the second feed pipe (13). The first flow sensor and the second flow sensor respectively control the truncated cone (23) to rotate synchronously. 3) The flow rate at both ends is measured in real time. When the flow rate difference exceeds the set threshold or the flow rate decreases by 30%, the filter plate (24) is determined to be blocked. The ink production device is temporarily shut down, the truncated cylinder (23) of the filtration station is rotated to the cleaning station, the baffle plate (46) is moved to the second position, the fan (34) is in the first gear, the pressure sealing cleaning device (5) seals both ends of the truncated cylinder (23) in the cleaning station, the fan (34) is in the second gear, the inner air duct (44) is connected to the lower cavity, and the impurities on the filter plate (24) are blown off by the air blowing action.

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