Angle-adjustable welding seam welding angle size measuring device and measuring method

Abstract

The invention relates to an angle-adjustable welding seam welding angle size measuring device and method, and belongs to the technical field of welding, the device comprises a main ruler, an angle sliding ruler, a first linear sliding ruler and a second linear sliding ruler, the main ruler comprises a strip-shaped first linear part and an arc-shaped first arc-shaped part, the first linear sliding rule is installed on the first linear part and can slide on the first linear part in the length direction of the first linear part, the angle sliding rule comprises a strip-shaped second linear part and an arc-shaped second arc-shaped part, and the second arc-shaped part is installed on the first arc-shaped part. The first linear sliding rule is installed on the first linear part and can slide on the first arc-shaped part in the extending direction of the first arc-shaped part, and the second linear sliding rule is installed on the second linear part and can slide on the second linear part in the length direction of the second linear part. By adjusting the angle sliding ruler and sliding the linear sliding ruler, the angle of a weld joint and the sizes of upper and lower weld toes can be measured simultaneously, and the beneficial effect of reducing the weld joint measurement difficulty is achieved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of welding, in particular to a welding angle size measuring device with adjustable angle and a measuring method. BACKGROUND

[0002] The welding angle size measuring device is a device for measuring parameters of a welding seam.

[0003] The current welding angle size measuring device includes a cutting tool, a protractor and a ruler. When measuring the welding seam between two plates by using the device, the cutting tool is used to cut the welding seam along a cutting surface perpendicular to the two plates, and then the protractor is used to measure the included angle between the two plates and the leg size of the welding seam on the two plates at the cutting surface.

[0004] However, the measuring method of the above device is relatively complex and difficult to measure.

[0005] It should be noted that the information disclosed in the above background section is only used to strengthen the understanding of the background of the present disclosure, and therefore can include information that does not constitute prior art known to those of ordinary skill in the art. SUMMARY

[0006] The present application provides a welding angle size measuring device with adjustable angle and a measuring method, which can solve the problem of difficult measurement in the related art. The technical solution is as follows: According to a first aspect of the present application, a welding angle size measuring device with adjustable angle is provided, which comprises a main ruler, an angle ruler, a first straight ruler and a second straight ruler. The main ruler comprises a first linear part in the form of a strip and a first arc-shaped part in the form of a circular arc, one end of the first linear part is connected to one end of the first arc-shaped part, the first linear part has a first size scale thereon, and the first arc-shaped part has an angle scale thereon. The first straight ruler is installed on the first linear part and can slide on the first linear part along the length direction of the first linear part, and the first straight ruler has a first zero position scale matched with the first size scale. The angle ruler comprises a second linear part in the form of a strip and a second arc-shaped part in the form of a circular arc, one end of the second linear part is connected to one end of the second arc-shaped part, the second linear part has a second size scale thereon, and the second arc-shaped part is installed on the first arc-shaped part and can slide on the first arc-shaped part along the extension direction of the first arc-shaped part, and the second arc-shaped part has an angle zero position scale matched with the angle scale. The second linear slide is mounted on the second linear portion and can slide along the length direction of the second linear portion, and the second linear slide has a second zero scale matched with the second size scale.

[0007] Optionally, the first arcuate portion has an arcuate groove parallel to the extending direction of the first arcuate portion, and the second arcuate portion is mounted in the arcuate groove and can slide in the arcuate groove along the extending direction of the first arcuate portion.

[0008] Optionally, the device further comprises a first fastening screw, the first fastening screw comprising a first screw rod and a first screw head connected to one end of the first screw rod. The second arcuate portion has an arcuate through hole parallel to the extending direction of the second arcuate portion, the arcuate groove has a first screw hole, the first screw rod of the first fastening screw is screwed through the arcuate through hole and the first screw hole, and the first screw head abuts against the edge of the arcuate through hole.

[0009] Optionally, the first linear portion comprises a first strip-shaped groove, and the first linear slide is mounted in the first strip-shaped groove and can slide along a direction parallel to the extending direction of the first strip-shaped groove.

[0010] Optionally, the device further comprises a second fastening screw, the second fastening screw comprising a second screw rod and a second screw head connected to one end of the second screw rod. The first strip-shaped groove has a second screw hole, the first linear slide has a first strip-shaped through hole parallel to the length direction of the first linear slide, the second screw rod passes through the first strip-shaped through hole and is screwed with the second screw hole, and the second screw head abuts against the edge of the first strip-shaped through hole.

[0011] Optionally, the second linear portion comprises a second strip-shaped groove, and the second linear slide is mounted in the second strip-shaped groove and can slide along a direction parallel to the extending direction of the second strip-shaped groove.

[0012] Optionally, the device further comprises a third fastening screw, the third fastening screw comprising a third screw rod and a third screw head connected to one end of the third screw rod. The second strip-shaped groove has a third screw hole, the second linear slide has a second strip-shaped through hole parallel to the length direction of the second linear slide, the third screw rod passes through the second strip-shaped through hole and is screwed with the third screw hole, and the third screw head abuts against the edge of the second strip-shaped through hole.

[0013] Optionally, the first zero scale and the second zero scale comprise a zero scale and a vernier scale.

[0014] Optionally, the first straight slide and the second straight slide are pointed at one end away from the first arc-shaped part, and the angle of the pointed end is less than or equal to 30 degrees.

[0015] According to another aspect of the present application, a method for measuring the size of a weld fillet is provided, which is used in the angle-adjustable weld fillet size measuring device of the first aspect, and the method comprises the following steps: obtaining a component to be measured, which comprises a first plate, a second plate and a weld between the first plate and the second plate, and the included angle between the first plate and the second plate is greater than zero; arranging the first straight part of the main ruler of the angle-adjustable weld fillet size measuring device on the first plate, and making the length direction of the first straight part parallel to the first plate, and making the scale surface of the main ruler perpendicular to the first plate and the second plate; adjusting the angle slide of the angle-adjustable weld fillet size measuring device, so that the length direction of the second straight part of the angle slide is parallel to the second plate, and the second straight part is in contact with the second plate, and the included angle between the first plate and the second plate is determined by the angle zero scale on the angle slide and the angle scale on the main ruler; adjusting the first straight slide installed on the main ruler, so that the end of the first straight slide is in abutment with the edge of the weld on the first plate; adjusting the second straight slide installed on the angle slide, so that the end of the second straight slide is in abutment with the edge of the weld on the second plate; determining the first weld toe size of the weld on the first plate by the first zero scale on the first straight slide and the first size scale on the main ruler, and determining the second weld toe size of the weld on the second plate by the second zero scale on the second straight slide and the second size scale on the angle slide.

[0016] The technical scheme provided by the embodiments of the present application has at least the following beneficial effects: An adjustable weld bead size measuring device is provided. The main scale includes a first straight section in the shape of a strip and a first arc-shaped section in the shape of an arc. One end of the first straight section is connected to one end of the first arc-shaped section. The first straight section has a first size scale, and the first arc-shaped section has an angle scale. A first straight slider can slide on the first straight section. By aligning the first zero-position scale with the first size scale, the lower weld bead size can be accurately measured. A second arc-shaped section can slide on the first arc-shaped section of the main scale. By matching the angle zero-position scale with the angle scale, the weld joint angle can be accurately adjusted and read. A second straight slider slides on the second straight section of the angle slider. By aligning the second zero-position scale with the second size scale, the upper weld bead size can be accurately measured. The device is placed directly on the weld without cutting the weld. By adjusting the angle slider and sliding the straight slider, the weld joint angle and the upper and lower weld bead sizes can be measured simultaneously, achieving the beneficial effect of reducing the difficulty of weld measurement.

[0017] In addition, the adjustable weld bead size measuring device provided in this application embodiment can be applied to measure welds at various angles, thus improving the applicability of the device.

[0018] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0019] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this disclosure and, together with the description, serve to explain the principles of this disclosure. It is obvious that the drawings described below are merely some embodiments of this disclosure, and those skilled in the art can obtain other drawings based on these drawings without any inventive effort.

[0020] Figure 1 This is a schematic diagram of the weld structure shown in the embodiments of this application.

[0021] Figure 2 This is a schematic diagram of the structure of an angle-adjustable weld bead size measuring device shown in an embodiment of this application.

[0022] Figure 3 for Figure 2 The diagram shows a partial structural schematic of an angle-adjustable weld bead size measuring device.

[0023] Figure 4 for Figure 2 This is a partial structural diagram of another weld bead size measuring device with adjustable angle.

[0024] Figure 5 for Figure 2The diagram shows another partial structural schematic of the adjustable weld bead size measuring device.

[0025] Figure 6 for Figure 2 The diagram shows another partial structural schematic of the adjustable weld bead size measuring device.

[0026] Figure 7 This is a flowchart illustrating a method for measuring weld bead size, as provided in an embodiment of this application.

[0027] Figure 8 This is a schematic diagram illustrating a usage scenario of an angle-adjustable weld bead size measuring device provided in an embodiment of this application.

[0028] Figure 9 This is a schematic diagram illustrating a usage scenario of another angle-adjustable weld bead size measuring device provided in this application embodiment.

[0029] Figure 10 This is a schematic diagram illustrating a usage scenario of another angle-adjustable weld bead size measuring device provided in this application embodiment.

[0030] Figure 11 This is a schematic diagram illustrating a usage scenario of another angle-adjustable weld bead size measuring device provided in this application embodiment.

[0031] Figure 12 for Figure 11 A schematic diagram of the three-dimensional structure.

[0032] The accompanying drawings illustrate specific embodiments of this application, which will be described in more detail below. These drawings and descriptions are not intended to limit the scope of the concept in any way, but rather to illustrate the concept of this application to those skilled in the art through reference to particular embodiments. Detailed Implementation

[0033] To make the objectives, technical solutions, and advantages of this application clearer, the embodiments of this application will be described in further detail below with reference to the accompanying drawings.

[0034] Welding is a commonly used process in the production of various types of locomotive frames and car body steel structural components, and weld dimensions are an important indicator of weld formation quality. Please refer to [link / reference]. Figure 1This diagram illustrates the structure of a fillet weld, showcasing its basic structure and key measurement parameters, including the effective weld thickness *a*, reinforcement height *h*, lower weld toe dimension *Z1*, and upper weld toe dimension *Z2*. The effective weld thickness *a* refers to the minimum weld thickness after removing the reinforcement height *h*. This dimension is typically not directly measurable but is calculated based on geometric relationships after measuring the lower weld toe dimension *Z1* and the upper weld toe dimension *Z2*. Therefore, accurate measurement of *Z1* and *Z2* is crucial for evaluating weld quality.

[0035] Figure 2 This is a schematic diagram of the structure of an angle-adjustable weld bead size measuring device according to an embodiment of this application. Figure 3 for Figure 2 The diagram shows a partial structure of an angle-adjustable weld bead size measuring device. Figure 4 for Figure 2 The diagram shows a partial structure of an angle-adjustable weld bead size measuring device. Figure 5 for Figure 2 The diagram shows a partial structure of an angle-adjustable weld bead size measuring device. Figure 3 A schematic diagram of the main scale is shown. Figure 4 A schematic diagram of the angle slider is shown. Figure 5 A schematic diagram of the first linear slide is shown, combined with... Figures 1-5 As shown, the device includes: a main scale 11, an angle slider 12, a first linear slider 13, and a second linear slider 14; The main ruler 11 includes a first straight section 111 in the shape of a strip and a first arc section 112 in the shape of an arc. One end of the first straight section 111 is connected to one end of the first arc section 112. The first straight section 111 has a first size scale 1111, and the first arc section 112 has an angle scale 1121.

[0036] The first linear slider 13 is mounted on the first linear portion 111 and can slide along the length direction of the first linear portion 111. The first linear slider 13 has a first zero mark 131 that matches the first size mark 1111.

[0037] The angle slider 12 includes a second straight section 121 in the shape of a strip and a second arc-shaped section 122 in the shape of an arc. One end of the second straight section 121 is connected to one end of the second arc-shaped section 122. The second straight section 121 has a second size scale 1211. The second arc-shaped section 122 is mounted on the first arc-shaped section 112 and can slide on the first arc-shaped section 112 along the extension direction of the first arc-shaped section 112. The second arc-shaped section 122 has an angle zero-position scale 1222 that matches the angle scale.

[0038] The second linear slider 14 is mounted on the second linear section 121 and can slide along the length direction of the second linear section 121. The second linear slider 14 has a second zero mark that matches the second size scale 1211.

[0039] In summary, this application provides an angle-adjustable weld bead size measuring device. The main scale includes a first straight section in the shape of a strip and a first arc-shaped section in the shape of an arc. One end of the first straight section is connected to one end of the first arc-shaped section. The first straight section has a first size scale, and the first arc-shaped section has an angle scale. A first straight slider can slide on the first straight section. By aligning the first zero-position scale with the first size scale, the lower weld bead size can be accurately measured. A second arc-shaped section can slide on the first arc-shaped section of the main scale. By matching the angle zero-position scale with the angle scale, the weld joint angle can be accurately adjusted and read. A second straight slider slides on the second straight section of the angle slider. By aligning the second zero-position scale with the second size scale, the upper weld bead size can be accurately measured. The device is placed directly on the weld without cutting the weld. By adjusting the angle slider and sliding the straight slider, the weld joint angle and the upper and lower weld bead sizes can be measured simultaneously, achieving the beneficial effect of reducing the difficulty of weld measurement.

[0040] In addition, the adjustable weld bead size measuring device provided in this application embodiment can be applied to measure welds at various angles, thus improving the applicability of the device.

[0041] In one exemplary embodiment, the first arcuate portion 112 has an arcuate groove 1122 parallel to the extending direction of the first arcuate portion 112. The second arcuate portion 122 is installed in the arcuate groove 1122 and can slide within the arcuate groove 1122 along the extending direction of the first arcuate portion 112. The arcuate groove 1122 serves as a guide rail, allowing the second arcuate portion 122 of the angle slider 12 to slide smoothly and stably on the main scale 11, ensuring the accuracy and consistency of angle adjustment. The edge of the arcuate groove 1122 may also have a slope, forming a fitting engagement with the second arcuate portion 122 to prevent slippage.

[0042] Figure 6 for Figure 2 The diagram shows a partial structure of an angle-adjustable weld bead size measuring device. Figure 6 A schematic diagram of the structure of the first fastening screw is shown, combined with Figures 1-6As shown, the device also includes a first fastening screw 15, which includes a first screw rod 151 and a first screw head 152 connected to one end of the first screw rod 151. The second arcuate portion 122 has an arcuate through-hole 1221 whose extension direction is parallel to the extension direction of the second arcuate portion 122. A first screw hole 1123 is provided in the arcuate groove 1122. The first screw rod 151 of the first fastening screw 15 passes through the arcuate through-hole 1221 and is threadedly connected to the first screw hole 1123. The first screw head 152 abuts against the edge of the arcuate through-hole 1221. The first fastening screw 15 locks the angle slider at the desired angle through a threaded connection, preventing slippage during measurement. The arcuate through-hole 1221 allows the angle slider to slide freely when adjusting the angle, while the first screw hole 1123 provides a fixing point. This ensures that the position is fixed after angle measurement, avoiding measurement errors caused by accidental movement, and improving measurement reliability and ease of operation.

[0043] In one exemplary embodiment, the first screw head 152 has knurling. The knurling on the first screw head 152 increases surface roughness, providing better grip and making it easier for an operator to apply force manually when tightening or loosening the first fastening screw 15 without relying on additional tools. The knurling also disperses stress during operation, reducing wear on the first screw head 152. Simultaneously, the threaded structure of the first screw 151 mates with the threaded hole, ensuring a reliable connection.

[0044] In one exemplary embodiment, the first straight section 111 includes a first strip-shaped groove 1112, and a first linear slide 13 is mounted in the first strip-shaped groove 1112 and is capable of sliding in a direction parallel to the extending direction of the first strip-shaped groove 1112. The first strip-shaped groove 1112 serves as a linear guide, allowing the first linear slide 13 to slide along the straight direction of the main scale for measuring the lower weld toe dimension Z1. The groove edge may have a slope to form a fitting engagement with the first linear slide 13, preventing slippage. The first strip-shaped groove 1112 provides stable linear motion, ensuring the straightness and accuracy of dimensional measurements and reducing errors caused by slide wobbling. The groove structure also protects the slide from external interference, extending the service life of the device.

[0045] In one exemplary embodiment, the device further includes a second fastening screw 16, which includes a second screw rod and a second screw head connected to one end of the second screw rod. A second screw hole 1113 is provided in the first strip groove 1112, and a first strip through hole 132 parallel to the length direction of the first linear slide 13 is provided on the first linear slide 13. The second screw rod passes through the first strip through hole 132 and is threadedly connected to the second screw hole 1113. The second screw head abuts against the edge of the first strip through hole 132. The second fastening screw 16 locks the first linear slide 13 in the desired position through the threaded connection, preventing movement when measuring the lower weld toe dimension Z1. The first strip through hole 132 allows the first linear slide 13 to slide freely during dimension adjustment, while the second screw hole 1113 provides a fixing point. The second fastening screw 16 ensures the stability of the measurement of the lower weld toe dimension Z1, avoids reading errors caused by sliding, and improves measurement accuracy. The second screw head may be the same as the first screw head 152, having knurled patterns.

[0046] In one exemplary embodiment, the second straight section 121 includes a second strip-shaped groove 1212, and a second linear slide bar 14 is mounted in the second strip-shaped groove 1212 and can slide in a direction parallel to the extending direction of the second strip-shaped groove 1212. The second strip-shaped groove 1212 serves as a linear guide, allowing the second linear slide bar 14 to slide along the straight direction of the angle slide bar 12 for measuring the upper weld toe dimension Z2, providing stable linear motion and ensuring the accuracy of the upper weld toe dimension Z2 measurement. The groove edge of the second strip-shaped groove 1212 may have a slope to form a fitting fit with the second linear slide bar 14 and prevent slippage. During the measurement process, the position of the second linear slide bar 14 in the second strip-shaped groove 1212 can be adjusted independently, enabling the device to measure the upper and lower weld toes simultaneously without repeated positioning.

[0047] In one exemplary embodiment, the device further includes a third fastening screw 17, which includes a third screw rod and a third screw head connected to one end of the third screw rod. A third screw hole 1213 is provided in the second strip-shaped groove 1212, and a second strip-shaped through hole parallel to the length direction of the second linear slide 14 is provided on the second linear slide 14. The third screw rod passes through the second strip-shaped through hole and is threadedly connected to the third screw hole 1213. The third screw head abuts against the edge of the second strip-shaped through hole. The third fastening screw 17 locks the second linear slide 14 in the desired position through the threaded connection, preventing movement when measuring the upper weld toe dimension Z2. The second strip-shaped through hole allows the second linear slide 14 to slide freely during dimension adjustment, while the third screw hole 1213 provides a fixing point, ensuring the stability of the upper weld toe dimension Z2 measurement, avoiding data deviation caused by movement, and improving overall measurement reliability. The third fastening screw 17 cooperates with the second fastening screw 16 to reliably fix both linear slides. The third screw head may be the same as the first screw head 152, having knurled patterns.

[0048] In one exemplary embodiment, the first zero-point scale 131 and the second zero-point scale include a zero scale and a vernier scale. The zero scale provides a reference reading point, while the vernier scale provides a more precise subdivision reading, enabling the operator to read finer dimensions, improving the resolution and accuracy of dimensional measurements, and is suitable for welding quality inspection with high precision requirements.

[0049] In one exemplary embodiment, the ends of the first linear slide bar 13 and the second linear slide bar 14 furthest from the first arcuate portion 112 are pointed tips 133, with the angle of the pointed tips 133 being less than or equal to 30 degrees. The pointed tips 133 enable the linear slide bars to more easily contact the weld toe point, especially in narrow or hard-to-reach weld areas. When the pointed tip angle is less than or equal to 30 degrees, it ensures a close fit between the pointed tip and the weld toe point, avoiding measurement deviations caused by shape interference and improving measurement accuracy.

[0050] In summary, this application provides an angle-adjustable weld bead size measuring device. The main scale includes a first straight section in the shape of a strip and a first arc-shaped section in the shape of an arc. One end of the first straight section is connected to one end of the first arc-shaped section. The first straight section has a first size scale, and the first arc-shaped section has an angle scale. A first straight slider can slide on the first straight section. By aligning the first zero-position scale with the first size scale, the lower weld bead size can be accurately measured. A second arc-shaped section can slide on the first arc-shaped section of the main scale. By matching the angle zero-position scale with the angle scale, the weld joint angle can be accurately adjusted and read. A second straight slider slides on the second straight section of the angle slider. By aligning the second zero-position scale with the second size scale, the upper weld bead size can be accurately measured. The device is placed directly on the weld without cutting the weld. By adjusting the angle slider and sliding the straight slider, the weld joint angle and the upper and lower weld bead sizes can be measured simultaneously, achieving the beneficial effect of reducing the difficulty of weld measurement.

[0051] In addition, the adjustable weld bead size measuring device provided in this application embodiment can be applied to measure welds at various angles, thus improving the applicability of the device.

[0052] Figure 7 A flowchart illustrating a method for measuring weld leg dimensions provided in this application embodiment. This method can be used with the angle-adjustable weld leg dimension measuring device in any of the above embodiments. The specific steps of the method are as follows: Step 701: Obtain the component to be measured. The component to be measured includes a first plate, a second plate, and a weld located between the first plate and the second plate. The first plate and the second plate have an included angle greater than zero degrees.

[0053] Step 702: Place the first straight section of the main scale of the adjustable weld bead size measuring device on the first plate, and make the length direction of the first straight section parallel to the first plate, and the scale surface of the main scale perpendicular to the first plate and the second plate.

[0054] Figure 8 This is a schematic diagram illustrating a usage scenario of an angle-adjustable weld bead size measuring device provided in an embodiment of this application, combined with... Figures 1-8 As shown, the first straight section 111 of the main scale 11 is selectively connected to the first plate 31. The main scale 11 can be made of stainless steel or a magnetic material, which can be adsorbed onto the surface of carbon steel for easy measurement. The first straight section 111 has a first size scale 1111 for subsequent size reading.

[0055] Step 703: Adjust the angle slider of the adjustable weld bead size measuring device so that the length direction of the second straight section of the angle slider is parallel to the second plate and the second straight section is in contact with the second plate. Determine the included angle between the first plate and the second plate by the zero angle scale on the angle slider and the angle scale on the main scale.

[0056] The adjustment process includes selectively performing at least one of the following operations based on the initial contact state between the second straight section 121 and the second plate: Figure 9 This is a schematic diagram illustrating a usage scenario of an angle-adjustable weld bead size measuring device provided in an embodiment of this application, combined with... Figures 1 to 9 As shown, if the front end of the second straight section 121 contacts the second plate 32 and there is a gap J1 at the rear end, the angle of the angle slider 12 is increased, and / or the entire measuring device is moved away from the weld.

[0057] Figure 10 This is a schematic diagram illustrating a usage scenario of another angle-adjustable weld bead size measuring device provided in this application embodiment, combined with... Figures 1 to 10 As shown, if the rear end of the second straight section 121 contacts the second plate 32 and there is a gap J2 at the front end, the angle of the angle slider 12 is reduced, and / or the entire measuring device is moved toward the weld.

[0058] Repeat the above adjustments until the entire length of the second straight section 121 is completely aligned with the second plate 32. After the second straight section 121 is completely aligned with the second plate, operate the first fastening screw 15 to lock the relative position of the angle slide 12 and the main scale 11.

[0059] Step 704: Adjust the first linear slide installed on the main scale so that the end of the first linear slide abuts against the edge of the weld on the first plate.

[0060] After adjustment, the second screw passes through the first strip-shaped through hole 132 and is threaded into the second screw hole 1113. The second screw head abuts against the edge of the first strip-shaped through hole 132 to tighten and fix the first linear slide bar 13.

[0061] Step 705: Adjust the second linear slide installed on the angle slide so that the end of the second linear slide abuts against the edge of the weld on the second plate.

[0062] After adjustment, the third screw passes through the second through hole and is threaded into the third screw hole 1213. The head of the third screw abuts against the edge of the second through hole to tighten and fix the second linear slide bar 14.

[0063] Step 706: Determine the first weld toe size of the weld on the first plate by using the first zero mark on the first linear slide and the first size mark on the main scale, and determine the second weld toe size of the weld on the second plate by using the second zero mark on the second linear slide and the second size mark on the angle slide.

[0064] Figure 11 This is a schematic diagram illustrating a usage scenario of another angle-adjustable weld bead size measuring device provided in this application embodiment. Figure 12 for Figure 11 A schematic diagram of the three-dimensional structure. Figure 11 This diagram illustrates the structure of an adjustable weld bead size measuring device after adjustment, showing the weld bead's position. Figures 1-12 As shown, the position where the first zero mark 131 is aligned with the first size mark 1111 is read to determine the first weld toe size Z1; the position where the second zero mark is aligned with the second size mark 1211 is read to determine the second weld toe size Z2.

[0065] This yields the first weld toe dimension Z1 and the second weld toe dimension Z2 between the first and second plates, which are needed to calculate the effective thickness of the weld. The effective thickness of the weld can then be calculated.

[0066] In summary, this application provides a method for measuring weld bead size using an angle-adjustable weld bead size measuring device. The method involves acquiring the component to be measured, placing the first straight section of the main scale of the angle-adjustable weld bead size measuring device on a first plate, ensuring the length direction of the first straight section is parallel to the first plate, and the scale surface of the main scale is perpendicular to both the first and second plates. The method then adjusts the angle slider of the angle-adjustable weld bead size measuring device so that the length direction of the second straight section of the angle slider is parallel to the second plate and that the second straight section is in contact with the second plate. The method is then measured using the zero-angle scale on the angle slider and... The angle scale on the main scale determines the included angle between the first and second plates. The first linear slide on the main scale is adjusted so that its end abuts against the edge of the weld on the first plate. Similarly, the second linear slide on the angle scale is adjusted so that its end abuts against the edge of the weld on the second plate. The first weld toe dimension on the first plate is determined by the first zero-position scale on the first linear slide and the first dimension scale on the main scale. The second weld toe dimension on the second plate is determined by the second zero-position scale on the second linear slide and the second dimension scale on the angle scale. This method allows the device to be placed directly on the weld without cutting it. By adjusting the angle slide and sliding the linear slide, the weld joint angle and the dimensions of the upper and lower weld toes can be measured simultaneously, effectively reducing the difficulty of weld measurement.

[0067] In addition, the adjustable weld bead size measuring device provided in this application embodiment can be applied to measure welds at various angles, thus improving the applicability of the device.

[0068] In this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. Additionally, the character " / " in this document generally indicates that the preceding and following related objects have an "or" relationship.

[0069] In this application, the term "at least one of A and B" merely describes the relationship between related objects, indicating that three relationships can exist. For example, "at least one of A and B" can represent: A existing alone, A and B existing simultaneously, and B existing alone. Similarly, "at least one of A, B, and C" indicates that seven relationships can exist, representing: A existing alone, B existing alone, C existing alone, A and B existing simultaneously, A and C existing simultaneously, C and B existing simultaneously, and A, B, and C existing simultaneously. Likewise, "at least one of A, B, C, and D" indicates that fifteen relationships can exist, representing: A existing alone, B existing alone, C existing alone, D existing alone, A and B existing simultaneously, A and C existing simultaneously, A and D existing simultaneously, C and B existing simultaneously, D and B existing simultaneously, C and D existing simultaneously, A, B, and C existing simultaneously, A, B, and D existing simultaneously, A, C, and D existing simultaneously, and A, B, C, and D existing simultaneously.

[0070] In this application, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The term "multiple" means two or more, unless otherwise expressly defined.

[0071] The above description is merely an optional embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A weld bead size measuring device with adjustable angle, characterized in that, The device includes: a main scale, an angle slider, a first linear slider, and a second linear slider; The main ruler includes a first straight section in the shape of a strip and a first arc-shaped section in the shape of an arc. One end of the first straight section is connected to one end of the first arc-shaped section. The first straight section has a first size scale, and the first arc-shaped section has an angle scale. The first linear slide is mounted on the first straight section and can slide along the length of the first straight section. The first linear slide has a first zero mark that matches the first size scale. The angle slider includes a second straight section in the shape of a strip and a second arc-shaped section in the shape of an arc. One end of the second straight section is connected to one end of the second arc-shaped section. The second straight section has a second size scale. The second arc-shaped section is mounted on the first arc-shaped section and can slide on the first arc-shaped section along the extension direction of the first arc-shaped section. The second arc-shaped section has an angle zero-position scale that matches the angle scale. The second linear slide is mounted on the second linear section and can slide along the length of the second linear section. The second linear slide has a second zero mark that matches the second size scale.

2. The angle-adjustable weld bead size measuring device according to claim 1, characterized in that, The first arc-shaped portion has an arc-shaped groove parallel to the extending direction of the first arc-shaped portion, and the second arc-shaped portion is installed in the arc-shaped groove and can slide in the arc-shaped groove along the extending direction of the first arc-shaped portion.

3. The angle-adjustable weld bead size measuring device according to claim 2, characterized in that, The device further includes a first fastening screw, the first fastening screw including a first screw and a first screw head connected to one end of the first screw; The second arc-shaped portion has an arc-shaped through hole whose extension direction is parallel to the extension direction of the second arc-shaped portion. The arc-shaped groove has a first screw hole. The first screw of the first fastening screw passes through the arc-shaped through hole and is threadedly connected to the first screw hole. The first screw head abuts against the edge of the arc-shaped through hole.

4. The angle-adjustable weld bead size measuring device according to claim 1, characterized in that, The first straight section includes a first strip-shaped groove, and the first straight slide is installed in the first strip-shaped groove and can slide in a direction parallel to the extension direction of the first strip-shaped groove.

5. The angle-adjustable weld bead size measuring device according to claim 4, characterized in that, The device further includes a second fastening screw, the second fastening screw including a second screw rod and a second screw head connected to one end of the second screw rod; The first strip groove has a second screw hole, the first linear slide has a first strip through hole parallel to the length direction of the first linear slide, the second screw passes through the first strip through hole and is threadedly connected to the second screw hole, and the second screw head abuts against the edge of the first strip through hole.

6. The angle-adjustable weld bead size measuring device according to claim 1, characterized in that, The second straight section includes a second strip-shaped groove, and the second straight slide is installed in the second strip-shaped groove and can slide in a direction parallel to the extension direction of the second strip-shaped groove.

7. The angle-adjustable weld bead size measuring device according to claim 6, characterized in that, The device further includes a third fastening screw, the third fastening screw including a third screw rod and a third screw head connected to one end of the third screw rod; The second groove has a third screw hole, and the second linear slide has a second through hole parallel to the length direction of the second linear slide. The third screw passes through the second through hole and is threadedly connected to the third screw hole. The head of the third screw abuts against the edge of the second through hole.

8. The angle-adjustable weld bead size measuring device according to claim 1, characterized in that, The first zero mark and the second zero mark include a zero mark and a vernier mark.

9. The angle-adjustable weld bead size measuring device according to claim 1, characterized in that, The ends of the first and second linear slides away from the first arc-shaped portion are pointed, and the angle of the pointed ends is less than or equal to 30 degrees.

10. A method for measuring the weld leg dimension, characterized in that, The method for the angle-adjustable weld bead size measuring device according to any one of claims 1 to 9, the method comprising: Obtain the component to be measured, the component to be measured includes a first plate, a second plate and a weld between the first plate and the second plate, the first plate and the second plate having an included angle greater than zero degrees; The first straight section of the main ruler of the adjustable weld bead size measuring device is placed on the first plate, and the length direction of the first straight section is parallel to the first plate, and the ruler surface of the main ruler is perpendicular to the first plate and the second plate. Adjust the angle slider of the adjustable weld bead size measuring device so that the length direction of the second straight section of the angle slider is parallel to the second plate and the second straight section is in contact with the second plate. Determine the included angle between the first plate and the second plate by the zero angle scale on the angle slider and the angle scale on the main scale. Adjust the first linear slide bar installed on the main scale so that the end of the first linear slide bar abuts against the edge of the weld on the first plate; Adjust the second linear slide mounted on the angle slide so that the end of the second linear slide abuts against the edge of the weld on the second plate; The first weld toe size of the weld on the first plate is determined by the first zero mark on the first linear slide and the first size mark on the main scale, and the second weld toe size of the weld on the second plate is determined by the second zero mark on the second linear slide and the second size mark on the angle slide.

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