A fully automatic wiring system

Abstract

The application relates to the technical field of automatic wiring equipment, and provides a full-automatic wiring system which comprises a branching area, a buffer area and a wiring area; a receiving mechanism of the branching area is used for receiving offline cables; a transfer mechanism transfers the cables on the receiving mechanism to cable reels in the buffer area; the buffer area comprises a receiving platform, an output platform, a carrying mechanism, a plurality of cable reels and a plurality of temporary storage platforms; the carrying mechanism is used for carrying the cable reels between the receiving platform, the output platform and the plurality of temporary storage platforms; the receiving platform is matched with the branching area; and the output platform is matched with the wiring area; the wiring area comprises a terminal row mounting mechanism and a wiring mechanism; the terminal row mounting mechanism is used for mounting terminal rows; and the wiring mechanism is used for inserting the cables into the terminal rows. The application sets the buffer area between the branching area and the wiring area, reduces the cable conveying speed from the branching area to the wiring area through the buffer area, matches the cable insertion and connection rhythm of the terminal rows, and avoids cable accumulation in the branching area.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cable automatic wiring equipment, and particularly relates to a full-automatic wiring system. BACKGROUND

[0002] The existing terminal strip wiring process is as follows: secondary wires are wound by a winding device according to the wire specifications in a secondary wire work order table, are batch-wound by a winding worker operating a machine, and are sorted into single cabinets according to drawing information by a distribution worker, who then distributes the sorted single-cabinet wires to an instrument box wiring area.

[0003] The secondary wire worker takes the corresponding single-cabinet wires, and sorts the wires into single wires for use in a terminal strip according to the information of the terminal strip, takes the single wires, inserts the wire noses into corresponding terminal holes, and fastens the wires using a small electric gun, after which the above steps are repeated until the terminal strip wiring of the entire instrument box is completed.

[0004] However, this manual operation process for secondary wires is prone to low sorting efficiency due to multiple sorting, and the wiring process of the wires in the terminal strip requires the worker to simultaneously insert the wires and tighten the bolts, and more wiring steps result in fluctuation in the speed of wire winding and wire insertion, which causes the accumulation of wires at the winding area. SUMMARY

[0005] The first aspect of the present application aims to solve the technical problem of low wire insertion efficiency of secondary wires, which is difficult to match the winding speed of the sorting area, resulting in the accumulation of too many wires in the sorting area, and provides a full-automatic wiring system, which divides the process into a sorting area, a buffer area and an insertion area, and stores the wound wires in the buffer area through multiple wire reels, so as to dynamically adjust the speed of transporting the wires from the winding area to the insertion area.

[0006] In order to achieve the above object, the application provides a full-automatic wiring system, which comprises a branching area, a buffer area and a wiring area; the branching area comprises a receiving mechanism and a transfer mechanism, the receiving mechanism is used for receiving offline cables, and the transfer mechanism is used for transferring the cables on the receiving mechanism to the buffer area; the buffer area comprises a receiving platform, an output platform, a carrying mechanism, a plurality of wire reels and a plurality of temporary storage platforms, the wire reels are used for receiving cables, the carrying mechanism is used for carrying the wire reels between the receiving platform, the output platform and the plurality of temporary storage platforms, the receiving platform is matched with the branching area, and the output platform is matched with the wiring area; the wiring area comprises a terminal strip mounting mechanism and a wiring mechanism, the terminal strip mounting mechanism is used for mounting a terminal strip, and the wiring mechanism is used for inserting the cable into the terminal strip. The scheme solves the technical problem that the speed of the offline cables received by the branching area is much greater than the wiring speed of the cables in the wiring area, resulting in cable accumulation in the branching area, reduces the conveying rate of the cables from the branching area to the wiring area through the buffer area, matches the insertion and connection rhythm of the cables to the terminal strip, and avoids cable accumulation in the branching area.

[0007] The second aspect of the application aims to solve the technical problem that the automatic equipment of the branching area and the wiring area is difficult to quickly and stably operate when the cable is loaded and unloaded on the wire reel. Further, the wire reel comprises a reel body and a plurality of wire clamping grooves uniformly arranged along the outer wall of the reel body, and a stepped surface is arranged in the wire clamping groove along the axial direction of the reel body; the reel body is provided with a positioning portion and a locking portion, the positioning portion is used for stably placing the wire reel on the receiving platform, the output platform and the temporary storage platform, and the locking portion is used for locking and connecting the wire reel by the carrying mechanism. On the one hand, the plurality of wire clamping grooves can enable the wire reel to load a plurality of cables, which improves the efficiency of the cable entering from the side of the wire clamping groove; on the other hand, in order to stably load the cable after entering the side of the wire clamping groove, the stepped surface is arranged in the wire clamping groove, which enables the cable insertion to abut against the stepped surface at the bottom of the cable number tube under the action of gravity; in addition, the positioning portion and the locking portion are arranged on the reel body, so that the wire reel can be locked and matched with the carrying mechanism through the locking portion when the wire reel is carried by the carrying mechanism, stable carrying is realized, and the wire reel can be stably placed on the receiving platform, the output platform and the temporary storage platform through the positioning portion.

[0008] Preferably, the receiving platform comprises a first positioning base, the output platform comprises a second positioning base, and the temporary storage platform comprises a third positioning base, each of the first positioning base, the second positioning base and the third positioning base comprising a positioning member for restricting the position of the reel; the temporary storage platform further comprises a third stand, and the third positioning base is mounted on the third stand; the receiving platform further comprises a first stand, and the first positioning base is mounted on the first stand; the output platform further comprises a second stand, and the second positioning base is mounted on the second stand; the receiving platform further comprises a first rotating structure, and the first rotating structure is in transmission connection with the first positioning base so as to drive the first positioning base to rotate axially. By arranging the positioning member on each positioning base in the buffer area, the reel and the positioning part and the positioning member are matched with each other, so that the reel can be stably placed on the receiving platform, the output platform and the temporary storage platform; and the first rotating structure can drive the reel to rotate axially. When the transfer mechanism transfers the cable to the receiving platform, the reel is rotated by the first rotating structure, so that the cable receiving slots opposite to the reel and the transfer mechanism are changed in sequence, and the movement track of the transfer mechanism does not need to be changed.

[0009] Preferably, the transfer mechanism comprises a first transfer assembly for transferring the reel in the buffer area, and the first transfer assembly comprises a reel separating rack, a first horizontal moving module and a first material taking module. The first horizontal moving module is arranged on the reel separating rack, and the first material taking module is connected with the execution end of the first horizontal moving module. The first horizontal moving module drives the first material taking module to move horizontally in the buffer area. The first material taking module comprises a first lifting structure, a first quick connecting plate and a first latch part. The output end of the first lifting structure is connected with the first quick connecting plate, and the first latch part is arranged on the first quick connecting plate. The first latch part is locked with the locking part of the reel. The first lifting structure drives the first quick connecting plate to be adjusted in lifting, so as to realize the taking or placing of the reel in the buffer area by the first transfer assembly. In the scheme, the first horizontal moving module drives the first material taking module to move horizontally in the buffer area. When the first material taking module moves to the position where the reel needs to be transferred or placed, the first lifting structure is started to lower the first quick connecting plate to the position of the reel, and the first latch part is started to be quickly connected or quickly unlocked with the locking part of the reel, so as to realize the quick connection and transfer of the reel by the transfer mechanism and the stable unloading. In actual use, when the cable needs to be received, the first transfer assembly transfers the empty reel on the temporary storage platform to the receiving platform, so that the empty reel placed on the receiving platform can receive the cable transferred by the transfer mechanism in the cable separating area. The first transfer assembly transfers the full reel on the receiving platform to the temporary storage platform after the cable is assembled. When the cable needs to be inserted, the first transfer assembly transfers the full reel on the temporary storage platform to the output platform, so that the full reel placed on the output platform is inserted with the terminal row by the cable inserting mechanism.

[0010] The third aspect of the present application aims to solve the technical problem that the process is complicated when the output platform is connected to the plug-in area, and the cable in the circumferential cable clamping groove of the reel is taken out by changing the position of the plug-in mechanism. Further, the conveying mechanism further comprises a second conveying assembly for conveying the reel from the buffer area to the cable taking position of the plug-in mechanism, the second conveying assembly comprising a second horizontal moving module and a second material taking module, the second horizontal moving module being in transmission connection with the second material taking module, the second material taking module comprising a second lifting structure, a second rotating structure, a second quick connection plate and a second latch portion, the second lifting structure being connected with the execution end of the second horizontal moving module, the execution end of the second lifting structure being connected with the second rotating structure, the second rotating structure being in transmission connection with the second quick connection plate, the second quick connection plate being provided with the second latch portion, and the second latch portion being in locking cooperation with the locking portion of the reel. When the second conveying assembly conveys the fully loaded reel from the output platform of the buffer area to the plug-in area for plug-in, the second rotating structure drives the second quick connection plate to rotate, and the second quick connection plate connected with the reel is axially rotated, so that the relative movement between the reel and the plug-in mechanism can be realized, the position of the cable clamping groove opposite to the plug-in mechanism is changed by the rotation of the reel, and the cable taking movement of the plug-in mechanism on the fully loaded reel is simplified.

[0011] The fourth aspect of the present application aims to solve the technical problem that the offline cable is dropped to the branching area by rolling, and the cable accumulation is difficult to be transferred by the clamp. Further, the receiving mechanism comprises two groups of receiving clamps, a first sliding seat, a first guide rail and a first driving assembly, the two groups of receiving clamps being installed on the first sliding seat, the first sliding seat and the first guide rail being in sliding connection, and the first driving assembly driving the first sliding seat to linearly slide back and forth on the first guide rail. The receiving clamp comprises a beveled clamp arm, the width of the receiving clamp from the rotating shaft to the opening direction increases in the open state. The receiving mechanism further comprises a horizontal turning table, the receiving clamp being in transmission connection with the first sliding seat through the horizontal turning table, and the horizontal turning table being used for changing the direction of the receiving clamp. According to the present application, the receiving area of the receiving clamp for receiving the offline cable is increased by the arrangement of the beveled clamp arm, and the offline cable is stably dropped into the receiving clamp along the inclined surface of the beveled clamp arm, so that the offline cable is conveniently received. Further, two receiving clamps are arranged in the branching area, one receiving clamp clamps the cable number tube position, and the other receiving clamp clamps the flexible conductor portion of the cable, so that the clamping of the whole cable is more stable, and the angle of the cable clamped by the receiving clamp is changed by the horizontal turning table, so that the cable can be better matched with the branching mechanism.

[0012] The fifth aspect of the present application aims to solve the technical problem that horizontal cables cannot be hung on the vertical clamping slots of the wire reel. Further, the transfer mechanism comprises a clamp turning assembly, a second driving assembly, a second guide rail and a second sliding seat, the clamp turning assembly is installed on the second sliding seat, the second driving assembly is connected to the second sliding seat, the clamp turning assembly comprises a synchronous plate and a distribution clamp installed on the synchronous plate; the clamp turning assembly further comprises a third guide rail, a third sliding seat and a telescopic cylinder, the third guide rail and the telescopic cylinder are installed on the second sliding seat, the third guide rail and the third sliding seat are slidingly connected, the telescopic cylinder is connected to the third sliding seat, and the third sliding seat slides on the third guide rail by the power provided by the telescopic cylinder; the second sliding seat is provided with an arc-shaped sliding groove, and the clamp turning assembly further comprises a rolling bearing, a connecting arm and a positioning shaft, one end of the connecting arm is rotatably connected to the rolling bearing through the shaft, and the other end of the connecting arm is fixedly connected to the positioning shaft through a latch, and the third sliding seat is provided with a bearing hole, and the positioning shaft penetrates through the bearing hole of the third sliding seat. Through the cooperation between the arc-shaped sliding groove, the connecting arm and the positioning shaft constrained by the third sliding seat, when the third sliding seat slides, one end of the connecting arm is constrained by the third sliding seat and rotates axially, and the rolling bearing connected to the other end of the connecting arm slides on the arc-shaped guide rail, the arc-shaped guide rail changes the axial distance between the rolling bearing and the positioning shaft, the connecting arm needs to rotate relatively to adapt to the change of the axial distance, the rotation of the connecting arm drives the synchronous rotation of the positioning shaft fixed by the latch, so that the distribution clamp on the synchronous plate connected to the positioning shaft also rotates synchronously, the rotation of the cable clamped by the distribution clamp changes the angle, the parallel cable is turned to the vertical state, and the cable is conveniently placed on the wire reel.

[0013] Preferably, the wire insertion area further comprises a wire insertion rack for installing the terminal strip mounting mechanism and the wire insertion mechanism, and the terminal strip mounting mechanism and the wire insertion mechanism move relatively, the terminal strip mounting mechanism comprises a displacement plate and a stepping assembly, the stepping assembly is in transmission connection with the displacement plate, the displacement plate is used for installing the terminal strip, and the displacement plate moves linearly by the driving of the stepping assembly; the terminal strip mounting mechanism further comprises a reference stopper and an image recognition module, the reference stopper is arranged at the end of the displacement plate, the reference stopper is used for positioning the terminal strip, and the image recognition module is used for identifying the wire insertion station of the terminal strip; the displacement plate is provided with an electromagnetic assembly, the displacement plate is detachably connected with the terminal strip through the electromagnetic assembly, and the electromagnetic assembly comprises an electromagnet and an electromagnetic switch. The terminal strip mounting mechanism automatically changes the docking station of the terminal strip relative to the wire insertion mechanism, so that the working efficiency of the wire insertion area is improved.

[0014] Preferably, the wire inserting mechanism comprises a mounting frame, a wire inserting motion assembly and a bolt fastening assembly, the wire inserting motion assembly comprises a wire inserting clamp, a linear motion module and a lifting module, the lifting module and the linear motion module are in transmission connection, the lifting module is used to drive the wire inserting clamp to move in the vertical direction, and the linear motion module is used to drive the wire inserting clamp to move linearly in the horizontal direction, the wire inserting motion assembly and the bolt fastening assembly are mounted on the same vertical plane through the mounting frame, and the bolt fastening assembly is used for bolt fastening of the cable in the terminal block; the bolt fastening assembly comprises a screw head, a screw driving piece and a pushing piece, the output end of the screw driving piece is in transmission connection with the screw head, the pushing piece is axially aligned with the screw driving piece, and the pushing piece is used to push the screw driving piece to move linearly. The wire inserting motion assembly can take the cable on the wire disc out and insert it into the wire inserting hole of the terminal block, the linear motion module moves the wire inserting clamp to the wire clamping groove position of the wire disc, the wire inserting clamp clamps the cable, the lifting module drives the wire inserting clamp to move upward by a distance until the cable is separated from the wire clamping groove, at this time, the wire clamping groove releases the partial constraint on the cable, the linear motion module is controlled to move the wire inserting clamp to below the wire inserting hole of the terminal block, and then the lifting module inserts the cable into the wire inserting hole of the terminal block, and the insertion of one cable is completed; the screw head can be driven by the pushing piece to act on the fastening bolt of the terminal block in advance, when the cable is inserted into the wire inserting hole of the terminal block, the pushing piece continuously applies a pushing force, the screw driving piece controls the screw head to rotate, and the fastening bolt abutting against the screw head is simultaneously driven to be tightened, so that the cable is stably installed in the wire inserting hole of the terminal block.

[0015] Preferably, the pushing piece comprises an elastic part, a pushing part and a tightening driving part, the tightening driving part is used to drive the pushing part to move linearly in the axial direction, the elastic part is sleeved outside the pushing part, and the tightening driving part is used to drive the pushing part to apply a pushing force to the elastic part; the screw head is provided with a torsion sensor. In this scheme, the elastic part is arranged on the pushing part, and when the tightening driving part drives the pushing part to output outward, the elastic deformation characteristics of the elastic part are utilized to solve the rigid conflict between the screw head and the fastening bolt in the pushing process, and stress concentration is avoided. Since the initial screwing effect of the fastening bolt on the terminal block is different, when the bolt fastening assembly acts on the fastening bolt to tighten, the torsion of the screw head is identified through the torsion sensor, so that the fastening bolt is prevented from being unscrewed out of position to cause the cable of the terminal block to fall off or the fastening bolt is prevented from being screwed too much to damage the terminal block.

[0016] The present application has the advantages that the speed of the cable received by the branching area is much greater than the wire inserting speed of the cable in the wire inserting area, which causes the technical problem of cable accumulation in the branching area, the delivery rate of the cable from the branching area to the wire inserting area is reduced through the buffer area, the wire inserting rhythm of the cable to the terminal block is matched, and cable accumulation in the branching area is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1Structure diagram of the receiving mechanism of the present application.

[0018] Figure 2 Partial enlarged view of the receiving mechanism of the present application.

[0019] Figure 3 Structure side view of the receiving mechanism of the present application.

[0020] Figure 4 Structure diagram of the transferring mechanism of the present application.

[0021] Figure 5 Perspective view of the transferring mechanism of the present application Figure 1 .

[0022] Figure 6 Perspective view of the transferring mechanism of the present application Figure 2 .

[0023] Figure 7 Structure side view of the transferring mechanism of the present application.

[0024] Figure 8 Structure diagram of the buffer area of the present application.

[0025] Figure 9 Structure top view of the buffer area of the present application.

[0026] Figure 10 Structure side view of the buffer area of the present application.

[0027] Figure 11 Structure diagram of the first carrying assembly of the present application.

[0028] Figure 12 Partial enlarged view of the first carrying mechanism of the present application.

[0029] Figure 13 Structure diagram of the wire reel of the present application.

[0030] Figure 14 Partial enlarged view of the wire reel of the present application.

[0031] Figure 15 Structure diagram of the output platform of the present application.

[0032] Figure 16 Structure diagram of the wire inserting area of the present application.

[0033] Figure 17 Structure diagram of the second carrying assembly of the present application.

[0034] Figure 18 Structure sectional view of the second inserting pin of the present application.

[0035] Figure 19Structure diagram of the plug-wire moving assembly of the present application Figure 1 .

[0036] Figure 20 Structure diagram of the plug-wire moving assembly of the present application Figure 2 .

[0037] Figure 21 Cooperation diagram of the receiving mechanism and the transfer mechanism of the present application.

[0038] Figure 22 Cooperation diagram of the transfer mechanism and the receiving platform of the present application.

[0039] The reference signs include: 1, receiving mechanism; 11, receiving clamp; 111, inclined clamp arm; 12, first sliding seat; 13, first guide rail; 14, first driving assembly; 15, horizontal turning table; 16, blanking table; 161, material guide plate; 2, transfer mechanism; 21, clamp turning assembly; 211, third guide rail; 212, third sliding seat; 213, telescopic cylinder; 214, rolling bearing; 215, connecting arm; 216, positioning rotating shaft; 217, bearing hole; 22, second sliding seat; 221, arc-shaped sliding groove; 23, second guide rail; 24, second driving assembly; 25, wire separating clamp; 27, clamp height adjusting assembly; 28, clamp guide; 3, receiving platform; 31, first positioning base; 32, first stand; 33, first rotating structure; 4, output platform; 41, second positioning base; 42, second stand; 43, conveying assembly; 5, temporary storage platform; 51, third positioning base; 52, third stand; 6, wire reel; 61, wire clamping groove; 62, stepped surface; 63, positioning part; 64, locking part; 65, avoiding part; 66, cable; 661, wire number tube; 7, carrying mechanism; 71, first carrying assembly; 711, wire reel rack; 712, first horizontal moving module; 713, first lifting structure; 714, first quick connecting plate; 715, first bolt part; 72, second carrying assembly; 721, second horizontal moving module; 722, second lifting structure; 723, second rotating structure; 724, second quick connecting plate; 725, second bolt part; 726, bolt driving part; 8, terminal row mounting mechanism; 81, displacement plate; 82, stepping assembly; 9, plug-wire mechanism; 91, mounting rack; 92, plug-wire moving assembly; 921, plug-wire clamp; 922, linear motion module; 923, lifting module; 93, bolt fastening assembly; 931, screw head; 932, screw driving part; 933, elastic part; 934, tightening driving part; 935, pushing part; 936, sliding seat; 937, sliding part; 94, height adjusting mechanism; 941, box body. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical solutions and advantages of the embodiments clearer, the application will be further described in detail below with reference to the drawings and embodiments. When the following description refers to the drawings, identical numbers in different drawings represent identical or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with the present disclosure.

[0041] In the present disclosure, the orientation words such as "inner" and "outer" are defined according to the contour of the corresponding parts themselves unless otherwise stated. The terms such as "first", "second" and the like used in the present disclosure are used to distinguish one element from another element, and do not have sequential or important meanings.

[0042] Embodiment 1:

[0043] As shown in Figures 1-20 The present embodiment provides a full-automatic wiring system, which comprises a distribution area, a buffer area and a patching area; the distribution area comprises a receiving mechanism 1 and a transfer mechanism 2, the receiving mechanism 1 is used for receiving a cable 66, and the transfer mechanism 2 is used for transferring the cable 66 on the receiving mechanism 1 to the buffer area; the buffer area comprises a receiving platform 3, an output platform 4, a carrying mechanism 7, a plurality of spools 6 and a plurality of temporary storage platforms 5, the spool 6 is used for receiving the cable 66, the carrying mechanism 7 is used for carrying the spool 6 between the receiving platform 3, the output platform 4 and the plurality of temporary storage platforms 5, the receiving platform 3 cooperates with the distribution area, and the output platform 4 cooperates with the patching area; the patching area comprises a terminal strip mounting mechanism 8 and a patching mechanism 9, the terminal strip mounting mechanism 8 is used for mounting a terminal strip, and the patching mechanism 9 is used for inserting the cable 66 into the terminal strip.

[0044] The present embodiment can solve the technical problem that the speed of receiving the cable 66 in the distribution area is much greater than the speed of patching in the patching area, resulting in the accumulation of the cable 66 in the distribution area, and dynamically adjusts the cable 66 feeding rate in the distribution area and the cable 66 patching rate in the terminal strip in the patching area through the buffer area.

[0045] The plurality of temporary storage platforms 5 can adjust the storage ratio of the empty spool 6 and the full spool 6 in real time, for example, when the distribution rate of the distribution area is higher than the patching rate of the patching area, the plurality of temporary storage platforms 5 can first temporarily store enough empty spools 6 for standby, so as to avoid the shutdown of the receiving platform 3 due to the lack of empty spools 6 for receiving, and further make the temporary storage platform 5 can temporarily store the excess full spool 6.

[0046] The wire coil 6 is arranged so that the cables 66 can be vertically placed on the wire coil 6, and under the action of gravity, the cables 66 are vertically hung and cannot be entangled and knotted with each other, the order between the cables 66 is maintained, and the wire coil 6 containing the cables 66 is horizontally transported between the temporary storage platform 5, the receiving platform 3 and the output platform 4 by the carrying mechanism 7, and the wire coil 6 cannot be deviated to cause the cables 66 to fall off or be entangled with each other due to shaking, the stability of the wire coil 6 during transportation is maintained, and after the wire coil 6 is output to the wire insertion area by the output platform 4, the wire insertion mechanism 9 can quickly insert the vertical cables 66 with the terminal row, and the insertion efficiency is improved.

[0047] The top of the cable 66 is provided with a plug, and the cable 66 is also provided with a cable number tube 661 wrapped outside the cable 66, and in order to facilitate force during insertion, the cable number tube 661 is arranged at the lower end of the plug.

[0048] As shown in Figures 13-14 In order to solve the technical problem that it is difficult to quickly and stably operate when the automatic equipment of the wire distribution area and the wire insertion area loads and unloads the cables 66, the wire coil 6 described in the embodiment comprises a disc body and a plurality of wire clamping grooves 61 uniformly arranged along the outer wall of the disc body, and a stepped surface 62 is arranged in the wire clamping groove 61 along the axis of the disc body; the disc body is provided with a positioning portion 63 and a locking portion 64, the positioning portion 63 is used for stably placing the wire coil 6 on the receiving platform 3, the output platform 4 and the temporary storage platform 5, and the locking portion 64 is used for locking and connecting the wire coil 6 by the carrying mechanism 7.

[0049] On the one hand, the plurality of wire clamping grooves 61 can enable the wire coil 6 to load a plurality of cables 66, and the cables 66 enter from the side of the wire clamping groove 61, which improves the efficiency; on the other hand, in order to stably load the cables 66 after entering from the side of the wire clamping groove 61, the stepped surface 62 is arranged in the wire clamping groove 61, which can enable the cable number tube 661 at the bottom to abut against the stepped surface 62 under the action of gravity; in addition, the positioning portion 63 and the locking portion 64 are arranged on the disc body, so that when the wire coil 6 is carried by the carrying mechanism 7, the locking portion 64 can be locked and matched with the carrying mechanism 7 to realize stable carrying, and the wire coil 6 can be stably placed on the receiving platform 3, the output platform 4 and the temporary storage platform 5 by the positioning portion 63.

[0050] As shown in Figures 8-10As shown, the receiving platform 3 comprises a first positioning base 31, the output platform 4 comprises a second positioning base 41, and the temporary storage platform 5 comprises a third positioning base 51. The first positioning base 31, the second positioning base 41, and the third positioning base 51 respectively comprise positioning members for restraining the position of the reel 6. The temporary storage platform 5 further comprises a third stand 52, and the third positioning base 51 is installed on the third stand 52. The receiving platform 3 further comprises a first stand 32, and the first positioning base 31 is installed on the first stand 32. The output platform 4 further comprises a second stand 42, and the second positioning base 41 is installed on the second stand 42. By arranging the positioning members on the respective positioning bases of the buffer area, the positioning part 63 of the reel 6 cooperates with the positioning members, so that the reel 6 can be stably placed on the receiving platform 3, the output platform 4, and the temporary storage platform 5.

[0051] In addition, since the branching area is an automatic branching device, when the empty reel 6 placed on the receiving platform 3 is subjected to the cable 66 threading process, each cable slot 61 of the reel 6 on the receiving platform 3 needs to be inserted into the cable 66. If the device in the branching area adjusts the pose according to the position of each cable slot 61, it will cause multiple positioning and threading steps to be complicated, thereby affecting the threading efficiency of the cable 66. The receiving platform 3 of the embodiment further comprises a first rotating structure 33, which is in transmission connection with the first positioning base 31. The first rotating structure 33 drives the first positioning base 31 and the reel 6 placed on the first positioning base 31 to rotate axially.

[0052] The first rotating structure 33 can drive the reel 6 to rotate axially. When the transfer mechanism 2 transfers the cable to the receiving platform 3, the rotation of the reel 6 is driven by the first rotating structure 33, so that the cable slots 61 opposite to the reel 6 and the transfer mechanism 2 change in sequence. Without changing the movement track of the transfer mechanism 2, the empty reel 6 can be quickly threaded.

[0053] The number of the plurality of temporary storage platforms 5 needs to meet the placement of the full-load reel 6. The number of the temporary storage platforms 5 is adaptively adjusted according to the efficiency ratio of the branching area and the patching area.

[0054] It is worth noting that the cable slots 61 on the reel 6 constitute a full-load reel 6 after accommodating the cable 66. Since the vertically suspended cable 66 has a relatively long length, if the carrying mechanism 7 exits or places the full-load reel 6 to the receiving platform 3, the output platform 4, or the temporary storage platform 5 by the axial lifting manner, the carrying mechanism 7 needs to reserve a lifting structure greater than the length of the cable 66, which will cause the structure redundancy of the buffer area. Moreover, when the full-load reel 6 is lifted, a slight shaking will be transmitted to the lower end of the cable 66, which will cause the cable 66 to shake, resulting in the collision between the cable 66 and the receiving platform 3, the output platform 4, or the temporary storage platform 5, and causing the cable 66 to fall off from the reel 6, which is not conducive to the stable carrying and transportation of the full-load reel 6.

[0055] To this end, the embodiment facilitates the full-load reel 6 to cooperate with each platform of the branching area in a lateral translation manner through a special structure. In an embodiment, the reel 6 is further provided with an avoiding part 65, which is an empty station on the reel 6 without the wire clamping groove 61. The avoiding part 65 is used to enable the reel 6 to move laterally towards the avoiding part 65, so as to avoid the interference of the receiving platform 3, the output platform 4 or the temporary storage platform 5 with the cable 66 of the full-load reel 6.

[0056] The first positioning base 31, the second positioning base 41 and the third positioning base 51 of the embodiment adopt a transversely arranged strip-shaped rod. In the embodiment, two positioning members are arranged on the strip-shaped rod along the extension direction, the positioning members adopt positioning columns, the positioning part 63 on the reel 6 adopts a positioning hole matched with the positioning column, and the two positioning columns pass through the positioning hole respectively, so as to constrain the horizontal displacement and rotation of the reel 6, and enable the reel 6 to be placed stably and reliably. In order to facilitate the placement and removal of the reel 6, the avoiding part 65 is arranged at the opposite position of the two positioning parts 63 on the reel 6 in the extension direction, and the width of the avoiding part 65 is greater than the width of the strip-shaped rod, so as to ensure that the strip-shaped rod does not interfere with the vertically suspended cable 66 when the reel 6 moves laterally.

[0057] The plurality of temporary storage platforms 5 are arranged uniformly, and the receiving platform 3 and the output platform 4 are arranged on the two sides of the plurality of temporary storage platforms 5 respectively. Such an arrangement can make the path of the carrying mechanism 7 simple, avoid mutual interference in the transportation process, and improve the transportation efficiency. In order to enable the carrying mechanism 7 to position the reel 6 quickly, the positioning members on the first positioning base 31, the second positioning base 41 and the third positioning base 51 are arranged in one direction, so that the reel 6 is placed on the first positioning base 31, the second positioning base 41 and the third positioning base 51 without angle deviation, and the carrying mechanism 7 does not need to adjust the angle when carrying in the buffer area.

[0058] Embodiment 2:

[0059] On the basis of embodiment 1, as Figures 8-12As shown, the carrying mechanism 7 of the embodiment includes a first carrying assembly 71 for carrying the reel 6 in the buffer area, the first carrying assembly 71 includes a reel separating rack 711, a first horizontal moving module 712 arranged on the reel separating rack 711, and a first material taking module connected with the execution end of the first horizontal moving module 712, and the first horizontal moving module 712 drives the first material taking module to move horizontally in the buffer area; the first material taking module includes a first lifting structure 713, a first quick connecting plate 714, and a first latch portion 715, the output end of the first lifting structure 713 is connected with the first quick connecting plate 714, the first latch portion 715 is arranged on the first quick connecting plate 714, the first latch portion 715 is locked and matched with the locking portion 64 of the reel 6, the first lifting structure 713 drives the first quick connecting plate 714 to adjust the lifting, and the first carrying assembly 71 is realized to pick up or put down the reel 6 in the buffer area.

[0060] The carrying mechanism 7 of the embodiment drives the first material taking module to move horizontally in the buffer area through the first horizontal moving module 712, when the first material taking module moves to the position where the reel 6 needs to be carried or placed, the first lifting structure 713 is started to lower the first quick connecting plate 714 to the position of the reel 6, and the first latch portion 715 is started to quickly connect or quickly unlock with the locking portion 64 of the reel 6, so that the carrying mechanism 7 quickly connects and carries the reel 6 and stably discharges.

[0061] In actual use, when the cable 66 needs to be received, the first carrying assembly 71 carries the empty reel 6 on the temporary storage platform 5 to the receiving platform 3, so that the empty reel 6 placed on the receiving platform 3 can receive the cable 66 transferred by the transferring mechanism 2 in the branching area, and then the first carrying assembly 71 carries the full reel 6 after the cable 66 is assembled on the receiving platform 3 to the temporary storage platform 5, when the cable 66 needs to be plugged, the first carrying assembly 71 carries the full reel 6 on the temporary storage platform 5 to the output platform 4, so that the full reel 6 placed on the output platform 4 is plugged with the terminal row through the plug-in mechanism 9.

[0062] Since the movement stroke of the buffer area is long, the belt pulley transmission is adopted in the embodiment, which can achieve long-stroke conveying, fast transmission speed, and the price of the belt pulley transmission device is cheaper than that of the screw linear bearing transmission device.

[0063] When the full reel 6 is conveyed to the plug-in area for plug-in by the output platform 4, if the cable 66 in the circumferential cable clamping groove 61 of the reel 6 is taken out by changing the position of the plug-in mechanism 9, it will cause the technical problem of complicated steps. Figures 16-18As shown, the carrying mechanism 7 further comprises a second carrying assembly 72 for carrying the full spool 6 from the buffer area to the cable inserting position of the cable inserting mechanism 9, the second carrying assembly 72 comprises a second horizontal moving module 721 and a second material taking module, the second horizontal moving module 721 is drivingly connected with the second material taking module, the second material taking module comprises a second lifting structure 722, a second rotating structure 723, a second quick connecting plate 724 and a second latch part 725, the second lifting structure 722 is connected with the execution end of the second horizontal moving module 721, the execution end of the second lifting structure 722 is connected with the second rotating structure 723, the second rotating structure 723 is drivingly connected with the second quick connecting plate 724, the second quick connecting plate 724 is installed with the second latch part 725, and the second latch part 725 is locked with the locking part 64 of the full spool 6.

[0064] When the second carrying assembly 72 carries the full spool 6 from the output platform 4 of the buffer area to the cable inserting area for cable inserting, the second quick connecting plate 724 is driven to rotate by the second rotating structure 723, and the full spool 6 connected with the second quick connecting plate 724 is axially rotated, so that the relative movement between the full spool 6 and the cable inserting mechanism 9 can be realized, and the position of the cable clamping groove 61 relative to the cable inserting mechanism 9 is changed by rotating the full spool 6, thereby simplifying the cable taking movement of the cable inserting mechanism 9 on the full spool 6.

[0065] Since there is usually a certain distance between the output platform 4 and the cable inserting area, the output platform 4 of the embodiment further comprises a conveying assembly 43 for outputting the full spool 6 placed on the second positioning base 41 to the working area of the second carrying assembly 72.

[0066] The first latch part 715 and the second latch part 725 are controlled to lock and unlock with the locking part 64 of the full spool 6 by the latch driving part 726.

[0067] The full-automatic wiring system of the embodiment further comprises a control system for realizing real-time data interaction with the cable dividing area, the buffer area and the cable inserting area. For example, when the transfer mechanism 2 of the cable dividing area is about to complete the first 30 seconds of the full spool 6, the control system instructs the first carrying assembly 71 to move to the receiving platform 3 in advance to standby, and the full spool 6 can be immediately carried after being full; when the cable 66 on the full spool 6 connected with the second carrying assembly 72 of the cable inserting area is about to be completely inserted, the control system instructs the first carrying assembly 71 to move to the output platform 4 in advance to standby, and the second carrying assembly 72 re-transfers the empty spool 6 after the cable inserting to the output platform 4, for the output platform 4 for long-distance conveying, the output platform 4 starts the conveying assembly 43 to convey the empty spool 6 to the buffer area, and the first carrying assembly 71 immediately carries the empty spool 6 to the temporary storage platform 5. Compared with the mode of artificial monitoring, the overall productivity of the full-automatic wiring system can be improved.

[0068] In this embodiment, when there are three empty cable slots 61 remaining on the cable reel 6, it is set to a state where the cable reel 6 is about to be fully loaded.

[0069] Example 3:

[0070] To address the technical problem of the difficulty in transferring the stacked cables 66, which are unloaded into the sorting area via a rolling method, using clamps, such as... Figures 1-3 As shown, the receiving mechanism 1 in this embodiment includes two sets of receiving clamps 11, a first slide block 12, a first guide rail 13, and a first drive assembly 14. The two sets of receiving clamps 11 are mounted on the first slide block 12. The first slide block 12 and the first guide rail 13 are slidably connected. The first drive assembly 14 drives the first slide block 12 to slide linearly back and forth on the first guide rail 13. The receiving clamps 11 include inclined clamping arms 111. When the two inclined clamping arms 111 are in the open state, the width of the receiving clamps 11 from the pivot to the opening direction increases. The receiving mechanism 1 also includes a horizontal turning table 15. The receiving clamps 11 are connected to the first slide block 12 through the horizontal turning table 15. The horizontal turning table 15 is used to change the direction of the receiving clamps 11.

[0071] By setting the inclined clamping arm 111, the receiving area of ​​the receiving clamp 11 for receiving the unloaded cable 66 is increased, and the cable 66 falls stably into the receiving clamp 11 along the inclined surface of the inclined clamping arm 111, which facilitates the receiving of the unloaded cable 66. In addition, this solution sets two receiving clamps 11 in the branching area, so that one receiving clamp 11 clamps the cable number tube 661 of the cable 66, and the other receiving clamp 11 clamps the flexible conductor part of the cable 66, making the overall gripping of the cable 66 more stable. By changing the angle of the cable 66 held by the receiving clamp 11 through the horizontal turning table 15, it can better cooperate with the branching mechanism.

[0072] The receiving mechanism 1 is equipped with a feeding platform 16, and the feeding platform 16 is equipped with a guide plate 161. The guide plate 161 is inclined so that the cable 66 of the feeding platform 16 is output along the guide plate 161 to the receiving fixture 11.

[0073] In actual operation, as the first slide block 12 slides from the first end of the first guide rail 13 to the end of the first guide rail 13, the horizontal turntable 15 rotates 90°. In this embodiment, the first end of the first guide rail 13 is the position for receiving the unloading plate. The cable 66 held between the two sets of receiving clamps 11 is parallel to the direction of the first guide rail 13. The end of the first guide rail 13 is the position for cooperating with the transfer mechanism 2. The cable 66 held between the two sets of receiving clamps 11 is perpendicular to the direction of the first guide rail 13.

[0074] like Figure 21 As shown, the transfer mechanism 2 and the receiving mechanism 1 are arranged vertically, which can save production space.

[0075] Example 4:

[0076] To solve the technical problem that the horizontal cable 66 cannot be hung on the vertical slot opened in the cable reel 6, such as Figures 4-7 As shown, the transfer mechanism 2 in this embodiment includes a clamping and steering assembly 21, a second drive assembly 24, a second guide rail 23, and a second slide block 22. The clamping and steering assembly 21 is mounted on the second slide block 22, and the second drive assembly 24 is connected to the second slide block 22. The clamping and steering assembly 21 includes a synchronization plate and a branch clamp 25 mounted on the synchronization plate.

[0077] like Figures 4-7 As shown, the clamp steering assembly 21 in this embodiment further includes a third guide rail 211, a third slide block 212, and a telescopic cylinder 213. The third guide rail 211 and the telescopic cylinder 213 are mounted on the second slide block 22. The third guide rail 211 and the third slide block 212 are slidably connected. The telescopic cylinder 213 is connected to the third slide block 212. The third slide block 212 slides on the third guide rail 211 with power provided by the telescopic cylinder 213. The second slide block 22 has an arc-shaped sliding groove 221. The clamp steering assembly 21 also includes a rolling bearing 214, a connecting arm 215, and a positioning shaft 216. One end of the connecting arm 215 is rotatably connected to the rolling bearing 214 through the shaft. The other end of the connecting arm 215 is fixedly connected to the positioning shaft 216 through a pin. The third slide block 212 has a bearing hole 217. The positioning shaft 216 passes through the bearing hole 217 of the third slide block 212.

[0078] Through the mutual cooperation between the arc-shaped slide groove 221, the connecting arm 215 and the positioning shaft 216 constrained by the third slide 212, when the third slide 212 slides, one end of the connecting arm 215 is constrained by the third slide 212 and rotates axially. The rolling bearing 214 connected to the other end of the connecting arm 215 slides on the arc-shaped guide rail. The arc-shaped guide rail changes the axial distance between the rolling bearing 214 and the positioning shaft 216. The connecting arm 215 needs to adapt to the change of axial distance by relatively tilting and rotating. The rotation of the connecting arm 215 drives the positioning shaft 216, which is fixed by the pin, to rotate synchronously. This causes the wire splitting clamp 25 on the synchronous plate connected to the positioning shaft 216 to rotate synchronously as well, so that the cable 66 held by the wire splitting clamp 25 rotates at an angle, turning the parallel cable 66 to a vertical state, making it convenient for the cable 66 to be placed on the wire reel 6.

[0079] Rolling bearing 214 is a bolt-type cam roller bearing, suitable for heavier radial loads. Since the outer ring is axially guided by rollers, this bearing can also withstand heavier axial loads and allows for relatively high-speed operation.

[0080] The second driving assembly 24 adopts a belt wheel transmission mode, and comprises two first chain wheels and a first chain simultaneously surrounding the two first chain wheels, the second sliding base 22 is connected to the first chain, and the first chain is driven to move by the rotation of the first chain wheels, so that the second sliding base 22 connected to the first chain is further driven to move linearly, and the second sliding base 22 can reciprocate on the second guide rail 23 by changing the rotation direction of the first chain wheels.

[0081] As shown in Figures 21-22 When the transfer mechanism 2 takes the cable on the receiving mechanism 1 through the branch clamp 25, and when the transfer mechanism 2 takes the cable on the wire reel 6 on the receiving platform 3 through the branch clamp 25, the position of the branch clamp 25 needs to be adjusted.

[0082] The transfer mechanism 2 further comprises a clamp height adjusting assembly 27 and a clamp guide 28, and the present scheme is provided with a cross beam on the disc separating rack 711, so that the clamp height adjusting assembly 27 is stably installed on the cross beam; the clamp height adjusting assembly 27 comprises a third driving assembly and an output part, and the height of the output part in the longitudinal direction is adjusted through the third driving assembly, the third guide rail 211 serves as the basic base of the clamp turning assembly 21, the clamp guide 28 comprises a fourth guide rail and a fourth sliding base, and the fourth sliding base is connected to the third guide rail 211 perpendicularly, the third guide rail 211 is fixed between the fourth sliding base, the fourth guide rail is vertically installed on the disc separating rack 711, so that the transfer mechanism 2 and the disc separating rack 711 are slidingly connected, the transfer mechanism 2 is drivingly connected to the clamp height adjusting assembly 27; the output end of the output part is connected to the bottom of the third guide rail 211, the height of the transfer mechanism 2 is adjusted by the output part through the third driving assembly, so that the branch clamp 25 can act on different heights.

[0083] The transfer mechanism 2 receives the cable 66 conveyed on the receiving mechanism 1, when the receiving clamp 11 of the receiving mechanism 1 is aligned with the branch clamp 25, the third driving assembly is controlled to drive the output part to move downward, so that the branch clamp 25 moves downward to clamp the cable 66, and then the output part is controlled to move upward, so as to prepare to vertically turn the cable 66.

[0084] The transfer mechanism 2 loads cable 66 onto the cable reel 6 on the receiving platform 3. After the transfer mechanism 2 uses the clamping and turning component 21 to make the cable splitting clamps 25 vertically aligned, the flexible conductor part at the lower end of the wire number tube 661 of the cable 66 held on the cable splitting clamp 25 is aligned with a wire-holding groove 61 opposite to the cable reel 6. The second drive component 24 drives the second slide 22 to continuously move towards the wire-holding groove 61 until the cable 66 is inserted into the wire-holding groove 61. Then, the transfer mechanism 2 is lowered by the third drive component until the bottom of the wire number tube 661 held by the cable splitting clamp 25 abuts against the stepped surface 62 of the cable reel 6. Then, the cable splitting clamp 25 is released from clamping the cable 66, completing the loading of a cable 66 onto the cable reel 6.

[0085] Example 5:

[0086] like Figure 16 As shown, the wiring area also includes a wiring rack for mounting the terminal block mounting mechanism 8 and the wiring mechanism 9. The terminal block mounting mechanism 8 and the wiring mechanism 9 move relative to each other. The terminal block mounting mechanism 8 includes a displacement plate 81 and a stepping component 82. The stepping component 82 is connected to the displacement plate 81. The displacement plate 81 is used to mount the terminal block and is driven to move linearly by the stepping component 82. The terminal block mounting mechanism 8 also includes a reference block and an image recognition module. The reference block is set at the end of the displacement plate 81 and is used to position the terminal block. The image recognition module is used to identify the wiring position of the terminal block.

[0087] The displacement plate 81 is equipped with an electromagnetic component. The displacement plate 81 is detachably connected to the terminal block through the electromagnetic component. The electromagnetic component includes an electromagnet and an electromagnetic switch. When the electromagnetic switch is turned on, the electromagnet attracts the terminal block. When the electromagnetic switch is turned off, the terminal block is released. In order to make the attraction of the electromagnetic component to the terminal block more stable, multiple electromagnetic switches can be set to attract multiple positions of the terminal block respectively.

[0088] A reference stop is set at the end of the displacement plate 81, so that when the terminal block is installed on the displacement plate 81, the side of the terminal block abuts against the reference stop, which can constrain the position of the first insertion hole of the terminal block near the reference stop for coarse positioning; the image recognition module can be set on the insertion mechanism 9. The image recognition module set on the insertion mechanism 9 probes upward and accurately positions the position of the first insertion hole of the terminal block, so that the insertion clamp 921 of the insertion mechanism 9 can be accurately inserted into the insertion hole.

[0089] The terminal block mounting mechanism 8 automatically changes the docking position between the terminal block and the wiring mechanism 9, thereby improving the working efficiency of the wiring area.

[0090] Example 6:

[0091] like Figures 19-20As shown, the wire insertion mechanism 9 includes a mounting frame 91, a wire insertion movement assembly 92, and a bolt fastening assembly 93. The wire insertion movement assembly 92 includes a wire insertion clamp 921, a linear movement module 922, and a lifting module 923. The lifting module 923 is drivingly connected to the linear movement module 922. The lifting module 923 is configured to drive the wire insertion clamp 921 to move in the vertical direction. The linear movement module 922 is configured to drive the wire insertion clamp 921 to move linearly in the horizontal direction. The wire insertion movement assembly 92 and the bolt fastening assembly 93 are mounted on the same vertical plane by the mounting frame 91. The bolt fastening assembly 93 is configured to fasten the cable 66 inserted into the terminal block.

[0092] Since the wire insertion movement assembly 92 and the bolt fastening assembly 93 are vertically mounted with each other, and in combination with the terminal block wire insertion principle, the bolt fastening assembly 93 is arranged above the wire insertion movement assembly 92. The terminal block wire insertion is usually connected by using screw type terminal. The wire insertion hole is arranged at the end of the terminal block and is configured to accommodate the cable 66 inserted therein. The axis of the bolt hole and the bolt structure is perpendicular to the axis of the wire insertion hole. The cable 66 in the wire insertion hole is compressed by rotating and tightening the bolt.

[0093] When the cable 66 is inserted into the wire insertion hole, the bolt fastening assembly 93 is tightened to push the compression piece or the compression plate of the side wall of the wire insertion hole, so as to clamp the cable 66 to prevent it from loosening or falling off.

[0094] In structure, the wire insertion movement assembly 92 is arranged on the mounting frame 91. The mounting frame 91 is provided with a vertical support portion. In this embodiment, a box body 941 is arranged to accommodate the bolt fastening assembly 93. In order to enable the pusher to push the entire bolt fastening assembly 93, the bolt fastening assembly 93 is further provided with a sliding seat 936. The sliding seat 936 is configured to accommodate the screw driving member 932. The pusher is mounted on the box body 941. When the pusher pushes the sliding seat 936, the screw driving member 932 and the screw head 931 can move stably. In order to make the sliding seat 936 move more stably, the sliding seat 936 and the box body 941 are slidingly connected by a sliding member 937.

[0095] In addition, due to the different models of the terminal row, the height of the terminal row fastening bolt is different, and the height between the bolt fastening assembly 93 and the wire insertion movement assembly 92 needs to be adjusted. For this purpose, the vertical support part provided on the mounting frame 91 is provided with a height adjusting mechanism 94, which is in transmission connection with the box body 941. The bolt fastening assembly 93 is integrally arranged in the box body 941, and the height adjusting mechanism 94 can further adjust the height of the bolt fastening assembly 93 by adjusting the height of the box body 941.

[0096] As shown in Figure 20 The wire insertion movement assembly 92 of the embodiment can take out the cable 66 on the wire disc 6 and insert it into the wire insertion hole of the terminal row. The linear motion module 922 moves the wire insertion clamp 921 to the wire clamping groove 61 of the wire disc 6. After the wire insertion clamp 921 clamps the cable 66, the lifting module 923 drives the wire insertion clamp 921 to move upward by a distance, until the bottom of the wire number tube 661 of the cable 66 is separated from the wire clamping groove 61 upward. At this time, the wire clamping groove 61 releases the partial constraint of the cable 66. Then, the linear motion module 922 controls the movement of the wire insertion clamp 921, so that it is separated from the wire disc 6 along the wire clamping groove 61, and then moves to the lower side of the wire insertion hole of the terminal row. Then, the lifting module 923 inserts the cable 66 into the wire insertion hole of the terminal row, that is, the insertion of one cable 66 is completed.

[0097] The screw head 931 can act on the fastening bolt of the terminal row in advance under the driving action of the pusher. When the cable 66 is inserted into the wire insertion hole of the terminal row, the pusher continuously applies a pushing force, the screw driving part 932 controls the rotation of the screw head 931, and synchronously drives the fastening bolt abutting against the screw head 931 to be tightened, so that the cable 66 is stably installed in the wire insertion hole of the terminal row.

[0098] In addition, the pusher of the embodiment further comprises an elastic part 933, a pushing part 935 and a tightening driving part 934. The tightening driving part 934 is used for controlling the stretching and contraction of the pushing part 935 in the axial direction. The elastic part 933 is sleeved outside the pushing part 935. A push plate is arranged on the side opposite to the pusher of the sliding seat 936. The tightening driving part 934 is used for driving the pushing part 935 to apply a pushing force to the push plate. In order to realize the pushing of the sliding seat 936 when the pushing part 935 outputs outward, and realize the synchronous reset of the sliding seat 936 when the pushing part 935 recovers inward, a through hole is arranged on the push plate of the sliding seat 936 for the pushing part 935 to extend into the inside. A latch is arranged at one end of the pushing part 935 extending into the inside of the sliding seat 936. When the pushing part 935 is controlled to shrink inward by the tightening driving part 934, the pushing part 935 can pull the sliding seat 936 to move synchronously under the action of the latch. The length of the latch is greater than the inner diameter of the through hole on the push plate.

[0099] The screwing head 931 of the embodiment is provided with a torque sensor, which can detect the torque. The elastic part 933 is sleeved on the outer wall of the pushing part 935, and the elastic part 933 does not extend into the inside of the sliding seat 936. One end of the elastic part 933 abuts against the outer wall of the pushing plate of the sliding seat 936. When the driving part 934 drives the pushing part 935 to output outward, the elastic deformation characteristics of the elastic part 933 are utilized to make the elastic part 933 abut against the sliding seat 936 to move. This design can solve the rigid conflict between the screwing head 931 and the fastening bolt in the pushing process, and avoid stress concentration. Since the initial screwing effects of the fastening bolts on the terminal row are different, when the bolt fastening assembly 93 acts on the fastening bolt to tighten, the torque of the screwing head 931 is identified through the torque sensor, so as to avoid that the cable 66 of the terminal row is detached due to the screwing of the fastening bolt not being in place, or that the terminal row is damaged due to the screwing of the fastening bolt being excessive.

[0100] The above is only the embodiment of the present application, and the common knowledge of specific structures and characteristics in the scheme is not described in detail. It should be pointed out that for those skilled in the art, without departing from the structure of the present application, a number of modifications and improvements can be made, which should be considered as the protection scope of the present application, and these will not affect the effect and practicality of the patent.

Claims

1. A fully automatic wiring system, characterized by: The device comprises a branching area, a buffer area and a patching area. The branching area comprises a receiving mechanism (1) and a transfer mechanism (2), the receiving mechanism (1) is used for receiving the cable (66) and the transfer mechanism (2) is used for transferring the cable (66) on the receiving mechanism (1) to the buffer area. The buffer area comprises a receiving platform (3), an output platform (4), a carrying mechanism (7), a plurality of wire reels (6) and a plurality of temporary storage platforms (5), the wire reel (6) is used for receiving the cable (66), the carrying mechanism (7) is used for carrying the wire reel (6) between the receiving platform (3), the output platform (4) and the plurality of temporary storage platforms (5), the receiving platform (3) is matched with the branching area, and the output platform (4) is matched with the patching area. The patching area comprises a terminal strip mounting mechanism (8) and a patching mechanism (9), the terminal strip mounting mechanism (8) is used for mounting the terminal strip, and the patching mechanism (9) is used for inserting the cable (66) into the terminal strip. The receiving platform (3) comprises a first positioning base (31), the output platform (4) comprises a second positioning base (41), and the temporary storage platform (5) comprises a third positioning base (51), the first positioning base (31), the second positioning base (41) and the third positioning base (51) respectively comprise a positioning member for restricting the position of the wire reel (6); the temporary storage platform (5) further comprises a third stand (52), and the third positioning base (51) is mounted on the third stand (52); the receiving platform (3) further comprises a first stand (32), the first positioning base (31) is mounted on the first stand (32), the output platform (4) further comprises a second stand (42), and the second positioning base (41) is mounted on the second stand (42); the receiving platform (3) further comprises a first rotating structure (33), the first rotating structure (33) is in transmission connection with the first positioning base (31), and the first positioning base (31) is driven to rotate axially through the first rotating structure (33).

2. A fully automatic wiring system according to claim 1, characterized in that: The wire reel (6) comprises a disc body and a wire clamping groove (61) uniformly arranged along the outer wall of the disc body, and a stepped surface (62) is arranged in the wire clamping groove (61) axially along the disc body; the disc body is provided with a positioning portion (63) and a locking portion (64), the positioning portion (63) is used for stably placing the wire reel (6) on the receiving platform (3), the output platform (4) and the temporary storage platform (5), and the locking portion (64) is used for locking and connecting the wire reel (6) by the carrying mechanism (7).

3. A fully automatic wiring system according to claim 1, characterized in that: The carrying mechanism (7) comprises a first carrying assembly (71) for carrying the wire reel (6) in the buffer area, the first carrying assembly (71) comprises a reel separating rack (711), a first horizontal moving module (712) and a first material taking module, the first horizontal moving module (712) is arranged on the reel separating rack (711), the first material taking module is connected with an execution end of the first horizontal moving module (712), and the first horizontal moving module (712) drives the first material taking module to move horizontally in the buffer area; the first material taking module comprises a first lifting structure (713), a first quick connecting plate (714) and a first latch part (715), an output end of the first lifting structure (713) is connected with the first quick connecting plate (714), the first latch part (715) is arranged on the first quick connecting plate (714), the first latch part (715) is locked and matched with the locking part (64) of the wire reel (6), the first quick connecting plate (714) is driven by the first lifting structure (713) to be adjusted in lifting, and the first carrying assembly (71) is realized to pick up or put down the wire reel (6) in the buffer area.

4. A fully automatic wiring system according to claim 3, characterized in that: The carrying mechanism (7) further comprises a second carrying assembly (72) for carrying the wire reel (6) from the buffer area to a wire taking position of the wire inserting mechanism (9), the second carrying assembly (72) comprises a second horizontal moving module (721) and a second material taking module, the second horizontal moving module (721) is in transmission connection with the second material taking module, the second material taking module comprises a second lifting structure (722), a second rotating structure (723), a second quick connecting plate (724) and a second latch part (725), the second lifting structure (722) is connected with an execution end of the second horizontal moving module (721), an execution end of the second lifting structure (722) is connected with the second rotating structure (723), the second rotating structure (723) is in transmission connection with the second quick connecting plate (724), the second quick connecting plate (724) is installed with the second latch part (725), and the second latch part (725) is locked and matched with the locking part (64) of the wire reel (6).

5. A fully automatic wiring system according to claim 1, characterized in that: The receiving mechanism (1) comprises two groups of receiving clamps (11), a first sliding seat (12), a first guide rail (13) and a first driving assembly (14), the two groups of receiving clamps (11) are installed on the first sliding seat (12), the first sliding seat (12) and the first guide rail (13) are in sliding connection, and the first driving assembly (14) drives the first sliding seat (12) to slide linearly back and forth on the first guide rail (13), the receiving clamp (11) comprises a bevel clamp arm (111), the width of the receiving clamp (11) from the rotating shaft to the opening direction increases in the open state; the receiving mechanism (1) further comprises a horizontal turning table (15), the receiving clamp (11) is in transmission connection with the first sliding seat (12) through the horizontal turning table (15), and the horizontal turning table (15) is used for changing the direction of the receiving clamp (11).

6. A fully automatic wiring system according to claim 1, characterized in that: The transport mechanism (2) comprises a clamp turning assembly (21), a second driving assembly (24), a second guide rail (23) and a second sliding base (22), the clamp turning assembly (21) is installed on the second sliding base (22), the second driving assembly (24) is connected with the second sliding base (22), and the clamp turning assembly (21) comprises a synchronous plate and a branch clamp (25) installed on the synchronous plate; The clamp turning assembly (21) further comprises a third guide rail (211), a third sliding base (212) and a telescopic cylinder (213), the third guide rail (211) and the telescopic cylinder (213) are installed on the second sliding base (22), the third guide rail (211) and the third sliding base (212) are in sliding connection, the telescopic cylinder (213) is connected with the third sliding base (212), and the third sliding base (212) is powered by the telescopic cylinder (213) to slide on the third guide rail (211); The second sliding base (22) is provided with an arc-shaped sliding groove (221), the clamp turning assembly (21) further comprises a rolling bearing (214), a connecting arm (215) and a positioning rotating shaft (216), one end of the connecting arm (215) is rotationally connected with the rolling bearing (214) through a rotating shaft, the other end of the connecting arm (215) is fixedly connected with the positioning rotating shaft (216) through a bolt, and the third sliding base (212) is provided with a bearing hole (217), and the positioning rotating shaft (216) penetrates through the bearing hole (217) of the third sliding base (212).

7. A fully automatic wiring system according to claim 1, characterized in that: The wire inserting area further comprises a wire inserting rack for installing the terminal strip mounting mechanism (8) and the wire inserting mechanism (9), the terminal strip mounting mechanism (8) and the wire inserting mechanism (9) move relatively, the terminal strip mounting mechanism (8) comprises a displacement plate (81) and a stepping assembly (82), the stepping assembly (82) is in transmission connection with the displacement plate (81), the displacement plate (81) is used for mounting a terminal strip, and the displacement plate (81) is driven to move linearly by the stepping assembly (82); the terminal strip mounting mechanism (8) further comprises a reference stopper and an image recognition module, the reference stopper is arranged at an end of the displacement plate (81), the reference stopper is used for positioning the terminal strip, and the image recognition module is used for identifying a wire inserting station of the terminal strip; the displacement plate (81) is provided with an electromagnetic assembly, the displacement plate (81) is detachably connected with the terminal strip through the electromagnetic assembly, and the electromagnetic assembly comprises an electromagnet and an electromagnetic switch.

8. A fully automatic wiring system according to claim 7, characterized in that: The wire inserting mechanism (9) comprises a mounting frame (91), a wire inserting movement assembly (92) and a bolt fastening assembly (93), the wire inserting movement assembly (92) comprises a wire inserting clamp (921), a linear movement module (922) and a lifting module (923), the lifting module (923) and the linear movement module (922) are in transmission connection, the lifting module (923) is used for driving the wire inserting clamp (921) to move in a vertical direction, the linear movement module (922) is used for driving the wire inserting clamp (921) to linearly move in a horizontal direction, the wire inserting movement assembly (92) and the bolt fastening assembly (93) are mounted on the same vertical plane through the mounting frame, and the bolt fastening assembly (93) is used for bolt fastening on the cable (66) inserted into the terminal row; the bolt fastening assembly (93) comprises a screw head (931), a screw driving element (932) and a pushing element, the output end of the screw driving element (932) is in transmission connection with the screw head (931), the pushing element is axially aligned with the screw driving element (932), and the pushing element is used for pushing the screw driving element (932) to linearly move.

9. A fully automatic wiring system according to claim 8, characterized in that: The pushing element comprises an elastic part (933), a pushing part (935) and a tightening driving part (934), the tightening driving part (934) is used for driving the pushing part (935) to axially extend and retract, the elastic part (933) is sleeved outside the pushing part (935), and the tightening driving part (934) is used for driving the pushing part (935) to apply a pushing force to the elastic part (933); the screw head (931) is provided with a torsion sensor.

Images