Flat material feeding device
By designing a flat material feeding device, the flipping and synchronous conveying of flat materials were realized, solving the problems of insufficient sawing consistency and precision in the existing technology, and ensuring the efficient operation of downstream equipment.
Patent Information
- Application Number
- CN202511661194.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-02-06
AI Technical Summary
Existing technologies cannot achieve simultaneous and synchronous sawing of slender and flat materials, resulting in insufficient sawing consistency and precision.
A flat material feeding device was designed, including a frame, a material spacing adjustment mechanism, a feeding guide plate, a sliding plate, a material blocking and top conveying mechanism, a multi-material stacking, clamping and flipping mechanism, and a multi-material clamping and transferring mechanism. Through the coordinated action of these components, the flat material is flipped from a horizontal state to a vertical state and synchronously conveyed.
It enables the centralized collection, flipping, and synchronous conveying of multiple flat materials, ensuring simultaneous and synchronized operation of downstream equipment and improving the consistency and accuracy of sawing.
Smart Images

Figure CN121470155A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of material transfer, and particularly relates to a flat material feeding device. BACKGROUND
[0002] At present, the equipment for mechanically conveying materials is basically to convey the materials one by one and in order to the downstream process equipment. When multiple simultaneous operations (such as simultaneous sawing) need to be performed on the slender flat materials, they can only be completed in the same process, that is, because the flat materials are thin, their vertical state cannot be guaranteed during conveying, so they can only be conveyed in a horizontal state and stacked together. When sawing, one is cut and then the next one in the stack is sawed until all the stacked materials are sawed. Using the above-mentioned method, simultaneous and synchronous sawing of multiple stacked materials cannot be realized, and thus the consistency and precision of sawing cannot be guaranteed, so a feeding device capable of simultaneous and synchronous sawing needs to be designed. SUMMARY
[0003] The present application provides a flat material feeding device to realize the overturning of flat materials during feeding and to provide protection for the simultaneous and synchronous operation of multiple materials by downstream equipment.
[0004] To solve the above technical problems, the technical scheme of the present application is as follows: a flat material feeding device, comprising a rack, a material distance adjusting mechanism is arranged on the rack, a baffle is arranged on the material distance adjusting mechanism, a plurality of inclined feeding guide plates are arranged on the rack, a plurality of slide plates higher than the feeding guide plates and arranged obliquely are arranged on the feeding guide plates, the slide plates are arranged on one side of the baffle, and a material blocking and top feeding mechanism is swing-mounted on the rack between the feeding guide plates and the slide plates.
[0005] A multi-material stacking and clamping overturning mechanism is also rotationally mounted on the rack, and the multi-material stacking and clamping overturning mechanism is arranged downstream of the slide plates and arranged in connection with each other.
[0006] A multi-material clamping and transferring mechanism is also linearly slidably mounted on the rack.
[0007] As an improvement, the material distance adjusting mechanism comprises a driving shaft rotationally mounted on the rack and driven by a power source, a plurality of driving arms are fixedly mounted on the driving shaft, the driving arms are arranged in one-to-one correspondence with the feeding guide plates, an adjusting plate is slidably mounted on each feeding guide plate, and the baffle is bent and formed on the adjusting plate.
[0008] An adjusting long hole is arranged on the driving arm, and a connecting piece passing through the adjusting long hole is arranged between the adjusting plate and the driving arm.
[0009] As a further improvement, a limiting plate is arranged above the feeding guide plate on the frame, and a single-material feeding channel is formed between the limiting plate and the feeding guide plate.
[0010] A material blocking and top feeding channel is arranged between the baffle and the limiting plate.
[0011] As a further improvement, the material blocking and top feeding mechanism comprises a swing shaft rotatably arranged on the frame, a plurality of swing arms are fixedly arranged on the swing shaft, a connecting rod is rotatably arranged on each swing arm, a material top plate corresponding to the sliding plate is rotatably arranged on each connecting rod, one end of the material top plate is rotatably arranged on the sliding plate, and the other end extends towards the material blocking and top feeding channel.
[0012] A first linear driving element is hingedly connected between one of the swing arms and the frame.
[0013] As an improvement, the multi-material stacking, clamping and overturning mechanism comprises a rotating shaft rotatably arranged on the frame, a plurality of material carrying plates corresponding to the sliding plate are fixedly arranged on the rotating shaft, a material groove is arranged on each material carrying plate and connected to the end of the sliding plate, and a pressing block driven by a second linear driving element is arranged on the material carrying plate corresponding to the material groove.
[0014] A shaft rod is fixedly arranged on the rotating shaft, and a third linear driving element is hingedly connected between the shaft rod and the frame.
[0015] As a further improvement, the multi-material clamping and transferring mechanism comprises a clamping seat slidingly arranged on the frame and driven by a fourth linear driving element, a clamping block driven by a fifth linear driving element is arranged on the clamping seat, and the clamping block is arranged corresponding to the material groove on the material carrying plate after overturning.
[0016] As a further improvement, an arc-shaped guide plate is arranged on one side of each material carrying plate on the frame, and a conveying wheel is rotatably arranged on each arc-shaped guide plate and arranged corresponding to the clamping block.
[0017] As a further improvement, a head aligning plate is arranged on one end of the frame upstream of the baffle, the head aligning plate is arranged corresponding to the feeding guide plate, and a top plate driven by a sixth linear driving element is arranged on the other end of the frame.
[0018] As a further improvement, a feeding guide rod is arranged on the feeding guide plate, and a sliding rod is arranged on the sliding plate.
[0019] As a further improvement, a protection block is arranged on the baffle, on the material carrying plate corresponding to the material groove, and on the arc-shaped guide plate.
[0020] The technical scheme has the following beneficial effects:
[0021] Since the flat material loading device comprises a rack, a material distance adjusting mechanism is arranged on the rack, a baffle is arranged on the material distance adjusting mechanism, a plurality of inclined feeding guide plates are arranged on the rack, a plurality of slide plates higher than the feeding guide plates and arranged in an inclined manner are arranged on the feeding guide plates, the slide plates are arranged on one side of the baffle, a material blocking and top feeding mechanism is swingingly mounted on the rack between the feeding guide plates and the slide plates, a multi-material stacking, clamping and overturning mechanism is rotatably mounted on the rack and arranged downstream of the slide plates and connected to each other, and a multi-material clamping and transferring mechanism is linearly slidably mounted on the rack, based on the above structure, in the working process of the flat material loading device, the transfer distance of single material is adjusted by the material distance adjusting mechanism according to the width of the flat material, then the material is placed on the feeding guide plate and is inclined and slid, the material is blocked by the baffle, then the blocked material is top fed to the slide plate by the material blocking and top feeding mechanism, then the material is slid to the multi-material stacking, clamping and overturning mechanism by the slide plate, the multi-material stacking, clamping and overturning mechanism clamps and overturns the material after receiving a required number of materials, the flat material is changed from a horizontal state to a vertical state, then the clamped and overturned flat material is transferred to the downstream equipment by the multi-material clamping and transferring mechanism for simultaneous and synchronous operation of multiple materials.
[0022] In summary, the flat material loading device realizes the concentration and collection of multiple flat materials, simultaneous overturning and synchronous conveying of the collected materials, changes the state of the flat material, provides protection for the simultaneous and synchronous operation of the downstream equipment on multiple flat materials, and effectively ensures the consistency and precision of the processed flat material of the downstream equipment.
[0023] Since the material distance adjusting mechanism comprises a driving shaft rotatably mounted on the rack and driven by a power source, a plurality of driving arms are fixedly mounted on the driving shaft, the driving arms are arranged in one-to-one correspondence with the feeding guide plates, an adjusting plate is slidably mounted on each feeding guide plate, and the baffle is bent and formed on the adjusting plate; the driving arm is provided with an adjusting long hole, and a connecting piece passing through the adjusting long hole is arranged between the adjusting plate and the driving arm, so that in use, the power source drives the driving shaft and the plurality of driving arms to act, the connecting piece and the adjusting long hole are matched, the swing driving arm drives the movement of the adjusting plate and the baffle, and the purpose of adjusting the distance (i.e., adjusting the size of the material blocking and top feeding channel) is achieved, which effectively meets the conveying requirements of materials of different widths and has high universality.
[0024] The limiting plate and the feeding guide plate form a single-material feeding channel, and a material blocking and top feeding channel is arranged between the baffle and the limiting plate, so that the flat material is orderly and singly slid to the baffle in the single-material feeding channel through the cooperation of the limiting plate and the feeding guide plate, and the flat material is individually top fed by the material blocking and top feeding mechanism, and the structure is simple, and the flat material is good in individual feeding.
[0025] The material blocking and top feeding mechanism comprises a swing shaft rotatably installed on the rack, a plurality of swing arms are fixedly installed on the swing shaft, a connecting rod is rotatably arranged on each swing arm, a material top plate corresponding to the slide plate is rotatably installed on each connecting rod, one end of the material top plate is rotatably installed on the slide plate, and the other end extends to the direction of the material blocking and top feeding channel, a first linear driving element is hingedly connected between one swing arm and the rack, and when the flat material blocked by the baffle is moved from the feeding guide plate to the slide plate, the first linear driving element drives the swing arm to rotate, the swing arm drives the swing shaft and other swing arms arranged on the swing shaft to synchronously move, all the swing arms drive the connecting rods and the material top plates rotatably connected with the connecting rods to swing, the swinging material top plate lifts the flat material and then slides onto the slide plate, the sectional contact and top feeding of the elongated flat material are realized, and the flat material transfer effect is good.
[0026] The multi-material stacking and clamping and overturning mechanism comprises a rotating shaft rotatably installed on the rack, a plurality of material carrying plates corresponding to the slide plate are fixedly installed on the rotating shaft, a material groove is arranged on each material carrying plate and connected with the end of the slide plate, a pressing block driven by a second linear driving element is arranged on the material carrying plate corresponding to the material groove, a shaft rod is fixedly installed on the rotating shaft, a third linear driving element is hingedly connected between the shaft rod and the rack, when the flat material on the slide plate is received, the opening direction of the material groove faces the slide plate, the flat material on the slide plate is sequentially dropped into the material groove and horizontally stacked and arranged, when the number of the stacked flat materials reaches the requirement, the second linear driving element drives the pressing block to move and clamp the horizontally stacked and arranged flat materials, then the third linear driving element drives the shaft rod to swing, the swinging shaft rod drives the rotating shaft and the material carrying plates arranged on the rotating shaft to rotate by 90 degrees, so that the flat materials are converted from the horizontally stacked state to the vertically arranged state, the structure is simple and compact, and the state conversion speed of the flat materials is fast.
[0027] Since the multi-material clamping and transferring mechanism comprises a clamping seat slidingly mounted on the frame and driven by the fourth linear driving element, the clamping seat is provided with clamping blocks driven by the fifth linear driving element, and the clamping blocks are correspondingly arranged with the material grooves on the turned-over material loading plate, so that when the material loading plate is turned by 90 degrees, the fifth linear driving element drives the clamping blocks to clamp the multiple flat material after the state change, then the second linear driving element drives the pressing block to return, and then the fourth linear driving element drives the clamping seat to move linearly and is sent to the downstream processing equipment, if the length of the flat material is too long, the clamping seat driven by the fourth linear driving element will return and clamp other positions of the flat material for conveying again, and in the returning process, the second linear driving element drives the pressing block to repeatedly clamp, the structure is simple, the multi-material clamping and transferring mechanism has good connection with the multi-material stacking, clamping and turning mechanism, and the multiple flat materials after the state change will not change during conveying.
[0028] Since the frame on one side of each material loading plate is provided with an arc-shaped guide plate, and each arc-shaped guide plate is rotatably provided with a conveying wheel, the conveying wheel is correspondingly arranged with the clamping blocks, so that in the turning process of the material loading plate, the multiple flat materials are supported and conveyed by the arc-shaped guide plates; the multiple flat materials conveyed to the downstream equipment are supported and conveyed by the conveying wheels, which is beneficial to guarantee the consistency and precision of subsequent processing.
[0029] Since the frame on one end of the baffle upstream is provided with a head alignment plate, the head alignment plate is correspondingly arranged with the feeding guide plate, and the other end of the frame is provided with a top plate driven by the sixth linear driving element, so that after the baffle blocks the flat material, the sixth linear driving element drives the top plate and applies a pushing force to the end of the flat material until the other end of the flat material abuts against the head alignment plate, thereby effectively guaranteeing the neatness of the arrangement of the flat material during subsequent conveying, and providing guarantee for the consistency and precision of subsequent processing.
[0030] Since the feeding guide plate is provided with a feeding guide rod, and the sliding plate is provided with a sliding rod, so that in use, the material directly contacts the feeding guide rod and the sliding rod, and after wear, only the feeding guide rod and the sliding rod need to be replaced, which is convenient and low in cost.
[0031] Since the baffle, the material loading plate at the position corresponding to the material groove, and the arc-shaped guide plate are all provided with protection blocks, so that in work, the protection blocks play a protection role, avoiding the problem of wear and high replacement cost caused by the direct contact between the material and the baffle, the material loading plate and the arc-shaped guide plate during long-term use. BRIEF DESCRIPTION OF DRAWINGS
[0032] The application will be further described below in combination with the drawings and examples.
[0033] Figure 1 is a structural schematic diagram of the application;
[0034] Figure 2 is Figure 1 Another angle of the structural schematic diagram;
[0035] Figure 3 is Figure 2 Enlarged structural schematic diagram of the middle material spacing adjustment mechanism area;
[0036] Figure 4 is Figure 2 Enlarged structural schematic diagram of the cooperation of the multi-material stacking clamping and overturning mechanism and the multi-material clamping and conveying mechanism;
[0037] Wherein, 1- rack; 101- feed guide plate; 102- limiting plate; 103- head alignment plate; 104- sixth linear drive element; 105- top plate; 106- feed guide rod; 2- baffle; 201- drive shaft; 202- drive arm; 203- adjustment plate; 204- connecting piece; 205- power source; 3- sliding plate; 301- sliding rod; 4- swing shaft; 401- swing arm; 402- connecting rod; 403- material lifting plate; 404- first linear drive element; 5- rotating shaft; 501- material loading plate; 502- flat material; 503- second linear drive element; 504- pressing block; 505- shaft rod; 506- third linear drive element; 507- arc-shaped guide plate; 6- fourth linear drive element; 601- clamping seat; 602- fifth linear drive element; 603- clamping block; 604- conveying wheel; 7- protection block. DETAILED DESCRIPTION
[0038] The application will be further described in detail below through specific embodiments.
[0039] As Figures 1 to 4 Commonly shown, a flat material feeding device, comprising a rack 1, the rack 1 is provided with a material spacing adjustment mechanism, the material spacing adjustment mechanism is provided with a baffle 2, the rack 1 is further provided with a plurality of inclined feed guide plates 101, the feed guide plates 101 are lower than the baffle 2, the rack 1 is provided with a limiting plate 102 above the feed guide plates 101, a single-material feeding channel (not shown in the form of a label) is formed between the limiting plate 102 and the feed guide plates 101, and a material blocking and top feeding channel (not shown in the form of a label) is arranged between the baffle 2 and the limiting plate 102; the feed guide plates 101 are provided with a plurality of sliding plates 3 which are higher than the feed guide plates 101 and are arranged in an inclined manner, the sliding plates 3 are arranged on one side of the baffle 2, and a material blocking and top feeding mechanism is swingingly installed on the rack 1 between the feed guide plates 101 and the sliding plates 3; the rack 1 is further provided with a multi-material stacking clamping and overturning mechanism which is arranged downstream of the sliding plates 3 and is arranged in a manner of being connected to each other; and the rack 1 is further provided with a multi-material clamping and conveying mechanism which is linearly slidably installed.
[0040] The material spacing adjusting mechanism comprises a driving shaft 201 rotatably installed on the frame 1 and driven by a power source 205, a plurality of driving arms 202 fixedly installed on the driving shaft 201, the driving arms 202 being arranged in one-to-one correspondence with the material feeding guide plates 101, an adjusting plate 203 slidably installed on each material feeding guide plate 101, and the baffle 2 being formed by bending on the adjusting plate 203. The driving arm 202 is provided with an adjusting long hole (not shown in the figure), the adjusting plate 203 and the driving arm 202 are provided with a connecting piece 204 (such as a bolt) penetrating through the adjusting long hole, and in the present scheme, the power source 205 is a hand wheel or a motor-driven speed reducer.
[0041] The material blocking and top feeding mechanism comprises a swing shaft 4 rotatably installed on the frame 1, a plurality of swing arms 401 fixedly installed on the swing shaft 4, a connecting rod 402 rotatably installed on each swing arm 401, a material top plate 403 rotatably installed on one end of the connecting rod 402 and extending in the direction of the material blocking and top feeding channel, and the material top plate 403 being arranged in one-to-one correspondence with the slide feeding plate 3. A first linear driving element 404 (such as a pneumatic cylinder or an oil cylinder) is hingedly connected between one swing arm 401 and the frame 1.
[0042] The multi-material stacking, clamping and overturning mechanism comprises a rotating shaft 5 rotatably installed on the frame 1, a plurality of material carrying plates 501 fixedly installed on the rotating shaft 5 and arranged in one-to-one correspondence with the slide feeding plate 3, a material groove (not shown in the figure) arranged in connection with the end of the slide feeding plate 3 and used for receiving the flat material 502, and a pressing block 504 driven by a second linear driving element 503 (such as a pneumatic cylinder or an oil cylinder) arranged at the corresponding position of the material groove. The rotating shaft 5 is fixedly installed with a shaft rod 505, and a third linear driving element 506 (such as a pneumatic cylinder or an oil cylinder) is hingedly connected between the shaft rod 505 and the frame 1.
[0043] The multi-material clamping and moving mechanism comprises a clamping seat 601 slidably installed on the frame 1 and driven by a fourth linear driving element 6 (such as a pneumatic cylinder or an oil cylinder), a clamping block 603 driven by a fifth linear driving element 602 (such as a pneumatic cylinder or an oil cylinder) arranged on the clamping seat 601, and the clamping block 603 being arranged in the same linear direction corresponding to the material groove on the overturned material carrying plate 501.
[0044] An arc-shaped guide plate 507 is arranged on one side of each carrier plate 501 on the rack 1, and a slot (not shown in the figure) is formed between the arc-shaped guide plate 507 and the end of the sliding plate 3, which is arranged in the same straight line direction as the material slot (before the carrier plate 501 is flipped, it can also be understood as when the material conveyed by the sliding plate 3 is received), and the bottom of the slot is lower than the sliding plate 3 and can accommodate a plurality of stacked materials (flat material 502); a conveying wheel 604 is rotatably installed on each arc-shaped guide plate 507, which is arranged in the same straight line direction as the clamping block 603 and the flipped material slot.
[0045] As a preferred, a head plate 103 is arranged on one end of the rack 1 upstream of the baffle 2, which is arranged corresponding to the feeding guide plate 101, and the other end of the rack 1 is provided with a top plate 105 driven by a sixth linear driving element 104 (such as a pneumatic cylinder, an oil cylinder, etc.).
[0046] In the present scheme, a feeding guide rod 106 is installed on the feeding guide plate 101, and a sliding rod 301 is installed on the sliding plate 3; a protection block 7 is arranged on the baffle 2, on the carrier plate 501 corresponding to the material slot, and on the arc-shaped guide plate 507.
[0047] The above-described embodiments are only descriptions of the preferred embodiments of the present application and do not limit the scope of the present application. Various modifications and improvements to the technical solutions of the present application without departing from the design spirit of the present application shall fall within the protection scope determined by the claims of the present application.
Claims
1. A flat material feeding device, comprising a frame, characterized in that; The frame is provided with a material distance adjustment mechanism, the material distance adjustment mechanism is provided with a baffle, the frame is provided with a plurality of inclined feeding guide plates, the feeding guide plates are provided with a plurality of sliding plates that are higher than the feeding guide plates and inclined, the sliding plates are provided on one side of the baffle, and a material blocking and top conveying mechanism is oscillatingly installed on the frame between the feeding guide plates and the sliding plates; The frame is also rotatably mounted with a multi-material stacking, clamping and turning mechanism, which is arranged downstream of the slide plate and connected to each other. The frame is also linearly slidably mounted with a multi-material clamping and conveying mechanism.
2. The flat material feeding device as described in claim 1, characterized in that: The material spacing adjustment mechanism includes a drive shaft rotatably mounted on the frame and driven by a power source. Multiple drive arms are fixedly mounted on the drive shaft. Each drive arm is corresponding to one of the feed guide plates. An adjustment plate is slidably mounted on each feed guide plate. The baffle is bent into shape on the adjustment plate. The drive arm is provided with an adjustment elongated hole, and a connecting piece passing through the adjustment elongated hole is provided between the adjustment plate and the drive arm.
3. The flat material feeding device as described in claim 2, characterized in that: The frame is provided with a limiting plate located above the feed guide plate, and a single material feeding channel is formed between the limiting plate and the feed guide plate; A material-blocking and top-feeding channel is provided between the baffle and the limiting plate.
4. The flat material feeding device as described in claim 3, characterized in that: The material blocking and top conveying mechanism includes a swing shaft rotatably mounted on the frame, a plurality of swing arms fixedly mounted on the swing shaft, a connecting rod rotatably mounted on each swing arm, and a top plate rotatably mounted on each connecting rod corresponding to the sliding plate. One end of the top plate is rotatably mounted on the sliding plate, and the other end extends toward the material blocking and top conveying channel. One of the swing arms is hinged to the frame with a first linear drive element.
5. The flat material feeding device as described in claim 1, characterized in that: The multi-material stacking, clamping, and flipping mechanism includes a rotating shaft rotatably mounted on the frame. Multiple material carrier plates corresponding to the slide plates are fixedly mounted on the rotating shaft. Each material carrier plate is provided with a material groove that is connected to the end of the slide plate. A pressure block driven by a second linear drive element is provided on the material carrier plate at the position corresponding to the material groove. A shaft is fixedly mounted on the rotating shaft, and a third linear drive element is hinged between the shaft and the frame.
6. The flat material feeding device as described in claim 5, characterized in that: The multi-material clamping and conveying mechanism includes a clamping seat that is slidably mounted on the frame and driven by a fourth linear drive element. The clamping seat is provided with a clamping block driven by a fifth linear drive element. The clamping block is arranged corresponding to the material groove on the flipped material plate.
7. The flat material feeding device as described in claim 6, characterized in that: An arc-shaped guide plate is provided on the frame located on one side of each of the material carrier plates, and a conveyor wheel is rotatably mounted on each of the arc-shaped guide plates. The conveyor wheel is arranged correspondingly to the clamping block.
8. A flat material feeding device as described in any one of claims 1 to 7, characterized in that: A flush plate is provided on one end of the frame located upstream of the baffle, and the flush plate is correspondingly arranged with the feed guide plate. A top plate driven by a sixth linear drive element is provided on the other end of the frame.
9. The flat material feeding device as described in claim 7, characterized in that: A feed guide rod is installed on the feed guide plate; a sliding rod is installed on the sliding plate.
10. A flat material feeding device as described in claim 7, characterized in that: Protective blocks are provided on the baffle, the material carrier plate corresponding to the material trough, and the arc-shaped guide plate.