A wiring harness welding apparatus with a stationary assembly
By combining a plug-in type fixed-end mechanism and a thermomagnetic type positioning mechanism, the problems of wire harness welding equipment being unable to adjust tensile strength and automatically change materials have been solved, thus achieving safety and reliability in wire harness welding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIAMUSI UNIVERSITY
- Filing Date
- 2026-01-08
- Publication Date
- 2026-04-17
AI Technical Summary
Existing wire harness welding equipment with fixed components cannot adjust the tensile strength according to the wire harness diameter, resulting in thin wire harnesses being torn apart or thick wire harnesses having inaccurate welding quality, and it cannot automatically change materials.
By combining a plug-in fixed-end mechanism with a thermomagnetic positioning mechanism, and through a drive component, a guide component, a clamping component, a sliding drive component, and a demagnetizing component, the pulling speed and intensity are adjusted according to the wire harness diameter to achieve automatic material changing.
It ensures the safety and reliability of welding quality testing for wire harnesses of different diameters and realizes the function of automatic material changing.
Smart Images

Figure CN121484599B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of wire harness welding technology, specifically referring to a wire harness welding device with fixed components. Background Technology
[0002] As a key component for transmitting electrical energy and signals in electrical equipment, wire harnesses require a firm and reliable connection between each wire and terminal during the manufacturing process. Ultrasonic welding technology is often used, which uses high-frequency mechanical vibration to create a metallurgical bond at the molecular level in metal wires, achieving solid-state welding without molten material or pollution.
[0003] Current wire harness welding equipment with fixed components has the following problems:
[0004] Existing wire harness welding equipment with fixed components lacks the ability to adjust the tensile strength according to the wire harness diameter. This results in thin wire harnesses breaking under strong and fast tensile tests, while thick wire harnesses cannot be accurately tested for welding quality under weak and slow tensile tests. Furthermore, it lacks the ability to automatically change the welding terminals. Therefore, it cannot meet the current usage requirements for wire harness welding equipment with fixed components. Summary of the Invention
[0005] In order to overcome the shortcomings of the prior art, this solution provides a wire harness welding device with a fixed component that can adjust the tensile strength according to the diameter of the wire harness and automatically change the welding terminals.
[0006] The technical solution adopted in this solution is as follows: This solution proposes a wire harness welding device with a fixed component, including a conductor platform, an arc-shaped groove, a welding platform, a welding groove, a plug-in type fixed end mechanism, and a thermomagnetic type positioning mechanism. The arc-shaped groove is located on the upper wall of the conductor platform and is open on three sides. The welding platform is located on one side of the conductor platform, and the welding groove is located on the upper wall of the welding platform at the end away from the conductor platform. The plug-in type fixed end mechanism includes a driving component, a guide component, and a clamping component. The driving component is located on the side of the welding platform away from the conductor platform, the guide component is located at the end of the welding platform close to the driving component, and the clamping component is located at the end of the guide component away from the driving component. The thermomagnetic type positioning mechanism includes a sliding drive component, a wire clamping component, and a demagnetizing component. The sliding drive component is located between the conductor platform and the welding platform, the wire clamping component is located on the sliding drive component, and the demagnetizing component is located on the side wall of the wire clamping component.
[0007] As a further preferred embodiment of the present invention, the driving assembly includes a driving motor and a driving frame. The driving motor is located on the side of the welding station away from the wire guide, and the driving frame is located on the power end of the driving motor. The guide assembly includes a guide ring, a guide groove, a sliding plate, and a guide spring. The guide ring is rotatably located on the outer side of the welding station near the driving motor. Multiple guide grooves are located on the side of the guide ring away from the welding station. The guide grooves are open on both sides. The sliding plate is slidably located inside the guide groove. The guide spring is located between the sliding plate and the inner wall of the guide groove, and the guide spring is in an extended state. The clamping assembly includes a clamping box and a heat-resistant rubber layer. The clamping box is located on the side of the sliding plate away from the guide groove and is open at one end. The heat-resistant rubber layer is symmetrically located on the upper and lower walls of the clamping box, and the initial spacing between the heat-resistant rubber layers is less than the thickness of the terminal.
[0008] In use, the initial state is that the guide spring is in the extended state. The terminals are inserted between the heat-resistant rubber layers inside the clamping box. The terminals are clamped inside the clamping box by the deformation of the heat-resistant rubber layers. The drive motor drives the drive frame to rotate through the power end. The drive frame drives the guide ring to rotate. The guide ring drives the sliding plate to rotate synchronously through the guide groove. The sliding plate drives each group of terminals to enter the table above the welding station through the clamping box, waiting for the ultrasonic welding equipment to perform the downward welding operation.
[0009] Preferably, the sliding drive assembly includes a guide post, a sliding block, a sliding drive spring, a sliding magnet, and a sliding drive electromagnet. The guide post is symmetrically arranged between the lead frame and the welding station, and is rotatably positioned between the lead frame and the welding station. The sliding block is slidably disposed outside the guide post. The sliding drive spring is disposed between the lead frame and the sliding block outside the guide post. The sliding magnet is disposed on the side of the sliding block away from the sliding drive spring. The sliding drive electromagnet is disposed on the side wall of the welding station outside the guide post, with the sliding magnet and the sliding drive electromagnet positioned opposite each other. The wire clamping assembly includes an arc-shaped rod, a wire clamping block, a half-sleeve rubber sleeve, and a connecting electromagnet. The arc-shaped rod is disposed on the upper wall of the sliding block, and the wire clamping block is disposed at the end of the arc-shaped rod away from the sliding block. The half-sleeve rubber sleeve... Located on the side of the clamping block away from the arc-shaped rod, two sets of half-sleeve rubber cylinders are arranged opposite each other. The connecting electromagnet is located on the side of the arc-shaped rod close to the clamping block, and the two sets of connecting electromagnets are arranged opposite each other. The demagnetizing component includes a temperature-conducting copper rod, a strip groove, a temperature-resistant strip magnet, a soft iron block, and a temperature-resistant magnetic column. Multiple sets of the temperature-conducting copper rods are installed through the inner wall of the welding table, and the temperature-conducting copper rods are flush with the surface of the welding table. The strip groove is located on the upper wall of the welding table near the wire guide, and is open at the top. The temperature-resistant strip magnet is located inside the strip groove. The soft iron block is located on the side of the clamping block close to the temperature-conducting copper rod, and is arranged opposite to the temperature-conducting copper rod. The temperature-resistant magnetic column is located on the side of the soft iron block close to the temperature-conducting copper rod, and a magnetic shielding layer is provided on the outside of the temperature-resistant magnetic column.
[0010] In use, the electromagnets are energized to generate magnetism. The two sets of electromagnets, with their like poles facing each other, repel each other through the repulsive magnetic field they generate, causing them to move in opposite directions. The electromagnets push the sliding block via an arc-shaped rod. The sliding block, under the elastic deformation of the sliding drive spring, slides along the guide post, causing the guide post to rotate synchronously. The circular cavity formed by the two sets of half-rubber sleeves opens, and the wire harness is placed between the half-rubber sleeves, with the end of the wire harness furthest from the half-rubber sleeve placed on the bottom wall of the arc-shaped groove. Then, the electromagnets are de-energized and demagnetized. The sliding drive spring elastically resets, causing the sliding block to rotate via the guide post. The sliding block then moves back along the arc-shaped groove. The rod drives the clamping block to move relative to each other. The clamping block drives the half-set rubber cylinder to clamp the wire harness. The sliding electromagnet is energized and generates magnetism. The sliding electromagnet and the sliding magnetic block are set with opposite poles. The sliding electromagnet is fixed to the side wall of the welding table and attracts the sliding magnetic block by magnetic force. The sliding magnetic block drives the sliding block to overcome the elastic force of the sliding spring and slide along the guide post. The sliding block drives the clamping block to move closer to the welding table through the arc rod. The clamping block drives the wire harness to move to the welding table surface of the welding table through the half-set rubber cylinder. At this time, the metal wire of the wire harness is located on the upper wall of the terminal.
[0011] Move the ultrasonic welding equipment to one side of the welding table. The ultrasonic welding equipment presses the metal wire and terminal down onto the welding table surface together. Under the pressure of the ultrasonic welding equipment, the wire harness is pulled out a distance between the half rubber tubes to avoid the wire harness being pulled excessively. The ultrasonic welding equipment generates heat through high-frequency vibration and friction, causing the metal atoms on the contact surface to diffuse and combine in a solid state, thereby achieving the welding of the wire harness and the terminal.
[0012] During the welding process between the metal wires and terminals of the wire harness, the controller controls the electromagnet to be energized again to generate magnetism. The two sets of electromagnets are set with opposite poles facing each other. The inner diameter of the circular cavity formed after the initial splicing of the half-set rubber cylinder is smaller than the outer diameter of the wire harness. Under the mutual attraction of the electromagnets, the half-set rubber cylinder is squeezed and spliced together to complete the clamping of the wire harness. This facilitates the pull-out test of the welded wire harness and ensures the welding quality between the metal wires and terminals of the wire harness.
[0013] Under the same welding process parameters, the larger the cross-sectional area of the wire, the longer the welding time is usually, and the more heat is output from the welding area. The heat-conducting copper rod is flush with the welding table surface, which can directly conduct the heat of the welding area and conduct it outward. The soft iron block follows the movement of the clamping block, reducing the distance between itself and the heat-conducting copper rod. The heat-resistant bar magnet magnetizes the soft iron block above it. The soft iron block and the heat-resistant bar magnet are set with opposite poles. The heat-conducting copper rod uses the heat conducted out to heat the soft iron block. After the soft iron block is heated, its own magnetization intensity decreases, and the magnetic field weakens accordingly. The magnetic field strength between the heat-resistant bar magnet and the soft iron block weakens accordingly, so that the sliding spring can pull the terminal through the metal wire at a faster rebound speed. The terminal is pulled out from between the heat-resistant rubber layers. On the one hand, the welding area is unloaded, and on the other hand, the welding quality between the metal wire and the terminal can be tested by pull-out test (hereinafter referred to as "pull test").
[0014] The smaller the cross-sectional area of the conductor, the shorter the welding time is usually, and the less heat is output from the welding area. This results in less heat being heated by the thermally conductive copper rod to the soft iron block, and a stronger magnetic field between the heat-resistant strip magnet and the soft iron block. Consequently, the sliding spring pulls the terminal through the metal conductor at a slower rebound speed, preventing the thin wire bundle from being torn apart under faster pulling speed and intensity, thus ensuring the safety and reliability of the test.
[0015] Specifically, a controller is provided on the side wall of the conductor platform.
[0016] The controller is electrically connected to the drive motor, the connecting electromagnet, and the sliding electromagnet.
[0017] The beneficial effects achieved by this solution using the above structure are as follows:
[0018] Compared with existing technologies, this solution combines a plug-in type fixed-end mechanism with a thermomagnetic type positioning mechanism. Through the setting of drive components, guide components, clamping components, sliding drive components, wire clamping components, and demagnetizing components, heat from the welding area can be discharged. The heat-conducting copper rod heats the magnetized soft iron block, weakening the magnetic field strength between the soft iron block and the heat-resistant bar magnet. This allows the sliding drive spring to automatically adjust the pulling speed and strength between the wire harness and the terminal according to the diameter of the wire harness. This enables small-diameter wire harnesses to complete the pull test under low strength and low speed, while large-diameter wire harnesses can complete the pull test under high strength and high speed. It also enables automatic regroup welding of terminals, thereby ensuring the safety and reliability of the test. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this solution;
[0020] Figure 2 This is the front perspective stereoscopic view of this solution;
[0021] Figure 3 This is a schematic diagram of the combined structure of the wire guide station and the welding station in this scheme;
[0022] Figure 4 This is a schematic diagram of the structure of the distribution component in this scheme;
[0023] Figure 5 This is a schematic diagram of the wire clamping assembly in this solution;
[0024] Figure 6 This is the main view of this solution;
[0025] Figure 7 This is a side view of the design.
[0026] Figure 8 This is a top view of the plan;
[0027] Figure 9 for Figure 8 Sectional view of AA section;
[0028] Figure 10 for Figure 8 Sectional view of BB section;
[0029] Figure 11 for Figure 10 Enlarged structural view of section I;
[0030] Figure 12 for Figure 1 Enlarged structural view of Part II.
[0031] Among them, 1. Conductor platform, 2. Arc groove, 3. Welding platform, 4. Plug-in type fixed end mechanism, 5. Drive assembly, 6. Drive motor, 7. Drive frame, 8. Guide assembly, 9. Guide ring disk, 10. Guide groove, 11. Sliding plate, 12. Guide spring, 13. Clamping assembly, 14. Clamping box, 15. Temperature resistant rubber layer, 16. Thermomagnetic positioning mechanism, 17. Sliding drive assembly, 18. Guide column, 19. Sliding block, 20. Sliding drive spring, 21. Wire clamping assembly, 22. Arc rod, 23. Wire clamping block, 24. Half rubber cylinder, 25. Connecting electromagnet, 26. Demagnetizing assembly, 27. Temperature-conducting copper rod, 28. Strip groove, 29. Temperature resistant strip magnet, 30. Soft iron block, 31. Controller, 32. Sliding magnetic block, 33. Sliding drive electromagnet, 34. Welding groove, 35. Temperature resistant magnetic column.
[0032] The accompanying drawings are provided to further understand the present solution and form part of the specification. They are used together with the embodiments of the present solution to explain the present solution and do not constitute a limitation thereof. Detailed Implementation
[0033] The technical solutions in this embodiment will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this solution, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this solution without creative effort are within the scope of protection of this solution.
[0034] In the description of this solution, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this solution and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this solution.
[0035] like Figures 1-12 As shown, the wire harness welding equipment with a fixing component proposed in this solution includes a conductor platform 1, an arc-shaped groove 2, a welding platform 3, a welding groove 34, a plug-in type fixing mechanism 4, and a thermomagnetic type positioning mechanism 16. The arc-shaped groove 2 is located on the upper wall of the conductor platform 1 and is open on three sides. The welding platform 3 is located on one side of the conductor platform 1, and the welding groove 34 is located on the upper wall of the welding platform 3 at the end away from the conductor platform 1. The plug-in type fixing mechanism 4 includes a driving component 5, a guide component 8, and a clamping component 13. The driving component 5 is located on the side of the welding platform 3 away from the conductor platform 1, the guide component 8 is located at the end of the welding platform 3 near the driving component 5, and the clamping component 13 is located at the end of the guide component 8 away from the driving component 5. The thermomagnetic type positioning mechanism 16 includes a sliding drive component 17, a wire clamping component 21, and a demagnetizing component 26. The sliding drive component 17 is located between the conductor platform 1 and the welding platform 3, the wire clamping component 21 is located on the sliding drive component 17, and the demagnetizing component 26 is located on the side wall of the wire clamping component 21.
[0036] The drive assembly 5 includes a drive motor 6 and a drive frame 7. The drive motor 6 is located on the side of the welding table 3 away from the wire platform 1, and the drive frame 7 is located at the power end of the drive motor 6. The guide assembly 8 includes a guide ring disk 9, a guide groove 10, a sliding plate 11, and a guide spring 12. The guide ring disk 9 is rotatably located on the outer side of the welding table 3 near the drive motor 6. The multi-part guide groove 10 is located on the end of the guide ring disk 9 away from the welding table 3. The guide groove 10 is open on both sides. The sliding plate 11 is slidably located inside the guide groove 10. The guide spring 12 is located between the sliding plate 11 and the inner wall of the guide groove 10, and the guide spring 12 is in an extended state. The clamping assembly includes a clamping box 14 and a heat-resistant rubber layer 15. The clamping box 14 is located on the side of the sliding plate 11 away from the guide groove 10 and is open at one end. The heat-resistant rubber layer 15 is symmetrically arranged on the upper and lower walls of the clamping box 14, and the spacing between the heat-resistant rubber layers 15 is less than the thickness of the terminal.
[0037] The sliding drive assembly 17 includes a guide post 18, a sliding block 19, a sliding drive spring 20, a sliding magnetic block 32, and a sliding drive electromagnet 33. The guide post 18 is symmetrically arranged between the lead frame 1 and the welding platform 3, and the guide post 18 is rotatably arranged between the lead frame 1 and the welding platform 3. The sliding block 19 is slidably arranged outside the guide post 18. The sliding drive spring 20 is arranged between the lead frame 1 and the sliding block 19 outside the guide post 18. The sliding magnetic block 32 is arranged on the side of the sliding block 19 away from the sliding drive spring 20. The sliding drive electromagnet 33 is arranged on the side wall of the welding platform 3 outside the guide post 18, and the sliding magnetic block 32 and the sliding drive electromagnet 33 are arranged opposite to each other. The wire clamping assembly 21 includes an arc-shaped rod 22, a wire clamping block 23, a half-sleeve rubber sleeve 24, and a connecting electromagnet 25. The arc-shaped rod 22 is arranged on the upper wall of the sliding block 19. The wire clamping block 23 is arranged at the end of the arc-shaped rod 22 away from the sliding block 19. The half-sleeve rubber sleeve 24... Located on the side of the clamping block 23 away from the arc-shaped rod 22, the two sets of half-sleeve rubber cylinders 24 are arranged opposite each other. The electromagnet 25 is located on the side of the arc-shaped rod 22 near the clamping block 23, and the two sets of electromagnets 25 are arranged opposite each other. The demagnetizing component 26 includes a heat-conducting copper rod 27, a strip groove 28, a heat-resistant strip magnet 29, a soft iron block 30, and a heat-resistant magnetic column 35. Multiple sets of heat-conducting copper rods 27 are installed through the inner wall of the welding table 3. 7 is flush with the surface of the welding table 3. The strip groove 28 is located on the upper wall of the welding table 3 near the wire guide 1 and is open at the top. The heat-resistant strip magnet 29 is located inside the strip groove 28. The soft iron block 30 is located on the side of the clamping block 23 near the heat-conducting copper rod 27. The soft iron block 30 and the heat-conducting copper rod 27 are arranged opposite each other. The heat-resistant magnetic column 35 is located on the side of the soft iron block 30 near the heat-conducting copper rod 27. A magnetic shielding layer is provided on the outside of the heat-resistant magnetic column 35.
[0038] A controller 31 is installed on the side wall of the conductor platform 1.
[0039] The controller 31 is electrically connected to the drive motor 6, the coupling electromagnet 25 and the sliding electromagnet 33 respectively.
[0040] In actual use, initially, the guide spring 12 is in an extended state, and the sliding drive spring 20 is initially in a compressed state. Multiple sets of terminals are inserted between the heat-resistant rubber layers 15 inside the clamping box 14. The terminals are clamped inside the clamping box 14 by the deformation of the heat-resistant rubber layers 15.
[0041] The controller 31 controls the activation of the electromagnet 25. The electromagnet 25 is energized and generates magnetism. The electromagnets 25 are set with the same pole. The electromagnets 25 repel each other due to the repulsive magnetic field generated and move in opposite directions. The electromagnet 25 pushes the sliding block 19 through the arc rod 22. The sliding block 19 drives the guide post 18 to rotate by the elastic deformation of the sliding drive spring 20. The circular cavity formed by the two sets of half rubber tubes 24 is opened. The wire harness is placed between the half rubber tubes 24. The end of the wire harness away from the half rubber tube 24 is placed on the bottom wall of the arc groove 2. Then the electromagnet 25 is de-energized and demagnetized. The sliding drive spring 20 elastically resets and drives the sliding block 19 to rotate through the guide post 18. The sliding block 19 drives the wire clamping block 23 to move relative to each other through the arc rod 22. The wire clamping block 23 drives the half rubber tube 24 to clamp the wire harness.
[0042] The controller 31 controls the start of the sliding electromagnet 33. The sliding electromagnet 33 is energized and generates magnetism. The sliding electromagnet 33 and the sliding magnetic block 32 are set with opposite poles. The sliding electromagnet 33 is fixed to the side wall of the welding table 3 and magnetically attracts the sliding magnetic block 32. The sliding magnetic block 32 uses the deformation of the sliding spring 20 to drive the sliding block 19 to slide along the guide post 18. The sliding block 19 drives the wire clamping block 23 to move closer to the welding table 3 through the arc rod 22. The wire clamping block 23 drives the wire harness to move to the welding table surface of the welding table 3 through the half rubber sleeve 24. At this time, the metal wire of the wire harness is located on the upper wall of the terminal.
[0043] The ultrasonic welding equipment is moved to one side of the welding table 3. The ultrasonic welding equipment presses the metal wire and terminal down onto the table surface of the welding table 3. Under the pressure of the ultrasonic welding equipment, the wire harness is pulled out from between the half rubber cylinders 24 to avoid excessive pulling of the wire harness. The bottom wall of the clamping box 14 is in contact with the bottom wall of the welding groove 34, and the bottom wall of the terminal is in contact with the table surface of the welding table 3. The ultrasonic welding equipment generates heat through high-frequency vibration and friction, causing the metal atoms on the contact surface to diffuse and combine in the solid state, thereby achieving the welding of the wire harness and the terminal.
[0044] After the wire harness metal wires and terminals are pressed together on the welding table 3, the controller 31 controls the electromagnet 25 to be energized and generate magnetism. The electromagnet 25 is set with opposite poles. The inner diameter of the cavity formed by the splicing of the half rubber cylinders 24 is smaller than the outer diameter of the wire harness. Under the mutual attraction of the electromagnets 25, the half rubber cylinders 24 are squeezed and spliced together to complete the clamping of the wire harness. This facilitates the pull-out test of the welded wire harness and ensures the welding quality between the wire harness metal wires and terminals.
[0045] Under the same welding process parameters, the larger the cross-sectional area of the wire, the longer the welding time is usually, and the more heat is output from the welding area. The heat-conducting copper rod 27 conducts heat out of the welding area. The soft iron block 30 moves with the clamping block 23 and reduces the distance between itself and the heat-conducting copper rod 27. The heat-resistant bar magnet 29 magnetizes the soft iron block 30 above it. The soft iron block 30 and the heat-resistant bar magnet 29 are set with opposite poles. The heat-conducting copper rod 27 uses the heat it conducts to heat the soft iron block 30. After the soft iron block 30 is heated, the magnetic field weakens. The magnetic field strength between the heat-resistant bar magnet 29 and the soft iron block 30 weakens accordingly, so that the sliding spring 20 can pull the terminal through the metal wire at a faster rebound speed. The terminal is pulled out from between the heat-resistant rubber layers 15.
[0046] The smaller the cross-sectional area of the conductor, the shorter the welding time is usually, and the less heat is output from the welding area. This results in less heating heat from the thermally conductive copper rod 27 to the soft iron block 30, and a stronger magnetic field between the heat-resistant strip magnet 29 and the soft iron block 30. Consequently, the sliding spring 20 pulls the terminal through the metal conductor at a slower rebound speed.
[0047] After the terminal is pulled out from the clamping box 14 by the metal wire, the controller 31 controls the electromagnet 25 to start. The electromagnet 25 is energized and generates the same polarity magnetism. The clamping blocks 23 move in opposite directions, taking out the welded wire bundle and terminal from the clamping blocks 23 and the arc groove 2, and placing the next set of wire bundles. This not only completes the unloading of the welding area, but also realizes the above-mentioned welding quality pull test. It can also prevent the thin wire bundle from being torn off under high pulling speed and strength, thereby ensuring the safety and reliability of the test.
[0048] Subsequently, the controller 31 controls the drive motor 6 to start, and the drive motor 6 drives the drive frame 7 to rotate through the power end. The drive frame 7 drives the sliding plate 11 to rotate through the guide ring disk 9. The sliding plate 11 drives the next set of terminals to enter the table surface of the welding station 3 through the clamping box 14, waiting for the ultrasonic welding equipment to perform the downward welding operation. The above operation can be repeated for the next use.
[0049] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0050] The present solution and its implementation methods have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present solution; the actual structure is not limited to this. In conclusion, if a person skilled in the art, inspired by this description, designs a similar structure and embodiment without departing from the inventive intent of this solution, such design should fall within the protection scope of this solution.
Claims
1. A wire harness welding device with fixed components, comprising a conductor platform, an arc-shaped groove, a welding platform, and a welding groove, characterized in that: It also includes a plug-in type fixed end mechanism and a thermomagnetic type positioning mechanism. An arc-shaped groove is provided on the upper wall of the lead frame, a welding table is provided on one side of the lead frame, and a welding groove is provided on the upper wall of the welding table at the end away from the lead frame. The plug-in type fixed end mechanism includes a drive assembly, a guide assembly, and a clamping assembly. The drive assembly is provided on the side of the welding table away from the lead frame, the guide assembly is provided at the end of the welding table close to the drive assembly, and the clamping assembly is provided at the end of the guide assembly away from the drive assembly. The thermomagnetic type positioning mechanism includes a sliding drive assembly, a wire clamping assembly, and a demagnetizing assembly. The sliding drive assembly is provided between the lead frame and the welding table, the wire clamping assembly is provided on the sliding drive assembly, and the demagnetizing assembly is provided on the side wall of the wire clamping assembly. The slide drive assembly also includes a guide post, a slider, a slide drive spring, a sliding magnet, and a slide drive electromagnet; The guide post is symmetrically arranged between the wire guide platform and the welding platform, and the guide post is rotatably arranged between the wire guide platform and the welding platform. The sliding block is slidably arranged on the outside of the guide post. The sliding drive spring is arranged between the wire guide platform and the sliding block on the outside of the guide post. The sliding magnetic block is arranged on the side of the sliding block away from the sliding drive spring. The sliding drive electromagnet is arranged on the side wall of the welding platform on the outside of the guide post. The sliding magnetic block and the sliding drive electromagnet are arranged opposite to each other. The wire clamping assembly includes a wire clamping block and an arc-shaped rod; An arc-shaped rod is located on the upper wall of the sliding block, and a clamping block is located at the end of the arc-shaped rod away from the sliding block; The demagnetizing assembly includes a temperature-conducting copper rod, a strip groove, a temperature-resistant strip magnet, a soft iron block, and a temperature-resistant magnetic column; Multiple sets of heat-conducting copper rods are installed through the inner wall of the welding table. A strip groove is installed on the upper wall of the welding table near the wire guide. A heat-resistant strip magnet is installed inside the strip groove. A soft iron block is installed on the side of the clamping block near the heat-conducting copper rods. The soft iron block and the heat-conducting copper rods are arranged opposite to each other. A heat-resistant magnetic column is installed on the side of the soft iron block near the heat-conducting copper rods. The soft iron block and the heat-resistant strip magnet are arranged with opposite poles.
2. The wire harness welding equipment with a fixing component according to claim 1, characterized in that: The drive assembly includes a drive motor and a drive frame. The drive motor is located on the side of the welding station away from the wire platform, and the drive frame is located at the power end of the drive motor.
3. The wire harness welding equipment with a fixing component according to claim 2, characterized in that: The guide assembly includes a guide ring disk, a guide groove, a sliding plate, and a guide spring. The guide ring disk is rotatably mounted on the outer side of the welding station near the drive motor. Multiple guide grooves are located on the side of the guide ring disk away from the welding station. The guide grooves are open on both sides. The sliding plate is slidably mounted inside the guide groove. The guide spring is located between the sliding plate and the inner wall of the guide groove, and the guide spring is in an extended state.
4. A wire harness welding device with a fixing component according to claim 1, characterized in that: The heat-resistant magnetic column is provided with a magnetic shielding layer on its outer side.
5. A wire harness welding device with a fixing component according to claim 3, characterized in that: The clamping assembly includes a clamping box and a heat-resistant rubber layer. The clamping box is located on the side of the sliding plate away from the guide groove and is open at one end. The heat-resistant rubber layer is symmetrically arranged on the upper and lower walls of the clamping box.
6. A wire harness welding device with a fixing component according to claim 5, characterized in that: The spacing between the heat-resistant rubber layers is less than the thickness of the terminals.
7. A wire harness welding device with a fixing component according to claim 1, characterized in that: The wire clamping assembly also includes a half-set of rubber sleeves and a connecting electromagnet. The half-set of rubber sleeves is located on the side of the wire clamping block away from the arc-shaped rod, and the two sets of half-sets of rubber sleeves are arranged opposite each other. The connecting electromagnet is located on the side of the arc-shaped rod close to the wire clamping block, and the two sets of connecting electromagnets are arranged opposite each other.
8. A wire harness welding device with a fixing component according to claim 1, characterized in that: The arc-shaped groove is open on three sides.
9. A wire harness welding device with a fixing component according to claim 1, characterized in that: The groove is open at the top, and the temperature-conducting copper rod is flush with the surface of the welding table.
Citation Information
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