O-shaped ring feeding mechanism

By using air blowing to separate O-rings and feed them into the flow channel, the problems of low efficiency and high scrap rate of automatic O-ring feeding are solved, realizing a fast and accurate feeding process, improving production efficiency and reducing costs.

CN121514846APending Publication Date: 2026-02-13JIANGSU JUSTECH PRECISION IND CO LTD
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Patent Information

Application Number
CN202411100405.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2026-02-13

AI Technical Summary

Technical Problem

In the production of electronic products, the automatic feeding process of O-rings is inefficient, and the existing feeding methods are prone to damaging the fragile O-rings, resulting in a high scrap rate.

Method used

The O-rings are separated and automatically fed into the flow channel by air blowing through the feeding hopper and the discharge unit. Multiple O-rings are separated by gas and then fed into the flow channel one by one, realizing automated control and ensuring that the O-rings are not damaged.

Benefits of technology

It enables fast and precise O-ring feeding, improves production efficiency, reduces scrap rate, and can work continuously for 12 hours without stopping, thus reducing production costs.

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Abstract

The O-shaped ring feeding mechanism comprises a machine frame, a feeding unit and a discharging unit, the feeding unit and the discharging unit are installed on the machine frame, the feeding unit comprises a feeding barrel and a sealing plate, the feeding barrel is movably installed on the machine frame, the interior of the feeding barrel is communicated with an air blowing unit, a discharging opening is formed in the feeding barrel, and the sealing plate is arranged on the sealing plate. The discharging unit comprises a flow channel bottom plate, a flow channel is formed in the flow channel bottom plate, when the sealing plate covers the feeding barrel, the discharging port is communicated with the flow channel, and the blowing unit can blow the O-shaped rings in the feeding barrel into the flow channel through the discharging port. According to the feeding mechanism, feeding of the O-shaped rings can be completed in an air blowing mode, the multiple O-shaped rings can be fed separately at the same time, the fragile O-shaped rings cannot be damaged, and the rejection rate of products is reduced under the condition that the feeding speed is increased.
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Description

TECHNICAL FIELD

[0001] The application relates to an electronic product assembling technology, in particular to an O-ring feeding mechanism. BACKGROUND

[0002] In the production process of electronic products such as mobile phones and tablets, O-rings are needed to seal the keys. In the process of assembling the keys and the O-rings, the O-rings need to be automatically fed. The O-rings are basically in a disordered state. It is very difficult to accurately pick up each O-ring from the disordered material. At present, the feeding methods are mostly vibration disc feeding or manual feeding, which is low in efficiency. SUMMARY

[0003] In order to overcome the above defects, the application provides an O-ring feeding mechanism. The feeding mechanism can complete the feeding of the O-rings by blowing, can simultaneously feed multiple O-rings, will not damage the fragile O-rings, and can reduce the product scrap rate under the condition of improving the feeding speed.

[0004] The technical scheme adopted by the application to solve the technical problems is as follows:

[0005] An O-ring feeding mechanism comprises a rack, a feeding unit and a discharging unit installed on the rack, the feeding unit comprises a feeding barrel and a sealing plate, the feeding barrel is movably installed on the rack, the inside of the feeding barrel is communicated with a blowing unit, the feeding barrel is provided with a discharge port, the discharging unit comprises a flow channel bottom plate, the flow channel bottom plate is provided with a flow channel, when the sealing plate covers the feeding barrel, the discharge port is communicated with the flow channel, and the blowing unit can blow the O-rings in the feeding barrel into the flow channel through the discharge port.

[0006] Optionally, the upper end surface of the feeding barrel is provided with a notch to form the discharge port, the feeding barrel comprises an inner cylinder, the inner cylinder is used for storing the O-rings, the inner cylinder is provided with a blowing hole, and the blowing unit blows air into the inner cylinder through the blowing hole.

[0007] Optionally, the feeding barrel further comprises an outer cylinder, the outer cylinder is arranged outside the inner cylinder, a cladding layer is arranged between the outer cylinder and the inner cylinder, the outer cylinder is fixedly provided with an air inlet pipe, the blowing hole and the air inlet pipe are both communicated with the cladding layer, and the air inlet pipe is connected to the blowing unit.

[0008] Optionally, the rack is fixedly provided with a base, the base is provided with a guide rail, the feeding unit further comprises a sliding plate and a pulling plate, the sliding plate is slidably installed on the guide rail, and the feeding barrel and the pulling plate are fixedly installed on the sliding plate.

[0009] Optionally, the feeding barrel is fixedly installed on the slide plate through a supporting column, and an electrostatic silencer is fixedly arranged on the slide plate, and the slide plate can move horizontally along the guide rail.

[0010] Optionally, the sealing plate is installed on the rack through a guide column, the guide column is connected to a driving cylinder, and the driving cylinder can drive the sealing plate to move up and down.

[0011] Optionally, the discharging unit further comprises a support frame, a flow channel cover plate and an O-ring pressing plate, the support frame is fixedly installed on the rack, the flow channel bottom plate is fixedly installed on the support frame, the flow channel cover plate is fixedly installed on the flow channel bottom plate and covers the flow channel, and the O-ring pressing plate is slidingly installed on the support frame.

[0012] Optionally, a slide rail is fixedly arranged on the support frame, the O-ring pressing plate is slidingly installed on the slide rail, the O-ring pressing plate is connected to a pressing plate cylinder, and the pressing plate cylinder can drive the O-ring pressing plate to move so as to press the O-ring in the flow channel, and the flow channel bottom plate is provided with an optical fiber sensor.

[0013] The application has the following beneficial effects: in the application, the O-rings are stored in the feeding barrel, and the O-rings are scattered by gas, and then the O-rings move to the discharging port along the airflow and enter the flow channel, the whole process can be automatically controlled, the feeding speed is fast, the accuracy is high, and the stability is strong, the feeding operation can be completed in 2 seconds at most, the machine can continuously work for 12 hours without stopping under the condition that the material is sufficient, thereby the production efficiency is improved and the production cost is reduced; the application can achieve the purpose of disordered feeding and ordered feeding, the feeding process of the O-rings is completed by blowing, as long as the number of the O-rings meets the requirement, the feeding process can be fast and stable, multiple O-rings can be simultaneously separated and fed, and the fragile O-rings are not damaged, under the condition of improving the feeding speed, the product scrap rate is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 FIG. 1 is a structural schematic view of a feeding mechanism in the application;

[0015] Figure 2 FIG. 2 is an enlarged view of A in FIG. 1; Figure 1

[0016] Figure 3 FIG. 3 is an enlarged view of B in FIG. 1; Figure 1

[0017] Figure 4 FIG. 4 is a structural schematic view of a feeding mechanism in the application;

[0018] Figure 5 ​​Figure 3 is a schematic view of a third structure of the feeding mechanism in the present application;

[0019] In the figure: 100-frame, 110-base, 111-guide rail, 200-feeding unit, 210-sliding plate, 220-feeding barrel, 221-inner cylinder, 222-blowing hole, 223-air inlet pipe, 224-discharge port, 225-strip-shaped groove, 226-outer cylinder, 227-supporting column, 230-sealing plate, 231-guide column, 232-driving cylinder, 240-pull plate, 250-electrostatic silencer, 300-discharging unit, 310-supporting frame, 311-sliding rail, 320-flow channel bottom plate, 321-flow channel, 322-optical fiber sensor, 330-flow channel cover plate, 340-O-ring pressing plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the embodiments of the present application. Obviously, the embodiments described in the present application are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0021] It should be noted that the terms "first", "second", and the like in the specification and claims of the present application and the following drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. It should be understood that the objects thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device that includes a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0022] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0023] Example: Figures 1-5 As shown, an O-ring feeding mechanism includes a frame 100 and a feeding unit 200 and a discharging unit 300 mounted on the frame 100. The feeding unit 200 includes a feeding barrel 220 and a sealing plate 230. The feeding barrel 220 is movably mounted on the frame 100. The interior of the feeding barrel 220 is connected to an air blowing unit. The feeding barrel 220 is provided with a discharge port 224. The discharging unit 300 includes a flow channel bottom plate 320. The flow channel bottom plate 320 is provided with a flow channel 321. When the sealing plate 230 covers the feeding barrel 220, the discharge port 224 is connected to the flow channel 321. The air blowing unit can blow the O-rings in the feeding barrel 220 into the flow channel 321 through the discharge port 224. The feeding hopper 220 is used to store several O-rings. The air blowing unit is used to blow the multiple O-rings apart and blow individual O-rings onto the flow channel 321 to complete the O-ring feeding process. When feeding is required, the feeding hopper 220 is pulled out from under the sealing plate 230, and multiple O-rings are added into the feeding hopper 220. Then, the feeding hopper 220 is pushed under the sealing plate 230 so that the sealing plate 230 covers the feeding hopper 220. Then, the air blowing unit is activated. After the air blowing unit breaks apart the multiple sealing rings, the O-rings enter the flow channel 321 individually through the discharge port 224 to complete the O-ring feeding process.

[0024] The O-rings are stored in the feeding barrel 220, and the gas is used to scatter the plurality of O-rings, and the O-rings are separated and flow to the discharge port 224 and into the flow channel 321 along the airflow. The whole process can be automatically controlled, the feeding speed is fast, the accuracy is high, the stability is strong, and the feeding operation can be completed in 2 seconds at most. In the case of sufficient material, the machine can work continuously for 12 hours without stopping, thereby improving the production efficiency and reducing the production cost. The application can achieve the purpose of disordered feeding and ordered feeding. The O-ring feeding process is completed by blowing. As long as the number of O-rings meets the requirements, the feeding can be fast and stable. Multiple O-rings can be separated and fed at the same time, and the fragile O-rings will not be damaged. Under the condition of improving the feeding speed, the product scrap rate is reduced.

[0025] As shown in Figure 2 The upper end surface of the feeding barrel 220 is provided with a notch to form the discharge port 224. The feeding barrel 220 includes an inner cylinder 221 for storing the O-rings. The inner cylinder 221 is provided with a gas blowing hole 222. The gas blowing unit blows gas into the inner cylinder 221 through the gas blowing hole 222. The feeding barrel 220 is provided with a strip-shaped groove 225 at the notch position for gas scattering. When the feeding barrel 220 is located directly below the sealing plate 230, the sealing plate 230 covers the feeding barrel 220. The discharge port 224 is located on one side of the flow channel bottom plate 320, and the discharge port 224 is connected and communicated with the flow channel 321, so that the O-rings are driven by the airflow to enter the flow channel 321 through the discharge port 224.

[0026] As shown in Figure 2 The feeding barrel 220 further includes an outer cylinder 226. The outer cylinder 226 is arranged outside the inner cylinder 221, and a gap is arranged between the outer cylinder 226 and the inner cylinder 221. The outer cylinder 226 is fixedly provided with an air inlet pipe 223. The gas blowing hole 222 and the air inlet pipe 223 are both communicated with the gap. The air inlet pipe 223 is connected to the gas blowing unit. The gas blowing unit can be a blower, a gas booster, etc. The feeding barrel 220 includes the inner cylinder 221 and the outer cylinder 226 arranged outside the inner cylinder 221. A gap, i.e. the gap, is formed between the inner cylinder 221 and the outer cylinder 226. The gas blowing unit blows gas into the gap through the air inlet pipe 223. The airflow enters the inner cylinder 221 through the gas blowing hole 222 and scatters the O-rings in the inner cylinder.

[0027] As shown in Figure 1As shown in the figure, the rack 100 is fixedly provided with a base 110, and the base 110 is provided with a guide rail 111. The feeding unit 200 further comprises a sliding plate 210 and a pull plate 240. The sliding plate 210 is slidably installed on the guide rail 111, and the feeding barrel 220 and the pull plate 240 are fixedly installed on the sliding plate 210. That is, the sliding plate 210 is slidably installed on the base 110 through the guide rail 111, and the pull plate 240 can facilitate manual adjustment of the position of the feeding barrel 220.

[0028] As shown in the figure, Figure 1 The feeding barrel 220 is fixedly installed on the sliding plate 210 through a support column 227. The sliding plate 210 is fixedly provided with an electrostatic silencer 250, and the sliding plate 210 can move horizontally along the guide rail 111. The pull plate 240 is pulled manually or by a cylinder to make the sliding plate 210 slide along the guide rail 111. Initially, the feeding barrel 220 is located below the sealing plate 230, that is, the sealing plate 230 covers the feeding barrel 220. When it is necessary to add material, the pull plate 240 is pulled out from below the sealing plate 230, so that the feeding barrel 220 moves to the O-ring feeding position, and then the O-ring is added to the feeding barrel 220. Finally, the pull plate 240 is pushed to make the feeding barrel 220 move to the position below the sealing plate 230 again, so that the sealing plate 230 covers the open end of the feeding barrel 220.

[0029] As shown in the figure, Figure 1 and Figure 5 The sealing plate 230 is installed on the rack 100 through guide columns 231, that is, the sealing plate 230 is installed on the base 110 of the rack 100 through the guide columns 231. The guide columns 231 are connected to a driving cylinder 232, and the driving cylinder 232 can drive the sealing plate 230 to move up and down. The sealing plate 230 is vertically installed on the base 110 through the guide columns 231, and the sealing plate 230 is driven to move up and down by the driving cylinder 232, so that the sealing plate 230 can be sealed and covered on the feeding barrel 220. That is, the position of the sealing plate 230 in the horizontal direction is fixed, and the position of the sealing plate 230 in the vertical direction is adjustable. When the feeding barrel 220 moves to the position directly below the sealing plate 230, the driving cylinder 232 drives the sealing plate 230 to descend to cover the sealing plate 230 on the feeding barrel 220.

[0030] As shown in the figure, Figure 1 and Figure 3As shown, the discharging unit 300 further comprises a support frame 310, a flow channel cover plate 330 and an O-ring pressing plate 340, the support frame 310 is fixedly installed on the rack 100, i.e. the support frame 310 is fixedly installed on the base 110 of the rack 100, the flow channel bottom plate 320 is fixedly installed on the support frame 310, the flow channel cover plate 330 is fixedly installed on the flow channel bottom plate 320, and the flow channel cover plate 330 covers the flow channel 321, and the O-ring pressing plate 340 is slidingly installed on the support frame 310. The flow channel cover plate 330 is fixedly installed above the flow channel bottom plate 320 and covers the flow channel 321, the flow channel 321 is a strip-shaped groove provided on the flow channel bottom plate 320, and the O-ring pressing plate 340 runs to the flow channel bottom plate 320 and blocks the outlet of the flow channel 321 between the flow channel bottom plate 320 and the flow channel cover plate 330 to prevent the O-ring from flying out.

[0031] The support frame 310 is fixedly provided with a sliding rail 311, the O-ring pressing plate 340 is slidingly installed on the sliding rail 311, the O-ring pressing plate 340 is connected to a pressing plate air cylinder, and the pressing plate air cylinder can drive the O-ring pressing plate 340 to run so that the O-ring pressing plate 340 presses the O-ring in the flow channel 321, and the flow channel bottom plate 320 is provided with an optical fiber sensor 322. The optical fiber sensor 322 is a pair of optical fibers, and the optical fiber sensor 322 is used to detect whether the O-ring is normally fed. Before feeding, the O-ring pressing plate 340 abuts against the flow channel bottom plate 320 under the action of the pressing plate air cylinder, when the O-ring is sent to the outlet of the flow channel 321 by the airflow, the O-ring pressing plate 340 blocks the O-ring, the optical fiber sensor 322 detects the O-ring, the air source stops supplying air, and the O-ring pressing plate 340 is retracted under the action of the pressing plate air cylinder to expose the O-ring for the external material taking unit to take the material.

[0032] The operation process of the present application comprises the following steps:

[0033] Step 1: pull the pull plate 240 out from below the sealing plate 230, make the feeding barrel 220 run to the O-ring feeding position, and then add the O-ring into the feeding barrel 220;

[0034] Step 2: push the pull plate 240 in the opposite direction to make the feeding barrel 220 run to below the sealing plate 230 again, drive the sealing plate 230 to descend by the driving air cylinder 232, and make the sealing plate 230 cover the open end of the feeding barrel 220, at this time, the discharging port 224 is butted against the flow channel 321;

[0035] Step 3: the O-ring pressing plate 340 abuts against the flow channel bottom plate 320 under the action of the pressing plate air cylinder, then start the air blowing unit, the air blowing unit disperses the multiple sealing rings, and then makes the O-ring pass through the discharging port 224 into the flow channel 321, and the O-ring is blocked by the O-ring pressing plate 340;

[0036] Step 4: The optical fiber sensor 322 detects the O-ring, the air source stops supplying air, i.e. the air blowing unit is closed, and the O-ring pressing plate 340 is retracted under the action of the pressing plate cylinder, so that the O-ring is exposed for the external material taking unit to take materials.

[0037] It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.

Claims

1. An O-ring feeding mechanism, characterized in that: The device includes a frame (100) and a feeding unit (200) and a discharging unit (300) mounted on the frame (100). The feeding unit (200) includes a feeding hopper (220) and a sealing plate (230). The feeding hopper (220) is movably mounted on the frame (100). The interior of the feeding hopper (220) is connected to an air blowing unit. The feeding hopper (220) is provided with a discharge port (224). The discharge unit (300) includes a flow channel bottom plate (320) with a flow channel (321) on it. When the sealing plate (230) covers the feeding barrel (220), the discharge port (224) is connected to the flow channel (321). The air blowing unit can blow the O-ring in the feeding barrel (220) into the flow channel (321) through the discharge port (224).

2. The O-ring feeding mechanism according to claim 1, characterized in that: The upper end face of the feeding barrel (220) is provided with a notch to form the discharge port (224). The feeding barrel (220) includes an inner cylinder (221) for storing the O-ring. The inner cylinder (221) is provided with an air blowing hole (222), and the air blowing unit blows air into the inner cylinder (221) through the air blowing hole (222).

3. The O-ring feeding mechanism according to claim 2, characterized in that: The feeding hopper (220) also includes an outer cylinder (226), which is located outside the inner cylinder (221). An interlayer is provided between the outer cylinder (226) and the inner cylinder (221). An air inlet pipe (223) is fixedly provided on the outer cylinder (226). The air blowing hole (222) and the air inlet pipe (223) are both connected to the interlayer. The air inlet pipe (223) is connected to the air blowing unit.

4. The O-ring feeding mechanism according to claim 1, characterized in that: A base (110) is fixedly provided on the frame (100), and a guide rail (111) is provided on the base (110). The feeding unit (200) also includes a slide plate (210) and a pull plate (240). The slide plate (210) is slidably installed on the guide rail (111), and the feeding bucket (220) and the pull plate (240) are fixedly installed on the slide plate (210).

5. The O-ring feeding mechanism according to claim 4, characterized in that: The feeding hopper (220) is fixedly installed on the slide plate (210) by the support column (227). An electrostatic silencer (250) is fixedly installed on the slide plate (210). The slide plate (210) can move horizontally along the guide rail (111).

6. The O-ring feeding mechanism according to claim 1, characterized in that: The sealing plate (230) is mounted on the frame (100) via a guide post (231). The guide post (231) is connected to a drive cylinder (232), and the drive cylinder (232) can drive the sealing plate (230) to move up and down.

7. The O-ring feeding mechanism according to claim 1, characterized in that: The discharge unit (300) further includes a support frame (310), a flow channel cover plate (330), and an O-ring pressure plate (340). The support frame (310) is fixedly installed on the frame (100), the flow channel bottom plate (320) is fixedly installed on the support frame (310), the flow channel cover plate (330) is fixedly installed on the flow channel bottom plate (320), and the flow channel cover plate (330) covers the flow channel (321). The O-ring pressure plate (340) is slidably installed on the support frame (310).

8. The O-ring feeding mechanism according to claim 7, characterized in that: The support frame (310) is fixedly provided with a slide rail (311), the O-ring pressure plate (340) is slidably installed on the slide rail (311), the O-ring pressure plate (340) is connected to the pressure plate cylinder, and the pressure plate cylinder can drive the O-ring pressure plate (340) to run so that the O-ring pressure plate (340) presses the O-ring in the flow channel (321), and the flow channel bottom plate (320) is provided with an optical fiber sensor (322).