Full-automatic circular saw paper cutting machine

Abstract

The invention belongs to the technical field of paper cutting machines, and particularly relates to a full-automatic circular saw paper cutting machine which comprises a machine table top, a machine frame is fixedly installed at the bottom of the machine table top, a discharging box is fixedly installed on the machine frame, a notch is formed in the top of the machine table top, and the notch leads to the interior of the discharging box. Guide frames which are evenly distributed are fixedly installed on the front side and the rear side of the machine table top correspondingly, a platform is fixedly installed on the guide frames, a Z-axis electric push rod is fixedly installed on the top of the platform, and the output end of the Z-axis electric push rod is fixedly connected with a lifting portal frame. When the horizontal mounting disc moves downwards, a rolling bead on the horizontal mounting disc can press a smooth contact block, a Z-axis sliding shaft moves downwards, a supporting sleeve spring is stretched, a paper pressing block moves downwards in a forked cylinder and is pressed on to-be-processed paper, movement of the to-be-processed paper is further limited, the processing accuracy is improved, automatic positioning is carried out before saw cutting, and the working efficiency is improved. The design is novel and reasonable.

Description

Technical Field

[0001] This invention relates to a paper cutter, specifically a fully automatic circular saw paper cutter. Background Technology

[0002] The printing process includes pre-press processing, printing, and post-press processing. Post-press processing generally refers to the finishing of printed materials, including lamination, embossing, coating, die-cutting, hot stamping, debossing, mounting, binding, and cutting. A paper cutter is a device used to handle the paper cutting needs of post-press processing. Currently, Chinese utility model patent CN214652526U discloses a paper feeding mechanism for a paper cutter, including a paper cutter body. A placement platform is fixedly connected to one side of the paper cutter body. The upper surface of the placement platform has scale lines, and the lower surface of the placement platform is symmetrically fixedly connected to a support leg. The upper surface of the placement platform is symmetrically fixedly connected to a guide mechanism, which is equipped with a push-limiting component. The push-limiting component and the guide mechanism are slidably connected by a sleeve. The push-limiting component includes a push plate and a guide plate. The bottom end of the push plate is provided with a guide plate, and the guide plate and the push plate are fixedly connected by welding. The paper to be cut can be clamped and fixed by the cooperation between the push limit component, clamping plate and locking threaded cylinder, thus avoiding the paper tilting when feeding. The push limit component and guide mechanism can make the push of the push limit component more convenient and stable.

[0003] Stacked paper is manually placed on the push plate. However, stacked paper often becomes misaligned, requiring manual manipulation using tools to push the opposite sides of the paper to make the stack neat for cutting. This process is labor-intensive and time-consuming. Therefore, this application designs a fully automatic circular saw paper cutter. Summary of the Invention

[0004] The main purpose of this disclosure is to provide a fully automatic circular saw paper cutter to effectively solve the problems raised by the inventors in the background art mentioned above.

[0005] To achieve the above objectives, the technical solution adopted by the present invention is as follows: A fully automatic circular saw paper cutter includes a machine table, a frame fixedly installed at the bottom of the machine table, and a material drop box fixedly installed on the frame. A cutting opening is provided at the top of the machine table, and the cutting opening leads into the material drop box. Evenly distributed guide frames are fixedly installed on the front and rear sides of the machine table, and a platform is fixedly installed on the guide frames. A Z-axis electric push rod is fixedly installed on the top of the platform, and the output end of the Z-axis electric push rod is fixedly connected to a lifting gantry frame. A sawing mechanism is installed on the lifting gantry frame, and paper to be processed is placed on the machine table. The sawing mechanism is used to saw the paper to be processed. The platform is equipped with a paper positioning mechanism, which is used to fix the paper to be processed. The paper positioning mechanism is used in conjunction with the sawing mechanism. The feeding box is equipped with a paper dust handling mechanism.

[0006] Preferably, the sawing mechanism includes a specified angle rotating rod, a horizontal mounting plate, a U-shaped support, a circular saw blade, a sawing motor, and reduction gears. The specified angle rotating rod is fixedly installed at the center of the bottom of the lifting gantry frame, and a horizontal mounting plate is rotatably installed at the bottom end of the specified angle rotating rod. A U-shaped support is fixedly installed at the bottom of the horizontal mounting plate, and a rotating shaft is rotatably installed inside the U-shaped support. A circular saw blade is fixedly installed on the rotating shaft, and the circular saw blade extends outside the U-shaped support. A sawing motor is fixedly installed on the side of the U-shaped support, and reduction gears are fixedly installed at the output end of the sawing motor and on the rotating shaft. The two reduction gears mesh with each other for transmission, and the circular saw blade is located directly above the cut.

[0007] Preferably, the diameter of the reduction gear on the rotating shaft is larger than the diameter of the reduction gear on the output end of the sawing motor.

[0008] Preferably, the paper positioning mechanism includes a curved lever, a forked cylinder, a paper pressing block, a guide block, a Z-axis sliding shaft, a support spring, and a smooth contact block. The curved lever is fixedly installed at the bottom of the platform, and the forked cylinder is fixedly installed at the other end of the curved lever. The paper pressing block is slidably installed inside the forked cylinder and is located above the paper to be processed. The guide block is fixedly connected to the side of the platform, and the Z-axis sliding shaft is slidably installed through the guide block. The bottom end of the Z-axis sliding shaft movably passes through the forked cylinder and is fixedly connected to the paper pressing block. The top end of the Z-axis sliding shaft is fixedly connected to the smooth contact block. The top of the forked cylinder is fixedly connected to the support spring, and the other end of the support spring is fixedly connected to the surface of the Z-axis sliding shaft. The body of the support spring is sleeved on the Z-axis sliding shaft.

[0009] Preferably, the bottom of the horizontal mounting plate is provided with a plurality of evenly distributed rolling grooves, and rolling balls are movably installed in the rolling grooves, with the rolling balls located above the smooth contact block.

[0010] Preferably, the paper powder treatment mechanism includes a drive shaft, a crushing toothed roller, a driven shaft, a conveyor wheel, a material distribution conveyor belt, and a collection box. Two symmetrically arranged drive shafts are rotatably installed at the upper end of the discharge box, and a crushing toothed roller is fixedly installed on the drive shaft. Four driven shafts of equal height are rotatably installed in the discharge box, and a conveyor wheel is fixedly installed on the driven shaft. The two conveyor wheels on both sides are connected by a material distribution conveyor belt. The two crushing toothed rollers rotate in opposite directions, and the two material distribution conveyor belts drive in opposite directions. A collection box is slidably installed on the side of the discharge box, and the collection box is located below the material distribution conveyor belt.

[0011] Preferably, a crushing motor is fixedly installed on the front of the material box, and the output end of the crushing motor is fixedly connected to one of the driving shafts. A first alignment gear is fixedly installed at the rear end of each of the two driving shafts, and the two first alignment gears mesh with each other. A second alignment gear is fixedly installed at the front end of each of the two driven shafts, and the two second alignment gears mesh with each other for transmission. A linkage sprocket is fixedly installed on one of the driven shafts and one of the driving shafts, and the two linkage sprockets are connected by a transmission chain.

[0012] Preferably, a number of evenly distributed side pads are fixedly installed on the top of the machine table, and the paper to be processed is located between the front and rear side pads. A length stop key is installed on the right side of the top of the machine table.

[0013] In view of this, compared with the prior art, the beneficial effects of the present invention are: (i) In this application, the paper to be processed is placed on the top of the machine table and between the front and rear guide frames and the front and rear side pads to guide the paper to be processed and prevent it from deviating from the cut on the machine table, so that it can be accurately placed under the circular saw blade.

[0014] (ii) In this application, before sawing, the right side of the paper to be processed is placed against the length stop key. The sawing working motor and the Z-axis electric push rod drive one of the reduction gears to rotate. Under the meshing transmission with the other reduction gear, the rotating shaft drives the circular saw to rotate. The Z-axis electric push rod drives the lifting gantry to move downward, so the sawing mechanism is moved downward, so that the rotating circular saw performs sawing operation on the paper to be processed. The automated operation is stable and the efficiency is improved. The sawing waste falls into the material box through the cut for processing, avoiding material waste.

[0015] (III) In this application, when the horizontal mounting plate moves downward, the rolling ball on it will press against the smooth contact block, causing the Z-axis sliding axis to move downward, the support sleeve spring is stretched, and the paper pressure block moves downward in the bifurcation cylinder and presses on the paper to be processed, further restricting the movement of the paper to be processed, improving the processing accuracy, and automatically positioning before sawing. The design is novel and reasonable.

[0016] (iv) In this application, after the waste enters the discharge box, the crushing motor starts, causing the drive shaft to drive the crushing toothed roller to rotate. Under the meshing of the first alignment gear, the two crushing toothed rollers rotate in opposite directions to achieve the crushing of the waste. The processed waste falls into the collection box or the distribution conveyor belt. Under the rotation of the linkage sprocket and the transmission chain, the driven shaft rotates together with the drive shaft. That is, the distribution conveyor belt will carry the processed waste to the collection box, so that the waste can be transported step by step. Attached Figure Description

[0017] Figure 1 The diagram shown is a structural schematic of the fully automatic circular saw paper cutter provided by the present invention. Figure 2 As shown Figure 1 A schematic diagram of the paper positioning mechanism; Figure 3 The image shown is a side view of the paper positioning mechanism. Figure 4 As shown Figure 1 Schematic diagram of the sawing mechanism; Figure 5 The image shown is a front view of the material feeding box. Figure 6 The image shown is a rear view of the material feeding box structure. Figure 7 The diagram shows the internal structure of the material feeding box.

[0018] icon: 1-Machine table; 2-Frame; 3-Feed box; 4-Guide frame; 5-Z-axis electric push rod; 6-Lifting gantry; 7-Specified angle rotating rod; 8-Horizontal mounting plate; 9-U-shaped support; 901-Circular saw blade; 902-Sawing motor; 903-Reduction gear; 10-Paper to be processed; 11-Bending lever; 12-Fork-shaped cylinder; 13-Paper pressing block; 14-Guide block; 15-Z-axis sliding shaft; 16-Support spring; 17-Smooth contact block; 18-Rolling ball; 19-Side gasket; 20-Length stop key; 21-Driven rotating shaft; 22-Crushing toothed roller; 23-Driven rotating shaft; 24-Distribution conveyor belt; 25-Collection box; 26-First alignment gear; 27-Crushing motor; 28-Second alignment gear; 29-Linkage sprocket; 30-Transmission chain. Detailed Implementation

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] Please see Figure 1-7 The present invention provides the following embodiments: The fully automatic circular saw paper cutter includes a machine table 1, a frame 2 fixedly installed at the bottom of the machine table 1, and a material drop box 3 fixedly installed on the frame 2. A cutting opening is provided on the top of the machine table 1, and the cutting opening leads into the material drop box 3. Guide frames 4 are fixedly installed on the front and rear sides of the machine table 1, and a platform is fixedly installed on the guide frames 4. A Z-axis electric push rod 5 is fixedly installed on the top of the platform, and a lifting gantry frame 6 is fixedly connected to the output end of the Z-axis electric push rod 5. A sawing mechanism is installed on the lifting gantry frame 6, and a paper to be processed 10 is placed on the machine table 1. The sawing mechanism is used to saw the paper to be processed 10. The platform is equipped with a paper positioning mechanism, which is used to fix the paper to be processed 10. The paper positioning mechanism is used in conjunction with the sawing mechanism. The material feeding box 3 is equipped with a paper dust handling mechanism.

[0021] Specifically, the sawing mechanism includes a specified angle rotating rod 7, a horizontal mounting plate 8, a U-shaped support 9, a circular saw blade 901, a sawing motor 902, and a reduction gear 903. The specified angle rotating rod 7 is fixedly installed at the center of the bottom of the lifting gantry frame 6, and the horizontal mounting plate 8 is rotatably installed at the bottom of the specified angle rotating rod 7. The bottom of the horizontal mounting plate 8 is fixedly installed with a U-shaped support 9, and a rotating shaft is rotatably installed inside the U-shaped support 9. The circular saw blade 901 is fixedly installed on the rotating shaft, and the circular saw blade 901 extends outside the U-shaped support 9. The sawing motor 902 is fixedly installed on the side of the U-shaped support 9, and reduction gears 903 are fixedly installed on both the output end of the sawing motor 902 and the rotating shaft. The two reduction gears 903 mesh with each other for transmission. The circular saw blade 901 is located directly above the cut. The diameter of the reduction gear 903 on the rotating shaft is larger than the diameter of the reduction gear 903 on the output end of the sawing motor 902.

[0022] Specifically, the paper positioning mechanism includes a curved lever 11, a forked cylinder 12, a paper pressing block 13, a guide block 14, a Z-axis sliding shaft 15, a support spring 16, and a smooth contact block 17. The curved lever 11 is fixedly installed at the bottom of the platform, and the forked cylinder 12 is fixedly installed at the other end of the curved lever 11. The paper pressing block 13 is slidably installed inside the forked cylinder 12, and the paper pressing block 13 is positioned above the paper to be processed 10. The guide block 14 is fixedly connected to the side of the platform, and the Z-axis sliding shaft 15 is slidably installed through the guide block 14. The bottom end of the moving shaft 15 passes through the bifurcated cylinder 12 and is fixedly connected to the paper pressing block 13. The top end of the Z-axis sliding shaft 15 is fixedly connected to a smooth contact block 17. The top of the bifurcated cylinder 12 is fixedly connected to a support spring 16, and the other end of the support spring 16 is fixedly connected to the surface of the Z-axis sliding shaft 15. The body of the support spring is sleeved on the Z-axis sliding shaft 15. The bottom of the horizontal mounting plate 8 is provided with several evenly distributed rolling grooves, and rolling balls 18 are movably installed in the rolling grooves. The rolling balls 18 are located above the smooth contact block 17.

[0023] Specifically, the paper shavings treatment mechanism includes a drive shaft 21, a shredding toothed roller 22, a driven shaft 23, conveyor wheels, a distribution conveyor belt 24, and a collection box 25. Two symmetrically arranged drive shafts 21 are rotatably mounted on the upper end of the discharge box 3, and shredding toothed rollers 22 are fixedly mounted on the drive shafts 21. Four driven shafts 23 of equal height are rotatably mounted inside the discharge box 3, and conveyor wheels are fixedly mounted on the driven shafts 23. The two conveyor wheels on both sides are connected by the distribution conveyor belt 24. The two shredding toothed rollers 22 rotate in opposite directions, and the two distribution conveyor belts 24 drive in opposite directions. A collection box 25 is slidably mounted on the side of the discharge box 3. The collection box 25 is located below the material distribution conveyor belt 24. The front of the discharge box 3 is fixedly installed with a crushing motor 27, and the output end of the crushing motor 27 is fixedly connected to one of the drive shafts 21. The rear ends of the two drive shafts 21 are fixedly installed with first alignment gears 26, and the two first alignment gears 26 mesh with each other. The front ends of the two driven shafts 23 are fixedly installed with second alignment gears 28, and the two second alignment gears 28 mesh with each other. A linkage sprocket 29 is fixedly installed on one of the driven shafts 23 and one of the drive shafts 21, and the two linkage sprockets 29 are connected by a transmission chain 30.

[0024] Specifically, a number of evenly distributed side pads 19 are fixedly installed on the top of the machine table 1, and the paper to be processed 10 is located between the front and rear side pads 19. A length stop key 20 is installed on the right side of the top of the machine table 1.

[0025] The specific implementation of this embodiment is as follows: the paper to be processed 10 is placed on the top of the machine table 1 and between the front and rear guide frames 4 and the front and rear side pads 19 to guide the paper to be processed 10 and prevent it from deviating from the cut on the machine table 1, so that it can be accurately placed under the circular saw blade 901. Before sawing, the right side of the paper to be processed 10 is placed against the length stop key 20. The sawing motor 902 and the Z-axis electric push rod 5 drive one of the reduction gears 903 to rotate. Under the meshing transmission with the other reduction gear 903, the rotating shaft drives the circular saw blade 901 to rotate. The Z-axis electric push rod 5 drives the lifting gantry 6 to move downward, so the sawing mechanism is moved downward, so that the rotating circular saw blade 901 performs sawing operation on the paper to be processed 10. The automated operation is stable and the efficiency is improved. The sawing waste falls into the material box 3 through the cut for processing, avoiding material waste. As the horizontal mounting plate 8 moves downward, the rolling ball 18 on it will press against the smooth contact block 17, causing the Z-axis sliding shaft 15 to move downward. The support spring 16 is stretched, and the paper pressure block 13 moves downward in the bifurcation cylinder 12 and presses on the paper to be processed 10, further restricting the movement of the paper to be processed 10, improving the processing accuracy, and automatically positioning before sawing. The design is novel and reasonable. After the waste material enters the discharge box 3, the crushing motor 27 starts, causing the drive shaft 21 to drive the crushing toothed roller 22 to rotate. Under the meshing of the first alignment gear 26, the two crushing toothed rollers 22 rotate in opposite directions to achieve the crushing of the waste material. The processed waste material falls into the collection box 25 or onto the distribution conveyor belt 24. Under the rotation of the linkage sprocket 29 and the transmission chain 30, the driven shaft 23 rotates together with the drive shaft 21. That is, the distribution conveyor belt 24 will carry the processed waste material to the collection box 25, so that the waste material can be transported step by step.

[0026] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0027] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A fully automatic circular saw paper cutter, characterized in that: The machine includes a machine table, a frame fixedly installed at the bottom of the machine table, and a material drop box fixedly installed on the frame. A cut is opened at the top of the machine table, and the cut leads into the material drop box. Evenly distributed guide frames are fixedly installed on the front and rear sides of the machine table, and a platform is fixedly installed on the guide frames. A Z-axis electric push rod is fixedly installed on the top of the platform, and the output end of the Z-axis electric push rod is fixedly connected to a lifting gantry frame. A sawing mechanism is installed on the lifting gantry frame, and paper to be processed is placed on the machine table. The sawing mechanism is used to saw the paper to be processed. The platform is equipped with a paper positioning mechanism, which is used to fix the paper to be processed. The paper positioning mechanism is used in conjunction with the sawing mechanism. The feeding box is equipped with a paper dust handling mechanism.

2. The fully automatic circular saw paper cutter according to claim 1, characterized in that: The sawing mechanism includes a specified angle rotating rod, a horizontal mounting plate, a U-shaped support, a circular saw blade, a sawing motor, and reduction gears. The specified angle rotating rod is fixedly installed at the center of the bottom of the lifting gantry frame, and the horizontal mounting plate is rotatably installed at the bottom of the specified angle rotating rod. The U-shaped support is fixedly installed at the bottom of the horizontal mounting plate, and a rotating shaft is rotatably installed inside the U-shaped support. The circular saw blade is fixedly installed on the rotating shaft and extends outside the U-shaped support. The sawing motor is fixedly installed on the side of the U-shaped support, and reduction gears are fixedly installed on the output end of the sawing motor and on the rotating shaft. The two reduction gears mesh with each other for transmission. The circular saw blade is located directly above the cut.

3. The fully automatic circular saw paper cutter according to claim 2, characterized in that: The diameter of the reduction gear on the rotating shaft is larger than the diameter of the reduction gear at the output end of the sawing motor.

4. The fully automatic circular saw paper cutter according to claim 3, characterized in that: The paper positioning mechanism includes a curved lever, a forked cylinder, a paper pressing block, a guide block, a Z-axis sliding shaft, a support spring, and a smooth contact block. The curved lever is fixedly installed at the bottom of the platform, and the forked cylinder is fixedly installed at the other end of the curved lever. The paper pressing block is slidably installed inside the forked cylinder and is located above the paper to be processed. The guide block is fixedly connected to the side of the platform, and the Z-axis sliding shaft is slidably installed through the guide block. The bottom end of the Z-axis sliding shaft movably passes through the forked cylinder and is fixedly connected to the paper pressing block. The smooth contact block is fixedly connected to the top end of the Z-axis sliding shaft. The support spring is fixedly connected to the top of the forked cylinder, and the other end of the support spring is fixedly connected to the surface of the Z-axis sliding shaft. The body of the support spring is sleeved on the Z-axis sliding shaft.

5. The fully automatic circular saw paper cutter according to claim 4, characterized in that: The bottom of the horizontal mounting plate is provided with several evenly distributed rolling grooves, and rolling balls are movably installed in the rolling grooves, with the rolling balls located above the smooth contact block.

6. The fully automatic circular saw paper cutter according to claim 5, characterized in that: The paper dust processing mechanism includes a drive shaft, a crushing toothed roller, a driven shaft, a conveyor wheel, a material distribution conveyor belt, and a collection box. Two symmetrically arranged drive shafts are rotatably installed at the upper end of the material box, and crushing toothed rollers are fixedly installed on the drive shafts. Four driven shafts of equal height are rotatably installed inside the material box, and conveyor wheels are fixedly installed on the driven shafts. The two conveyor wheels on both sides are connected by a material distribution conveyor belt. The two crushing toothed rollers rotate in opposite directions, and the two material distribution conveyor belts drive in opposite directions. A collection box is slidably installed on the side of the material box, and the collection box is located below the material distribution conveyor belt.

7. The fully automatic circular saw paper cutter according to claim 6, characterized in that: A crushing motor is fixedly installed on the front of the material box, and the output end of the crushing motor is fixedly connected to one of the driving shafts. A first alignment gear is fixedly installed at the rear end of each of the two driving shafts, and the two first alignment gears mesh with each other. A second alignment gear is fixedly installed at the front end of each of the two driven shafts, and the two second alignment gears mesh with each other for transmission. A linkage sprocket is fixedly installed on one of the driven shafts and one of the driving shafts, and the two linkage sprockets are connected by a transmission chain.

8. The fully automatic circular saw paper cutter according to claim 7, characterized in that: Several evenly distributed side pads are fixedly installed on the top of the machine table, and the paper to be processed is located between the front and rear side pads. A length stop key is installed on the right side of the top of the machine table.

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