Multi-angle digital ray detection device

Abstract

The invention relates to an optical element adjusting device, in particular to a multi-angle and multi-direction adjustable digital ray detection device. The method specifically comprises the steps that a platform base is used for supporting the whole detection device on the upper portion, and a sliding rail is fixedly installed above the platform base. The detection table base supports a movement mechanism of the detection device, and pulleys are installed below the detection table base and can support the platform base to move on the sliding rails in the horizontal direction. The vertical lifting bracket is connected with the detection table base and can be matched to adjust the height of the detection device; the lower part of the lifting cylinder is connected with the platform base, the upper part is connected with the detection table top plate through an output shaft, and the vertical lifting motion of the detection table is completed by controlling the cylinder output shaft. The detection support is fixedly connected with the top plate of the detection table, a detection part can be supported and fixed on the two sides, the detection part can be fixed in the middle through the detection part clamp, the left part clamp and the right part clamp are fixedly connected through the connecting bolts, and fastening of the detection part is completed. The detection part clamp is connected with the detection support through a rotating shaft, and the angle of the detection part can be adjusted through the rotating shaft. And the fastening nut can fix the detection part clamp by rotating and fastening. Through the design of the lifting device and the sliding rail, the detection device can move in the horizontal direction and the vertical direction, meanwhile, the angle of the detection device can be adjusted through the rotary motion of the clamp, the adjustment of the test angle is achieved, and the multi-direction and multi-angle test requirements are met. The whole digital ray detection device is located on the detection table base, the detection table base can be machined into diversified parts, the application range is wide, and the machining cost is low.

Description

Technical Field

[0001] This invention relates to an optical element adjustment device, specifically to a digital X-ray detection device that is adjustable in multiple angles and directions, and can realize multi-axis angle adjustment function, belonging to the field of detection technology. Background Technology

[0002] Thanks to the development of computer digital image processing technology and the advent of microfocal X-ray machines, X-ray digital imaging inspection technology can now be used for non-destructive testing of metallic materials. Currently, a relatively complete X-ray non-destructive testing technology system has been formed in industrial applications, consisting of X-ray radiography, real-time X-ray imaging, and X-ray computed tomography.

[0003] Traditional nondestructive testing (NDT) systems are fixed in place, measuring at a single angle within a relatively stable environment. This installation method typically involves mounting brackets to a mounting surface before testing. However, with the widespread application and research of NDT systems, the requirements for installation space and environment for the testing devices are becoming increasingly stringent, and the actual installation interface often varies significantly. Furthermore, current optical adjustment brackets are generally small in size and have a limited adjustment range, failing to meet multi-directional angle adjustments, which adds to the difficulties of testing.

[0004] To address the aforementioned technical problems and meet the operational requirements of digital ray inspection in complex scenarios, this invention proposes a multi-axis angle-adjustable digital ray inspection device. When placed in a coordinate system, it can be adjusted along the X and Y axes, as well as the rotation angle. Summary of the Invention

[0005] The purpose of this invention is to overcome the technical problems in existing digital X-ray inspection in complex scenarios and to propose a novel digital X-ray inspection device that is easy to operate and highly applicable. This device can achieve multi-directional and multi-angle adjustments, and can also adjust the fixed posture of the device to perform support and fixation work according to the needs of digital X-ray inspection.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A multi-angle digital X-ray inspection device, comprising:

[0008] The platform base supports the entire testing device on top;

[0009] The testing platform base supports the motion mechanism of the testing device and can move horizontally.

[0010] The vertical lifting bracket is connected to the base of the testing platform to support the testing device and can be used to adjust the height of the testing device.

[0011] The lifting cylinder can adjust the height of the detection device via its output shaft.

[0012] The top plate of the testing platform is connected to the output shaft and the vertical lifting bracket at its lower end, respectively, to support the upper testing device;

[0013] The testing bracket is connected and fixed to the top plate of the testing platform, and supports and fixes the testing components on both sides;

[0014] The component fixture serves to fix the component to be tested.

[0015] The fastening nut can be rotated to secure the clamping device for the testing component.

[0016] Preferably, a slide rail is installed and fixed on the top of the platform base;

[0017] Preferably, movable magnetic blocks are installed on both sides of the slide rail, and the horizontal position of the detection platform base is fixed by adjusting the position of the magnetic blocks;

[0018] Preferably, a pulley is installed under the base of the testing platform, which can support the platform base and move horizontally on the slide rail;

[0019] The lifting cylinder is connected to the platform base at the bottom and to the top plate of the testing table via an output shaft at the top. The vertical lifting motion of the testing table is completed by controlling the output shaft of the cylinder.

[0020] Preferably, the fixture consists of two parts, left and right, which can fix the detection component in the middle;

[0021] Preferably, the left and right parts of the testing component clamp can be fixedly connected by connecting bolts to secure the testing component.

[0022] Preferably, the fixtures for the detection components are connected to the detection bracket via rotating shafts, which allow for adjustment of the angle of the detection components.

[0023] Compared with the prior art, the beneficial effects of the present invention are:

[0024] 1. This invention, through the design of a lifting device and a slide rail, enables the testing device to move horizontally and vertically. Simultaneously, the rotational movement of the clamp allows the testing device to adjust its angle, achieving multi-directional and multi-angle testing requirements. Furthermore, the device has a fixing device in each direction of movement, effectively preventing slippage during operation.

[0025] 2. This invention allows for multi-angle adjustment. The detection fixture and its components can rotate via a rotating shaft structure, enabling free rotation in multiple directions and angles, and accommodating 360° operation. The entire digital X-ray inspection device is situated on a detection platform base, which can be manufactured into various components, offering wide applicability, low processing costs, and a short production cycle. Attached Figure Description

[0026] Figure 1 This is a front view of the overall structure of a multi-angle digital X-ray detection device according to an embodiment of the present invention;

[0027] Figure 2 This is a left view of the overall structure of the device in an embodiment of the present invention;

[0028] Figure 3 This is a schematic diagram of a slide rail magnetic block in one embodiment of the present invention.

[0029] (1) Platform base; slide rail (1-1); magnetic block (1-2); (2) Test table base; (2-1) pulley; (3) vertical lifting bracket; (4) lifting cylinder; (4-1) output shaft; (5) test table top plate; (6) test bracket; (7) test component clamp; (7-1) connecting bolt; (7-2) rotating shaft; (8) fastening nut. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Please see Figure 1-3 The present invention provides a technical solution:

[0032] The entire testing device is supported by a platform base. A slide rail is fixed above the platform base, and movable magnetic blocks are installed on both sides of the slide rail. The horizontal position of the testing platform base can be fixed by adjusting the position of the magnetic blocks. The testing platform base supports the motion mechanism of the testing device and has pulleys installed below, allowing the platform base to move horizontally along the slide rail. A vertical lifting bracket is connected to the testing platform base to adjust the height of the testing device. The lower part of the lifting cylinder is connected to the platform base, and the upper part is connected to the top plate of the testing platform via an output shaft. The vertical lifting movement of the testing platform is achieved by controlling the output shaft of the cylinder. The testing bracket is fixed to the top plate of the testing platform and can support and fix the testing components on both sides. The testing component clamps can fix the testing components in the middle. The left and right clamps are fixedly connected by connecting bolts to secure the testing components. The testing component clamps are connected to the testing bracket via a rotating shaft, which allows for adjustment of the angle of the testing components. A fastening nut can be rotated to tighten the testing component clamps.

[0033] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A multi-angle digital X-ray inspection device, characterized in that, include: Platform base (1), which supports the overall detection device on the upper part; The detection platform base (2) supports the motion mechanism of the detection device and can move in the horizontal direction; Vertical lifting bracket (3) is connected to the base (2) of the testing table to support the testing device and can be used to adjust the height of the testing device. A lifting cylinder (4) is provided, wherein the height of the detection device can be adjusted via an output shaft (4-1); The top plate (5) of the testing table is connected at its lower end to the output shaft (4-1) and the vertical lifting bracket (3) respectively, supporting the upper testing device; The detection bracket (6) is connected and fixed to the top plate (5) of the detection table, and supports and fixes the detection components on both sides; The detection component fixture (7) has the function of fixing the detection component; The fastening nut (8) can be tightened by rotation to fix the detection component clamp (7).

2. The multi-angle digital X-ray inspection device according to claim 1, wherein the platform base (1) further comprises: A slide rail (1-1) is also installed and fixed above the platform base (1). Movable magnetic blocks (1-2) are installed on both sides of the slide rail (1-1). The horizontal position of the detection table base (2) is fixed by adjusting the position of the magnetic blocks (1-2). The platform base (1) provides a stable and precise reference plane. It must have extremely high structural rigidity and stability to support the upper load and suppress vibration. The platform surface needs to be precisely leveled to ensure flatness and levelness. The base often integrates anchor bolts or leveling mechanisms for easy installation and calibration. In addition, it should also take into account vibration reduction, corrosion resistance, and long-term shape and position accuracy retention to provide a reliable foundation for precision equipment or measurement.

3. The multi-angle digital X-ray inspection device according to claim 1, wherein the inspection stage base (2) further comprises: A pulley (2-1) is installed under the base (2) of the testing platform. The pulley (2-1) supports the platform base (1) to move horizontally on the slide rail (1-1). The pulley (2-1) enables the smooth and efficient movement of heavy objects along the track. It must have high load-bearing capacity and excellent wear resistance, and the wheel flange shape must be precisely matched with the track to prevent derailment. The pulley should rotate flexibly with low resistance and integrate a robust bearing and support structure to ensure smooth operation, low noise, and withstand a certain impact load, ensuring reliable guidance and long service life on straight or curved tracks.

4. According to claim 1, the lower part of the lifting cylinder (4) is connected to the platform base (1), and the upper part is connected to the top plate (5) of the inspection table through the output shaft (4-1). The vertical lifting movement of the inspection table is completed by controlling the output shaft (4-1) of the cylinder. The output shaft (4-1) converts pneumatic energy into linear mechanical motion and thrust. It must possess high rigidity to withstand push and pull loads and maintain precise straightness. The surface must be wear-resistant to extend the life of the seals and is often hardened. The shaft is securely connected to the piston and is equipped with threaded mounting holes for reliable load connection, enabling precise and stable reciprocating drive.

5. The multi-angle digital X-ray inspection device according to claim 1, wherein the inspection component clamp (7) is composed of two parts, left and right, which can fix the inspection component in the middle. The core function of the inspection component fixture (7) is to accurately position and reliably fix the workpiece to be measured. It needs to ensure consistency in each clamping to provide a repeatable reference for measurement. The fixture structure needs to have sufficient rigidity to prevent deformation from interfering with the measurement results. At the same time, the operation should be simple and quick, often using a quick clamping mechanism, and avoiding over-clamping or obscuring the inspection features to ensure inspection efficiency and accuracy.

6. The detection component fixture (7) according to claim 5 can be fixedly connected by connecting bolts (7-1) to secure the detection component. Connecting bolts (7-1) provide a removable fastening force, bearing tensile and shear loads through threaded engagement. They must possess sufficient strength, fatigue resistance, and a certain degree of toughness to prevent breakage or loosening. The bolt shank and threads require precision manufacturing to ensure smooth fit and accurate preload. Surface treatments such as galvanizing are often applied to resist corrosion and ensure long-term reliability of the connection under vibration conditions.

7. The testing component fixture (7) according to claim 5 can be replaced by disassembling the connecting bolts (7-1) and tightening the nuts (8). The testing component fixture (7) can be replaced according to the diameter parameters of the testing component to ensure stable fastening. The fastening nut (8) generates and maintains a reliable preload through thread engagement to achieve a secure connection of the structure. It must have sufficient strength, hardness, and anti-loosening properties (such as a self-locking structure) to withstand vibration loads and prevent loosening. The nut surface should be corrosion-resistant to ensure thread accuracy and smooth engagement, and to ensure long-term safety and stability of the connection.

8. The detection component fixture (7) according to claim 5 is connected to the detection bracket (6) via a rotating shaft (7-2), and the angle of the detection component can be adjusted via the rotating shaft (7-2).

9. The vertical lifting bracket (3) according to claim 1 can be replaced according to the weight of the testing component. The vertical lifting bracket (3) is connected to the testing table base (2) and the testing table top plate (5) by bolts, which facilitates disassembly and replacement. The vertical lifting support (3) achieves precise and stable vertical positioning of the load. It must have sufficient structural strength and rigidity to stably support the weight and prevent overturning. The lifting mechanism must operate smoothly and be self-locking reliably to ensure safe stopping at any position. The design must consider vibration resistance and long-term stability to meet the accuracy and reliability requirements of repeated lifting.

10. The lifting cylinder (4) according to claim 1 can be replaced according to the weight of the detection component. The lifting cylinder (4) is electrically driven. Different power lifting cylinders (4) can be matched according to the weight of different detection components. The output shaft (4-1) can provide different output torques. The lifting cylinder (4) converts compressed air energy into vertical linear motion and thrust. It needs to output stable and sufficient lifting force, and operate smoothly without impact. The piston rod needs to be highly rigid and wear-resistant, and have precise guidance to prevent uneven loading. The internal seal must effectively prevent internal leakage, and integrate speed regulation and buffer structures to control the lifting speed and the final impact, ensuring accurate and reliable positioning.

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