Photovoltaic module assembling equipment

Abstract

The invention relates to the technical field of photovoltaic module mounting equipment, in particular to photovoltaic module assembling equipment which comprises two supporting plates, a frame, a moving mechanism and a blocking mechanism, moving grooves are formed in the two supporting plates, sliding grooves are formed in the upper surfaces of the two supporting plates, and the bottoms of the sliding grooves communicate with the moving grooves; the moving mechanism comprises a moving box sliding in the moving groove, a battery is arranged in the moving box, an electric push rod is fixedly connected to the inner bottom wall of the moving box, and an inserting rod is fixedly connected to the output end of the electric push rod. The frame is placed on the supporting plate, the moving box pushes the frame to move through the inserting rod, and then the photovoltaic panel in the frame is moved to one end of the supporting plate, so that a crane does not need to transfer the photovoltaic module, potential safety hazards are reduced, the feeding position of the photovoltaic module is fixed, the placement position of the photovoltaic module is reduced, and the guarding difficulty of the photovoltaic module is reduced; a worker only needs to place the frame on the supporting plate.

Description

Technical Field

[0001] This invention relates to the field of photovoltaic module installation equipment, and more particularly to a photovoltaic module assembly equipment. Background Technology

[0002] A photovoltaic (PV) module is a power generation device that converts light energy into direct current (DC) using semiconductor materials (such as silicon). Its core principle is based on the photovoltaic effect, achieving stable power generation through a solid-state structure with no moving parts. It is suitable for powering small electronic devices, building surface integration, and grid-connected power systems. The module mainly consists of a laminate, an aluminum alloy frame, and a junction box. The laminate includes tempered glass, EVA film, silicon-based solar cells, and a backsheet, achieving both light transmission protection and photoelectric conversion.

[0003] During the installation of existing photovoltaic modules, the heavy weight of the modules makes manual handling and installation labor-intensive for workers. In order to cooperate with the support structure, the photovoltaic modules need to be placed in multiple positions on the support structure, which makes it difficult to supervise the modules. Moving the photovoltaic modules with a crane requires manual adjustment of their position, which poses a significant safety hazard. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a photovoltaic module assembly device.

[0005] The present invention provides a photovoltaic module assembly equipment, including two support plates, a frame, a moving mechanism and a blocking mechanism. The interior of each of the two support plates is provided with a moving groove, and the upper surface of each of the two support plates is provided with a sliding groove, the bottom of the sliding groove communicating with the moving groove.

[0006] The moving mechanism includes a movable box that slides inside the moving slot. A battery is installed inside the movable box. An electric push rod is fixedly connected to the inner bottom wall of the movable box. An insertion rod is fixedly connected to the output end of the electric push rod. The inner wall of the movable box is slidably connected to the insertion rod.

[0007] Preferably, a fixing block is fixedly connected to the lower surface of the frame, the shape of the fixing block is adapted to the sliding groove, a mating groove is opened on the lower surface of the fixing block, and the shape of the insertion rod is adapted to the mating groove.

[0008] Preferably, the moving mechanism further includes a drive motor and a reducer fixedly installed on the bottom wall of the moving box, and the output end of the drive motor is connected to the reducer in a transmission connection.

[0009] Preferably, the moving mechanism further includes a mounting bracket fixedly installed on the outer wall of the moving box, a gear is rotatably connected to the inner wall of the mounting bracket, a sprocket is provided between the output end of the reducer and the shaft of the gear, and a toothed groove is provided on the inner bottom wall of the moving slot, with the gear meshing with the toothed groove.

[0010] Preferably, the side of the movable box is provided with a transmission groove, and a chain is provided on the sprocket, the chain passing through the transmission groove.

[0011] Preferably, the blocking mechanism includes a mating plate embedded in the inner wall of the moving groove, the surface of which is flush with the moving groove.

[0012] Preferably, the blocking mechanism further includes a limiting plate, the surface of which has a through hole, and the surface of the mating plate is inlaid with an internally threaded tube, the position of which is adapted to the through hole.

[0013] Preferably, the blocking mechanism further includes a bolt, one end of which passes through the through hole and is screwed into the internally threaded tube.

[0014] Preferably, a photovoltaic panel is fixedly connected to the inner wall of the frame, a connecting rib is fixedly connected between the two support plates, and a support leg is fixedly connected to the lower surface of each of the two support plates.

[0015] Preferably, both support plates have screw grooves on their surfaces, and the fixing block has screw holes on its front side.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] By placing the frame on the support plate, the mobile box moves the frame through the insertion rod, thereby moving the photovoltaic panels inside the frame to one end of the support plate. Therefore, there is no need for a crane to move the photovoltaic modules, reducing safety hazards. The loading position of the photovoltaic modules is fixed, reducing the placement of photovoltaic modules and the difficulty of monitoring them. Workers can simply place the frame on the support plate, reducing the moving distance of the photovoltaic modules and reducing the labor intensity of the workers. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 This is a schematic diagram of the internal structure of the support plate of the present invention;

[0020] Figure 3 This is a partially enlarged view of the internal structure of the support plate of the present invention;

[0021] Figure 4 For the present invention Figure 1Enlarged view of the structure at point A in the middle;

[0022] Figure 5 This is a schematic diagram of the framework structure of the present invention.

[0023] In the diagram: 1. Support plate; 2. Frame; 3. Moving groove; 4. Sliding groove; 5. Moving box; 6. Battery; 7. Electric push rod; 8. Insert rod; 9. Fixing block; 10. Mating groove; 11. Drive motor; 12. Reducer; 13. Mounting bracket; 14. Gear; 15. Sprocket; 16. Tooth groove; 17. Transmission groove; 18. Mating plate; 19. Limiting plate; 20. Through hole; 21. Internally threaded pipe; 22. Bolt; 23. Photovoltaic panel; 24. Connecting rib; 25. Support plate; 26. Screw groove; 27. Screw hole. Detailed Implementation

[0024] The following description is intended to disclose the invention and enable those skilled in the art to implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0025] like Figures 1 to 5 The photovoltaic module assembly equipment shown includes two support plates 1, a frame 2, a moving mechanism, and a blocking mechanism. The interior of each support plate 1 is provided with a moving groove 3, and the upper surface of each support plate 1 is provided with a sliding groove 4. The bottom of the sliding groove 4 is connected to the moving groove 3. The two support plates 1 form a base for installing photovoltaic modules. After installation, photovoltaic modules are generally installed at an angle. Therefore, the two support plates 1 are also installed at an angle to cooperate, so that the photovoltaic modules slide inside the sliding groove 4, thereby moving the position of the photovoltaic modules on the support plates 1, and then fixing the photovoltaic modules to complete the installation of the photovoltaic modules.

[0026] The moving mechanism includes a moving box 5 that slides inside the moving groove 3. A battery 6 is installed inside the moving box 5, which provides power to the electric push rod 7 and the drive motor 11. The electric push rod 7 is fixedly connected to the inner bottom wall of the moving box 5. An insert rod 8 is fixedly connected to the output end of the electric push rod 7. The inner wall of the moving box 5 is slidably connected to the insert rod 8. The electric push rod 7 extends, extending the insert rod 8 into the sliding groove 4. Then, the frame 2 is placed on the support plate 1. The fixing block 9 on the frame 2 is inserted into the sliding groove 4. The moving box 5 slides inside the moving groove 3, thereby driving the frame 2 to one end of the support plate 1 through the insert rod 8. Then, the frame 2 is fixed.

[0027] During the installation of existing photovoltaic modules, the heavy weight of the modules makes manual handling and installation labor-intensive for workers. In order to cooperate with the support structure, the photovoltaic modules need to be placed in multiple positions on the support structure, which makes it difficult to supervise the modules. Moving the photovoltaic modules with a crane requires manual adjustment of their position, which poses a significant safety hazard.

[0028] This embodiment of the invention can solve the above problems. The specific implementation method is as follows: by placing the frame 2 on the support plate 1, the moving box 5 pushes the frame 2 to move through the insertion rod 8, thereby moving the photovoltaic panel 23 inside the frame 2 to one end of the support plate 1. Therefore, there is no need for a crane to transfer the photovoltaic module, reducing safety hazards. The loading position of the photovoltaic module is fixed, reducing the placement position of the photovoltaic module and reducing the difficulty of monitoring the photovoltaic module. The staff can simply place the frame 2 on the support plate 1, reducing the moving distance of the photovoltaic module and reducing the labor intensity of the staff.

[0029] As an optional embodiment, a fixing block 9 is fixedly connected to the lower surface of the frame 2. The shape of the fixing block 9 is adapted to the sliding groove 4. A mating groove 10 is opened on the lower surface of the fixing block 9. The shape of the insertion rod 8 is adapted to the mating groove 10. When the frame 2 is placed on the support plate 1, the insertion rod 8 is inserted into the mating groove 10.

[0030] As an optional embodiment, the moving mechanism also includes a drive motor 11 and a reducer 12 fixedly installed on the bottom wall of the moving box 5. The output end of the drive motor 11 is connected to the reducer 12 for transmission. The drive motor 11 outputs power, and the reducer 12 increases the output torque of the drive motor 11.

[0031] As an optional embodiment, the moving mechanism also includes a mounting bracket 13 fixedly installed on the outer wall of the moving box 5. A gear 14 is rotatably connected to the inner wall of the mounting bracket 13. A sprocket 15 is provided between the output end of the reducer 12 and the shaft of the gear 14. A toothed groove 16 is provided on the inner bottom wall of the moving groove 3. The gear 14 meshes with the toothed groove 16. The reducer 12 drives the sprocket 15 to rotate. The sprocket 15 drives the gear 14 to rotate through the chain drive. Through the cooperation of the gear 14 and the toothed groove 16, the moving box 5 is driven to slide inside the moving groove 3.

[0032] As an optional embodiment, the side of the movable box 5 is provided with a transmission groove 17, and a chain is provided on the sprocket 15, the chain passing through the transmission groove 17.

[0033] As an optional embodiment, the blocking mechanism includes a mating plate 18 embedded in the inner wall of the moving groove 3. The surface of the mating plate 18 is flush with the moving groove 3. The mating plate 18 does not affect the sliding of the moving box 5 inside the moving groove 3. The end of the moving groove 3 near the mating plate 18 passes through the support plate 1, so the moving box 5 can be taken out from the mating plate 18.

[0034] As an optional embodiment, the blocking mechanism also includes a limiting plate 19. The surface of the limiting plate 19 is provided with a through hole 20, and the surface of the mating plate 18 is inlaid with an internally threaded tube 21. The position of the internally threaded tube 21 is adapted to the through hole 20. After the movable box 5 is placed into the movable groove 3, the limiting plate 19 is fixed on the support plate 1, so that the movable box 5 is not easy to fall out of the movable groove 3.

[0035] As an optional embodiment, the blocking mechanism also includes a bolt 22, one end of which passes through the through hole 20 and is screwed into the internally threaded tube 21 to fix the limiting plate 19.

[0036] As an optional embodiment, a photovoltaic panel 23 is fixedly connected to the inner wall of the frame 2, a connecting rib 24 is fixedly connected between the two support plates 1, and a support leg 25 is fixedly connected to the lower surface of both support plates 1. The connecting rib 24 connects the two support plates 1 together, thereby improving the overall integrity between the two support plates 1, and the support leg 25 supports the support plate 1.

[0037] As an optional embodiment, both support plates 1 are provided with screw grooves 26 on their surfaces, and the front of the fixing block 9 is provided with screw holes 27. When the frame 2 moves to the point where the screw grooves 26 and screw holes 27 coincide, the fixing block 9 is installed on the support plate 1 by screws.

[0038] Working principle of the invention: Step 1, insert the movable box 5 into the interior of the movable slot 3, so that the gear 14 meshes with the tooth groove 16;

[0039] Step 2: Attach the limiting plate 19 to the support plate 1, align the internal threaded tube 21 with the through hole 20, and then screw one end of the bolt 22 through the through hole 20 into the internal threaded tube 21 to fix the limiting plate 19.

[0040] Step 3: The electric push rod 7 extends, inserting the insertion rod 8 into the sliding groove 4;

[0041] Step 4: Place frame 2 on support plate 1 and insert rod 8 into mating groove 10;

[0042] Step 5: Drive motor 11 outputs power, reducer 12 increases the output torque of drive motor 11, reducer 12 drives sprocket 15 to rotate, and through the transmission of sprocket 15 and chain, it drives gear 14 to rotate. Through the engagement of gear 14 and tooth groove 16, it drives the movable box 5 to slide inside the movable groove 3, and through the insertion rod 8, it drives the frame 2 to move to the top of support plate 1.

[0043] Step 6: After the frame 2 is moved to the top of the support plate 1, the screw groove 26 coincides with the screw hole 27, and the fixing block 9 is installed on the support plate 1 by screws.

[0044] Step 7: The electric push rod 7 retracts, the insert rod 8 is pulled out from the sliding groove 4, then the moving box 5 is reset, the next frame 2 is moved to fit with the previous frame 2, and then the frame 2 is fixed. This process is repeated until the support plate 1 is fully covered.

[0045] Step 8: Remove the limiting plate 19 and take out the movable box 5.

[0046] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. A photovoltaic module assembly apparatus comprising two support plates (1), a frame (2), a moving mechanism and a blocking mechanism, characterized in that, Both the inside of the two support plates (1) are provided with moving grooves (3), the upper surfaces of the two support plates (1) are provided with sliding grooves (4), the bottom of the sliding groove (4) is communicated with the moving groove (3); The moving mechanism comprises a moving box (5) sliding in the moving groove (3), the inside of the moving box (5) is provided with a battery (6), the inner bottom wall of the moving box (5) is fixedly connected with an electric push rod (7), the output end of the electric push rod (7) is fixedly connected with a plug rod (8), the inner wall of the moving box (5) is slidingly connected with the plug rod (8).

2. A photovoltaic module assembly apparatus according to claim 1, wherein, The lower surface of the frame (2) is fixedly connected with a fixed block (9), the shape of the fixed block (9) is matched with the sliding groove (4), the lower surface of the fixed block (9) is provided with a matching groove (10), the shape of the plug rod (8) is matched with the matching groove (10).

3. A photovoltaic module assembly apparatus according to claim 2, wherein, The moving mechanism further comprises a driving motor (11) and a speed reducer (12) fixedly installed on the inner bottom wall of the moving box (5), and the output end of the driving motor (11) is in transmission connection with the speed reducer (12).

4. A photovoltaic module assembly apparatus according to claim 3, wherein, The moving mechanism further comprises a mounting bracket (13) fixedly installed on the outer side wall of the moving box (5), the inner wall of the mounting bracket (13) is rotatably connected with a gear (14), a chain wheel (15) is arranged between the output end of the speed reducer (12) and the shaft center of the gear (14), and the inner bottom wall of the moving groove (3) is provided with a gear groove (16), and the gear (14) is in mesh with the gear groove (16).

5. A photovoltaic module assembly apparatus according to claim 4, wherein, A transmission groove (17) is formed in the side surface of the moving box (5), a chain is arranged on the chain wheel (15), and the chain passes through the transmission groove (17).

6. A photovoltaic module assembly apparatus according to claim 5, wherein, The blocking mechanism comprises a matching plate (18) inlaid on the inner wall of the moving groove (3), and the surface of the matching plate (18) is flush with the moving groove (3).

7. A photovoltaic module assembly apparatus according to claim 6, wherein, The blocking mechanism further comprises a limiting plate (19), the surface of the limiting plate (19) is provided with a through hole (20), the surface of the matching plate (18) is inlaid with an internally threaded pipe (21), and the position of the internally threaded pipe (21) is matched with the through hole (20).

8. A photovoltaic module assembly apparatus according to claim 7, wherein, The blocking mechanism further comprises a bolt (22), one end of the bolt (22) passes through the through hole (20) and is screwed into the internally threaded pipe (21).

9. A photovoltaic module assembly apparatus according to claim 1, wherein, The inner wall of the frame (2) is fixedly connected with a photovoltaic panel (23), the two support plates (1) are fixedly connected with a connecting rib (24), and the lower surfaces of the two support plates (1) are fixedly connected with support legs (25).

10. A photovoltaic module assembly apparatus according to claim 2, wherein, The surfaces of the two support plates (1) are provided with screw grooves (26), and the front surface of the fixed block (9) is provided with screw holes (27).

Images