Multi-component composite melting device for low-smoke halogen-free flame-retardant cable material

Abstract

The invention discloses a multi-component composite melting device for a low-smoke halogen-free flame-retardant cable material. The multi-component composite melting device comprises a melting tank, a feeding pipe, a motor, a discharging pipe, a cooling pipe, a reaction chamber, a melting chamber, a cooling chamber, a stirring blade, a stirring shaft, a heating pipe, a heating core, a small gasket and an inner cavity, the melting tank is sleeved with a large gasket, the large gasket is sleeved with a small gasket, the small gasket is fixedly connected with a cover plate, the cover plate is fixedly connected with a motor, one end of the motor is clamped with a stirring shaft, the outer wall of the stirring shaft is fixedly connected with stirring blades, and one end of the stirring shaft is fixedly connected with a bottom plate; according to the invention, through the partition design, the orderly proceeding of reaction, melting and cooling of a multi-component material is realized, the heat loss and impurity entering are reduced by virtue of a good sealing structure, the temperature control precision is improved by virtue of a built-in heating assembly, the material deterioration is avoided, and the melting efficiency and the material quality are effectively improved; and the high-efficiency and safety requirements of low-smoke halogen-free flame-retardant cable material production are met.

Description

Technical Field

[0001] This invention relates to the field of melting equipment technology, and in particular to a multi-component composite melting device for low-smoke halogen-free flame-retardant cable materials. Background Technology

[0002] Low-smoke halogen-free flame-retardant cable materials are widely used in construction, rail transportation and other scenarios with high safety requirements. Their multi-component characteristics require a special melting device to ensure processing stability and material performance.

[0003] The current melting equipment has the following defects: First, the mixing of multi-component materials is prone to unevenness, making it difficult to adapt to the complex proportion requirements of multi-component materials, affecting the flame retardant and low smoke performance of the final cable material, and the temperature control accuracy is low, which can easily lead to local overheating and material deterioration; Second, there is no dedicated treatment path for exhaust gas emissions, which can easily cause pollution to the production environment and may also endanger the health of workshop operators. Summary of the Invention

[0004] The purpose of this invention is to provide a multi-component composite melting device for low-smoke halogen-free flame-retardant cable materials to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a multi-component composite melting device for low-smoke halogen-free flame-retardant cable materials, comprising a melting tank, a large washer fitted on the melting tank, a small washer fitted on the large washer, a cover plate fixedly connected to the small washer, a motor fixedly connected to the cover plate, a stirring shaft clamped to one end of the motor, a stirring blade fixedly connected to the outer wall of the stirring shaft, and a base plate fixedly connected to one end of the stirring shaft.

[0006] As a further technical solution of the present invention, a first partition and a second partition are fixedly connected inside the melting tank. A reaction chamber is provided on the first partition, a melting chamber is provided between the first partition and the second partition, and a cooling chamber is provided below the second partition.

[0007] As a further technical solution of the present invention, a secondary air inlet pipe, a feed pipe and a main air inlet pipe are fixedly connected to the cover plate, a first mounting hole is provided on the cover plate, and one end of the secondary air inlet pipe, the feed pipe and the main air inlet pipe is conductively connected to the reaction chamber.

[0008] As a further technical solution of the present invention, the melting tank is provided with an inner cavity, a heating tube is fixedly connected to the inner cavity, and a heating core is provided inside the heating tube.

[0009] As a further technical solution of the present invention, a discharge pipe and a cooling pipe are fixedly connected to the outer wall of the melting tank, and a sixth mounting hole is opened on the discharge pipe and a fifth mounting hole is opened on the cooling pipe.

[0010] As a further technical solution of the present invention, one end of the discharge pipe is conductively connected to a cooling chamber, and one end of the cooling pipe is conductively connected to an inner cavity.

[0011] As a further technical solution of the present invention, a main exhaust pipe and a secondary exhaust pipe are fixedly connected to the outer wall of the melting tank. A third mounting hole is opened on the main exhaust pipe, and a second mounting hole is opened on the secondary exhaust pipe.

[0012] As a further technical solution of the present invention, a bracket and a mounting base are fixedly connected to the outer wall of the melting tank, and a fourth mounting hole is provided on the mounting base.

[0013] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: The present invention realizes the orderly process of multi-component materials from reaction, melting to cooling through partition design, reduces heat loss and impurity entry with the help of a good sealing structure, improves temperature control accuracy and avoids material deterioration by relying on built-in heating components, regulates exhaust gas emission through dedicated pipelines, and quickly processes the molten material through the cooling process. At the same time, the overall structure is stable and easy to install, effectively improving melting efficiency and material quality, and meeting the high efficiency and safety requirements of low smoke halogen-free flame retardant cable material production. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0016] Figure 2 This is a schematic diagram of the overall frontal cross-sectional structure of the present invention;

[0017] Figure 3 This is a schematic diagram of the overall bottom view of the present invention;

[0018] Figure 4 for Figure 2 A magnified schematic diagram of a portion of region A in the middle;

[0019] Figure 5 for Figure 2 A magnified schematic diagram of a portion of region B.

[0020] In the diagram: 1. Melting tank; 2. Mounting base; 3. Main exhaust pipe; 4. Secondary air inlet pipe; 5. Feed pipe; 6. Main air inlet pipe; 7. Motor; 8. Cover plate; 9. First mounting hole; 10. Secondary exhaust pipe; 11. Large washer; 12. Bracket; 13. Discharge pipe; 14. Cooling pipe; 15. Reaction chamber; 16. First partition; 17. Second partition; 18. Bottom plate; 19. Melting chamber; 20. Cooling chamber; 21. Stirring blade; 22. Stirring shaft; 23. Heating tube; 24. Heating core; 25. Second mounting hole; 26. Small washer; 27. Third mounting hole; 28. Fourth mounting hole; 29. ​​Fifth mounting hole; 30. Sixth mounting hole; 31. Inner cavity. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] Please see the appendix Figure 1 - Appendix Figure 5An embodiment of the present invention provides a multi-component composite melting device for low-smoke halogen-free flame-retardant cable materials, comprising a melting tank 1, a large washer 11 fitted onto the melting tank 1, a small washer 26 fitted onto the large washer 11, a cover plate 8 fixedly connected to the small washer 26, a motor 7 fixedly connected to the cover plate 8, a stirring shaft 22 snapped onto one end of the motor 7, a stirring blade 21 fixedly connected to the outer wall of the stirring shaft 22, a bottom plate 18 fixedly connected to one end of the stirring shaft 22, a first partition 16 and a second partition 17 fixedly connected inside the melting tank 1, a reaction chamber 15 provided on the first partition 16, a melting chamber 19 provided between the first partition 16 and the second partition 17, a cooling chamber 20 provided below the second partition 17, a secondary air inlet pipe 4, a feed pipe 5 and a main air inlet pipe 6 fixedly connected to the cover plate 8, and a first mounting hole 9 provided on the cover plate 8. The secondary air inlet pipe 4, the feed pipe 5, and the main air inlet pipe 6 are connected to a reaction chamber 15 at one end. The melting tank 1 is provided with an inner cavity 31, and a heating pipe 23 is fixedly connected to the inner cavity 31. A heating core 24 is provided inside the heating pipe 23. The outer wall of the melting tank 1 is fixedly connected with a discharge pipe 13 and a cooling pipe 14. A sixth mounting hole 30 is opened on the discharge pipe 13, and a fifth mounting hole 29 is opened on the cooling pipe 14. One end of the discharge pipe 13 is connected to a cooling chamber 20, and one end of the cooling pipe 14 is connected to the inner cavity 31. The outer wall of the melting tank 1 is fixedly connected with a main exhaust pipe 3 and a secondary exhaust pipe 10. A third mounting hole 27 is opened on the main exhaust pipe 3, and a second mounting hole 25 is opened on the secondary exhaust pipe 10. The outer wall of the melting tank 1 is fixedly connected with a bracket 12 and a mounting base 2. A fourth mounting hole 28 is opened on the mounting base 2.

[0023] Working principle: When using this invention, the device is first fixed through the mounting base 2 and the fourth mounting hole 28. The bracket 12 can enhance the stability of the melting tank 1. Then, multi-component materials are added through the feed pipe 5. The main air inlet pipe 6 and the secondary air inlet pipe 4 introduce the gas required for production. After starting the motor 7, it will drive the stirring shaft 22 to rotate. The stirring blades 21 on the stirring shaft 22 can fully mix the materials in the reaction chamber 15. At the same time, the heating tube 23 and the heating core 24 in the inner cavity 31 of the melting tank 1 will generate heat, providing a suitable temperature for the reaction chamber 15 and the melting chamber 19 to ensure the reaction and melting effect. After the material completes the reaction in the reaction chamber 15, it enters the melting chamber 19. The material is further melted in the melting chamber 19 and then enters the cooling chamber 20. The cooling pipe 14 introduces a cooling medium into the inner cavity 31 to help cool the material in the cooling chamber 20. The waste gas generated during the process is discharged from the main exhaust pipe 3 and the secondary exhaust pipe 10. The cooled material is finally output from the discharge pipe 13. The cover plate 8 seals the melting tank 1 with the large gasket 11 and the small gasket 26 to reduce heat loss and impurity entry. The first mounting hole 9, the second mounting hole 25, the third mounting hole 27, the fifth mounting hole 29, and the sixth mounting hole 30 facilitate the installation and connection of various components. The bottom plate 18 can prevent the material from accumulating at the bottom of the stirring shaft 22 to ensure smooth stirring and conveying.

[0024] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0025] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A multi-component composite melting device for low smoke halogen-free flame retardant cable material, comprising a melting tank (1), characterized in that: The large gasket (11) is sleeved on the melting tank (1), the small gasket (26) is sleeved on the large gasket (11), the cover plate (8) is fixedly connected on the small gasket (26), the motor (7) is fixedly connected on the cover plate (8), one end of the motor (7) is clamped with the stirring shaft (22), the stirring blade (21) is fixedly connected on the outer wall of the stirring shaft (22), and the bottom plate (18) is fixedly connected on one end of the stirring shaft (22).

2. A multi-component composite melting device for low smoke zero halogen flame retardant cable material according to claim 1, characterized in that: The first partition plate (16) and the second partition plate (17) are fixedly connected in the melting tank (1), the reaction chamber (15) is arranged on the first partition plate (16), the melting chamber (19) is arranged between the first partition plate (16) and the second partition plate (17), and the cooling chamber (20) is arranged below the second partition plate (17).

3. A multi-component composite melting device for low smoke zero halogen flame retardant cable material according to claim 1, characterized in that: The cover plate (8) is fixedly connected with the secondary air inlet pipe (4), the feeding pipe (5) and the main air inlet pipe (6), the first mounting hole (9) is formed in the cover plate (8), and one end of the secondary air inlet pipe (4), the feeding pipe (5) and the main air inlet pipe (6) is in communication with the reaction chamber (15).

4. A multi-component composite melting apparatus for low smoke zero halogen flame retardant cable material as claimed in claim 1, wherein: The inner cavity (31) is arranged in the melting tank (1), the heating pipe (23) is fixedly connected on the inner cavity (31), and the heating core (24) is arranged in the heating pipe (23).

5. A multi-component composite melting apparatus for low smoke zero halogen flame retardant cable material as claimed in claim 1, wherein: The outer wall of the melting tank (1) is fixedly connected with the discharge pipe (13) and the cooling pipe (14), the sixth mounting hole (30) is formed in the discharge pipe (13), and the fifth mounting hole (29) is formed in the cooling pipe (14).

6. A multi-component composite melting apparatus for low smoke zero halogen flame retardant cable material according to claim 5, characterized in that: One end of the discharge pipe (13) is in communication with the cooling chamber (20), and one end of the cooling pipe (14) is in communication with the inner cavity (31).

7. A multi-component composite melting apparatus for low smoke zero halogen flame retardant cable material as claimed in claim 1, wherein: The outer wall of the melting tank (1) is fixedly connected with the main exhaust pipe (3) and the secondary exhaust pipe (10), the third mounting hole (27) is formed in the main exhaust pipe (3), and the second mounting hole (25) is formed in the secondary exhaust pipe (10).

8. A multi-component composite melting apparatus for low smoke zero halogen flame retardant cable material as claimed in claim 1, wherein: The outer wall of the melting tank (1) is fixedly connected with the support (12) and the mounting seat (2), and the fourth mounting hole (28) is formed in the mounting seat (2). The outer wall of the melting tank (1) is fixedly connected with the support (12) and the mounting seat (2), and the fourth mounting hole (28) is formed in the mounting seat (2).

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