Laser welding equipment based on electronic component processing
By combining guide rods, clamping arms, helical springs, and hydraulic cylinders, stable clamping and strength testing of the laser welding device are achieved. The dual-drive design of the clamping structure ensures emergency clamping capability, and the multiple adjustment mechanisms adapt to different specifications of plates. This solves the structural compatibility and practicality issues of existing devices, and improves welding quality and efficiency.
Patent Information
- Application Number
- CN202610071904.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-02-24
AI Technical Summary
Existing laser welding equipment cannot perform weld strength testing by using the plate clamping structure in conjunction with other structures after the plate welding is completed. The structural compatibility is poor, and it cannot be used for emergency clamping after the clamping structure fails, resulting in low practicality.
The clamping part, consisting of a guide rod, a clamping arm, and a helical spring, combined with a hydraulic cylinder-driven sliding seat, achieves stable clamping and rapid positioning of the sheet metal, and verifies the welding strength through a pointed detection block; the clamping part adopts a dual-drive clamping structure, with a hydraulic cylinder and a clamping motor working together to achieve conventional and emergency clamping; the welding part adapts to different specifications of sheet metal through multiple adjustment mechanisms, and the base is designed with an auxiliary groove to facilitate equipment movement.
It improved welding quality and efficiency, expanded equipment functionality, simplified production processes, enhanced equipment stability and application scenarios, and improved the ease of equipment layout adjustment in the workshop.
Smart Images

Figure CN121551836A_ABST
Abstract
Description
[0001] This application is a divisional application of the application filed on October 20, 2025, with application number 202511499403X and invention title "Laser Welding Apparatus for Electronic Component Processing". Technical Field
[0002] This invention relates to the field of plasma welding technology, and more particularly to laser welding equipment for processing electronic components. Background Technology
[0003] Laser welding equipment is a device that uses laser energy to weld materials. It features high energy density, fast welding speed, and good welding quality.
[0004] After the existing equipment is welded, it cannot detect the weld strength of the plate by using the plate clamping structure in conjunction with other structures, resulting in poor structural compatibility. Furthermore, the existing equipment cannot perform emergency clamping after the clamping structure fails, making it less practical. Summary of the Invention
[0005] This invention relates to laser welding equipment for electronic component processing, which solves the problems of existing devices being unable to detect the weld strength of plates after welding by using the plate clamping structure in conjunction with other structures, resulting in poor structural compatibility; and being unable to perform emergency clamping after the clamping structure of the existing devices fails, thus having low practicality.
[0006] This invention provides a laser welding device for processing electronic components, specifically comprising: a welding device base; the welding device base is fixed on a worktable, a sliding seat A is fixed on the upper surface of the welding device base, a base block slides on the sliding seat A, a sliding frame A is symmetrically fixed on the upper surface of the base block, a sliding seat B slides on the sliding frame A, two mounting blocks slide symmetrically on the sliding seat B, each mounting block has a plate placed on it, the sliding frame A has a concave structure, a hydraulic cylinder A is fixed on the top surface of the inner wall of each sliding frame A, and the extended end of the hydraulic cylinder A is fixed on the sliding seat B; a guide rod is symmetrically welded on the top surface of the base block, a clamping arm slides symmetrically on the guide rod, the guide rod has a stepped structure, a helical spring is sleeved on the clamping arm, the upper end of the helical spring contacts the stepped part of the guide rod, and the lower end of the helical spring elastically contacts the clamping arm, and the clamping arm elastically contacts the plate under the elastic push of the helical spring.
[0007] Furthermore, the guide rod, the clamping arm, and the helical spring together form the clamping part, and the front end face of the outer wall of the vertical part of the clamping arm contacts the rear end face of the base block and the plate.
[0008] Furthermore, a threaded rod A rotates on the sliding seat A, and the threaded rod A is threadedly connected to the base block. An adjusting motor A is fixed to the right end face of the sliding seat A, and the output shaft of the adjusting motor A is fixed to the threaded rod A. The sliding seat A, the base block, the threaded rod A, and the adjusting motor A together form the adjusting part.
[0009] Furthermore, a connecting block A is welded to the top surface of each mounting block, a clamping seat slides on each connecting block A, and a hydraulic cylinder B is fixed to the outside of each connecting block A. The protruding end of the hydraulic cylinder B is fixed on the clamping seat, and the plate is located between the two clamping seats.
[0010] Furthermore, an adjusting rod is rotatably mounted on the sliding seat B. The left and right ends of the adjusting rod are threadedly connected to two mounting blocks, respectively. A clamping motor is fixed to the right end face of the sliding seat B, and the output shaft of the clamping motor is fixed to the adjusting rod. The thread directions of the left and right ends of the adjusting rod are opposite. A detection block is symmetrically welded to the top surface of the base block. The top surface of the detection block has a pointed structure, and the welding points of the detection block and the two plates are aligned. The sliding frame A, sliding seat B, hydraulic cylinder A, mounting block, adjusting rod, clamping motor, connecting block A, clamping seat, hydraulic cylinder B, and detection block together constitute the clamping part.
[0011] Furthermore, a connecting base block is welded to the upper end face of the welding device base, a sliding frame B slides on the connecting base block, and an electric cylinder is fixed on the connecting base block, with the extended end of the electric cylinder fixed on the sliding frame B.
[0012] Furthermore, a connecting block B slides on the sliding frame B, and a threaded rod B rotates on the sliding frame B. The threaded rod B is threadedly connected to the connecting block B. A drive motor A is fixed to the right end face of the sliding frame B, and the output shaft of the drive motor A is fixed to the threaded rod B.
[0013] Furthermore, a mounting arm slides on the connecting block B, a servo motor is fixed to the upper end face of the connecting block B, and a threaded rod C is fixed to the output shaft of the servo motor, with the threaded rod C threadedly connected to the mounting arm.
[0014] Furthermore, the front end face of the mounting arm has a rotating shaft, one end of which is fixed with a laser welding head. A worm gear is welded onto the rotating shaft, and a worm is rotating on the front end face of the mounting arm, meshing with the worm gear. A drive motor B is mounted on the mounting arm, and the output shaft of the drive motor B is fixed on the worm. The connecting base block, sliding frame B, electric cylinder, connecting block B, threaded rod B, drive motor A, mounting arm, servo motor, threaded rod C, rotating shaft, worm gear, worm, drive motor B, and laser welding head together form the welding part.
[0015] Furthermore, the bottom end face of the welding device base is symmetrically provided with an auxiliary groove, which is a rectangular groove structure.
[0016] This invention provides a laser welding device for processing electronic components, which has the following advantages: The clamping and positioning mechanism of this application is precise and reliable. Through the cooperation of the guide rod, clamping arm, and helical spring of the clamping part, it can not only use the elastic force of the helical spring to form a stable clamping force on the plate, ensuring that the plate position does not shift during welding and guaranteeing welding quality, but also use the contact between the clamping arm and the rear end face of the plate to achieve rapid limiting, providing a clear benchmark for plate placement and greatly improving material feeding efficiency. This application innovatively combines welding and strength testing functions, expanding the functionality of the equipment. After welding, the sliding seat B is driven by hydraulic cylinder A to move the plate up and down. With the cooperation of the clamping arm, the strength of the welded plate can be tested. At the same time, the pointed detection block on the base block is aligned with the weld, and the process of the plate pressing the detection block can further verify the welding strength. Quality testing can be completed without additional equipment, simplifying the production process and improving work efficiency.
[0017] The clamping unit adopts a dual-drive clamping structure. Hydraulic cylinder B directly drives the clamping seat to achieve conventional clamping, while the clamping motor drives the reverse threaded adjustment rod to drive the mounting block to move synchronously in the opposite direction. This not only allows for quick clamping but also serves as an emergency solution in case of hydraulic cylinder B failure, enhancing the stability and fault tolerance of the equipment operation.
[0018] The adjustment section of this application adjusts the left and right positions of the base block and the plate by adjusting the threaded rod A driven by the motor; the welding section integrates multiple adjustment mechanisms. The drive motor A, in conjunction with the threaded rod B, moves the laser welding head left and right, the electric cylinder drives the sliding frame B to complete the forward and backward adjustment, the servo motor adjusts the height through the threaded rod C, and the drive motor B rotates the welding machine through worm gear transmission. The multi-directional and multi-angle adjustment range allows the device to adapt to electronic component plates of different specifications and welding requirements, thus expanding the application scenarios.
[0019] Finally, the device's structural design emphasizes practicality. The auxiliary groove at the bottom of the welded device base facilitates forklift handling, simplifies the equipment transfer process, ensures stability during movement, and enhances the ease of equipment adjustment in workshop layout. Attached Figure Description
[0020] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.
[0021] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.
[0022] In the attached diagram: Figure 1 This invention presents an axial view structural schematic diagram of a laser welding device for electronic component processing according to the present invention; Figure 2This invention presents a front view schematic diagram of a laser welding device for electronic component processing according to the present invention; Figure 3 The present invention is shown. Figure 2 A magnified structural diagram at point A; Figure 4 This invention is illustrated by a top view of a laser welding device for electronic component processing. Figure 5 A schematic diagram of the axial view of the clamping part of the present invention is shown; Figure 6 A schematic diagram of the axial view of the clamping part of the present invention is shown; Figure 7 A schematic axial view of the welded portion of the present invention is shown; Figure 8 The present invention is shown. Figure 7 A magnified structural diagram at point B.
[0023] List of reference numerals 1. Welding device base; 101. Auxiliary groove; 2. Adjustment part; 201. Sliding seat A; 202. Base block; 203. Threaded rod A; 204. Adjustment motor A; 3. Clamping part; 301. Sliding frame A; 302. Sliding seat B; 303. Hydraulic cylinder A; 304. Mounting block; 305. Adjustment rod; 306. Clamping motor; 307. Connecting block A; 308. Clamping seat; 309. Hydraulic cylinder B; 310. Detection block; 4. Pressing part; 401. Guide rod; 402. Clamping arm; 403. Helical spring; 5. Welding part; 501. Connecting base block; 502. Sliding frame B; 503. Electric cylinder; 504. Connecting block B; 505. Threaded rod B; 506. Drive motor A; 507. Mounting arm; 508. Servo motor; 509. Threaded rod C; 510. Rotating shaft; 511. Worm gear; 512. Worm; 513. Drive motor B; 514. Laser welding head; 6. Sheet metal. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0025] Example 1: Please refer to Figures 1 to 8 : This invention proposes a laser welding device for electronic component processing, comprising: a welding device base 1; the welding device base 1 is fixed on a worktable, a sliding seat A201 is fixed on the upper surface of the welding device base 1, a base block 202 slides on the sliding seat A201, a sliding frame A301 is symmetrically fixed on the upper surface of the base block 202, a sliding seat B302 slides on the sliding frame A301, two mounting blocks 304 slide symmetrically on the sliding seat B302, a plate 6 is placed on each mounting block 304, the sliding frame A301 has a concave structure, a hydraulic cylinder A303 is fixed on the top surface of the inner wall of each sliding frame A301, and the protruding ends of the hydraulic cylinders A303 are fixed on the sliding seat B302; guides are symmetrically welded to the top surface of the base block 202. A guide rod 401 has a symmetrically sliding clamping arm 402. The guide rod 401 has a stepped structure. A helical spring 403 is sleeved on the clamping arm 402. The upper end of the helical spring 403 contacts the stepped part of the guide rod 401, and the lower end of the helical spring 403 elastically contacts the clamping arm 402. Under the elastic push of the helical spring 403, the clamping arm 402 elastically contacts the plate 6. During use, the clamping arm 402 can press the plate 6, ensuring the welding quality. After welding, it drives the two hydraulic cylinders A303 to retract, which can drive the sliding seat B302 and the plate 6 to move upward. At this time, with the cooperation of the clamping arm 402, the strength test of the plate 6 after welding can be realized, expanding the functionality of this device.
[0026] The guide rod 401, the clamping arm 402, and the coil spring 403 together form the clamping part 4. The front end face of the outer wall of the vertical part of the clamping arm 402 contacts the rear end face of the base block 202 and the plate 6. During use, the clamping arm 402 can limit the position of the plate 6, thereby helping to place the plate 6 quickly and accurately.
[0027] The sliding seat A201 has a rotatable threaded rod A203, which is threadedly connected to the base block 202. An adjustment motor A204 is fixed to the right end face of the sliding seat A201, and the output shaft of the adjustment motor A204 is fixed to the threaded rod A203. The sliding seat A201, the base block 202, the threaded rod A203, and the adjustment motor A204 together form the adjustment part 2. When adjusting the left and right position of the plate 6, the adjustment motor A204 is driven to rotate. The adjustment motor A204 drives the threaded rod A203 to rotate. Under the threaded drive of the threaded rod A203, the left and right positions of the base block 202 and the plate 6 can be adjusted. The left and right adjustment of the plate 6 improves the flexibility of welding.
[0028] Each mounting block 304 has a connecting block A307 welded to its top surface. Each connecting block A307 has a sliding clamping seat 308. Each connecting block A307 has a hydraulic cylinder B309 fixed to its outer side. The extended ends of the hydraulic cylinders B309 are fixed to the clamping seats 308. The plate 6 is located between the two clamping seats 308. When clamping the plate 6, the two hydraulic cylinders B309 are driven to extend. The two hydraulic cylinders B309 drive the two clamping seats 308 to move inward to complete the clamping of the two plates 6.
[0029] The sliding seat B302 has an adjusting rod 305 that rotates on it. The left and right ends of the adjusting rod 305 are threaded onto two mounting blocks 304, respectively. A clamping motor 306 is fixed to the right end face of the sliding seat B302, and the output shaft of the clamping motor 306 is fixed to the adjusting rod 305. The threads on the left and right ends of the adjusting rod 305 are in opposite directions. A detection block 310 is symmetrically welded to the top surface of the base block 202. The top surface of the detection block 310 has a pointed structure. The detection block 310 is aligned with the weld joint of the two plates 6. When testing the weld strength of the plates 6, the two hydraulic cylinders A303 are extended, and the plates 6 press against the detection block 310 to complete the test. Welding strength testing; The sliding frame A301, sliding seat B302, hydraulic cylinder A303, mounting block 304, adjusting rod 305, clamping motor 306, connecting block A307, clamping seat 308, hydraulic cylinder B309, and detection block 310 together form the clamping part 3. When quickly clamping the plate 6, the clamping motor 306 is driven to rotate, which in turn drives the adjusting rod 305 to rotate. Under the threaded drive of the adjusting rod 305, the two mounting blocks 304 move synchronously in opposite directions, thus completing the rapid clamping of the plate 6 and improving the clamping efficiency. When the hydraulic cylinder B309 is damaged and cannot extend, this part can be used as an emergency clamping structure.
[0030] The welding device base 1 has a connecting base block 501 welded to its upper end face, a sliding frame B502 sliding on the connecting base block 501, an electric cylinder 503 fixed on the connecting base block 501, and the extended end of the electric cylinder 503 fixed on the sliding frame B502.
[0031] The sliding frame B502 has a connecting block B504 sliding on it, and a threaded rod B505 rotating on it. The threaded rod B505 is threadedly connected to the connecting block B504. A drive motor A506 is fixed to the right end face of the sliding frame B502, and the output shaft of the drive motor A506 is fixed to the threaded rod B505.
[0032] The connecting block B504 has a sliding mounting arm 507, and a servo motor 508 is fixed on the upper end face of the connecting block B504. A threaded rod C509 is fixed on the output shaft of the servo motor 508, and the threaded rod C509 is threadedly connected to the mounting arm 507.
[0033] The mounting arm 507 has a rotating shaft 510 at its front end, with a laser welding head 514 fixed to one end of the shaft 510. A worm gear 511 is welded onto the shaft 510. A worm 512 rotates on the front end of the mounting arm 507, meshing with the worm gear 511. A drive motor B513 is mounted on the mounting arm 507, with its output shaft fixed to the worm 512. The connecting base block 501, sliding frame B502, electric cylinder 503, connecting block B504, threaded rod B505, drive motor A506, mounting arm 507, servo motor 508, threaded rod C509, rotating shaft 510, worm gear 511, worm 512, drive motor B513, and laser welding head 514 together form the welding part 5. During welding, the drive motor A... Rotation of motor A506 drives the threaded rod B505 to rotate, enabling the laser welding head 514 to be adjusted left and right. Motor A503 extends and retracts, causing the sliding frame B502 to move back and forth, thus adjusting the laser welding head 514 forward and backward. Rotation of servo motor 508 drives the threaded rod C509 to rotate, enabling the height adjustment of the mounting arm 507 and the laser welding head 514. Rotation of motor B513 drives the worm gear 512 to rotate, and the meshing transmission between the worm gear 512 and the worm wheel 511 enables the rotational adjustment of the laser welding head 514, improving welding flexibility.
[0034] Example 2, based on Example 1, such as Figures 1-8 As shown, the bottom end face of the welding device base 1 is symmetrically provided with an auxiliary groove 101. The auxiliary groove 101 is a rectangular groove structure. When transferring positions, the forklift arm is inserted into the auxiliary groove 101, which facilitates the transfer and ensures the stability during the transfer process.
[0035] The working principle of this embodiment is as follows: During loading, two plates 6 are placed on two mounting blocks 304 and pushed backward until the plates 6 contact the front end face of the vertical part of the clamping arm 402. At this time, the two hydraulic cylinders B309 are extended, and the two hydraulic cylinders B309 drive the two clamping seats 308 to move inward to complete the clamping of the two plates 6. When quickly clamping the plates 6, the clamping motor 306 is driven to rotate, and the clamping motor 306 drives the adjusting rod 305 to rotate. Under the threaded drive of the adjusting rod 305, the two mounting blocks 304 move synchronously in opposite directions, thus completing the quick clamping of the plates 6. During welding, the drive motor A506 is driven to rotate, and the drive motor A506 drives the threaded rod B505 to rotate. Under the threaded drive of the threaded rod B505, the laser welding head 514 can be adjusted left and right, and the electric cylinder 503 is driven to extend and retract. 3. The sliding frame B502 moves back and forth, allowing for the adjustment of the laser welding head 514. The servo motor 508 rotates, driving the threaded rod C509 to rotate, enabling height adjustment of the mounting arm 507 and the laser welding head 514. The drive motor B513 rotates, driving the worm gear 512 to rotate, allowing for rotational adjustment of the laser welding head 514 through the meshing transmission of the worm gear 512 and worm wheel 511. After welding, the two hydraulic cylinders A303 retract, causing the sliding seat B302 and plate 6 to move upwards. With the cooperation of the clamping arm 402, the strength of the plate 6 after welding can be tested. When testing the welding strength of the plate 6, the two hydraulic cylinders A303 extend, and the plate 6 presses against the testing block 310 to complete the welding strength test.
Claims
1. A laser welding equipment for processing electronic components, characterized in that, include: Welding device base (1); The welding device base (1) is fixed on the workbench. A sliding seat A (201) is fixed on the upper end face of the welding device base (1). A base block (202) slides on the sliding seat A (201). A sliding frame A (301) is symmetrically fixed on the upper end face of the base block (202). A sliding seat B (302) slides on the sliding frame A (301). Two mounting blocks (304) slide symmetrically on the sliding seat B (302). A plate (6) is placed on each mounting block (304). The sliding frame A (301) has a concave structure. A hydraulic cylinder is fixed on the top surface of the inner wall of each sliding frame A (301). A (303), the extended ends of hydraulic cylinder A (303) are all fixed on sliding seat B (302); the top surface of the base block (202) is symmetrically welded with guide rod (401), and a pressing arm (402) slides symmetrically on the guide rod (401). The guide rod (401) has a stepped structure, and a helical spring (403) is sleeved on the pressing arm (402). The upper end of the helical spring (403) contacts the stepped part of the guide rod (401), and the lower end of the helical spring (403) is in elastic contact with the pressing arm (402). Under the elastic push of the helical spring (403), the pressing arm (402) is in elastic contact with the plate (6); The guide rod (401), the clamping arm (402), and the coil spring (403) together form the clamping part (4). The front end face of the outer wall of the vertical part of the clamping arm (402) contacts the rear end face of the base block (202) and the plate (6). Each mounting block (304) has a connecting block A (307) welded to its top surface. Each connecting block A (307) has a clamping seat (308) that slides on it. Each connecting block A (307) has a hydraulic cylinder B (309) fixed to its outer side. The extended ends of the hydraulic cylinder B (309) are fixed to the clamping seats (308) respectively. The plate (6) is located between the two clamping seats (308). An adjusting rod (305) rotates on the sliding seat B (302). The left and right ends of the adjusting rod (305) are threaded onto two mounting blocks (304) respectively. A clamping motor (306) is fixed on the right end face of the sliding seat B (302). The output shaft of the clamping motor (306) is fixed on the adjusting rod (305). The threads on the left and right ends of the adjusting rod (305) are in opposite directions. A detection block is symmetrically welded to the top surface of the base block (202). (310), the top surface of the detection block (310) is a pointed structure, and the welding joint of the detection block (310) and the two plates (6) are aligned; the sliding frame A (301), the sliding seat B (302), the hydraulic cylinder A (303), the mounting block (304), the adjusting rod (305), the clamping motor (306), the connecting block A (307), the clamping seat (308), the hydraulic cylinder B (309) and the detection block (310) together form the clamping part (3); A threaded rod A (203) rotates on the sliding seat A (201), and the threaded rod A (203) is threadedly connected to the base block (202). An adjusting motor A (204) is fixed on the right end face of the sliding seat A (201). The upper end face of the base (1) of the welding device is welded with a connecting base block (501), and a sliding frame B (502) slides on the connecting base block (501); a connecting block B (504) slides on the sliding frame B (502); a threaded rod B (505) rotates on the sliding frame B (502), and the threaded rod B (505) is threadedly connected to the connecting block B (504).
2. The laser welding equipment for electronic component processing according to claim 1, characterized in that, The output shaft of the adjusting motor A (204) is fixed on the threaded rod A (203). The sliding seat A (201), the base block (202), the threaded rod A (203) and the adjusting motor A (204) together form the adjusting part (2).
3. The laser welding equipment for electronic component processing according to claim 1, characterized in that, An electric cylinder (503) is fixed on the connecting base block (501), and the extended end of the electric cylinder (503) is fixed on the sliding frame B (502).
4. The laser welding equipment for electronic component processing according to claim 3, characterized in that, A drive motor A (506) is fixed on the right end face of the sliding frame B (502), and the output shaft of the drive motor A (506) is fixed on the threaded rod B (505).
5. The laser welding equipment for electronic component processing according to claim 4, characterized in that, The connecting block B (504) has a sliding mounting arm (507), and a servo motor (508) is fixed on the upper end face of the connecting block B (504). A threaded rod C (509) is fixed on the output shaft of the servo motor (508), and the threaded rod C (509) is threadedly connected to the mounting arm (507).
6. The laser welding equipment for electronic component processing according to claim 5, characterized in that, The mounting arm (507) has a rotating shaft (510) on its front end face. A laser welding head (514) is fixed to one end of the front side of the rotating shaft (510). A worm gear (511) is welded onto the rotating shaft (510). A worm (512) is rotatable on the front end face of the mounting arm (507). The worm (512) meshes with the worm gear (511). A drive motor B (513) is mounted on the mounting arm (507). The output shaft of the drive motor B (513) is fixed to the worm gear (514). On 512), the connecting base block (501), sliding frame B (502), electric cylinder (503), connecting block B (504), threaded rod B (505), drive motor A (506), mounting arm (507), servo motor (508), threaded rod C (509), rotating shaft (510), worm gear (511), worm (512), drive motor B (513) and laser welding head (514) together form the welding part (5).
7. The laser welding equipment for electronic component processing according to claim 1, characterized in that, The welding device base (1) has an auxiliary groove (101) symmetrically opened on the bottom end face. The auxiliary groove (101) is a rectangular groove structure.