Production equipment special for aluminum skimming extrusion forming
By designing aluminum scrap extrusion molding production equipment, the problems of oxidation loss, high energy consumption and safety risks in the aluminum scrap remelting process were solved, achieving efficient and low-cost aluminum recycling and improved finished product quality.
Patent Information
- Application Number
- CN202511607143.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-05
- Publication Date
- 2026-02-27
AI Technical Summary
Existing aluminum scrap remelting processes suffer from severe oxidation and burn-off, high energy consumption, significant safety risks, and poor economic efficiency, which affect aluminum recovery rates and product quality.
Design a production equipment specifically for aluminum scrap extrusion molding, including sorting, heating and conveying, and extrusion mechanism. Impurities are removed by sorting, the feed material is preheated and heated to 450-480℃ during conveying, and then extruded in the extrusion cylinder to avoid excessive contact between aluminum scrap and air.
It effectively reduces oxidation loss, lowers energy consumption, reduces harmful gas emissions, lowers safety risks, improves aluminum recycling rate and product qualification rate, and enhances market competitiveness.
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Figure CN121571484A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of metal processing, in particular to a production equipment specially used for aluminum scrap extrusion forming. BACKGROUND
[0002] In the sawing and machining process of aluminum products, a large amount of aluminum scrap will be generated. The generation of aluminum scrap makes the originally high-value aluminum become scrap, and how to efficiently recycle and utilize the aluminum scrap has become the focus of the industry.
[0003] At present, aluminum scrap remelting is a common recycling method, but there are many problems.
[0004] Problem 1: Severe oxidation loss and low recovery rate: Aluminum is a lively metal, and the specific surface area of aluminum scrap is large, which is in full contact with air during remelting, and is prone to oxidation reaction to generate aluminum oxide, resulting in reduced aluminum recovery rate and increased cost. In traditional open smelting, the oxidation loss rate can reach 5%-15% or even higher, especially when the furnace temperature fluctuates greatly, the melt is stirred excessively, or the furnace atmosphere is not well controlled, the oxidation reaction is more intense. The generated aluminum oxide slag is hard and suspended in the aluminum melt to form inclusions, which are difficult to remove, affecting the fluidity and casting performance of the remelted aluminum. If not separated in time, it will cause cracks, pores and other defects in the aluminum material, reduce the product qualification rate, and also change the composition of the aluminum melt, affecting its performance.
[0005] Problem 2: High energy consumption and great environmental pressure: The energy consumption of aluminum scrap remelting is significantly higher than that of primary aluminum smelting. The aluminum scrap has a small bulk density, and more energy is consumed to heat it to the melting temperature. In order to remove impurities and reduce oxidation loss, longer smelting time and higher temperature are often required, further increasing energy consumption. For example, the unit energy consumption for heating aluminum scrap to the melting temperature (about 660℃) is 20%-30% higher than that for melting aluminum ingots. In terms of environmental protection, aluminum scrap remelting produces a large amount of pollutants, oil combustion produces harmful gases such as sulfur dioxide and nitrogen oxides, aluminum scrap cleaning wastewater contains cleaning agents and oil stains, and remelting smoke contains aluminum powder, aluminum oxide particles and other dust, which is harmful to the health of operators and pollutes the surrounding environment. With the tightening of environmental protection regulations, enterprises need to invest a lot of money to build waste gas and wastewater treatment facilities, increasing costs and management difficulty.
[0006] Problem 3: Security risks and economic problems are prominent: there are many security risks in aluminum scrap remelting, such as water vaporization causing melt spatter, aluminum scrap accumulation encountering open fire or high temperature may spontaneously combust, contact with certain chemicals may produce flammable and explosive gases such as hydrogen, there is an explosion risk, and harmful smoke generated by remelting may cause poisoning of operating personnel if ventilation is poor. From the economic point of view, the cost-effectiveness of aluminum scrap remelting is challenged, although the cost of aluminum scrap is lower than that of primary aluminum ingot, but the cost of pretreatment, energy consumption, environmental protection treatment and other links is high, leading to the increase of comprehensive cost of remelted aluminum, and the quality stability of remelted aluminum is poor, the product qualified rate is low, the market recognition of remelted aluminum is low, the price is lower than that of primary aluminum, the profit space of extrusion enterprises is affected, and the enthusiasm of enterprises to carry out aluminum scrap remelting business is affected.
[0007] Therefore, in order to solve the problems of serious oxidation loss, high energy consumption, great safety risk and poor economy existing in the prior art, the present application provides a production equipment specially used for aluminum scrap extrusion forming to solve the problem. SUMMARY
[0008] The purpose of the present application is to overcome the defects existing in the prior art, and to provide a production equipment specially used for aluminum scrap extrusion forming to solve the problem.
[0009] To achieve the above-mentioned purpose, the technical scheme of the present application is to design a production equipment specially used for aluminum scrap extrusion forming, which comprises a rack, a sorting mechanism, a heating and conveying mechanism and an extrusion mechanism, the upper end of the rack is provided with a fixing frame, the sorting mechanism is installed at the upper end of the fixing frame, and the heating and conveying mechanism and the extrusion mechanism are both installed on the rack. The sorting mechanism comprises a mesh cover installed on the upper end of the fixing frame, the upper end of the mesh cover is provided with a shell, the upper end of the shell is provided with a feeding assembly, the fixing frame is provided with a discharging assembly, the upper end of the discharging assembly penetrates through the mesh cover and the shell and is connected with a fixed cover, the upper end of the fixed cover is provided with an iron block, the upper end of the iron block is provided with a square groove, the square groove is connected with a square block in the inner cavity, the upper end of the square block is integrally connected with a magnetic cover, the lower end of the shell is provided with a first discharging port, the outer side of the fixed cover is equidistantly provided with a pushing block, the lower end of the mesh cover is provided with a discharging assembly, the discharging assembly is connected with the heating and conveying mechanism, and the heating and conveying mechanism and the extrusion mechanism are connected.
[0010] Further preferred technical scheme, the feeding assembly comprises two sockets installed on both sides of the shell, the middle part of the two sockets is movably inserted with a support frame, the middle part of the support frame is provided with a hopper, and the two sides of the support frame are both provided with two groups of limiting blocks located above and below the sockets.
[0011] Further preferred technical solutions, the discharge assembly comprises a servo motor mounted on the fixed frame, the output end of the servo motor is installed with the rotating shaft, the upper end of the rotating shaft is connected with the fixed tube through a plurality of connecting rods, the outer side of the fixed tube and the rotating shaft is installed with the limiting disc, the outer side of the fixed tube and the rotating shaft is jointly sleeved with the sealing sleeve, two sets of the limiting disc is respectively located at the upper and lower ends of the inner cavity of the sealing sleeve, the outer side of the sealing sleeve is connected with the air inlet pipe, the outer side of the fixed tube is equidistantly connected with the discharge plate, the outer side of the fixed tube is provided with a plurality of first air holes, the upper end of the fixed tube is connected with the fixed cover.
[0012] Further preferred technical solutions, the lower end of the magnetic cover is installed with the fixed sleeve sleeved with the iron block, the block, the fixed sleeve and the magnetic cover are all made of magnetic material.
[0013] Further preferred technical solutions, the discharge assembly comprises a guide cover mounted on the lower end of the mesh cover, the lower end of the guide cover is provided with a second discharge port corresponding thereto, the inner cavity of the guide cover is obliquely installed with a guide plate, the lower end of the guide cover is connected with a discharge cover, a plurality of resistance heaters are installed in the inner cavity of the discharge cover, the outer side of the discharge cover is sleeved with a first heat preservation sleeve.
[0014] Further preferred technical solutions, the heating conveying mechanism comprises a conveying motor and a conveying cylinder mounted on the rack, the output end of the conveying motor is connected with a support pipe, one end of the support pipe penetrates through the conveying cylinder and extends to the outside thereof, the outer side of the support pipe is installed with a spiral blade, the lower end of the conveying cylinder is connected with the discharge cover, the outer side of the conveying cylinder is sleeved with a second heat preservation sleeve, the lower part of the outer side of the conveying cylinder is connected with a discharge pipe, the outer side of the discharge pipe is installed with an electronic metering valve.
[0015] Further preferred technical solutions, the outer side of the support pipe is provided with a plurality of second air holes, one end of the support pipe is rotatably connected with a connector, one end of the connector is connected with an air pipe.
[0016] Further preferred technical solutions, the first heat preservation sleeve and the second heat preservation sleeve are both made of heat preservation material.
[0017] Further preferred technical solutions, the extrusion mechanism comprises a hydraulic cylinder and an extrusion cylinder mounted on the rack, the output end of the hydraulic cylinder is connected with an extrusion rod, one end of the extrusion rod is connected with an extrusion column located in the inner cavity of the extrusion cylinder, one side of the extrusion cylinder is installed with an extrusion die body, the lower end of the extrusion cylinder is connected with the discharge pipe.
[0018] The application has the advantages and beneficial effects that: the aluminum scraps are sorted to remove impurities, ensure purity, then preheated and guided, heated to 450-480 DEG C in the conveying process, then guided into the extrusion cylinder of the extrusion mechanism, extruded in the extrusion cylinder cavity, finally extruded into a profile in the mold, which avoids the large contact of aluminum scraps with air in the remelting process, effectively reduces oxidation loss, improves the recovery rate of aluminum, reduces production cost, and compared with remelting, the extrusion process does not need to melt the aluminum scraps completely, greatly reduces energy consumption, reduces the emission of harmful gas and smoke dust in the remelting process, reduces environmental pollution, reduces the environmental protection pressure of enterprises, avoids the safety risks such as melt spatter, spontaneous combustion and explosion in the remelting process, ensures the personal safety of operators and the safety of production environment, and the aluminum profile after extrusion can be directly used in scenes with low requirements, or can be remelted and produced again, and the burn loss and energy consumption are reduced in remelting, which improves the product qualification rate, enhances the market competitiveness, and increases the profit space of enterprises. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 The overall three-dimensional structure schematic diagram of the application is shown in the figure; Figure 2 The main three-dimensional structure schematic diagram of the application is shown in the figure; Figure 3 The partial split and cross-sectional three-dimensional structure schematic diagram of the application is shown in the figure; Figure 4 The Figure 3 The enlarged three-dimensional structure schematic diagram of A part of the application is shown in the figure; Figure 5 The material discharging assembly three-dimensional structure schematic diagram of the application is shown in the figure; Figure 6 The heating and conveying mechanism semi-cross-sectional three-dimensional structure schematic diagram of the application is shown in the figure; Figure 7 The extrusion mechanism partial cross-sectional three-dimensional structure schematic diagram of the application is shown in the figure.
[0020] In the figure: 1, rack; 2, fixed frame; 3, sorting mechanism; 31, shell; 32, first discharge port; 33, socket; 34, support frame; 35, hopper; 36, limit block; 37, discharge assembly; 371, servo motor; 372, rotating shaft; 373, fixed tube; 374, limit disc; 375, connecting rod; 376, sealing sleeve; 377, air inlet pipe; 378, first air hole; 379, discharge plate; 38, mesh cover; 39, fixed cover; 310, pushing block; 311, magnetic cover; 312, iron block; 313, square groove; 314, square block; 315, second discharge port; 316, guide cover; 317, guide plate; 318, discharge cover; 319, resistance heater; 320, first heat preservation sleeve; 321, fixed sleeve; 4, heating conveying mechanism; 41, conveying motor; 42, conveying cylinder; 43, support pipe; 44, second air hole; 45, spiral blade; 46, connecting head; 47, air pipe; 48, second heat preservation sleeve; 49, discharge pipe; 410, electronic metering valve; 5, extrusion mechanism; 51, hydraulic cylinder; 52, extrusion cylinder; 53, extrusion rod; 54, extrusion column; 55, extrusion die body. DETAILED DESCRIPTION
[0021] The specific embodiments of the present application will be further described below in conjunction with the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solutions of the present application, and cannot be used to limit the protection scope of the present application.
[0022] REFERENCE Figures 1-7 A production equipment special for extruding aluminum scrap, comprising a rack 1, a sorting mechanism 3, a heating conveying mechanism 4 and an extrusion mechanism 5, the upper end of the rack 1 is provided with a fixed frame 2, the sorting mechanism 3 is installed at the upper end of the fixed frame 2, the sorting mechanism 3 comprises a mesh cover 38 installed at the upper end of the fixed frame 2, the upper end of the mesh cover 38 is provided with a shell 31, the upper side of the shell 31 is provided with a feeding assembly, the feeding assembly comprises two sockets 33 installed at both sides of the shell 31, the middle part of the two sockets 33 is movably inserted with a support frame 34, the middle part of the support frame 34 is installed with a hopper 35, and both sides of the support frame 34 are installed with two sets of limit blocks 36 located above and below the sockets 33.
[0023] After the aluminum scrap is introduced into the hopper 35, it is discharged from the lower end of the hopper 35 to the upper side of the magnetic cover 311, so as to facilitate the guide operation, when it is needed to disassemble and replace the magnetic cover 311, the support frame 34 is lifted upward, the support frame 34 drives the hopper 35 to move upward, and the support frame 34 is limited in movement by the two sets of limit blocks 36, so as to facilitate the protection against falling off.
[0024] The fixed frame 2 is provided with a discharging assembly 37, the upper end of the discharging assembly 37 penetrates through the mesh cover 38 and the shell 31 and is connected with a fixed cover 39, the lower end of the shell 31 is provided with a first discharging port 32, the outer side of the fixed cover 39 is provided with equidistantly arranged pushing blocks 310, the discharging assembly 37 comprises a servo motor 371 arranged on the fixed frame 2, the output end of the servo motor 371 is provided with a rotating shaft 372, the upper end of the rotating shaft 372 is connected with a fixed pipe 373 through a plurality of connecting rods 375, the outer side of the rotating shaft 372 and the fixed pipe 373 are both provided with limiting discs 374, the outer side of the rotating shaft 372 and the fixed pipe 373 are jointly sleeved with a sealing sleeve 376, the two limiting discs 374 are respectively arranged at the upper and lower ends of the inner cavity of the sealing sleeve 376, the outer side of the sealing sleeve 376 is connected with an air inlet pipe 377, the outer side of the fixed pipe 373 is provided with equidistantly arranged discharging plates 379, the outer side of the fixed pipe 373 is provided with a plurality of first air holes 378, and the upper end of the fixed pipe 373 is connected with the fixed cover 39.
[0025] The rotating shaft 372 is driven to rotate by the output end of the servo motor 371, the fixed pipe 373 and the discharging plates 379 are driven to rotate by the connecting rods 375, simultaneously, the fixed pipe 373 drives the fixed cover 39 and the magnetic cover 311 to rotate, the aluminum scraps falling into the upper end of the magnetic cover 311 are thrown out of the magnetic cover 311 into the inner cavity of the shell 31 due to the centrifugal force generated during the rotation of the magnetic cover 311, the aluminum scraps are light in quality, and the magnetic metal impurities contained in the aluminum scraps are adsorbed on the magnetic cover 311, so that the aluminum scraps are preliminarily sorted, the fixed cover 39 drives the pushing blocks 310 to rotate, the pushing blocks 310 push the aluminum scraps falling into the inner cavity of the shell 31 to displace until the aluminum scraps are pushed to the position of the first discharging port 32 and then fall into the mesh cover 38 from the first discharging port 32, the pipeline is connected with the air inlet pipe 377, compressed air is conveyed through the pipeline and then enters the inner cavity of the sealing sleeve 376 through the air inlet pipe 377, and then enters the inner cavity of the fixed pipe 373, and then is discharged through the plurality of first air holes 378, the aluminum scraps falling into the inner cavity of the mesh cover 38 are blown by the compressed air, dust and other large-particle impurities contained in the aluminum scraps are blown out of the mesh cover 38, so that the aluminum scraps are screened, the purity of the aluminum scraps is effectively improved, the quality of the finished product after processing is improved, and then the aluminum scraps in the inner cavity of the mesh cover 38 are displaced by the rotation of the discharging plates 379 until the aluminum scraps are moved to the position of the discharging assembly and finally discharged.
[0026] The upper end of the fixed cover 39 is provided with an iron block 312, the upper end of the iron block 312 is provided with a square groove 313, the square groove 313 is connected with a square block 314, the upper end of the square block 314 is integrally connected with the magnetic cover 311, the lower end of the magnetic cover 311 is provided with a fixed sleeve 321 sleeved with the iron block 312, and the square block 314, the fixed sleeve 321 and the magnetic cover 311 are all made of magnetic material.
[0027] The square groove 313 on the upper end of the iron block 312 is clamped with the square block 314 on the lower end of the magnetic force cover 311 made of magnetic material, and the iron block 312 is wrapped and magnetically adsorbed by the fixing sleeve 321, so that the magnetic adsorption fixing effect between them is effectively improved, and the magnetic force cover 311 is conveniently installed and disassembled. When the surface of the magnetic force cover 311 adsorbs more magnetic metal, it is replaced to facilitate the continuous sorting operation of the magnetic metal in the aluminum scrap, and the use effect is effectively improved.
[0028] The lower end of the mesh cover 38 is provided with a discharging assembly, which comprises a guide cover 316 mounted at the lower end of the mesh cover 38. The lower end of the guide cover 316 is provided with a second discharging port 315 corresponding thereto. The inner cavity of the guide cover 316 is obliquely provided with a guide plate 317. The lower end of the guide cover 316 is connected with a discharging cover 318. The inner cavity of the discharging cover 318 is provided with a plurality of resistance heaters 319. The aluminum scrap in the inner cavity of the mesh cover 38 is pushed out from the second discharging port 315 to the inner cavity of the guide cover 316 by the discharging plate 379, and is guided by the guide plate 317, and then enters the discharging cover 318. The falling aluminum scrap is preliminarily heated by the plurality of resistance heaters 319 in the discharging cover 318 for preheating operation, and then enters the heating conveying mechanism 4 for heating and conveying operation, which effectively improves the processing efficiency.
[0029] The heating conveying mechanism 4 and the extruding mechanism 5 are both mounted on the rack 1. The discharging assembly is connected with the heating conveying mechanism 4. The heating conveying mechanism 4 comprises a feeding motor 41 and a feeding cylinder 42 mounted on the rack 1. The output end of the feeding motor 41 is connected with a support pipe 43. One end of the support pipe 43 penetrates through the feeding cylinder 42 and extends to the outside thereof. The outer side of the support pipe 43 is provided with a helical blade 45. The feeding cylinder 42 is connected with the lower end of the discharging cover 318. The outer side of the feeding cylinder 42 is sleeved with a second heat preservation sleeve 48. The outer side of the lower part of the feeding cylinder 42 is connected with a discharging pipe 49. The outer side of the discharging pipe 49 is provided with an electronic metering valve 410. The outer side of the support pipe 43 is provided with a plurality of second air holes 44. One end of the support pipe 43 is rotatably connected with a connecting head 46. One end of the connecting head 46 is connected with an air pipe 47.
[0030] The output end of the feeding motor 41 drives the support pipe 43 to rotate, and the support pipe 43 drives the spiral blade 45 to rotate, and the aluminum scraps falling into the inner cavity of the feeding cylinder 42 are moved and transported under the rotation of the spiral blade 45, and at the same time, the high-temperature inert gas is transported through the external pipeline connected with the air pipe 47, and the high-temperature inert gas enters the support pipe 43 through the air pipe 47 and the connecting head 46, and is discharged through the second gas holes 44 on the outer side of the support pipe 43, so as to heat the aluminum scraps by blowing hot gas, so as to facilitate the heating operation before extrusion of the aluminum scraps, facilitate the subsequent extrusion forming, and then the aluminum scraps are discharged through the discharge pipe 49, and the electronic metering valve 410 performs intermittent discharge for quantitative discharge, so as to facilitate the quantitative discharge of the aluminum scraps, improve the product quality effect of the extrusion forming, and the temperature of the high-temperature inert gas can be 450-480℃.
[0031] The first heat preservation sleeve 320 is sleeved and installed on the outer side of the discharge cover 318, and the second heat preservation sleeve 48 is sleeved on the outer side of the feeding cylinder 42. The first heat preservation sleeve 320 and the second heat preservation sleeve 48 are both made of heat preservation materials. The first heat preservation sleeve 320 made of heat preservation materials is used to insulate the temperature generated by heating the inner cavity of the discharge cover 318, so as to avoid the temperature generated by the resistance heater 319 from losing too fast, and affect the preheating effect. The second heat preservation sleeve 48 made of heat preservation materials is used to heat the aluminum scraps in the feeding cylinder 42, so as to avoid the heat from being quickly dissipated through the feeding cylinder 42, and affect the heating effect.
[0032] The heating and conveying mechanism 4 is connected with the extrusion mechanism 5. The extrusion mechanism 5 comprises a hydraulic cylinder 51 and an extrusion cylinder 52 installed on the rack 1. The output end of the hydraulic cylinder 51 is connected with an extrusion rod 53. One end of the extrusion rod 53 is connected with an extrusion column 54 located in the inner cavity of the extrusion cylinder 52. The extrusion cylinder 52 is connected with the lower end of the discharge pipe 49.
[0033] The aluminum scraps discharged through the discharge pipe 49 enter the extrusion cylinder 52. The output end of the hydraulic cylinder 51 drives the extrusion rod 53 and the extrusion column 54 to move towards the inner cavity of the extrusion cylinder 52. The extrusion cylinder 52 provides a containing space for the aluminum scraps. The extrusion column 54 pushes the aluminum scraps to move in the extrusion cylinder 52 under the action of pressure. The aluminum scraps are extruded into a profile with a required shape through the specific cavity of the extrusion die body 55.
[0034] Working principle: through the external controller and servo motor 371, resistance heater 319, feed motor 41, hydraulic cylinder 51, electronic metering valve 410 programming control connection, this programming technology is prior art, not too much repetition here, in work, the aluminum scrap is introduced into the hopper 35, and then discharged from the lower end of the hopper 35 into the upper side of the magnetic cover 311, which is convenient for guiding the material. By starting the servo motor 371, its output end drives the rotating shaft 372 to rotate, and the rotating shaft 372 drives the fixed pipe 373 and the discharge plate 379 to rotate through the connecting rod 375. At the same time, the fixed pipe 373 drives the fixed cover 39 and the magnetic cover 311 to rotate, and the aluminum scrap falling into the upper end of the magnetic cover 311 is thrown out of the magnetic cover 311 into the inner cavity of the shell 31. The magnetic metal impurities mixed in the aluminum scrap are adsorbed on the magnetic cover 311 for preliminary sorting. The fixed cover 39 drives the push block 310 to rotate, and the push block 310 pushes the aluminum scrap falling into the inner cavity of the shell 31 to move until it is pushed to the first discharge port 32 position. The aluminum scrap falling from the first discharge port 32 falls into the mesh cover 38. After the external pipeline is connected with the air inlet pipe 377, the pipeline transports compressed air and enters the inner cavity of the sealing sleeve 376 through the air inlet pipe 377, and then enters the inner cavity of the fixed pipe 373. Then it is discharged through a plurality of first air holes 378, and the aluminum scrap in the inner cavity of the mesh cover 38 is blown by compressed air to blow out the dust and other large particle impurities contained therein for screening, effectively improving the cleanliness and purity of the aluminum scrap and improving the quality of the finished product after processing. The aluminum scrap in the inner cavity of the mesh cover 38 is pushed by the discharge plate 379 from the second discharge port 315 to the inner cavity of the guide cover 316, and is guided by the flow guide plate 317. Then it enters the discharge cover 318. In the discharge cover 318, a plurality of resistance heaters 319 are used to preliminarily heat the falling aluminum scrap for preheating operation. Then the aluminum scrap enters the heating conveying mechanism 4 for heating and conveying operation, effectively improving the processing efficiency. By starting the feed motor 41, its output end drives the support pipe 43 to rotate, and the support pipe 43 drives the spiral blade 45 to rotate. The aluminum scrap falling into the inner cavity of the feed cylinder 42 moves and is conveyed under the rotation of the spiral blade 45. At the same time, the external pipeline is connected with the air pipe 47, and high temperature inert gas is transported from the air pipe 47 and the connecting head 46 into the support pipe 43 and discharged through a plurality of second air holes 44 on the outer side of the support pipe 43 to heat the aluminum scrap rolling in the spiral. It is convenient to warm up before extrusion of the aluminum scrap, which is convenient for subsequent extrusion molding. Then the aluminum scrap is discharged through the discharge pipe 49, and the electronic metering valve 410 is intermittently started for quantitative discharge to discharge the aluminum scrap quantitatively and improve the finished product quality effect of extrusion molding. Finally, the aluminum scrap discharged through the discharge pipe 49 enters the extrusion cylinder 52, and the output end of the hydraulic cylinder 51 drives the extrusion rod 53 and the extrusion column 54 to move towards the inner cavity of the extrusion cylinder 52.The extrusion cylinder 52 provides a containing space for aluminum chips, and the extrusion column 54 pushes the aluminum chips to move in the extrusion cylinder 52 under the action of pressure, and the aluminum chips are extruded into a profile with a required shape through a specific cavity of the extrusion die body 55.
[0035] The above only describes the preferred embodiments of the present application, and it should be pointed out that, for ordinary skilled in the art, without departing from the technical principles of the present application, several improvements and refinements can be made, and these improvements and refinements should also be considered as the protection scope of the present application.
Claims
1. A production equipment specifically for aluminum scrap extrusion molding, comprising a frame, a sorting mechanism, a heating and conveying mechanism, and an extrusion mechanism, characterized in that, A fixed frame is installed at the upper end of the frame, the sorting mechanism is installed at the upper end of the fixed frame, and the heating conveying mechanism and the extrusion mechanism are both installed on the frame. The sorting mechanism includes a mesh cover mounted on the upper end of a fixed frame. A housing is mounted on the upper end of the mesh cover. A feeding component is disposed above the housing. A discharging component is mounted on the fixed frame. The upper end of the discharging component passes through the mesh cover and the housing and is connected to a fixed cover. An iron block is mounted on the upper end of the fixed cover. A square groove is provided on the upper end of the iron block. A square block is engaged in the inner cavity of the square groove. A magnetic cover is integrally connected to the upper end of the square block. A first discharge port is provided at the lower end of the housing. Pushing blocks are equidistantly mounted on the outer side of the fixed cover. A discharge component is provided at the lower end of the mesh cover. The discharge component is connected to a heating and conveying mechanism. The heating and conveying mechanism is connected to a pressing mechanism.
2. The production equipment specifically for aluminum scrap extrusion molding according to claim 1, characterized in that, The feeding assembly includes sockets installed on both sides of the housing. The middle cylinders of the two sockets are movably connected to a support frame. A hopper is installed in the middle of the support frame. Two sets of limiting blocks are installed on both sides of the support frame, located above and below the sockets.
3. The production equipment specifically for aluminum scrap extrusion molding according to claim 2, characterized in that, The material discharge assembly includes a servo motor mounted on a fixed frame. A rotating shaft is mounted on the output end of the servo motor. The upper end of the rotating shaft is connected to a fixed tube via multiple sets of connecting rods. Limiting discs are mounted on the outer sides of both the fixed tube and the rotating shaft. A sealing sleeve is fitted over the outer sides of both the fixed tube and the rotating shaft. The two sets of limiting discs are located at the upper and lower ends of the inner cavity of the sealing sleeve, respectively. An air inlet pipe is connected to the outer side of the sealing sleeve. Material discharge plates are equidistantly connected to the outer side of the fixed tube. Several first air holes are provided on the outer side of the fixed tube. The upper end of the fixed tube is connected to a fixed cover.
4. The production equipment specifically for aluminum scrap extrusion molding according to claim 3, characterized in that, The lower end of the magnetic shield is fitted with a fixing sleeve that fits into the iron block. The block, the fixing sleeve, and the magnetic shield are all made of magnetic material.
5. A production equipment specifically for aluminum scrap extrusion molding according to claim 4, characterized in that, The discharge assembly includes a guide hood installed at the lower end of the mesh cover. The lower end of the guide hood is provided with a second discharge port corresponding to its position. A guide plate is installed at an incline in the inner cavity of the guide hood. A discharge hood is connected to the lower end of the guide hood. Multiple sets of resistance heaters are installed in the inner cavity of the discharge hood. A first heat insulation sleeve is fitted onto the outer side of the discharge hood.
6. The production equipment specifically for aluminum scrap extrusion molding according to claim 5, characterized in that, The heating and conveying mechanism includes a conveying motor and a conveying cylinder mounted on a frame. The output end of the conveying motor is connected to a support pipe. One end of the support pipe passes through the conveying cylinder and extends to its outer side. A spiral blade is installed on the outer side of the support pipe. The conveying cylinder is connected to the lower end of the discharge hood. A second heat insulation sleeve is fitted on the outer side of the conveying cylinder. A discharge pipe is connected to the lower part of the outer side of the conveying cylinder. An electronic metering valve is installed on the outer side of the discharge pipe.
7. A production equipment specifically for aluminum scrap extrusion molding according to claim 6, characterized in that, The outer side of the support tube is provided with several second air holes, and one end of the support tube is rotatably connected to a connector, and one end of the connector is connected to an air tube.
8. A production equipment specifically for aluminum scrap extrusion molding according to claim 6, characterized in that, Both the first and second insulation sleeves are made of insulation material.
9. A production equipment specifically for aluminum scrap extrusion molding according to claim 8, characterized in that, The extrusion mechanism includes a hydraulic cylinder and an extrusion cylinder mounted on a frame. The output end of the hydraulic cylinder is connected to an extrusion rod, and one end of the extrusion rod is connected to an extrusion column located inside the extrusion cylinder. An extrusion die body is mounted on one side of the extrusion cylinder, and the extrusion cylinder is connected to the lower end of the discharge pipe.