Waste fan blade cleaning device
By designing a waste wind turbine blade cleaning device with a retractable flow guiding component and a rotating cleaning component, the problem of fiber brittleness and breakage was solved, achieving a safe and efficient cleaning effect.
Patent Information
- Application Number
- CN202511563331.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-02-27
AI Technical Summary
When cleaning old wind turbine blades, conventional mechanical cleaning tools can easily break the glass fibers, causing the fibers to scatter, irritate operators and damage equipment, and increase the difficulty of cleaning.
A waste wind turbine blade cleaning device was designed, comprising a retractable flow guiding component and a rotating cleaning component. It can automatically switch the cleaning mode according to the position of the blade cross-section, and use the different states of the flow guiding component and the cleaning component to achieve surface and edge cleaning, avoiding fiber breakage.
It effectively prevents fiber breakage, ensuring the safety and cleaning effect of the cleaning process, while reducing damage to operators and equipment.
Smart Images

Figure CN121572483A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of cleaning equipment, and particularly relates to a waste fan blade cleaning device. BACKGROUND
[0002] The cleaning of waste fan blades is a professional field combining environmental protection, material processing and engineering technology. The waste fan blades are mainly made of glass fiber reinforced plastic and carbon fiber composite material. Before recycling, surface contaminants such as dust, oil stains, anti-icing coatings and adhesive residues need to be removed to improve the purity and value of the recycled materials.
[0003] Since the small and medium power fan blades are as long as thirty meters, in order to facilitate transportation, the blades will be cut into several meter piece-shaped structures. The layered composite material of the cut blades is damaged, and the bonding interface of the fibers and the resin is damaged, resulting in direct exposure of the fiber bundles. Since the exposed glass fibers have the property of brittle fracture, using conventional mechanical cleaning tools can easily break the residual glass fibers, increase the cleaning difficulty, and make the glass fibers fly everywhere, easily irritate the skin and respiratory tract of the operator, and the fiber dust is also conductive, which can also damage electrical equipment. SUMMARY
[0004] In view of the deficiencies in the prior art, the purpose of the embodiments of the present application is to provide a waste fan blade cleaning device to solve the problems in the background art.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: A waste fan blade cleaning device, comprising a shell member, the shell member is assembled on the side of a mechanical arm and movably abuts on the fan blade to be cleaned; A flow guide assembly and a cleaning assembly are assembled on the shell member, the flow guide assembly has opposite locking and loosening states, the cleaning assembly is rotationally arranged on the flow guide assembly, the cleaning assembly has opposite cleaning and spraying states, the locking and loosening states of the flow guide assembly correspond to the cleaning and spraying states of the cleaning assembly respectively, the cleaning state of the cleaning assembly is used for cleaning the surface of the fan blade, and the spraying state of the cleaning assembly is used for cleaning the damaged edge part of the fan blade.
[0006] As a further scheme of the present application, the shell member comprises a main shell, a side groove body, a bottom shell and a pump liquid cavity, a plurality of side groove bodies are circumferentially arranged on the barrel wall of the main shell, the bottom shell is fixedly assembled at the bottom of the main shell, and the pump liquid cavity is further arranged in the main shell.
[0007] As a further scheme of the present application, the shell member further comprises an inflow pipe, a hose, an impeller and a driving bevel gear, one side of the pump liquid cavity is communicated with the inflow pipe, the inflow pipe is arranged along the tangential direction of the pump liquid cavity, the other end of the pump liquid cavity is provided with the hose, the impeller is rotatably arranged in the pump liquid cavity, and the driving bevel gear is arranged outside the pump liquid cavity and coaxially fixedly connected with the impeller.
[0008] As a further scheme of the present application, the flow guide assembly comprises an internal flow guide bin, an external flow guide bin, a communication pipe, a sleeve and a guide column, the internal flow guide bin is slidably arranged in the internal cavity of the main shell, the external flow guide bin is arranged outside the main shell and communicated with the internal flow guide bin through the communication pipe, the communication pipe is slidably arranged in the side groove body, the bottom of the internal flow guide bin is further fixedly provided with the sleeve, one end of the guide column is elastically inserted into the sleeve, and the other end of the guide column is fixedly assembled on the bottom shell.
[0009] As a further scheme of the present application, the flow guide assembly further comprises a transmission bevel gear, a first transmission wheel, a second transmission wheel, a third transmission wheel and a buckle, the transmission bevel gear and the first transmission wheel are coaxially assembled and rotatably arranged on the internal flow guide bin, the second transmission wheel and the third transmission wheel are coaxially assembled and rotatably arranged on the internal flow guide bin, the transmission bevel gear is movably engaged with the driving bevel gear, the first transmission wheel is engaged with the second transmission wheel, and the buckle is fixedly arranged on one side of the sleeve.
[0010] As a further scheme of the present application, the cleaning assembly comprises a rotary disc, an internal tooth ring, a jet cylinder, a valve column, an internal pipe, a connecting column, a bottom jet port, a cleaning brush and a side connecting rod, the rotary disc is rotatably assembled on the external flow guide bin, and the internal cavity of the rotary disc is communicated with the internal cavity of the external flow guide bin, the internal diameter end of the rotary disc is provided with the internal tooth ring, the internal tooth ring is engaged with the third transmission wheel, the internal cavity of the jet cylinder is slidably provided with the valve column, the internal cavity of the valve column is provided with the internal pipe, one end of the connecting column is slidably inserted into the jet cylinder, the other end of the connecting column is fixedly connected to the valve column, the bottom of the jet cylinder is further provided with a plurality of bottom jet ports, the cleaning brush is fixedly assembled at the bottom of the connecting column, one end of the cleaning brush is further fixedly assembled with the side connecting rod, and the side connecting rod is elastically and slidably assembled on one side of the jet cylinder.
[0011] As a further scheme of the present application, the cleaning assembly further comprises a J-shaped rod, an outer rotating disc, an inner rotating disc, an internal pressure rod, an elastic buckle and a reset tab, the J-shaped rod is fixedly assembled at the end of the side connecting rod, the outer rotating disc is elastically and slidably assembled at the bottom of the external flow guide bin, the inner rotating disc is arranged in the main shell and fixedly connected with the outer rotating disc, the internal pressure rod is fixedly arranged at one end of the inner rotating disc, the elastic buckle is fixedly assembled in the main shell, one end of the elastic buckle is provided with the reset tab, and the reset tab is movably abutted with the internal pressure rod.
[0012] As a further embodiment of the present invention, the cleaning assembly further includes a side sprayer, a side spray port, a side flow cavity, and a side cylinder hole. The side sprayer is fixedly arranged at the outer diameter end of the jet tube. The side sprayer has a plurality of side spray ports arranged along the circumferential direction. A side flow cavity is provided inside the side spray port. A plurality of side cylinder holes are also provided on the cylinder wall of the jet tube. The side flow cavity and the side cylinder holes are connected to each other.
[0013] As a further embodiment of the present invention, the waste wind turbine blade cleaning device further includes a triggering assembly, which includes a trigger rod, a linkage rod, a rotary plate, a top support plate, an inclined groove, a fixed rod, a bracket, a side-rotating shaft, and a sleeve. The trigger rod is elastically slidably mounted on the bottom of the bottom housing. One end of the linkage rod is fixedly connected to the trigger rod, and the other end of the linkage rod is elastically rotatably mounted with a rotary plate. Two sets of top support plates are elastically rotatably mounted on the rotary plate. An inclined groove is also provided in the middle of the rotary plate. The fixed rod is fixedly arranged at the bottom of the built-in flow guide chamber. One end of the bracket is fixedly arranged on the bottom housing, and the other end of the bracket is rotatably mounted with a side-rotating shaft. A sleeve is elastically slidably inserted into the end of the side-rotating shaft, and the sleeve is rotatably mounted at the bottom of the built-in flow guide chamber.
[0014] In summary, the embodiments of the present invention have the following beneficial effects compared with the prior art: This invention, by providing a retractable flow guiding component and several cleaning components rotatably mounted thereon inside the main housing, can automatically switch the cleaning mode of the device according to the position of the blade cross-section while rotating and cleaning the blade, thus preventing fiber breakage caused by mechanical cleaning. Attached Figure Description
[0015] Figure 1 This is a partial cross-sectional view of a waste wind turbine blade cleaning device provided in one embodiment of the present invention.
[0016] Figure 2 This is a schematic diagram of the structure of a waste wind turbine blade cleaning device provided in one embodiment of the present invention.
[0017] Figure 3 for Figure 2 Enlarged schematic diagram of reference numeral A in the attached figure.
[0018] Figure 4 for Figure 2 Enlarged schematic diagram of reference numeral B in the attached figure.
[0019] Figure 5 This is a schematic diagram of the waste wind turbine blade cleaning device provided in one embodiment of the present invention from another perspective.
[0020] Figure 6 for Figure 5 Enlarged schematic diagram of the figure marked C in the attached diagram.
[0021] Figure 7 For Figure 5 An enlarged schematic view of the reference D.
[0022] Reference: 1 - shell member, 101 - main shell, 102 - side groove body, 103 - bottom shell, 104 - pump liquid cavity, 105 - inflow pipe, 106 - hose, 107 - impeller, 108 - driving bevel gear, 2 - flow guide assembly, 201 - built-in flow guide bin, 202 - external flow guide bin, 203 - communication pipe, 204 - sleeve, 205 - guide column, 206 - transmission bevel gear, 207 - first transmission wheel, 208 - second transmission wheel, 209 - third transmission wheel, 210 - buckle, 3 - cleaning assembly, 301 - rotary disc, 302 - inner tooth ring, 303 - jet cylinder, 304 - valve column, 305 - inner through pipe, 306 - connecting column, 307 - bottom-mounted jet port, 308 - cleaning brush, 309 - side connecting rod, 310 - J-shaped rod, 311 - outer driving disc, 312 - inner driving disc, 313 - inner pressure rod, 314 - elastic buckle, 315 - reset tab, 316 - side sprayer, 317 - side-mounted jet port, 318 - side flow cavity, 319 - side cylinder hole, 4 - trigger assembly, 401 - trigger rod, 402 - linkage rod, 403 - rotary piece, 404 - top support piece, 405 - inclined groove piece, 406 - fixed rod, 407 - bracket, 408 - side rotating shaft, 409 - sleeve piece. DETAILED DESCRIPTION
[0023] In order to more clearly illustrate the structural features and effects of the present application, the present application will be described in detail below in conjunction with the drawings and specific examples.
[0024] Please refer to Figures 1-7The waste fan blade cleaning device in an embodiment of the present application has opposite first direction x, second direction y and third direction z, and comprises a shell member 1 which is assembled on the mechanical arm side and movably abuts on the fan blade to be cleaned; a flow guide assembly 2 and a cleaning assembly 3 which are both assembled on the shell member 1, the flow guide assembly 2 has opposite locking state and release state, the cleaning assembly 3 is rotationally arranged on the flow guide assembly 2, the cleaning assembly 3 has opposite cleaning state and spraying state, the locking state and the release state of the flow guide assembly 2 correspond to the cleaning state and the spraying state of the cleaning assembly 3 respectively, the cleaning state of the cleaning assembly 3 is used for cleaning the surface of the fan blade, and the spraying state of the cleaning assembly 3 is used for cleaning the damaged edge part of the fan blade; the shell member 1 comprises a main shell 101, a side groove body 102, a bottom shell 103 and a pump liquid cavity 104, a plurality of side groove bodies 102 are circumferentially arranged on the cylinder wall of the main shell 101, the bottom shell 103 is fixedly assembled at the bottom of the main shell 101, and the pump liquid cavity 104 is further arranged in the main shell 101.
[0025] In actual application, more than 90% of the core reinforcing material of the fan blade is glass fiber and / or carbon fiber. In order to facilitate transportation, the waste fan blade needs to be cut, which causes the composite material to be layered, the bonding interface between the fiber and the resin is damaged, the fiber bundle is directly exposed, the glass fiber at the section position of the blade is directly exposed, dust and oil stains are more easily embedded in the loose fiber bundle, and the exposed glass fiber is brittle. When using conventional mechanical cleaning tools, the residual glass fiber is easily broken, increasing the cleaning difficulty, and the broken glass fiber is scattered everywhere, which not only easily stimulates the skin and respiratory tract of the operator, but also may damage electrical equipment due to the conductivity of the fiber dust. When the device is used to clean the waste fan blade, the shell member 1 is installed on the mechanical arm for cleaning the blade. The mechanical arm uses existing technical means, as long as the fixed distance between the shell member 1 and the blade can be controlled, and details are not repeated here. The shell member 1 comprises a main shell 101, a side groove body 102, a bottom shell 103 and a pump liquid cavity 104. The bottom shell 103 is fixedly assembled at the bottom of the main shell 101. A plurality of side groove bodies 102 are circumferentially arranged on the cylinder wall of the main shell 101. The flow guide assembly 2 is slidingly assembled on the main shell 101 along the arrangement direction of the side groove body 102. The pump liquid cavity 104 is arranged in the main shell 101. The pump liquid cavity 104 is used to connect the input cleaning liquid and guide the cleaning liquid into the flow guide assembly 2 and the cleaning assembly 3. The cleaning assembly 3 is rotatably assembled on the flow guide assembly 2, so that when the shell member 1 approaches the fan blade, the cleaning assembly 3 can continuously clean the surface of the blade during continuous rotation. When the device moves to the edge position of the blade, the cleaning assembly 3 retracts a plurality of cleaning units in it after detecting the edge position of the blade, changes the rotary cleaning mode to jet cleaning mode, and sprays cleaning liquid at an oblique angle to the glass fiber bundle at the section position by using a flat fan-shaped nozzle, thereby ensuring the cleaning effect and avoiding fiber brittle fracture caused by vertical mechanical washing.
[0026] Please refer to Figure 2 , Figure 3 and Figure 5 In a preferred embodiment of the present application, the shell member 1 further comprises an inlet pipe 105, a hose 106, an impeller 107 and a driving bevel gear 108. One side of the pump liquid cavity 104 is connected with the inlet pipe 105. The inlet pipe 105 is arranged along the tangential direction of the pump liquid cavity 104. The other end of the pump liquid cavity 104 is provided with the hose 106. The impeller 107 is rotatably arranged in the pump liquid cavity 104. The driving bevel gear 108 is arranged outside the pump liquid cavity 104 and coaxially fixedly connected with the impeller 107.
[0027] In actual application, the inflow pipe 105 is arranged on one side of the main shell 101 and in the tangential direction of the inner cavity of the pump liquid cavity 104, so that the cleaning liquid pumped into the pump liquid cavity 104 along the inflow pipe 105 acts on the blades of the impeller 107 vertically, thereby driving the impeller 107 to rotate in the xoy plane, and the driving bevel gear 108 is driven to rotate synchronously by the impeller 107, and the position of the driving bevel gear 108 in the third direction z remains unchanged.
[0028] Please refer to Figure 2 and Figure 4 In a preferred embodiment of the present application, the flow guide assembly 2 comprises an inner flow guide bin 201, an outer flow guide bin 202, a communication pipe 203, a sleeve 204 and a guide column 205. The inner flow guide bin 201 is slidingly arranged in the inner cavity of the main shell 101. The outer flow guide bin 202 is arranged outside the main shell 101 and is connected in communication with the inner flow guide bin 201 through the communication pipe 203. The communication pipe 203 is slidingly arranged in the side groove body 102. The sleeve 204 is further fixedly arranged at the bottom of the inner flow guide bin 201. One end of the guide column 205 is elastically inserted into the sleeve 204, and the other end of the guide column 205 is fixedly assembled on the bottom shell 103.
[0029] In actual application, the inner flow guide bin 201 is slidingly arranged in the main shell 101 in the third direction z. The outer flow guide bin 202 is arranged outside the main shell 101 and is connected in communication with the inner flow guide bin 201 through the communication pipe 203. The communication pipe 203 is limitingly arranged in the side groove body 102. The sleeve 204 is fixedly assembled at the bottom of the inner flow guide bin 201. The guide column 205 is elastically slidingly inserted into the bottom of the sleeve 204. The guide column 205 is fixedly arranged on the bottom shell 103, so that the inner flow guide bin 201 is located at the highest point in the third direction z in the non-working condition, and the inner flow guide bin 201 is in the loosened state. When the inner flow guide bin 201 moves in the negative direction of the third direction z under the driving of external force, the inner flow guide bin 201 moves against the elastic force and drives the outer flow guide bin 202 to move synchronously in the negative direction of the third direction z, so that the inner flow guide bin 201 is switched from the loosened state to the locked state. The pump liquid cavity 104 and the inner flow guide bin 201 are connected in communication through the hose 106, so that the inner flow guide bin 201 is always connected in communication with the pump liquid cavity 104 during the movement, and the cleaning liquid is pumped into the outer flow guide bin 202 along the inner flow guide bin 201.
[0030] Please refer to Figure 3 and Figure 6In a preferred embodiment of the present embodiment, the flow guide assembly 2 further comprises a transmission bevel gear 206, a first transmission wheel 207, a second transmission wheel 208, a third transmission wheel 209, and a buckle 210. The transmission bevel gear 206 and the first transmission wheel 207 are coaxially assembled and rotationally arranged on the built-in flow guide bin 201. The second transmission wheel 208 and the third transmission wheel 209 are coaxially assembled and rotationally arranged on the built-in flow guide bin 201. The transmission bevel gear 206 and the drive bevel gear 108 are in meshing engagement. The first transmission wheel 207 and the second transmission wheel 208 are in meshing engagement. The buckle 210 is fixedly arranged on one side of the sleeve 204.
[0031] In actual application of the present embodiment, the transmission bevel gear 206 and the first transmission wheel 207 are both fixedly arranged on the built-in flow guide bin 201, and the transmission bevel gear 206 and the drive bevel gear 108 are matched arranged. When the built-in flow guide bin 201 is in a loosened state, the transmission bevel gear 206 and the drive bevel gear 108 are arranged at intervals. When the built-in flow guide bin 201 is in a locked state, the transmission bevel gear 206 and the drive bevel gear 108 are in meshing engagement, and then the first transmission wheel 207 drives the second transmission wheel 208 to rotate, thereby synchronously driving the third transmission wheel 209 to rotate. When the built-in flow guide bin 201 is in a loosened state, the third transmission wheel 209 stops rotating.
[0032] Please refer to Figure 3 , Figure 5 and Figure 7 In a preferred embodiment of the present application, the cleaning assembly 3 comprises a rotary disc 301, an inner tooth ring 302, a jet cylinder 303, a valve column 304, an inner through pipe 305, a connecting column 306, a bottom spray port 307, a cleaning brush 308, and a side connecting rod 309. The rotary disc 301 is rotationally assembled on the outer flow guide bin 202, and the inner cavity of the rotary disc 301 and the inner cavity of the outer flow guide bin 202 are in communication. The inner diameter end of the rotary disc 301 is provided with the inner tooth ring 302. The inner tooth ring 302 and the third transmission wheel 209 are in meshing engagement. The valve column 304 is slidably arranged inside the jet cylinder 303. The inner through pipe 305 is arranged inside the valve column 304. One end of the connecting column 306 is slidably inserted into the jet cylinder 303, and the other end of the connecting column 306 is fixedly connected to the valve column 304. The cavity bottom of the jet cylinder 303 is further provided with a plurality of bottom spray ports 307. The cleaning brush 308 is fixedly assembled at the bottom of the connecting column 306. One end of the cleaning brush 308 is further fixedly assembled with the side connecting rod 309. The side connecting rod 309 is elastically and slidably assembled on one side of the jet cylinder 303.
[0033] In actual application, the rotating disc 301 is rotatably assembled on the external flow guide bin 202, and a sliding sealing structure is arranged between the rotating disc 301 and the external flow guide bin 202, so that the pumped cleaning liquid flows into the rotating disc 301 along the external flow guide bin 202, and then flows into the jet cylinder 303 along the rotating disc 301. The inner tooth ring 302 at the inner diameter end of the rotating disc 301 is in meshing connection with the third transmission wheel 209, so that when the internal flow guide bin 201 is in the locked state, the third transmission wheel 209 is engaged to drive the rotating disc 301 to rotate, so that the plurality of jet cylinders 303 rotate to clean the surface of the blade by the cleaning brush 308 at the bottom of the jet cylinder 303 during rotation. During the cleaning process, the cleaning brush 308 is elastically pressed on the surface of the blade, which increases the friction on one hand, and on the other hand, the bottom of the valve column 304 and the cavity bottom of the jet cylinder 303 are spaced apart. At this time, the cleaning liquid pumped into the inner cavity of the jet cylinder 303 flows through the inner pipe 305 to the bottom spray port 307, so that the cleaning liquid is sprayed on the surface of the blade along the bottom spray port 307. At the same time of flushing the stains on the surface of the blade, the second transmission wheel 208 is continuously used to clean the residual stains on the surface of the blade, and the movement of the mechanical arm realizes the cleaning work of the blade.
[0034] Please refer to Figure 5 and Figure 6 In a preferred embodiment of the present application, the cleaning assembly 3 further comprises a J-shaped rod 310, an outer moving disc 311, an inner moving disc 312, an inner pressing rod 313, an elastic buckle 314 and a reset tab 315. The J-shaped rod 310 is fixedly assembled at the end of the side connecting rod 309. The outer moving disc 311 is elastically and slidably assembled at the bottom of the external flow guide bin 202. The inner moving disc 312 is arranged in the main housing 101 and fixedly connected with the outer moving disc 311. The inner pressing rod 313 is fixedly arranged at one end of the inner moving disc 312. The elastic buckle 314 is fixedly assembled in the main housing 101, and one end of the elastic buckle 314 is provided with the reset tab 315. The reset tab 315 and the inner pressing rod 313 are in movable abutment.
[0035] In actual application, the J-shaped rod 310 is fixedly arranged at the end of the side connecting rod 309, when the buckle 210 is in the locking state, the cleaning brush 308 elastically abuts against the surface of the blade, at this time, the side connecting rod 309 moves along the positive direction of the third direction z, so that the J-shaped rod 310 moves synchronously and the J-shaped rod 310 and the outer moving disc 311 are arranged at intervals, when the plurality of jet cylinders 303 move to the section position of the blade, when the cleaning brush 308 rotates to the section end, the limiting surface at the bottom side of the cleaning brush 308 disappears, so that the cleaning brush 308 drives the connecting column 306 to move along the negative direction of the third direction z, and simultaneously drags the J-shaped rod 310 to move towards the outer moving disc 311, when the J-shaped rod 310 is pressed on the outer moving disc 311, the inner moving disc 312 and the inner pressing rod 313 are simultaneously pressed to move, so that the inner pressing rod 313 switches the locking state of the built-in flow guide bin 201 to the loosening state, so that the built-in flow guide bin 201 moves along the positive direction of the third direction z, simultaneously dragging the plurality of jet cylinders 303 to move away from the surface of the blade, so that the cleaning brush 308 is separated from the surface of the blade, preventing the continuous rotation from causing the section glass fiber wire harness to be further damaged.
[0036] In one case in the embodiment, one side of the sleeve 204 is fixedly provided with the buckle 210, so that when the built-in flow guide bin 201 moves along the negative direction of the third direction z, the buckle 210 is movably buckled on the elastic buckle 314, so that the built-in flow guide bin 201 is switched from the loosening state to the locking state, and when the inner pressing rod 313 moves along the negative direction of the third direction z, the inner pressing rod 313 is pressed on the reset tab 315, so that the bottom of the elastic buckle 314 is bent and then slides away from one side of the buckle 210, so that the built-in flow guide bin 201 is switched from the locking state to the loosening state again, and the elastic buckle 314 is made of an elastic material, which is not limited in type.
[0037] Please refer to Figure 7 In a preferred embodiment of the application, the cleaning assembly 3 further comprises a side sprayer 316, a side spray port 317, a side flow cavity 318 and a side cylinder hole 319, the side sprayer 316 is fixedly arranged at the outer diameter end of the jet cylinder 303, a plurality of side spray ports 317 are arranged on the side sprayer 316 in the circumferential direction, the side flow cavity 318 is arranged in the side spray port 317, and a plurality of side cylinder holes 319 are arranged on the cylinder wall of the jet cylinder 303, and the side flow cavity 318 and the side cylinder hole 319 are connected.
[0038] In actual application, the valve column 304 is slidably assembled in the inner cavity of the jet cylinder 303 through the connecting column 306. When the inner guide bin 201 is in the locking state, the valve column 304 and the cavity bottom of the jet cylinder 303 are spaced apart. At this time, the outer wall of the valve column 304 is slidably attached to one end of the side cylinder hole 319, so that the side cylinder hole 319 is in a blocked state, so that the cleaning liquid in the jet cylinder 303 flows towards the bottom spray port 307 side through the inner through pipe 305. When the inner guide bin 201 is switched from the locking state to the loosening state, the bottom of the valve column 304 abuts against the cavity bottom of the jet cylinder 303. Because the bottom aperture of the inner through pipe 305 and the bottom spray port 307 are misaligned, the bottom aperture of the inner through pipe 305 is blocked. At this time, the outer wall of the valve column 304 slides away from one side of the side cylinder hole 319, so that the cleaning liquid in the jet cylinder 303 flows along the side cylinder hole 319 to the side flow cavity 318, and is fan-shaped and obliquely sprayed to one side of the blade section through the side spray port 317.
[0039] In one case in the embodiment, the setting height of the side spray port 317 in the third direction z is greater than the setting height of the bottom spray port 307, so that the spray intensity acting on the blade surface is reduced. The spray pressure is 500-800 bar, the spray distance between the nozzle and the section is 20-30 cm, and the oblique angle between the spray port of the side spray port 317 and the blade is 30°-45°.
[0040] Please refer to Figure 2 and Figure 4 In a preferred embodiment of the application, the waste fan blade cleaning device further comprises a trigger assembly 4, which comprises a trigger rod 401, a linkage rod 402, a rotating piece 403, a top supporting piece 404, an inclined groove piece 405, a fixed rod 406, a bracket 407, a side rotating shaft 408 and a sleeve piece 409. The trigger rod 401 is elastically and slidably assembled at the bottom of the bottom shell 103. One end of the linkage rod 402 is fixedly connected with the trigger rod 401, and the other end of the linkage rod 402 is elastically and rotatably provided with the rotating piece 403. Two groups of top supporting pieces 404 are elastically and rotatably provided on the rotating piece 403. The inclined groove piece 405 is further provided in the middle of the rotating piece 403. The fixed rod 406 is fixedly arranged at the bottom of the inner guide bin 201. One end of the bracket 407 is fixedly arranged on the bottom shell 103, and the other end of the bracket 407 is rotatably provided with the side rotating shaft 408. The sleeve piece 409 is elastically and slidably inserted into the end of the side rotating shaft 408. The sleeve piece 409 is rotatably arranged at the bottom of the inner guide bin 201.
[0041] In actual application, the trigger rod 401 is elastically assembled on the bottom shell 103, the rotary piece 403 is rotationally assembled on the top of the linkage rod 402, when the main shell 101 moves towards the side of the blade to be cleaned, the trigger rod 401 abuts against the surface of the blade, thereby pushing the linkage rod 402 to move in the positive direction of the third direction z, at the same time, the cleaning brushes 308 at the bottom of the plurality of jet cylinders 303 are synchronously elastically pressed against the surface of the blade, when the linkage rod 402 moves in the positive direction of the third direction z, the top supporting piece 404 is rotationally limited on the rotary piece 403, so that the top supporting piece 404 can abut against the side rotary shaft 408 in the upward process, since the side rotary shaft 408 is rotationally fixed on one side of the bottom shell 103, and the elastic sleeve sleeve piece 409 is arranged at the end of the side rotary shaft 408, the sleeve piece 409 is rotationally assembled at the bottom of the built-in flow guide bin 201, so that the side rotary shaft 408 can pull the built-in flow guide bin 201 to move in the negative direction of the third direction z in the upward process, thereby making the buckle piece 210 at one end of the sleeve 204 buckle on the elastic buckle piece 314, thereby making the built-in flow guide bin 201 switch from the released state to the locked state, when the linkage rod 402 continues to move upward, the inclined groove piece 405 at the top thereof abuts against the fixed rod 406, so that the two groups of inclined surfaces on the inclined groove piece 405 abut against the two groups of cylinders on the fixed rod 406, so that the rotary piece 403 rotates in the xoy plane, thereby making the top supporting piece 404 rotate away from the bottom of the second transmission wheel 208, when the built-in flow guide bin 201 switches from the locked state to the released state, the built-in flow guide bin 201 moves upward, the side rotary shaft 408 does not interfere with the top supporting piece 404, thereby making the built-in flow guide bin 201 drive the plurality of jet cylinders 303 to move in the positive direction of the third direction z at the same time, so that the cleaning brushes 308 are separated from the surface of the blade.
[0042] In the above embodiment, the waste fan blade cleaning device is provided with the telescopic built-in flow guide bin 201 and the plurality of jet cylinders 303 rotationally assembled on the built-in flow guide bin 201, so that the cleaning mode of the device can be automatically switched according to the position of the blade section while the blade is rotated and cleaned, and the fiber breakage caused by mechanical cleaning is prevented.
[0043] The above only describes the preferred embodiments of the present application and should not be used to limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims
1. A waste wind turbine blade cleaning device, characterized in that, The waste fan blade cleaning device includes: A housing component, which is assembled to the side of the robotic arm and movably abuts against the fan blades to be cleaned; The system includes a flow guiding component and a cleaning component, both mounted on a housing member. The flow guiding component has a locking state and a releasing state. The cleaning component is rotatably mounted on the flow guiding component and has a cleaning state and a spraying state. The locking and releasing states of the flow guiding component correspond to the cleaning and spraying states of the cleaning component, respectively. The cleaning state of the cleaning component is used to clean the surface of the fan blades, and the spraying state of the cleaning component is used to clean the damaged edges of the fan blades.
2. The waste fan blade cleaning device according to claim 1, characterized in that, The shell component includes a main shell, side grooves, a bottom shell, and a pump chamber. The main shell has several side grooves arranged circumferentially on its cylindrical wall. The bottom shell is fixedly assembled to the bottom of the main shell. The pump chamber is also provided in the main shell.
3. The waste fan blade cleaning device according to claim 2, characterized in that, The housing component also includes an inlet pipe, a hose, an impeller, and a drive bevel gear. The inlet pipe is connected to one side of the pump liquid chamber and is arranged along the tangential direction of the inner circle of the pump liquid chamber. A hose is provided at the other end of the pump liquid chamber. The impeller is rotatably arranged in the pump liquid chamber. The drive bevel gear is arranged outside the pump liquid chamber and is coaxially fixedly connected to the impeller.
4. The waste fan blade cleaning device according to claim 3, characterized in that, The flow guiding assembly includes a built-in flow guiding chamber, an external flow guiding chamber, a connecting pipe, a sleeve, and a guide post. The built-in flow guiding chamber is slidably disposed in the inner cavity of the main housing. The external flow guiding chamber is disposed outside the main housing and is connected to the built-in flow guiding chamber through the connecting pipe. The connecting pipe is slidably disposed in the side groove. A sleeve is also fixedly disposed at the bottom of the built-in flow guiding chamber. One end of the guide post is elastically inserted into the sleeve, and the other end of the guide post is fixedly assembled on the bottom housing.
5. The waste wind turbine blade cleaning device according to claim 4, characterized in that, The flow guiding assembly further includes a transmission bevel gear, a first transmission wheel, a second transmission wheel, a third transmission wheel, and a fastening element. The transmission bevel gear and the first transmission wheel are coaxially assembled and rotatably mounted on the built-in flow guiding chamber. The second transmission wheel and the third transmission wheel are coaxially assembled and rotatably mounted on the built-in flow guiding chamber. The transmission bevel gear and the drive bevel gear are movably meshed and connected. The first transmission wheel and the second transmission wheel are meshed and connected. The fastening element is fixedly arranged on one side of the sleeve.
6. The waste wind turbine blade cleaning device according to claim 5, characterized in that, The cleaning assembly includes a rotary disc, an internal gear ring, a jet cylinder, a valve column, an inner tube, a connecting column, bottom-mounted spray nozzles, a cleaning brush, and a side connecting rod. The rotary disc is rotatably mounted on an external guide chamber, and the inner cavity of the rotary disc is connected to the inner cavity of the external guide chamber. An internal gear ring is provided at the inner diameter end of the rotary disc, and the internal gear ring meshes with a third transmission wheel. A valve column is slidably mounted inside the jet cylinder, and an inner tube is arranged inside the valve column. One end of the connecting column is slidably inserted into the jet cylinder, and the other end of the connecting column is fixedly connected to the valve column. Several bottom-mounted spray nozzles are also arranged at the bottom of the jet cylinder. The cleaning brush is fixedly mounted at the bottom of the connecting column, and a side connecting rod is fixedly mounted at one end of the cleaning brush. The side connecting rod is elastically slidably mounted on one side of the jet cylinder.
7. The waste wind turbine blade cleaning device according to claim 6, characterized in that, The cleaning assembly also includes a J-shaped rod, an outer moving plate, an inner moving plate, an inner pressure rod, an elastic buckle, and a reset lever. The J-shaped rod is fixedly assembled to the end of the side connecting rod. The outer moving plate is elastically slidably assembled to the bottom of the external flow guide chamber. The inner moving plate is arranged in the main housing and is fixedly connected to the outer moving plate. The inner pressure rod is fixedly arranged at one end of the inner moving plate. The elastic buckle is fixedly assembled in the main housing, and a reset lever is arranged at one end of the elastic buckle. The reset lever and the inner pressure rod are movably abutted together.
8. The waste wind turbine blade cleaning device according to claim 6, characterized in that, The cleaning assembly also includes a side sprayer, a side spray nozzle, a side flow cavity, and a side cylinder hole. The side sprayer is fixedly arranged at the outer diameter end of the jet tube. Several side spray nozzles are arranged along the circumferential direction on the side sprayer. A side flow cavity is provided inside the side spray nozzle. Several side cylinder holes are also provided on the cylinder wall of the jet tube. The side flow cavity and the side cylinder holes are connected to each other.
9. A waste wind turbine blade cleaning device according to claim 4, characterized in that, The waste wind turbine blade cleaning device also includes a triggering assembly, which includes a trigger rod, a linkage rod, a rotary plate, a top support plate, an inclined groove, a fixed rod, a bracket, a side-rotating shaft, and a sleeve. The trigger rod is elastically slidably mounted on the bottom of the bottom housing. One end of the linkage rod is fixedly connected to the trigger rod, and the other end of the linkage rod is elastically rotatably mounted with a rotary plate. Two sets of top support plates are elastically rotatably mounted on the rotary plate. An inclined groove is also provided in the middle of the rotary plate. The fixed rod is fixedly arranged at the bottom of the built-in flow guide chamber. One end of the bracket is fixedly arranged on the bottom housing, and the other end of the bracket is rotatably mounted with a side-rotating shaft. A sleeve is elastically slidably inserted into the end of the side-rotating shaft, and the sleeve is rotatably mounted at the bottom of the built-in flow guide chamber.
Citation Information
Patent Citations
Surface cleaning device for mechanical part machining
CN115318749A
Automatic washing apparatus for blower of road sweeper
KR101481149B1