Dustproof battering ram and using method thereof
By designing filtration and enhancement mechanisms on the impact rammer, the problem of dust emission was solved, achieving effective dust filtration and suppression, reducing occupational disease risks and failure rates, and lowering operating costs.
Patent Information
- Application Number
- CN202610012250.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-01-06
- Publication Date
- 2026-02-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing impact rammers generate a large amount of dust during use, leading to problems such as a high risk of occupational diseases for workers, increased failure rate, and high operating costs.
A dust-proof impact rammer was designed, which includes a filtration mechanism and an efficiency enhancement mechanism. Through the combination of a flow guiding component, a filtration component, a power component, an injection component, an emission component, and a diffusion component, it achieves the filtration and suppression of dust.
It effectively reduces dust inhalation, lowers the risk of occupational diseases, reduces the failure rate, and lowers the cost of use.
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Figure CN121575733A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of dustproof impact rammer, and particularly relates to a dustproof impact rammer and a use method thereof. BACKGROUND
[0002] The impact rammer is a compaction machine widely used in the fields of construction, road, water conservancy and the like, and is mainly used for ramming operation on materials such as soil, sand and asphalt, and can be classified into internal combustion impact rammer and electric impact rammer according to power sources, and can be classified into one-way impact rammer and two-way impact rammer according to structures and working modes.
[0003] The core components of the impact rammer are a rammer and a power system, and when working, the power system drives the rammer to make high-speed reciprocating motion up and down, and the rammer generates impact force under the dual action of gravity acceleration and mechanical driving to compact materials layer by layer.
[0004] For example, the electric motor converts the rotary motion into the linear motion of the rammer through the crank connecting rod mechanism, the rammer accumulates potential energy when rising, and releases kinetic energy to impact the ground when falling, so that the material particles are rearranged, the void ratio is reduced, and the compactness is improved.
[0005] At present, when the impact rammer is used, a large amount of soil and sand dust is raised due to the continuous impact of the rammer on the ground, and the existing impact rammer has few dustproof mechanisms, long-term inhalation of such dust by workers can cause respiratory diseases, and can also irritate the eyes and skin, increase the risk of occupational diseases, and has poor safety, and after the dust enters the power system, transmission mechanism and hydraulic system of the impact rammer, the failure rate is increased, and the use cost is also increased accordingly.
[0006] Therefore, in view of the above technical problems, it is necessary to provide a dustproof impact rammer and a use method thereof.
[0007] The information disclosed in this BACKGROUND section is only intended to increase an understanding of the general context of the present application and should not be taken as an acknowledgement that this information constitutes prior art that is already known in the art. SUMMARY
[0008] The present application aims to provide a dustproof impact rammer and a use method thereof, which can solve the problem that the existing impact rammer is difficult to suppress dust, which not only increases the risk of occupational diseases of workers, but also increases the failure rate and use cost.
[0009] In order to achieve the above-mentioned purpose, the technical scheme provided by an embodiment of the present application is as follows: The dustproof impact rammer comprises an impact rammer body, a filtering mechanism and an efficiency increasing mechanism. The filtering mechanism comprises a flow guiding component arranged at the lower side of the impact rammer body, a filtering component arranged in the flow guiding component and a power component arranged in the flow guiding component, and the flow guiding component and the filtering component cooperate to filter dust; the efficiency increasing mechanism comprises an injection component arranged on the impact rammer body, a discharge component arranged outside the impact rammer body and a diffusion component arranged in the flow guiding component.
[0010] In one or more embodiments of the present application, the flow guiding component comprises a flow guiding positioning bin, a flow guiding suction bin and a flow guiding communication pipe. The flow guiding positioning bin is arranged at the lower side of the impact rammer body; the flow guiding suction bin is arranged outside the impact rammer body; and the flow guiding communication pipe is arranged through the flow guiding positioning bin and the flow guiding suction bin.
[0011] In one or more embodiments of the present application, the filtering component comprises a filtering ring net, a filtering barrier plate, a filtering guide plate and a filtering power plate. The filtering ring net is arranged rotatably in the flow guiding positioning bin; the filtering barrier plate is arranged at the upper side of the filtering ring net and fixedly connected with the flow guiding positioning bin; the filtering guide plate is arranged in the flow guiding communication pipe; and the filtering power plate is arranged outside the filtering ring net.
[0012] In one or more embodiments of the present application, the filtering power plate is arranged in plurality, and the plurality of filtering power plates are arranged uniformly along the circumferential direction of the filtering ring net. The filtering ring net is arranged with filtering bearings at the upper and lower sides thereof, and a pair of filtering bearings are fixedly connected with the flow guiding positioning bin and the filtering barrier plate, respectively.
[0013] In one or more embodiments of the present application, the power component comprises a power motor and a plurality of power fan blades. The power motor is arranged through the lower side of the flow guiding positioning bin; and the plurality of power fan blades are arranged outside the power motor and uniformly distributed.
[0014] In one or more embodiments of the present application, the injection component comprises an injection water tank, an injection wave-preventing plate, an injection communication pipe and an injection rubber film. The injection water tank is arranged at the upper side of the impact rammer body; the injection wave-preventing plate is arranged in the injection water tank; the injection communication pipe is arranged through the injection water tank and the flow guiding positioning bin; and the injection rubber film is arranged in the injection communication pipe.
[0015] In one or more embodiments of the present application, the injection wave-preventing plate is arranged in plurality and arranged equidistantly along the height direction of the injection water tank. The injection rubber film is arranged in pair, and arranged at the end of the injection rubber film close to the flow guiding positioning bin.
[0016] In one or more embodiments of the present application, the exhaust assembly comprises an exhaust positioning ring, an exhaust booster net and an exhaust communication pipeline. The exhaust positioning ring is arranged on the upper side of the flow guide suction bin; the exhaust booster net is arranged outside the exhaust positioning ring; and the exhaust communication pipeline is arranged between the exhaust booster net and the flow guide positioning bin.
[0017] In one or more embodiments of the present application, the exhaust positioning ring is fixedly connected with the impact ram body, and the exhaust communication pipeline penetrates through the exhaust booster net and the flow guide positioning bin.
[0018] In one or more embodiments of the present application, the diffusion assembly comprises a diffusion net and a diffusion sponge. The diffusion net is arranged through the filter barrier plate; and the diffusion sponge is arranged on the upper side of the exhaust positioning ring.
[0019] A use method of a dustproof impact ram, comprising the following steps: S1, starting the impact ram body to impact the ground through the impact ram body, at this time, a large amount of dust will be raised, starting the power motor to control the rotation of the power fan blade in the flow guide positioning bin, and extracting the air outside through the flow guide suction bin; S2, the dust is sucked into the flow guide positioning bin through the suction force of the air, and the dust is filtered through the filter barrier plate for convenient cleaning; S3, at the same time, the air will be guided by the filter guide plate when passing through the flow guide communication pipeline, and the filter power plate is blown, so that the rotation of the filter ring net is driven by the filter power plate, so that the probability of blockage of the filter ring net is reduced; S4, the vibration of the impact ram body can make the water in the water tank break through the closure of the injection rubber film, so that water intermittently enters the flow guide positioning bin; S5, the filtered air will carry water when passing through the diffusion sponge, and is discharged to the outside through the exhaust communication pipeline and the exhaust booster net, after the discharge, the water in the air adsorbs the dust, and suppresses the dust. Compared with the prior art, the dustproof impact ram and the use method thereof of the present application can suppress the surrounding dust through the arrangement of the corresponding mechanism, can reduce the inhalation of the dust by the workers, reduce the risk of the workers suffering from occupational diseases, and has high safety, at the same time, reduces the probability of the dust entering the inside of the impact ram, reduces the failure rate, and also reduces the use cost of the impact ram. BRIEF DESCRIPTION OF DRAWINGS
[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a first perspective sectional view of a dustproof impact rammer in one embodiment of the present invention; Figure 2 for Figure 1 Schematic diagram of the structure at point A in the middle; Figure 3 for Figure 1 Schematic diagram of the structure at point B; Figure 4 This is a second perspective sectional view of a dustproof impact rammer according to an embodiment of the present invention; Figure 5 for Figure 4 Schematic diagram of the structure at point C; Figure 6 This is a three-dimensional sectional view of a portion of the structure of a dustproof impact rammer in one embodiment of the present invention; Figure 7 for Figure 6 Schematic diagram of the structure at point D; Figure 8 This is a perspective view of a dustproof impact rammer in one embodiment of the present invention.
[0022] Explanation of key figure labels: 1-Impact rammer body, 2-Filtering mechanism, 21-Flow guiding component, 211-Flow guiding positioning chamber, 212-Flow guiding suction chamber, 213-Flow guiding connecting pipe, 22-Filtering component, 221-Filtering ring network, 222-Filtering barrier plate, 223-Filtering guide plate, 224-Filtering power plate, 225-Filtering bearing, 23-Powering component, 231-Powering motor, 232-Powering fan blade, 3-Efficiency enhancement mechanism, 31-Injection component, 311-Injection water tank, 312-Injection baffle plate, 313-Injection connecting pipe, 314-Injection rubber membrane, 32-Discharge component, 321-Discharge positioning ring, 322-Discharge pressurizing network, 323-Discharge connecting pipe, 33-Diffusion component, 331-Diffusion network, 332-Diffusion sponge. Detailed Implementation
[0023] To enable those skilled in the art to better understand the technical solutions in this disclosure, the technical solutions in the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments. Based on the embodiments in this disclosure, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this disclosure.
[0024] like Figures 1 to 8 As shown, a dust-proof impact rammer in one embodiment of the present invention includes: an impact rammer body 1, a filtering mechanism 2, and an efficiency-enhancing mechanism 3. The filtering mechanism 2 includes a flow guiding component 21 disposed on the lower side of the impact rammer body 1, a filtering component 22 disposed within the flow guiding component 21, and a power component 23 disposed within the flow guiding component 21. The flow guiding component 21 and the filtering component 22 cooperate to filter dust. The efficiency-enhancing mechanism 3 includes an injection component 31 disposed on the impact rammer body 1, a discharge component 32 disposed on the outside of the impact rammer body 1, and a diffusion component 33 disposed within the flow guiding component 21.
[0025] like Figures 1 to 4 As shown, the flow guiding component 21 includes: a flow guiding positioning chamber 211, a flow guiding suction chamber 212, and a flow guiding connecting pipe 213. The flow guiding positioning chamber 211 is located on the lower side of the impact rammer body 1. Its placement provides space for air filtration, providing a suitable location for the installation of the filter assembly 22 and the power assembly 23, thus improving the protection of the filter assembly 22 and the power assembly 23, extending their service life, and collecting dust for easy cleaning. The flow guiding suction chamber 212 is located on the outer side of the impact rammer body 1. Its placement allows for the collection of outside air, drawing outside air and dust into the flow guiding positioning chamber 211. The flow guiding pipe 213 is installed between the flow guiding positioning chamber 211 and the flow guiding suction chamber 212. The flow guiding pipe 213 can connect the flow guiding positioning chamber 211 and the flow guiding suction chamber 212, and can guide the dust in the flow guiding suction chamber 212 into the flow guiding positioning chamber 211, so that the flow guiding positioning chamber 211 can filter the air.
[0026] like Figures 1 to 5As shown, the filtering assembly 22 comprises a filtering ring net 221, a filtering blocking plate 222, a filtering guide plate 223 and a filtering power plate 224. The filtering ring net 221 is rotationally arranged in the flow guiding positioning bin 211. The arrangement of the filtering ring net 221 can filter the air. The air outside can enter the filtering ring net 221, and the dust can be blocked by the filtering ring net 221. At the same time, the filtering ring net 221 can rotate in the flow guiding positioning bin 211, so that the filtering ring net 221 does not always face the dust for filtering, and the probability of clogging of the filtering ring net 221 can be reduced. The filtering blocking plate 222 is arranged on the upper side of the filtering ring net 221 and is fixedly connected with the flow guiding positioning bin 211. The arrangement of the filtering blocking plate 222 can seal the periphery of the filtering ring net 221, so that the filtering ring net 221 can better filter the air. The filtering guide plate 223 is arranged in the flow guiding communication pipe 213. The arrangement of the filtering guide plate 223 can guide the air, so that the air can blow the filtering power plate 224, and the filtering power plate 224 can drive the filtering ring net 221 to rotate. The filtering power plate 224 is arranged on the outer side of the filtering ring net 221. The arrangement of the filtering power plate 224 can be blown by the air to drive the filtering ring net 221 to rotate. The filtering power plate 224 is arranged in multiple. The multiple filtering power plates 224 are evenly arranged along the circumferential direction of the filtering ring net 221, so that the rotation of the filtering ring net 221 is more stable, the rotation of the filtering ring net 221 is more controllable, the upper and lower sides of the filtering ring net 221 are both provided with filtering bearings 225, the arrangement of the filtering bearings 225 can position the filtering ring net 221, so that the filtering ring net 221 is more stable, the friction between the filtering ring net 221 and the flow guiding positioning bin 211 and the filtering blocking plate 222 is reduced, the service life of the filtering ring net 221, the flow guiding positioning bin 211 and the filtering blocking plate 222 is improved, and one pair of filtering bearings 225 are fixedly connected with the flow guiding positioning bin 211 and the filtering blocking plate 222.
[0027] As shown, Figures 1 to 8 The power assembly 23 comprises a power motor 231 and multiple power fan blades 232. The power motor 231 is arranged through the lower side of the flow guiding positioning bin 211. The arrangement of the power motor 231 can drive the rotation of the power fan blades 232, and provides corresponding power for the rotation of the power fan blades 232. The multiple power fan blades 232 are arranged on the outer side of the power motor 231 and are evenly distributed. The arrangement of the power fan blades 232 can extract the air by rotating, so that the air in the flow guiding suction bin 212 can be extracted into the flow guiding positioning bin 211.
[0028] As shown, Figures 1 to 6As shown, the injection assembly 31 comprises: an injection water tank 311, an injection fender 312, an injection communication pipeline 313 and an injection rubber film 314. The injection water tank 311 is arranged on the upper side of the impact ram body 1, and the injection water tank 311 can store liquid and be filled before use of the impact ram body 1. The injection fender 312 is arranged in the injection water tank 311. When the impact ram body 1 is running, it will vibrate up and down, and at this time the liquid in the injection water tank 311 will fluctuate constantly. The injection fender 312 can reduce the fluctuation intensity, suppress the fluid swing, reduce the impact load, strengthen the structural rigidity of the injection water tank 311, improve the deformation resistance, and stabilize the liquid level. The injection communication pipeline 313 is arranged between the injection water tank 311 and the flow guide positioning bin 211. The injection communication pipeline 313 can connect the injection water tank 311 and the flow guide positioning bin 211, and can inject the liquid in the injection water tank 311 into the flow guide positioning bin 211. The injection rubber film 314 is arranged in the injection communication pipeline 313. The injection rubber film 314 can close the injection communication pipeline 313. When the impact ram body 1 vibrates, the water flow swings to generate an impact force, and at this time the injection rubber film 314 is broken to make the flow guide positioning bin 211 intermittently enter the liquid. The injection fender 312 is arranged in multiple and arranged equidistantly along the height direction of the injection water tank 311. The injection rubber film 314 is arranged in a pair, and the injection rubber film 314 is arranged at one end close to the flow guide positioning bin 211.
[0029] As shown in Figures 1 to 7 The discharge assembly 32 comprises: a discharge positioning ring 321, a discharge booster net 322 and a discharge communication pipeline 323. The discharge positioning ring 321 is arranged on the upper side of the flow guide suction bin 212. The discharge booster net 322 can provide a corresponding channel for the discharge of air, guide the air, diffuse the air to all directions, and better suppress dust with the air carrying water vapor. The discharge booster net 322 is arranged on the outer side of the discharge positioning ring 321. The discharge booster net 322 can guide the air, increase the pressure in the discharge positioning ring 321, and reduce the air resistance. The discharge communication pipeline 323 is arranged between the discharge booster net 322 and the flow guide positioning bin 211. The discharge communication pipeline 323 can connect the discharge booster net 322 and the flow guide positioning bin 211. The discharge positioning ring 321 is fixedly connected with the impact ram body 1, and the discharge communication pipeline 323 penetrates the discharge booster net 322 and the flow guide positioning bin 211.
[0030] As shown in Figures 1 to 8As shown, the diffusion assembly 33 comprises a diffusion net 331 and a diffusion sponge 332. The diffusion net 331 is arranged through the filter barrier plate 222, which can support the diffusion sponge 332 and reduce the air resistance. The diffusion sponge 332 is arranged on the upper side of the discharge positioning ring 321, which can absorb water and better diffuse the water, so that the air can better carry the water out.
[0031] A method for using the dustproof impact rammer, comprising the following steps: S1, starting the impact rammer body 1, impacting the ground through the impact rammer body 1, at this time, a large amount of dust will be raised, starting the power motor 231, controlling the rotation of the power fan blade 232 in the flow guiding positioning bin 211, and sucking the external air through the flow guiding suction bin 212.
[0032] S2, the dust is sucked into the flow guiding positioning bin 211 through the suction force of the air, and the dust is filtered through the filter barrier plate 222, which is convenient for cleaning.
[0033] S3, at the same time, when the air passes through the flow guiding communication pipe 213, it will be guided by the filter guide plate 223, and the filter power plate 224 is blown, which can drive the rotation of the filter ring net 221 through the filter power plate 224, so that the blockage probability of the filter ring net 221 is reduced.
[0034] S4, the vibration of the impact rammer body 1 can make the water in the water tank 311 break through the closure of the injection rubber film 314, so that the water intermittently enters the flow guiding positioning bin 211.
[0035] S5, the filtered air carries water when passing through the diffusion sponge 332, and is discharged to the outside through the discharge communication pipe 323 and the discharge booster net 322. After discharge, the water in the air adsorbs the dust, which suppresses the dust. It is apparent for those skilled in the art that the present disclosure is not limited to the details of the above-described exemplary embodiments, and the present disclosure can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present disclosure. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present disclosure is defined by the appended claims rather than the above description, and it is intended to include all changes falling within the meaning and range of equivalents of the elements of the claims. Any reference signs in the claims should not be considered as limiting the claims involved.
[0036] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes every feature or implementation described herein. The specification can include implicit combinations of explicitly mentioned features and / or implicit combinations of implicitly mentioned features. Such combinations are also expressly included within the scope of the specification and an embodiment.
Claims
1. A dust-proof impact ram, characterized by, The utility model relates to a dustproof impact ramper, including: Impact ramper body; Filtering mechanism, including the flow guide component of setting in the lower side of impact ramper body, the filtering component of setting in the flow guide component and the power component of setting in the flow guide component, the flow guide component and filtering component cooperate and filter dust; Efficiency mechanism, including the injection component of setting on impact ramper body, the exhaust component of setting outside impact ramper body and the diffusion component of setting in the flow guide component.
2. The dust-proof impact ram according to claim 1, wherein The flow guide component includes: Flow guide positioning bin, set in the lower side of impact ramper body; Flow guide suction bin, set outside impact ramper body; Flow guide communication pipe, through set between flow guide positioning bin and flow guide suction bin.
3. The dust-proof impact ram according to claim 2, wherein The filtering component includes: Filtering ring net, rotationally set in flow guide positioning bin; Filtering barrier plate, set in the upper side of filtering ring net and fixedly connected with flow guide positioning bin; Filtering guide plate, set in flow guide communication pipe; Filtering power plate, set outside filtering ring net.
4. The dust-proof impact ram according to claim 3, wherein The filtering power plate is provided with multiple filtering power plates, and the multiple filtering power plates are evenly arranged along the circumferential direction of the filtering ring net.
5. The dust-proof impact ram according to claim 2, wherein The filtering ring net is provided with filtering bearings on the upper side and the lower side, and a pair of filtering bearings are fixedly connected with the flow guide positioning bin and the filtering barrier plate respectively. The power component includes: Power motor, through set in the lower side of flow guide positioning bin; 6. The dust-proof impact ram according to claim 5, wherein Multiple power fan blades, set outside power motor and evenly distributed. The injection component includes: Injection water tank, set in the upper side of impact ramper body; Injection breakwater, set in injection water tank; Injection communication pipeline, through set between injection water tank and flow guide positioning bin; 7. The dust-proof impact ram according to claim 6, wherein Injection rubber membrane, set in injection communication pipeline.
8. The dust-proof impact ram according to claim 6, wherein The injection breakwater is provided with multiple injection breakwaters, and the multiple injection breakwaters are equidistantly arranged along the height direction of the injection water tank. The exhaust component includes: Exhaust positioning ring, set in the upper side of flow guide suction bin and fixedly connected with impact ramper body; Exhaust supercharging net, set outside exhaust positioning ring; 9. The dust-proof impact ram of claim 6, wherein, Exhaust communication pipeline, through set between exhaust supercharging net and flow guide positioning bin. The diffusion component includes: Diffusion net, through set in filtering barrier plate; 10. A method of using the dust-proof impact rammer according to any one of claims 1 to 9, characterized in that, Diffusion sponge, set in the upper side of exhaust positioning ring. The utility model relates to a dustproof impact ramper, including: Impact ramper body; Filtering mechanism, including the flow guide component of setting in the lower side of impact ramper body, the filtering component of setting in the flow guide component and the power component of setting in the flow guide component, the flow guide component and filtering component cooperate and filter dust; Efficiency mechanism, including the injection component of setting on impact ramper body, the exhaust component of setting outside impact ramper body and the diffusion component of setting in the flow guide component. S1, start impact ramper body, pass through impact ramper body and impact the ground, at this time, a large amount of dust will be raised, start power motor, control power fan blade and rotate in flow guide positioning bin, extract outside air through flow guide suction bin; S2, through the suction of air, dust is sucked into flow guide positioning bin, dust is filtered through filtering barrier plate, and it is convenient to clean; S3, simultaneously, when air passes through flow guide communication pipe, will receive the direction of filtering guide plate, blow power plate, can pass through filtering power plate and drive the rotation of filtering ring net, make the probability of filtering ring net blockage reduce; S4, the vibration of impact ramper body can make the water in injection water tank break the closure of injection rubber membrane, and make the water in flow guide positioning bin enter intermittently. S5, the filtered air, when passing through the diffusion sponge, will carry moisture and be discharged to the outside through the discharge communication pipeline and the discharge booster net. After being discharged, the moisture in the air will adsorb the raised dust and inhibit the raised dust.