Device and method for detecting abnormal appearance of concentrated water separation net

Abstract

The invention discloses a concentrated water separation net appearance abnormity detection device and a detection method, the detection device comprises a detection box for a concentrated water separation net to pass through, a light source for illuminating a concentrated water separation net finished product to be detected and an industrial camera for shooting the concentrated water separation net finished product to be detected are arranged in the detection box, a detection unit used for controlling the working states of the light source and the industrial camera is further arranged in the detection box, and an alarm unit electrically connected with the detection unit is further arranged on the outer top face of the detection box. According to the detection device and the detection method, the industrial camera and computer image recognition technology are utilized, manual random inspection is combined, defective products are eliminated, after the products meeting the requirements are subjected to anti-static treatment, the cleanliness of the products can be improved, the manual detection intensity is remarkably reduced, and the detection efficiency is improved. The detection cost can be greatly reduced, the detection efficiency is improved, the product quality is improved, the overall structure is simple, the operation is convenient, the design is reasonable, and the device is worthy of popularization and application.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of concentrated water separation net in RO reverse osmosis membrane element, in particular to a concentrated water separation net appearance abnormality detection device and detection method. BACKGROUND

[0002] RO reverse osmosis technology has been widely used in the field of household drinking water production, and the concentrated water separation net center pipe is an important part of the RO reverse osmosis membrane element, which has important functions such as supporting the concentrated water flow channel, guiding the flow direction of the concentrated net, and reducing the occurrence rate of RO reverse osmosis membrane fouling. Reverse osmosis membrane elements are widely used in water purification treatment processes, and are generally in the form of a roll, that is, the membrane used for filtration, concentrated water separation net and the like are wound on the center water collecting pipe to form a cylindrical long tube-shaped roll type membrane element.

[0003] For reverse osmosis membrane elements used in water purification, the concentrated water separation net has very important purification function, so the quality requirement for the concentrated water separation net is also very high. As a production enterprise for processing and preparing concentrated water separation nets, the production line for preparing concentrated water separation nets is 24 hours continuous production. Using the existing manual detection method, it is difficult for manual operation to meet the all-weather detection for 24 hours continuous production of multiple machines and equipment, resulting in occasional grid damage, grid dirt and static adsorption of mosquitoes and other appearance abnormalities in the production process, which cannot be detected in time. This will cause a large number of products to be scrapped, and unqualified products due to missed detection will eventually flow to customers, which will not only cause serious loss to customers, but also lead to customer complaints and large fines, which will increase the cost of the enterprise, affect the reputation of the enterprise, and lose market opportunities and other negative effects.

[0004] With the development of industrial cameras and computer image recognition technology, image-based intelligent detection scheme has gradually become a trend in the quality detection of concentrated water separation nets. In order to facilitate the detection of the processed concentrated water separation net, it is necessary to detect the grid damage, grid deformation or grid dirt and other appearance abnormalities in time to reduce the labor cost and improve the detection efficiency, so as to improve a convenient detection device and detection method. SUMMARY

[0005] The technical problem to be solved by the present application is to provide a detection device with simple structure and convenient operation, which can detect the concentrated water separation net processed on the production line in real time, prevent the appearance of grid damage and grid dirt and other appearance abnormalities, timely exclude the defective products, and improve the cleanliness of the products after anti-static treatment, so as to make the processed products meet the use requirements, improve the product quality, and specifically provide a concentrated water separation net appearance abnormality detection device and detection method.

[0006] In order to solve the above technical problems, the technical scheme adopted by the present application is: a concentrated water screen appearance abnormality detection device, comprising a detection box for the concentrated water screen to pass through, a light source for illuminating the concentrated water screen product to be detected is arranged in the detection box, an industrial camera for shooting the concentrated water screen product to be detected is arranged in the detection box, and a detection unit for controlling the working state of the light source and the industrial camera is arranged in the detection box, and an alarm unit electrically connected with the detection unit is arranged on the top surface of the detection box.

[0007] Further, the detection box comprises a box body and a box door, the box door is rotationally arranged on the front surface of the box body, a switch lock with an operating handle is arranged between the box door and the box body, the box door can be opened or locked on the box body through the switch lock, and a supporting column is further arranged on the bottom of the box body; a feeding hole is arranged on the box door, and a discharging hole corresponding to the feeding hole is arranged on the back surface of the box body, the feeding hole and the discharging hole constitute a feeding channel through the inner cavity of the box body; the light source comprises an upper light source and a lower light source, the upper light source is arranged in the top surface of the box body, and the lower light source is arranged in the box body; the industrial camera is provided in plurality, and the plurality of industrial cameras are arranged in parallel on the top surface of the box body; the detection unit is arranged on the bottom surface of the box body, and the alarm unit is installed on the top surface of the box body; the upper light source, the lower light source, the industrial camera and the alarm unit are electrically connected with the detection unit respectively.

[0008] Further, the upper light source and the lower light source are both flat panel light sources, and the upper light source and the lower light source are respectively located above and below the feeding channel to provide illumination for the concentrated water screen passing through the detection box.

[0009] Further, the detection unit comprises a detection host, a detection power supply, a light source controller and a touch panel, the detection host, the detection power supply and the light source controller are arranged on the bottom surface of the box body, and the touch panel is arranged on the top surface of the box body. The detection power supply is electrically connected with the upper light source, the lower light source, the industrial camera and the alarm unit to provide power supply for the upper light source, the lower light source, the industrial camera and the alarm unit; the light source controller is electrically connected with the upper light source and the lower light source to control the upper light source and the lower light source to open or close, and the detection host is electrically connected with the detection power supply, the light source controller, the touch panel, the industrial camera and the alarm unit.

[0010] Further, the detection device has the image processing software, the image analysis software and the control software, the touch panel has the display screen and the control button, and the alarm unit is any one of the alarm lamp, the audible and visual alarm device and the buzzer.

[0011] Further, the detection device has the image processing software, the image analysis software and the control software, the touch panel has the display screen and the control button, and the alarm unit is any one of the alarm lamp, the audible and visual alarm device and the buzzer.

[0012] The application further discloses a detection method for the concentrated water screen by using the detection device. S1: first, the box door of the detection box is closed to reduce the influence of external light sources on the industrial camera; S2: the light source and the industrial camera are started by the detection unit, the standard concentrated water screen product is input from the feeding hole in the detection box, the input concentrated water screen product is provided with illumination by the light source, the industrial camera continuously shoots the concentrated water screen product to obtain multiple images under the cooperation of the illumination, the obtained images are transmitted to the detection unit to obtain the standard concentrated water screen image; S3: the concentrated water screen product to be detected is input from the feeding hole in the detection box, the input concentrated water screen product is provided with illumination by the light source, the industrial camera continuously shoots the concentrated water screen product to obtain multiple images under the cooperation of the illumination, and the obtained images are transmitted to the detection unit to obtain the concentrated water screen image to be detected; S4: the detection unit compares and analyzes the concentrated water screen image to be detected obtained in the step S3 with the standard concentrated water screen image obtained in the step S2, when the comparison difference of one of the multiple images of the concentrated water screen to be detected is less than the preset threshold value, the corresponding concentrated water screen to be detected is judged to be the defective concentrated water screen, i.e. the unqualified concentrated water screen, and the alarm unit is used for alarm processing; otherwise, the corresponding concentrated water screen to be detected is judged to be the non-defective concentrated water screen, i.e. the qualified concentrated water screen; meanwhile, the normal and abnormal concentrated water screen product data and images are recorded, and the detection result of the concentrated water screen is finally generated according to the judgment and identification data and images.

[0013] Further, the detection method has a step of eliminating static electricity of the thick water screen product, and when the detected thick water screen is a non-defective thick water screen, the deionization air stick is started by the detection unit to generate a large number of air masses with positive and negative charges to neutralize the charges of the qualified thick water screen product output from the discharge hole, so as to eliminate static electricity.

[0014] Further, in the step S2 and S3, the upper light source and the lower light source provided in the detection box are controlled to be in an alternating staggered state by the light source controller in the detection unit, that is, when the upper light source is turned on, the lower light source is turned off, and when the lower light source is turned on, the upper light source is turned off, so as to provide illumination for the continuous image shooting of the industrial camera.

[0015] Further, in the step S4, the detection host in the detection unit compares the image obtained from the standard thick water screen product with the image obtained from the thick water screen product to be detected, and the similarity is compared according to the image analysis software configured by the detection host, the threshold value is determined according to the similarity, if the similarity is more than 95%, the thick water screen product to be detected is a non-defective product, that is, a qualified product, otherwise, the thick water screen product to be detected is a defective product, that is, an unqualified product.

[0016] Compared with the prior art, the thick water screen appearance abnormality detection device and the detection method have the beneficial effects that the detection box is configured to provide a feeding channel for the thick water screen, the light source, the industrial camera and the detection unit are arranged in the detection box, and the deionization air stick is arranged at the outlet of the discharge hole of the detection box, the light source provides illumination for the shooting image of the industrial camera, the standard image is compared with the image to be detected by the detection unit, so as to determine whether the product to be detected is a qualified product, and the continuous processing thick water screen appearance abnormality detection rate can reach 99.8% by combining with manual random inspection, all abnormal products can be intercepted in the enterprise, the unqualified products can be prevented from entering the market, and finally the deionization air stick is used to remove static electricity of the qualified product, so as to reduce the risk of adsorbing mosquitoes, ensure the removal effect, and improve the product quality.

[0017] It can be seen that the detection device and the detection method adopt industrial cameras and computer image recognition technology, combine artificial random inspection, timely exclude defective products, and improve the cleanliness of the products after anti-static treatment, which can not only significantly reduce the artificial detection intensity, but also greatly reduce the detection cost and improve the detection efficiency, so as to improve the product quality, and the overall structure is simple, convenient to operate, reasonable in design, and worth promoting. BRIEF DESCRIPTION OF DRAWINGS

[0018] The application will be further described in detail below with reference to the drawings.

[0019] Figure 1 is a schematic diagram of the three-dimensional structure of the application Figure One ; Figure 2 is a schematic diagram of the three-dimensional structure of the application Figure Two ; Figure 3 is a schematic diagram of the three-dimensional structure of the application Figure Three ; Figure 4 is a schematic diagram of the three-dimensional structure of the application Figure Four ; Figure 5 is a schematic diagram of the structure during detection of the application Figure One .

[0020] Figure 6 is a schematic diagram of the structure during detection of the application Figure Two .

[0021] As shown in the figure: 1-detection box, 11-box body, 12-box door, 13-switch lock, 14-feeding hole, 15-discharging hole, 16-supporting column, 2-light source, 21-upper light source, 22-lower light source, 3-industrial camera, 4-detection unit, 41-detection host, 42-detection power supply, 43-light source controller, 44-touch panel, 5-alarm unit, 6-deionization air rod, 7-product supporting plate, 8-workpiece. DETAILED DESCRIPTION

[0022] The embodiments of the application are described below by specific examples, and those skilled in the art can easily understand other advantages and effects of the application from the content disclosed in the specification.

[0023] It is to be understood that the structure, proportion, size and the like shown in the drawings of the present specification are only used to cooperate with the disclosed content, to be understood and read by those skilled in the art, and are not used to limit the defined conditions of the implementation of the present application, so they do not have technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effect and purpose of the present application, should still fall within the scope of the disclosed technology.

[0024] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected", "provided with" should be understood broadly, for example, it can be fixedly connected, or detachably connected, or integrally connected; it can be mechanically connected, or electrically connected; it can be directly connected, or indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0025] It should be noted that the term "comprising" or any other variant is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or includes elements inherent to such process, method, article or equipment. Example 1

[0026] As Figures 1 to 4 shown, the present embodiment provides a concentrated water screen appearance abnormality detection device, which comprises a detection box 1 for the concentrated water screen to pass through, a light source 2 for illuminating the measured concentrated water screen product is arranged in the detection box 1, and an industrial camera 3 for shooting the measured concentrated water screen product is arranged in the detection box 1, and a detection unit 4 for controlling the working state of the light source 2 and the industrial camera 3 is further arranged in the detection box 1, and an alarm unit 5 electrically connected with the detection unit 4 is further arranged on the top surface of the detection box 1. Wherein, the detection box 1 comprises a box body 11 and a box door 12, the box door 12 is rotatably arranged on the front surface of the box body 11, a switch lock 13 with an operating handle is arranged between the box door 12 and the box body 11, the box door 12 can be opened or locked on the box body 11 through the switch lock 13, and a supporting column 16 is further arranged at the bottom of the box body 11; a feeding hole 14 is arranged on the box door 12, and a discharging hole 15 corresponding to the feeding hole 14 is arranged on the back surface of the box body 11, the feeding hole 14 and the discharging hole 15 constitute a feeding channel through the inner cavity of the box body 11; The light source 2 comprises upper light source 21 and lower light source 22, the upper light source 21 is arranged in the top surface of the box 11, and the lower light source 22 is arranged in the box 11; The industrial camera 3 is provided with a plurality of, a plurality of the industrial camera 3 is arranged in parallel in the top surface of the box 11, the detection unit 4 is arranged on the bottom surface of the box 11, and the alarm unit 5 is installed on the top surface of the box 11; The upper light source 21, the lower light source 22, the industrial camera 3 and the alarm unit 5 are electrically connected with the detection unit 4.

[0027] Further, the upper light source 21 and the lower light source 22 are both flat panel light sources, and the upper light source 21 and the lower light source 22 are located above and below the feeding channel respectively, for providing illumination for the concentrated water screen passing through the detection box 1. Since the upper light source 21 and the lower light source 22 are flat panel light sources, they can provide good illumination conditions for the concentrated water screen passing through the feeding channel.

[0028] Further, the detection unit 4 comprises detection host 41, detection power supply 42, light source controller 43 and touch panel 44, the detection host 41, detection power supply 42 and light source controller 43 are arranged on the bottom surface of the box 11, and the touch panel 44 is arranged on the top surface of the box 11; The detection power supply 42 is electrically connected with the upper light source 21, the lower light source 22, the industrial camera 3 and the alarm unit 5 respectively, for providing power supply for the upper light source 21, the lower light source 22, the industrial camera 3 and the alarm unit 5; the light source controller 43 is electrically connected with the upper light source 21 and the lower light source 22, for controlling the upper light source 21 and the lower light source 22 to open or close, the detection host 41 is electrically connected with the detection power supply 42, the light source controller 43, the touch panel 44, the industrial camera 3 and the alarm unit 5 respectively. The detection host 41 is configured with image processing software, image analysis software and control software, the touch panel 44 is configured with display screen and control button, and the alarm unit 5 is any one of alarm lamp, sound and light alarm device or buzzer alarm, and the specific configuration can be selected according to the actual situation.

[0029] Since the detection host 41, the detection power supply 42, the light source controller 43 and the touch panel 44 used by the detection unit 4 all belong to the commonly used devices in the prior art, and are applied to the technical solution of the present application, the purpose is to provide a control power supply for the light source 2 and the industrial camera 3, and to compare the obtained images by using the image processing software and the image analysis software configured in the detection host 41, and to determine the threshold size by the similarity size, so as to judge whether the to-be-detected concentrated water screen product is a qualified product or an unqualified product. Since the technical solution is processed by using the image analysis software, the mature software in the prior art can be used to realize it, which belongs to the commonly used technical solution in the prior art, and therefore no detailed description is made. Embodiment 2

[0030] In order to improve the cleanliness of the concentrated water screen, eliminate static electricity on the concentrated screen, and prevent the detection of qualified concentrated water screen from adsorbing insects such as flies, mosquitoes and moths, so as to reduce the risk of adsorbing mosquitoes, the present embodiment is based on embodiment 1. In order to ensure the removal effect, a concentrated water screen appearance abnormality detection device provided in the present embodiment is used. A deionization air rod 6 is further installed on the back of the box body 11. The deionization air rod 6 is arranged on the outer side of the box body 11 above the discharge hole 15. A product supporting plate 7 is further arranged on the back of the box body 11. The product supporting plate 7 is arranged at the outlet of the discharge hole 15 and corresponds to the deionization air rod 6. The deionization air rod 6 is electrically connected with the detection unit 4.

[0031] The deionization air rod 6 arranged at the discharge hole 15 of the box body 11 can effectively remove static electricity on the concentrated screen, which can reduce the risk of adsorbing mosquitoes and ensure the removal effect, so as to improve the product quality. Embodiment 3

[0032] As shown in Figure 5 and Figure 6 The present embodiment further provides a detection method for the concentrated water screen by using the above detection device. The detection method comprises the following steps: S1: first close the box door 12 of the detection box 1, which can reduce the influence of external light source on the industrial camera 3, thereby improving the image clarity of the camera; S2: start the light source 2 and the industrial camera 3 through the detection unit 4, first input the standard concentrated water screen product (i.e. the workpiece 8) from the feeding hole 14 in the detection box 1, provide illumination for the input concentrated water screen product by using the light source 2, continuously shoot the concentrated water screen product under the cooperation of the light to obtain multiple images, and transmit the obtained images to the detection unit 4 to obtain the standard concentrated water screen image; S3: input the concentrated water screen product (i.e. workpiece 8) to be detected from the feeding hole 14 in the detection box 1, use the light source 2 to provide illumination for the input concentrated water screen product, under the illumination cooperation, continuously shoot the concentrated water screen product by the industrial camera 3 to obtain multiple images, and transmit the shot images to the detection unit 4 to obtain the concentrated water screen image to be detected; S4: the detection unit 4 compares and analyzes the concentrated water screen image to be detected obtained in step S3 with the standard concentrated water screen image obtained in step S2, when the comparison difference of one of the multiple images of the concentrated water screen to be detected is less than the pre-set threshold value, it is judged that the corresponding concentrated water screen to be detected is a defective concentrated water screen, i.e. an unqualified concentrated water screen, and alarm processing is performed through the alarm unit 5; otherwise, it is judged that the corresponding detected concentrated water screen is a non-defective concentrated water screen, i.e. a qualified concentrated water screen; at the same time, the normal and abnormal concentrated water screen product data and images are recorded, and finally the concentrated water screen detection result is generated according to the judgment and identification data and images.

[0033] Further, the detection method provided by the embodiment further includes a step of eliminating the static electricity of the concentrated water screen product, and the specific operation mode is that when the detected concentrated water screen is a non-defective concentrated water screen, the deionization air stick 6 is started through the detection unit 4, a large number of air masses with positive and negative charges are generated by the deionization air stick 6, and the charges carried by the qualified concentrated water screen product output from the discharge hole 15 are neutralized, so as to achieve the purpose of eliminating static electricity, and after the static electricity of the concentrated water screen is eliminated, the concentrated water screen finished product is obtained.

[0034] Further, in the step S2 and S3, the light source 2 is used to provide illumination, the light source controller 43 in the detection unit 4 is used to control the upper light source 21 and the lower light source 22 arranged in the detection box 1 to be opened in an alternating staggered state, i.e. when the upper light source 21 is opened, the lower light source 22 is closed, and when the lower light source 22 is opened, the upper light source 21 is closed, and the upper light source 21 and the lower light source 22 are used to provide illumination for the industrial camera 3 to continuously shoot images.

[0035] Further, in the comparison and analysis process in step S4, the detection host 41 in the detection unit 4 compares the images obtained based on the standard concentrated water screen product with the images obtained based on the concentrated water screen product to be detected, similarity comparison is performed according to the image analysis software configured by the detection host 41, the threshold value size is determined according to the similarity size, if the similarity is above 95%, it is judged that the concentrated water screen product to be detected is a non-defective product, i.e. a qualified product; otherwise, it is judged that the corresponding concentrated water screen product to be detected is a defective product, i.e. an unqualified product.

[0036] The device and method can provide a feeding channel for the concentrated water screen according to the detection box 1, the light source 2, the industrial camera 3 and the detection unit 4 are arranged in the detection box 1, the deionization air rod 6 is arranged at the outlet of the discharge hole 15 of the detection box 1, the light source 2 provides the illumination light for the industrial camera 3 when the industrial camera 3 captures the image, the standard image and the image obtained by detection are compared by the detection unit 4, whether the product to be detected is a qualified product is determined, the abnormal product can be intercepted in the enterprise, the unqualified product can be prevented from entering the market, the deionization air rod 6 is used to remove the static electricity of the qualified product, the risk of adsorbing mosquitoes can be reduced, the removal effect is ensured, and the product quality is improved.

[0037] In the specific application process, before detection, the box door 12 needs to be closed, so that the influence of the external light source on the industrial camera 3 can be reduced, and the image definition of the camera can be improved; then the standard concentrated water screen product is input from the feeding hole 14 in the detection box 1, the upper light source 21 and the lower light source 22 are opened, the image captured by the industrial camera 3 is transmitted to the detection unit 4, and the standard concentrated water screen image is obtained; then the concentrated water screen product to be detected is input from the feeding hole 14 in the detection box 1, the upper light source 21 and the lower light source 22 are opened in the same way, the image captured by the industrial camera 3 is transmitted to the detection unit 4, the image of the concentrated water screen to be detected is obtained, the image of the concentrated water screen to be detected is compared with the standard concentrated water screen image, the abnormal product data and the photo are recorded, and the alarm processing is performed; after the alarm, the production line can be processed in time by manual work, so that greater loss can be avoided, and the abnormal product can be prevented from flowing out and entering the market. At the same time, the deionization air rod 6 is arranged at the discharge hole 15 in the detection box 1, and the deionization air rod 6 is used to remove the static electricity on the concentrated screen, so that the risk of adsorbing mosquitoes can be reduced. In order to ensure the removal effect, the product supporting plate 7 is arranged below the deionization air rod 6, and the product supporting plate 7 can play a supporting role.

[0038] Therefore, the detection device and method can provide a feeding channel for the concentrated water screen according to the detection box 1, the light source 2, the industrial camera 3 and the detection unit 4 are arranged in the detection box 1, the deionization air rod 6 is arranged at the outlet of the discharge hole 15 of the detection box 1, the light source 2 provides the illumination light for the industrial camera 3 when the industrial camera 3 captures the image, the standard image and the image obtained by detection are compared by the detection unit 4, whether the product to be detected is a qualified product is determined, the abnormal product can be intercepted in the enterprise, the unqualified product can be prevented from entering the market, the deionization air rod 6 is used to remove the static electricity of the qualified product, the risk of adsorbing mosquitoes can be reduced, the removal effect is ensured, and the product quality is improved.

[0039] In summary, the detection device and method described in this invention utilize industrial cameras and computer image recognition technology, combined with random manual inspection, to promptly eliminate defective products. Products that meet the requirements, after anti-static treatment, can improve their cleanliness. This not only significantly reduces the intensity of manual inspection but also greatly reduces inspection costs and improves inspection efficiency, thereby enhancing product quality. Its overall structure is simple, easy to operate, and rationally designed, making it worthy of widespread application.

[0040] Other aspects of this invention that are not detailed herein are all conventional techniques known to those skilled in the art.

[0041] The scope of protection of this invention is not limited to the technical solutions disclosed in the specific embodiments. The above description is only a preferred embodiment of this invention and does not limit this invention. Any minor modifications, equivalent substitutions and improvements made based on the technical solutions of this invention should be included within the scope of protection of the technical solutions of this invention.

Claims

1. A device for detecting abnormal appearance of a concentrated water separator, characterized in that: It includes a test box (1) for passing through a concentrated water separator, a light source (2) for illuminating the finished concentrated water separator to be tested inside the test box (1), and an industrial camera (3) for photographing the finished concentrated water separator to be tested. The test box (1) also includes a test unit (4) for controlling the working status of the light source (2) and the industrial camera (3). An alarm unit (5) electrically connected to the test unit (4) is also provided on the top surface of the test box (1).

2. The device for detecting abnormal appearance of a concentrated water separator according to claim 1, characterized in that: The testing box (1) includes a box body (11) and a box door (12). The box door (12) is rotatably mounted on the front of the box body (11). A switch lock (13) with an operating handle is provided between the box door (12) and the box body (11). The box door (12) can be opened or locked on the box body (11) by means of the switch lock (13). A support column (16) is also provided at the bottom of the box body (11). A feed hole (14) is provided on the box door (12), and a discharge hole (15) corresponding to the feed hole (14) is provided on the back of the box body (11). The feed hole (14) and the discharge hole (15) form a feeding channel through the inner cavity of the box body (11). The light source (2) includes an upper light source (21) and a lower light source (22). The upper light source (21) is disposed in the top surface inside the housing (11), while the lower light source (22) is disposed inside the housing (11). The industrial camera (3) is provided in multiple ways, and the multiple industrial cameras (3) are arranged in parallel in the top surface of the box (11); the detection unit (4) is arranged in the bottom surface of the box (11), and the alarm unit (5) is installed in the top surface of the box (11); The upper light source (21), lower light source (22), industrial camera (3), and alarm unit (5) are electrically connected to the detection unit (4).

3. The device for detecting abnormal appearance of a concentrated water separator according to claim 2, characterized in that: The upper light source (21) and the lower light source (22) are both flat light sources. The upper light source (21) and the lower light source (22) are located above and below the feeding channel, respectively, and are used to provide illumination for the concentrated water mesh passing through the detection box (1).

4. The device for detecting abnormal appearance of a concentrated water separator according to claim 2, characterized in that: The detection unit (4) includes a detection host (41), a detection power supply (42), a light source controller (43), and a touch panel (44). The detection host (41), the detection power supply (42), and the light source controller (43) are all located on the bottom surface inside the housing (11), while the touch panel (44) is located on the top surface outside the housing (11). The detection power supply (42) is electrically connected to the upper light source (21), the lower light source (22), the industrial camera (3), and the alarm unit (5) respectively, and is used to provide power to the upper light source (21), the lower light source (22), the industrial camera (3), and the alarm unit (5); while the light source controller (43) is electrically connected to the upper light source (21) and the lower light source (22), and is used to control the upper light source (21) and the lower light source (22) to turn on or off; the detection host (41) is electrically connected to the detection power supply (42), the light source controller (43), the touch panel (44), the industrial camera (3), and the alarm unit (5) respectively.

5. The device for detecting abnormal appearance of a concentrated water separator according to claim 4, characterized in that: The detection host (41) is equipped with image processing software, image analysis software and control software, the touch panel (44) is equipped with a display screen and control buttons, and the alarm unit (5) is any one of an alarm light, an audible and visual alarm device or a buzzer alarm.

6. The device for detecting abnormal appearance of a concentrated water separator according to claim 4, characterized in that: A deionizing air bar (6) is also installed on the back of the housing (11). The deionizing air bar (6) is located on the outer side of the housing (11) above the discharge hole (15). A product tray (7) is also provided on the back of the housing (11). The product tray (7) is located at the outlet of the discharge hole (15) and corresponds to the deionizing air bar (6). The deionizing air bar (6) is electrically connected to the detection unit (4).

7. The detection method for a concentrated water separator using the detection device according to any one of claims 1 to 6, characterized in that, The detection method includes the following steps: S1: First, close the door (12) of the detection box (1) to reduce the influence of external light sources on the industrial camera (3); S2: The light source (2) and industrial camera (3) are activated by the detection unit (4). The standard concentrate separator product is first input from the feed hole (14) in the detection box (1). The light source (2) provides illumination to the input concentrate separator product. Under the illumination, the industrial camera (3) continuously captures multiple frames of images of the concentrate separator product and transmits the captured images to the detection unit (4) to obtain a standard concentrate separator image. S3: Input the concentrated water separator product to be tested from the feed hole (14) in the test box (1), use the light source (2) to provide illumination to the input concentrated water separator product, and use an industrial camera (3) to continuously capture multiple frames of images of the concentrated water separator product under the illumination, and transmit the captured images to the test unit (4) to obtain the concentrated water separator image to be tested. S4: The detection unit (4) compares and analyzes the image of the concentrated mesh to be tested obtained in step S3 with the standard concentrated mesh image obtained in step S2. When the comparison difference of one of the multiple images of the concentrated mesh to be tested is less than the preset threshold, the corresponding concentrated mesh to be tested is judged to be a defective concentrated mesh, that is, an unqualified concentrated mesh, and an alarm is triggered by the alarm unit (5); otherwise, the corresponding concentrated mesh to be tested is judged to be a defect-free concentrated mesh, that is, a qualified concentrated mesh. At the same time, the normal and abnormal concentrated mesh product data and images are recorded, and the concentrated mesh detection results are generated based on the judgment and identification data and images.

8. The detection method according to claim 7, characterized in that: The detection method also includes a step to eliminate static electricity in the concentrated water separator product. Specifically, when the detected concentrated water separator is a defect-free concentrated water separator, the deionizing air bar (6) is activated through the detection unit (4). The deionizing air bar (6) generates a large number of air masses with positive and negative charges to neutralize the charge on the qualified concentrated water separator product output from the discharge hole (15) so as to achieve the purpose of eliminating static electricity. After eliminating the static electricity of the concentrated water separator, the finished concentrated water separator product is obtained.

9. The detection method according to claim 7, characterized in that: When the light source (2) provides illumination in steps S2 and S3, the light source controller (43) in the detection unit (4) controls the upper light source (21) and the lower light source (22) set in the detection box (1) to be turned on alternately. That is, when the upper light source (21) is turned on, the lower light source (22) is turned off, and when the lower light source (22) is turned on, the upper light source (21) is turned off. The upper light source (21) and the lower light source (22) provide illumination for the industrial camera (3) to continuously capture images.

10. The detection method according to claim 7, characterized in that: In the comparison and analysis process in step S4, the detection host (41) in the detection unit (4) compares the image obtained from the standard concentrate screen product with the image obtained from the concentrate screen product to be tested. The similarity is compared according to the image analysis software configured in the detection host (41), and the threshold is determined by the similarity. If the similarity is above 95%, the concentrate screen product to be tested is judged to be a defect-free product, i.e. a qualified product; otherwise, the corresponding concentrate screen product to be tested is judged to be a defective product, i.e. an unqualified product.

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