Self-adaptive intelligent plate wiping device, control method and device thereof and readable storage medium

The adaptive intelligent wiping device automatically adjusts the pressure and wiping fluid parameters between the wiping roller and the printing plate cylinder using a sensing system and an electrical adjustment system, solving the problem of unclean wiping in gravure printing machines, improving printing quality and reducing manual operation intensity.

CN121590132APending Publication Date: 2026-03-03CHINA BANKNOTE PRINTING & MINTING +1
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Patent Information

Application Number
CN202511732153.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-09-26
Publication Date
2026-03-03

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Abstract

The invention provides a self-adaptive intelligent plate wiping device, a control method and device thereof and a readable storage medium. The self-adaptive intelligent plate wiping device comprises a plate wiping roller, a plate wiping box, a sensing system, a printing plate quality online monitoring system, a printing quality closed-loop control device, a plate wiping controller and an electrical adjusting system. A pressure adjusting instruction is generated according to the pressure parameters, and the electrical adjusting system adjusts the pressure parameters between the plate wiping roller and the plate cylinder according to the pressure adjusting instruction. By analyzing the change of the pressure data between the plate wiping roller and the plate cylinder, a proper distance value between the plate wiping roller and the plate cylinder is calculated when the plate wiping roller normally prints, and automatic distance adjustment is carried out in real time according to a feedback value of normal data. Therefore, the pressure parameter between the plate wiping roller and the printing plate roller is automatically adjusted by the equipment, the gravure printing quality is improved, and the manual operation intensity is reduced.
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Description

[0001] This application is a divisional application of Chinese Patent Application No. 202311257212.3, filed on September 26, 2023, entitled "Adaptive Intelligent Erasing Device and Control Method, Apparatus and Readable Storage Medium Thereof", the entire contents of which are incorporated herein by reference. Technical Field

[0002] This invention relates to the field of printing equipment technology, and more specifically, to an adaptive intelligent plate erasing device and its control method, apparatus, and readable storage medium. Background Technology

[0003] In the gravure printing process, waste products caused by dirt accumulation account for more than 50% of the total waste. Dirty waste products are mainly caused by reasons such as incomplete plate wiping. Currently, operators need to manually adjust parameters such as the pressure of the wiping roller and the position of the doctor blade.

[0004] Therefore, how to reduce the frequency of manual intervention by operators in existing technologies, reduce the technical experience requirements of operators, and reduce the workload of operators has become an urgent problem to be solved. Summary of the Invention

[0005] The present invention aims to solve at least one of the technical problems existing in the prior art or related art.

[0006] Therefore, a first aspect of the present invention provides an adaptive intelligent wiping device.

[0007] A second aspect of the present invention provides a control method for an adaptive intelligent wiping device.

[0008] A third aspect of the present invention provides a control device for an adaptive intelligent wiping device.

[0009] A fourth aspect of the present invention provides a readable storage medium.

[0010] In view of this, a first aspect of the present invention provides an adaptive intelligent plate wiping device for a gravure printing machine. The gravure printing machine includes a printing plate cylinder. The adaptive intelligent plate wiping device includes: a wiping roller, a wiping box, a sensing system, a wiping controller, and an electrical adjustment system. The wiping roller cooperates with the printing plate cylinder for printing. The wiping box contains the wiping roller. The sensing system includes a pressure sensor. The pressure sensor, located in the wiping box, detects the pressure parameters between the wiping roller and the printing plate cylinder. The wiping controller generates a pressure adjustment command based on the pressure parameters. The electrical adjustment system, connected to the wiping controller and the wiping roller, adjusts the pressure parameters between the wiping roller and the printing plate cylinder according to the pressure adjustment command.

[0011] This invention provides an adaptive intelligent plate-cleaning device for a gravure printing machine. The gravure printing machine includes a printing plate cylinder. The adaptive intelligent plate-cleaning device includes: a plate-cleaning roller, a plate-cleaning box, a sensing system, a plate-cleaning controller, and an electrical adjustment system. The plate-cleaning roller cooperates with the printing plate cylinder for printing. The plate-cleaning box contains the plate-cleaning roller. The sensing system includes a pressure sensor, which detects the pressure parameters between the plate-cleaning roller and the printing plate cylinder. The plate-cleaning controller generates pressure adjustment commands based on the pressure parameters. The electrical adjustment system is connected to the plate-cleaning controller and the plate-cleaning roller to adjust the pressure parameters between the plate-cleaning roller and the printing plate cylinder according to the control commands. By analyzing the pressure data changes between the plate-cleaning roller and the printing plate cylinder, the appropriate clearance value range between the plate-cleaning roller and the printing plate cylinder during normal printing is calculated. Based on the feedback value of normal data, automatic clearance adjustment is performed in real time. This enables the equipment to automatically adjust the pressure parameters between the plate-cleaning roller and the printing plate cylinder, thereby improving the gravure printing quality and reducing manual operation intensity.

[0012] The adaptive intelligent wiping device provided by the present invention may also have the following additional technical features: In some possible designs, the wiping box includes: a pressure detection position, whereby, when the pressure sensor is set at the pressure detection position, the position and direction of the strain detected by the pressure sensor are consistent with the position and direction of the strain of the pressure between the wiping roller and the printing plate cylinder.

[0013] In this design, the wiping box includes a pressure detection position. When the pressure sensor is set at the pressure detection position, the location and direction of the maximum strain detected by the pressure sensor are consistent with the location and direction of the maximum strain between the wiping roller and the printing plate cylinder. Finite element simulation analysis and strain sensor placement tests were conducted based on the actual constraints and stress conditions of the wiping box. When testing the pressure detection position, during the start-up phase, the strain at the measuring point did not exceed 10 με; during stable operation, the strain fluctuated between 8.5 με and 9.5 με; in the afternoon, the strain stabilized at around 6 με; after the shift change at 6 PM, the strain at the measuring point increased significantly, then gradually returned to around 6 με. If it fell below 6 με, the pressure was adjusted upwards, and the changes in pressure measurement data corresponded one-to-one with the pressure adjustment process, with the direction of the pressure adjustment completely consistent with the actual measurement. This achieves the goal of obtaining the pressure between the wiping roller and the printing plate cylinder by detecting the pressure in the wiping box.

[0014] In some possible designs, the adaptive intelligent plate-cleaning device includes: a closed-loop control device for printing quality, which generates printing quality information; and an online monitoring system for printing plate quality, which generates printing plate quality information.

[0015] In some possible designs, the online plate quality monitoring system includes: a camera device for acquiring images of the plate after cleaning; and a quality information detection device for generating plate quality information based on the detected images of the plate after cleaning and the detection results.

[0016] In this design, the adaptive intelligent plate-cleaning device includes: a closed-loop printing quality control device to generate printing quality information; and an online plate quality monitoring system to generate plate quality information. The online plate quality monitoring system includes: a camera device to acquire images of the plate after cleaning; and a quality information detection device to generate plate quality information based on the detected images. By acquiring images of the plate after cleaning with a camera device, the quality of the plate can be directly assessed. Simultaneously, the quality information detection device can detect the plate images, thus clarifying the printing quality and analyzing the plate quality information. In actual use, when printing quality problems are detected, the pressure between the cleaning roller and the plate roller can be automatically adjusted accordingly, thereby improving the gravure printing quality.

[0017] In some possible designs, the camera device includes a high-speed CIS camera with a long working distance.

[0018] In this design, the imaging device includes a high-speed CIS camera with a long working distance. In the prior art, the space at the wiping roller is very small and there is a mechanism for lifting and unloading the roller. Conventional camera imaging schemes cannot be used in the limited space. Therefore, a high-speed CIS camera with a long working distance is needed to acquire printing plate quality information, thereby improving the accuracy of printing plate quality information.

[0019] In some possible designs, the wiping box also includes wiping fluid for cleaning the wiping rollers.

[0020] In some possible designs, the sensing system further includes: a first temperature sensor for acquiring the temperature of the wiping roller; a second temperature sensor for acquiring the temperature of the wiping liquid; a flow sensor for acquiring the flow rate of the wiping liquid flowing from the wiping liquid tank onto the wiping roller; a wiping controller for generating control commands based on at least one of printing quality information, printing plate quality information, wiping roller temperature, wiping liquid temperature, and wiping liquid flow rate, wherein the control commands further include: a temperature adjustment command for adjusting the wiping liquid temperature; a flow rate adjustment command for adjusting the wiping liquid flow rate; and an electrical control system for adjusting the wiping liquid temperature and / or wiping liquid flow rate based on the temperature adjustment command and / or the flow rate adjustment command.

[0021] In this design, the wiping box also includes: wiping fluid; the sensing system includes: a first temperature sensor for acquiring the temperature of the wiping roller; a second temperature sensor for acquiring the temperature of the wiping fluid; a flow sensor for acquiring the flow rate of the wiping fluid flowing from the wiping box onto the wiping roller; and a wiping controller that generates control commands based on at least one of the following: printing quality information, printing plate quality information, wiping roller temperature, wiping fluid temperature, and wiping fluid flow rate. The control commands also include: a temperature adjustment command, and an electrical adjustment system further adjusts the wiping fluid temperature and flow rate according to the temperature adjustment command and flow rate adjustment command, respectively. When a detected printing quality problem is caused by a temperature issue with the wiping fluid, the wiping controller issues a temperature adjustment command to adjust the temperature of the wiping fluid. When a detected printing quality problem is caused by a flow rate issue with the wiping fluid, the wiping controller issues a flow rate adjustment command to adjust the flow rate of the wiping fluid flowing into the wiping roller. This resolves printing quality problems during the printing process, improves gravure printing quality, and reduces manual labor intensity.

[0022] In some possible designs, the electrical control system also includes: a temperature control device for regulating the temperature of the wiping solution; and / or a flow control valve for regulating the flow rate of the wiping solution.

[0023] In this technical solution, the electrical control system further includes: a temperature control device for adjusting the temperature of the wiping solution; and / or a flow control valve for adjusting the flow rate of the wiping solution. When a detected printing quality problem is caused by a temperature issue with the wiping solution, the temperature control device adjusts the temperature of the wiping solution according to a temperature control command. When a detected printing quality problem is caused by a flow rate issue with the wiping solution, the flow control valve adjusts the flow rate of the wiping solution flowing into the wiping roller according to a flow control command. This resolves printing quality problems occurring during the printing process, improves gravure printing quality, and reduces the intensity of manual operations.

[0024] A second aspect of the present invention provides a control method for an adaptive intelligent wiping device, comprising: acquiring pressure parameters and generating pressure control commands based on the pressure parameters; and controlling the pressure parameters between the wiping roller and the printing plate cylinder based on the pressure control commands.

[0025] This invention provides a control method for an adaptive cooling plate wiping device, comprising: acquiring pressure parameters and generating pressure control commands based on the pressure parameters; and controlling the pressure parameters between the wiping roller and the printing plate cylinder according to the pressure control commands. By analyzing the pressure data changes between the wiping roller and the printing plate cylinder, the appropriate clearance value range between the wiping roller and the printing plate cylinder during normal printing is calculated, and automatic clearance adjustment is performed in real time based on feedback values ​​from normal data. This enables the equipment to automatically adjust the pressure parameters between the wiping roller and the printing plate cylinder, thereby improving gravure printing quality and reducing manual operation intensity.

[0026] In some possible designs, the control method for the adaptive cooling plate wiping device further includes: acquiring printing quality information, printing plate quality information, plate wiping liquid temperature, plate wiping roller temperature, and plate wiping liquid flow rate, and generating a control command based on at least one of the printing quality information, printing plate quality information, plate wiping liquid temperature, plate wiping roller temperature, and plate wiping liquid flow rate; the control command further includes: a temperature adjustment command; and adjusting the plate wiping liquid temperature according to the temperature adjustment command.

[0027] In this design, the control method for the adaptive cooling plate wiping device further includes acquiring printing quality information, printing plate quality information, wiping liquid temperature, wiping roller temperature, and wiping liquid flow rate, and generating control commands based on at least one of the printing quality information, printing plate quality information, wiping liquid temperature, wiping roller temperature, and wiping liquid flow rate; the control commands also include temperature adjustment commands; the electrical adjustment system controls the wiping liquid temperature according to the temperature adjustment commands. When a detected printing quality problem is caused by a temperature problem in the wiping liquid, the plate wiping controller will issue a temperature adjustment command to adjust the temperature of the wiping liquid. This resolves printing quality problems occurring during the printing process, improves gravure printing quality, and reduces manual operation intensity.

[0028] In some possible designs, the control commands also include: flow regulation commands; adjusting the flow rate of the wiping fluid according to the flow regulation commands.

[0029] In this design, the control commands also include: a flow rate adjustment command; the flow rate of the wiping fluid is adjusted according to the flow rate adjustment command. When a printing quality problem is detected as being caused by a problem with the flow rate of the wiping fluid, the wiping controller issues a flow rate adjustment command, thereby adjusting the flow rate of the wiping fluid flowing into the wiping roller. This resolves printing quality problems that occur during the printing process, improves gravure printing quality, and reduces the intensity of manual operation.

[0030] An embodiment of the third aspect of the present invention provides a control device for an adaptive intelligent wiping plate device, comprising: a memory, a processor, and a program or instructions stored in the memory and executable on the processor. When the program or instructions are executed by the processor, they implement the control method of the adaptive intelligent wiping plate device provided in any embodiment of the second aspect of the present application.

[0031] The control device for the adaptive intelligent wiping plate apparatus provided by the technical solution of the present invention includes: a memory and a processor. The memory stores programs or instructions. When the programs or instructions are executed by the processor, the control method for the adaptive intelligent wiping plate apparatus provided by any of the technical solutions of the second aspect of this application is implemented. Therefore, the control device for the adaptive intelligent wiping plate apparatus provided by the present invention has all the beneficial effects of the control method for the adaptive intelligent wiping plate apparatus of any of the technical solutions of the second aspect of the present invention.

[0032] The fourth aspect of this invention provides a readable storage medium storing a program or instructions thereon, which, when executed, implements the steps of the control method for the adaptive intelligent wiping device provided in any of the second aspects of this application. Therefore, the readable storage medium provided by this invention possesses all the beneficial effects of the control method for the adaptive intelligent wiping device of any of the second aspects of this invention.

[0033] Additional aspects and advantages of the invention will become apparent in the following description or may be learned by practice of the invention. Attached Figure Description

[0034] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which: Figure 1 A schematic diagram of the structure of an adaptive intelligent wiping device according to an embodiment of the present invention is shown; Figure 2 A schematic diagram illustrating the pressure conditions of an adaptive intelligent wiping device according to an embodiment of the present invention is shown. Figure 3 A schematic diagram of the connection relationship of an adaptive intelligent wiping plate device according to an embodiment of the present invention is shown; Figure 4 A schematic diagram of the control method of an adaptive intelligent wiping device according to an embodiment of the present invention is shown; Figure 5 A block diagram of the control device of an adaptive intelligent wiping plate device according to an embodiment of the present invention is shown.

[0035] in, Figures 1 to 3 , Figure 5 The correspondence between the reference numerals and component names in the attached drawings is as follows: 1. Printing plate cylinder, 2. Wiping box, 20. Pressure detection position, 24. Wiping liquid, 3. Wiping roller, 4. Sensing system, 5. Printing quality closed-loop control device, 6. Printing plate quality online monitoring system, 62. Camera device, 7. Wiping controller, 8. Electrical adjustment system, 500. Control device for adaptive intelligent wiping device, 502. Memory, 504. Processor. Detailed Implementation

[0036] To better understand the above-mentioned objectives, features, and advantages of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0037] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and therefore the scope of protection of the invention is not limited to the specific embodiments disclosed below.

[0038] The following reference Figures 1 to 3 An adaptive intelligent wiping device is described according to some embodiments of the present invention.

[0039] According to one embodiment of the present invention, such as Figure 1 As shown, this invention proposes an adaptive intelligent plate wiping device for a gravure printing machine. The gravure printing machine includes a printing plate cylinder 1. The adaptive intelligent plate wiping device includes: a wiping roller 3, a wiping box 2, a sensing system 4, a wiping controller 7, and an electrical adjustment system 8. The wiping roller 3 cooperates with the printing plate cylinder 1 for printing. The wiping box 2 is on which the wiping roller 3 is mounted. The sensing system 4 includes a pressure sensor. The pressure sensor, mounted on the wiping box 2, is used to detect the pressure parameters between the wiping roller 3 and the printing plate cylinder 1. The wiping controller 7 generates pressure adjustment commands based on the pressure parameters. The electrical adjustment system 8, connected to the wiping box roller 3 and the wiping controller 7, is used to adjust the pressure parameters between the wiping roller 3 and the printing plate cylinder 1 according to the pressure.

[0040] The adaptive intelligent plate wiping device provided by this invention is used in a gravure printing machine. The gravure printing machine includes a printing plate cylinder 1. The adaptive intelligent plate wiping device includes: a wiping roller 3, a wiping box 2, a sensing system 4, an online printing plate quality monitoring system 6, a printing quality closed-loop control device 5, a wiping controller 7, and an electrical adjustment system 8. The wiping roller 3 cooperates with the printing plate cylinder 1 for printing. The wiping box 2 is on which the wiping roller 3 is mounted. The sensing system 4 includes a pressure sensor. The pressure sensor is mounted on the wiping box 2 and is used to detect the pressure parameters between the wiping roller 3 and the printing plate cylinder 1. The wiping controller 7 generates pressure adjustment commands based on the pressure parameters. The electrical adjustment system 8 receives the pressure adjustment commands and controls the pressure parameters between the wiping roller 3 and the printing plate cylinder 1 according to the control commands. By analyzing the pressure data changes between the wiping roller 3 and the printing plate cylinder 1, the appropriate clearance value range between the wiping roller 3 and the printing plate cylinder 1 is calculated during normal printing. Based on the feedback value of normal data, automatic clearance adjustment is performed in real time. This allows the equipment to automatically adjust the pressure parameters between the wiping roller 3 and the printing plate roller, thereby improving the quality of gravure printing and reducing the intensity of manual operation.

[0041] In some possible embodiments, such as Figure 2 As shown, the wiping box 2 includes a pressure detection position 20. When the pressure sensor is set at the pressure detection position 20, the position and direction of the maximum strain detected by the pressure sensor are consistent with the position and direction of the maximum strain of the pressure between the wiping roller 3 and the printing plate cylinder 1.

[0042] In this embodiment, the wiping box 2 includes a pressure detection position 20. When the pressure sensor is set at the pressure detection position 20, the position and direction of the maximum strain detected by the pressure sensor are consistent with the position and direction of the maximum strain between the wiping roller 3 and the printing plate cylinder 1. Finite element simulation analysis and strain sensor placement tests are performed based on the actual constraints and stress conditions of the wiping box 2. When testing the pressure detection position 20, during the startup phase, the strain at the measuring point does not exceed 10 με; during the stable operation phase, the strain at the measuring point fluctuates between 8.5 and 9.5 με; in the afternoon, the strain at the measuring point stabilizes at around 6 με; after 6 PM, the strain at the measuring point increases significantly, then gradually returns to around 6 με. If it falls below 6 με, the pressure is adjusted upwards, and the changes in pressure measurement data correspond one-to-one with the pressure adjustment process, with the direction of the pressure adjustment completely consistent with the actual measurement. This achieves the goal of obtaining the pressure between the wiping roller 3 and the printing plate cylinder 1 by detecting the pressure of the wiping box 2.

[0043] In some possible embodiments, the adaptive intelligent plate-cleaning device includes: a printing quality closed-loop control device 5, which generates printing quality information; and a plate quality online monitoring system 6, which generates plate quality information. The plate quality online monitoring system 6 includes: a camera device 62, used to acquire images of the plate after cleaning; and a quality information detection device, used to detect the images of the plate after cleaning and generate plate quality information based on the detection results.

[0044] In this embodiment, the adaptive intelligent plate-cleaning device includes: a printing quality closed-loop control device 5, which generates printing quality information; and a plate quality online monitoring system 6, which generates plate quality information. The plate quality online monitoring system 6 includes: a camera device 62, used to acquire images of the plate after cleaning; and a quality information detection device, used to detect the plate image after cleaning and generate plate quality information based on the detection results. By setting the camera device 62 to acquire images of the plate after cleaning, the quality of the plate can be intuitively obtained. Simultaneously, the quality information detection device can detect the plate image, thereby clarifying the printing quality of the plate and analyzing the plate quality information. In actual use, when a printing quality problem is detected, the pressure between the cleaning roller 3 and the plate roller can be automatically adjusted according to the printing quality problem, thereby improving the gravure printing quality.

[0045] In some possible embodiments, the camera device 62 includes a long-working-distance high-speed CIS camera.

[0046] In this embodiment, the camera device 62 includes a high-speed CIS camera with a long working distance. In the prior art, the space at the wiping roller 3 is very small and there is a mechanism for lifting and unloading the roller. Conventional camera imaging schemes cannot be used in the limited space. Therefore, a high-speed CIS camera with a long working distance is needed to obtain printing plate quality information, thereby improving the accuracy of printing plate quality information.

[0047] In some possible embodiments, the wiping box 2 further includes: wiping liquid 24; the sensing system 4 further includes: a first temperature sensor for acquiring the temperature of the wiping roller; a second temperature sensor for acquiring the temperature of the wiping liquid; a flow sensor for acquiring the flow rate of the wiping liquid flowing from the wiping box 2 onto the wiping roller 3; and a wiping controller 7 for generating control commands based on at least one of the wiping roller temperature, the wiping liquid temperature, and the wiping liquid flow rate, wherein the control commands further include: a temperature adjustment command for adjusting the temperature of the wiping liquid 24; and a flow rate adjustment command for adjusting the flow rate of the wiping liquid 24.

[0048] In this embodiment, the wiping box 2 further includes: wiping liquid 24; the sensing system 4 further includes: a first temperature sensor for acquiring the temperature of the wiping roller; a second temperature sensor for acquiring the temperature of the wiping liquid; a flow sensor for acquiring the flow rate of the wiping liquid flowing from the wiping box onto the wiping roller; and a wiping controller 7 for generating control commands based on at least one of the wiping roller temperature, wiping liquid temperature, and wiping liquid flow rate. The control commands further include: a temperature adjustment command for adjusting the temperature of the wiping liquid 24; and a flow adjustment command for adjusting the flow rate of the wiping liquid 24. When a detected printing quality problem is caused by a temperature problem with the wiping liquid 24, the wiping controller 7 issues a temperature adjustment command to adjust the temperature of the wiping liquid 24. When a detected printing quality problem is caused by a flow rate problem with the wiping liquid 24, the wiping controller 7 issues a flow adjustment command to adjust the flow rate of the wiping liquid 24 flowing into the wiping roller 3. This resolves printing quality problems that occur during the printing process, improves gravure printing quality, and reduces manual labor intensity.

[0049] In some possible embodiments, the wiping box 2 further includes: a temperature regulating device for regulating the temperature of the wiping liquid 24; and / or a flow regulating valve for regulating the flow rate of the wiping liquid 24; and an electrical regulating system 8 that receives control commands and controls the operation of the temperature regulating device and / or the flow regulating valve according to the control commands.

[0050] In this technical solution, the wiping box 2 further includes: a temperature regulating device for regulating the temperature of the wiping liquid 24; and / or a flow regulating valve for regulating the flow rate of the wiping liquid 24; and an electrical regulating system 8 that receives control commands and controls the operation of the temperature regulating device and / or the flow regulating valve according to the control commands. When a detected printing quality problem is caused by a temperature problem of the wiping liquid 24, the temperature regulating device adjusts the temperature of the wiping liquid 24 according to the temperature regulating command. When a detected printing quality problem is caused by a flow rate problem of the wiping liquid 24, the flow regulating valve adjusts the flow rate of the wiping liquid 24 flowing into the wiping roller 3 according to the flow regulating command. This solves printing quality problems that occur during the printing process, improves gravure printing quality, and reduces the intensity of manual operation.

[0051] A second aspect of the present invention provides a control method for an adaptive intelligent wiping device, comprising: a wiping controller 7 acquiring pressure parameters and generating a pressure control command; and an electrical adjustment system 8 controlling the pressure parameters between the wiping roller 3 and the printing plate cylinder 1 according to the pressure control command.

[0052] like Figure 4 As shown, the present invention provides a control method for an adaptive intelligent wiping device, comprising: S402: Obtain pressure parameters and generate pressure control commands based on the pressure parameters.

[0053] S404: Controls the pressure parameters between the wiping roller and the printing plate cylinder according to the pressure control command.

[0054] By analyzing the pressure data changes between the wiping roller 3 and the printing plate cylinder 1, the appropriate clearance range between the wiping roller 3 and the printing plate cylinder 1 during normal printing is calculated. Based on the feedback values ​​of normal data, the clearance is automatically adjusted in real time. This enables the equipment to automatically adjust the pressure parameters between the wiping roller 3 and the printing plate cylinder, thereby improving the quality of gravure printing and reducing the intensity of manual operation.

[0055] In some possible embodiments, the control method of the adaptive intelligent wiping device further includes: after controlling the pressure parameters between the wiping roller 3 and the printing plate cylinder 1 according to the control command, generating a receiving command; and sending the receiving command to the wiping controller 7.

[0056] In this embodiment, the control method of the adaptive intelligent wiping device further includes: after controlling the pressure parameters between the wiping roller 3 and the printing plate cylinder 1 according to the control command, generating a receiving command. The receiving command is then sent to the wiping controller 7. The electrical adjustment system 8 is limited to sending a receiving command to the wiping controller 7 after receiving the control command. When a problem occurs with the adaptive intelligent wiping device, the problem can be identified from the command log, making equipment maintenance more convenient. The electrical adjustment system 8 also supports manual control; by generating the receiving command, it can be clearly determined whether the change was made manually or automatically. Once a printing quality problem occurs, the source of the problem can be clearly identified. Furthermore, the electrical adjustment system 8 already exists in existing equipment; simple modifications to the existing electrical adjustment system 8 are sufficient to implement the control method of the adaptive intelligent wiping device, reducing equipment manufacturing costs.

[0057] In some possible embodiments, the control method of the adaptive intelligent wiping device further includes: acquiring printing quality information, printing plate quality information, wiping liquid temperature, wiping roller temperature, and wiping liquid flow rate to generate control commands; the control commands further include: temperature adjustment commands for adjusting the temperature of the wiping liquid 24.

[0058] In this embodiment, the control method of the adaptive intelligent plate wiping device further includes: acquiring printing quality information, printing plate quality information, plate wiping liquid temperature, plate wiping roller temperature, and plate wiping liquid flow rate, and generating a control command based on at least one of the printing quality information, printing plate quality information, plate wiping liquid temperature, plate wiping roller temperature, and plate wiping liquid flow rate; the control command further includes a temperature adjustment command for adjusting the temperature of the plate wiping liquid 24. When a detected printing quality problem is caused by a temperature problem of the plate wiping liquid 24, the plate wiping controller 7 will issue a temperature adjustment command to adjust the temperature of the plate wiping liquid 24. This resolves printing quality problems occurring during the printing process, improves gravure printing quality, and reduces manual operation intensity.

[0059] In some possible embodiments, the control instructions also include: flow rate adjustment instructions for adjusting the flow rate of the wiping fluid 24.

[0060] In this embodiment, the control command further includes a flow rate adjustment command for adjusting the flow rate of the wiping liquid 24. When a detected printing quality problem is caused by a problem with the flow rate of the wiping liquid 24, the wiping controller 7 issues a flow rate adjustment command to adjust the flow rate of the wiping liquid 24 flowing into the wiping roller 3. This resolves printing quality problems that occur during the printing process, improves gravure printing quality, and reduces the intensity of manual operation.

[0061] An embodiment of the third aspect of the present invention provides a control device 500 for an adaptive intelligent wiping device, comprising: a memory 502, a processor 504, and a program or instructions stored in the memory 502 and executable on the processor 504. When the program or instructions are executed by the processor, the control method of the adaptive intelligent wiping device provided in any embodiment of the second aspect of the present application is implemented.

[0062] The control device 500 of the adaptive intelligent wiping device provided in the embodiment of the present invention, such as Figure 5 As shown, it includes a memory 502 and a processor 504. The memory 502 stores programs or instructions. When the programs or instructions are executed by the processor, the control method of the adaptive intelligent wiping device provided in any embodiment of the second aspect of this application is implemented. Therefore, the control device for the adaptive intelligent wiping device provided by the present invention has all the beneficial effects of the control method of the adaptive intelligent wiping device in any embodiment of the second aspect of the present invention.

[0063] An embodiment of the fourth aspect of the present invention provides a readable storage medium storing a program or instructions that, when executed, implement the steps of the control method for the adaptive intelligent wiping device provided in any embodiment of the second aspect of the present application. Therefore, the readable storage medium provided by the present invention possesses all the beneficial effects of the control method for the adaptive intelligent wiping device of any embodiment in the second aspect of the present invention.

[0064] In this invention, the term "multiple" refers to two or more unless otherwise explicitly defined. The terms "installed," "connected," "linked," and "fixed," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "linked" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0065] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0066] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. An adaptive intelligent plate erasing device, characterized in that, For a gravure printing press, the gravure printing press including a printing plate cylinder, the adaptive intelligent plate wiping device includes: The wiping roller, in conjunction with the printing plate cylinder, performs printing; A wiping box, wherein the wiping roller is mounted on the wiping box; A sensing system, the sensing system including a pressure sensor, the pressure sensor being disposed on the wiping box, for detecting pressure parameters between the wiping roller and the printing plate cylinder; A wiping controller is connected to the pressure sensor, and the wiping controller is used to generate a pressure adjustment command based on the pressure parameters; An electrical adjustment system, connected to the wiping controller and the wiping roller, is used to adjust the pressure parameters between the wiping roller and the printing plate cylinder according to the pressure adjustment command; A printing quality closed-loop control device, connected to the plate wiping controller, is used to generate printing quality information and adjust the pressure between the plate wiping roller and the printing plate roller when a printing quality problem is detected. An online monitoring system for printing plate quality is connected to the plate erasing controller and is used to generate printing plate quality information; The wiping box includes: The pressure detection position, when the pressure sensor is set at the pressure detection position, the strain position and direction detected by the pressure sensor are consistent with the strain position and direction of the pressure between the wiping roller and the printing plate cylinder; Based on the actual constraints and stress conditions of the wiping box, finite element simulation analysis and strain sensor placement testing were performed. The wiping box also includes: wiping fluid, which is used to clean the wiping roller; The sensing system also includes: A first temperature sensor, connected to the wiping controller, is used to acquire the temperature of the wiping roller; The second temperature sensor is connected to the wiping controller and is used to obtain the temperature of the wiping liquid; A flow sensor, connected to the wiping controller, is used to acquire the flow rate of wiping liquid flowing from the wiping box onto the wiping roller; The plate wiping controller is also used to generate control commands based on at least one of the printing quality information, the printing plate quality information, the plate wiping roller temperature, the plate wiping liquid temperature, and the plate wiping liquid flow rate; The control commands include: Temperature adjustment command, the electrical control system is further configured to adjust the temperature of the wiping liquid according to the temperature adjustment command; and / or The electrical regulating system is further configured to adjust the flow rate of the wiping fluid according to the flow rate adjustment command.

2. The adaptive intelligent wiping device according to claim 1, characterized in that, The online monitoring system for printing plate quality includes: A camera device is used to acquire images of the printing plate after it has been wiped clean; A quality information detection device is used to detect the printed plate image after wiping and generate the printed plate quality information based on the detection results.

3. The adaptive intelligent wiping device according to claim 2, characterized in that, The camera device includes a high-speed CIS camera with a long working distance.

4. The adaptive intelligent wiping device according to claim 1, characterized in that, The electrical conditioning system includes: A temperature regulating device is installed on the wiping box to regulate the temperature of the wiping solution; and / or A flow regulating valve is installed on the wiping box to regulate the flow rate of the wiping liquid.

5. A control method for an adaptive intelligent wiping device, characterized in that, For the adaptive intelligent wiping device as described in any one of claims 1 to 4, the control method of the adaptive intelligent wiping device includes: Obtain pressure parameters and generate pressure control commands based on the pressure parameters; The pressure parameters between the wiping roller and the printing plate cylinder are adjusted according to the pressure control command.

6. The control method of the adaptive intelligent wiping device according to claim 5, characterized in that, Also includes: The system acquires printing quality information, printing plate quality information, wiping liquid temperature, wiping roller temperature, and wiping liquid flow rate, and generates control commands based on at least one of the printing quality information, printing plate quality information, wiping liquid temperature, wiping roller temperature, and wiping liquid flow rate. The control commands include: temperature regulation commands and / or flow rate regulation commands; Adjust the temperature of the wiping solution according to the temperature adjustment command; and / or Adjust the flow rate of the wiping liquid according to the flow rate adjustment command.

7. A control device for an adaptive intelligent wiping plate device, characterized in that, include: The memory, the processor, and the program or instructions stored in the memory and executable on the processor, wherein when the program or instructions are executed by the processor, the steps defined in the control method of the adaptive intelligent wiping device as described in claim 5 or 6 are implemented.

8. A readable storage medium, characterized in that, It stores a program or instructions, which, when executed, implement the steps of the control method for the adaptive intelligent wiping device as described in claim 5 or 6.