Double-station 150T efficient energy-saving oil seal manufacturing vulcanization forming machine

Abstract

The double-station 150T efficient energy-saving oil seal manufacturing vulcanization forming machine comprises a machine base structure and a vulcanization station unit arranged on the upper portion of the machine base structure, and the machine base structure comprises a center control base body, a set of station installation base bodies and a rear end oil tank body. The vulcanizing station unit comprises a central control machine box body arranged at the upper part of the central control seat body and vulcanizing and forming units arranged at the upper parts of the station mounting seat bodies, and each vulcanizing and forming unit comprises a front-end mold frame control assembly and a central vulcanizing unit structure; the front-end mold frame control assembly comprises a bottom control frame body structure and a middle mold turning plate structure, and the center vulcanizing unit structure comprises an upper vulcanizing forming structure connected with the front-end mold frame control assembly and a mold control air cylinder structure arranged on the rear portion of the upper vulcanizing forming structure. The vulcanization forming machine for oil seal manufacturing is compact in structure and small in occupied area, and the machining efficiency is improved through the double-station design.

Description

Technical Field

[0001] This invention relates to an injection mold, and more particularly to a dual-station 150T high-efficiency and energy-saving vulcanizing molding machine for making oil seals. Background Technology

[0002] Vulcanization is the final process in rubber product manufacturing and the most important physicochemical change process in rubber product processing. It plays a crucial role in many important sectors and cutting-edge technology fields such as transportation, energy, aerospace, and space development. Currently, rubber vulcanization uses a flat vulcanizing machine to clamp and heat the rubber. The rubber raw material is placed between clamps and pressurized by hydraulic components, then heated by a heating platform. Finally, the pressure is released, and the vulcanized product is removed. The finished product has different shapes depending on its intended use. However, most vulcanizing machines on the market are single-station models, which have a large footprint and high equipment costs. Therefore, a dual-station 150T high-efficiency and energy-saving oil seal vulcanization molding machine has been designed. Summary of the Invention

[0003] The purpose of this invention is to provide a dual-station 150T high-efficiency and energy-saving vulcanizing molding machine for oil seal manufacturing, which solves the problems of large footprint and low processing efficiency of single-station vulcanizing molding machines.

[0004] The technical solution adopted by this invention to solve its technical problem is: a dual-station 150T high-efficiency and energy-saving oil seal vulcanization molding machine, including a base structure and a vulcanization station unit located on the upper part of the base structure. The base structure includes a central control seat, a set of station mounting seats, and a rear oil tank. The vulcanization station unit includes a central control housing located on the upper part of the central control seat and a vulcanization molding unit located on the upper part of each station mounting seat. The vulcanization molding unit includes a front-end mold frame control component and a central vulcanization unit structure. The front-end mold frame control component includes a bottom control frame structure and a middle mold flipping plate structure. The central vulcanization unit structure includes an upper vulcanization molding structure connected to the front-end mold frame control component and a mold control cylinder structure located at the rear of the upper vulcanization molding structure.

[0005] The bottom control frame structure includes a bottom center drive cylinder group, a mold control connection frame located on top of the bottom center drive cylinder group, an operating groove platform located on top of the mold control connection frame, a set of mold opening seats located on top of the operating groove platform, and a front control operating platform.

[0006] The aforementioned central mold flipping structure includes a mold flipping frame, a pressing mold structure disposed in the mold flipping frame, a flipping linkage plate disposed on the outer side of the central part of the mold flipping frame, and a set of flipping cylinders connecting the outer side of the flipping linkage plate.

[0007] The central vulcanizing unit structure includes a set of side fixing plates on the upper part of the workstation mounting base, a hydraulic vulcanizing heating base in the side fixing plates, an entry mold channel body at the lower part of the hydraulic vulcanizing heating base, and a lower supporting frame.

[0008] The upper part of the edge fixing plate is provided with a flip-limiting component.

[0009] The molding structure includes a molding cylinder disposed in the mold flipping frame and a molding connecting plate connected to the molding cylinder.

[0010] The mold control cylinder structure includes a mold control cylinder body and a pull plate body connected to the mold control cylinder body.

[0011] The beneficial effects of this invention are as follows: This oil seal vulcanization molding machine has a compact structure and small footprint, and its dual-station design improves processing efficiency. It features timely adjustment of the mold's movement distance to suit different mold sizes, ensuring stable operation of the mold. The central mold flipping structure, mold control cylinder structure, and limiter design provide precise positioning for mold closing and opening. The oil and gas circuit controller is connected to the vulcanization molding machine frame mechanism. The oil control equipment adopts an integrated configuration, optimizing the space occupied by the equipment and maximizing space utilization. This also ensures reliable maintenance, safe and continuous operation, adaptability, and versatility. Furthermore, it solves the problems of excessive overall machine height and large footprint.

[0012] The present invention will now be described in more detail with reference to the accompanying drawings and embodiments. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of the present invention.

[0014] Figure 2 for Figure 1 Side view.

[0015] Figure 3 for Figure 1 Top view.

[0016] In the diagram: 1. Central control base, 2. Station mounting base, 3. Rear oil tank, 4. Central control housing, 5. Bottom central drive cylinder assembly, 6. Mold control connecting frame, 7. Operating groove platform, 8. Mold opening base, 9. Front control operating platform, 10. Mold flipping frame, 11. Flipping linkage plate, 12. Flipping cylinder, 13. Pressing cylinder, 14. Pressing connecting plate, 15. Side fixing plate, 16. Hydraulic vulcanizing heating base, 17. Lower bearing frame, 18. Flipping limit assembly, 19. Mold control cylinder body, 20. Pulling plate body, 21. Entering mold channel body, 22. Upward control limit, 23. Operation control limit. Detailed Implementation

[0017] The terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end" used in the application text to indicate orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are used solely for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0018] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Example 1: As Figure 1-3 As shown, a dual-station 150T high-efficiency and energy-saving oil seal vulcanization molding machine includes a base structure and a vulcanization station unit located on the upper part of the base structure. The base structure includes a central control seat 1, a set of station mounting seats 2, and a rear oil tank 3. The vulcanization station unit includes a central control housing 4 located on the upper part of the central control seat and vulcanization molding units located on the upper part of each station mounting seat. The vulcanization molding unit includes a front-end mold frame control component and a central vulcanization unit structure. The front-end mold frame control component includes a bottom control frame structure and a middle mold flipping plate structure. The central vulcanization unit structure includes an upper vulcanization molding structure connected to the front-end mold frame control component and a mold control cylinder structure located at the rear of the upper vulcanization molding structure.

[0019] The bottom control frame structure includes a bottom center drive cylinder group 5, a mold control connecting frame 6 located above the bottom center drive cylinder group, an operating groove platform 7 located above the mold control connecting frame, a set of mold opening seats 8 located above the operating groove platform, and a front control operating platform 9. A control limit 23 is provided on the outer side of the operating groove platform 7.

[0020] The central mold flipping structure includes a mold flipping frame 10, a pressing mold structure disposed within the mold flipping frame, a flipping linkage plate 11 disposed on the outer side of the central part of the mold flipping frame, and a set of flipping cylinders 12 connected to the outer side of the flipping linkage plate. The pressing mold structure includes a pressing mold cylinder 13 disposed within the mold flipping frame and a pressing mold connecting plate 14 connected to the pressing mold cylinder. An upward control limit 22 is provided on the outer side of the mold flipping frame 10.

[0021] The central vulcanizing unit structure includes a set of side fixing plates 15 located on the upper part of the workstation mounting base, a hydraulic vulcanizing heating base 16 located in the side fixing plates, an entry mold channel 21 located at the lower part of the hydraulic vulcanizing heating base, and a lower supporting frame 17.

[0022] The upper part of the edge fixing plate is provided with a flipping limit component 18.

[0023] The mold control cylinder structure includes a mold control cylinder body 19 and a pull plate body 20 connected to the mold control cylinder body.

[0024] This oil seal vulcanization molding machine features a compact structure and small footprint, with a dual-station design that improves processing efficiency. It allows for timely adjustment of the mold's movement distance based on mold size, ensuring stable mold operation. The central mold flipping structure, mold control cylinder structure, and limiter design provide precise positioning for mold closing and opening. The oil and gas circuit controller is connected to the vulcanization molding machine frame mechanism. The oil control equipment adopts an integrated configuration, optimizing the machine's footprint and maximizing space utilization. This also ensures reliable maintenance, safe and continuous operation, adaptability, and versatility. Furthermore, it addresses issues such as excessive machine height and large footprint.

[0025] The above embodiments are merely descriptions of preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Various modifications and improvements made by those skilled in the art to the technical solutions of the present invention without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.

[0026] All parts not covered in this invention are the same as or can be implemented using existing technologies.

Claims

1. A double-station 150T high-efficiency energy-saving oil seal production vulcanization molding machine, comprising a machine base structure and a vulcanization station machine group arranged on the upper part of the machine base structure, the machine base structure comprising a central control seat body, a group of station mounting seat bodies and a rear-end oil tank body, the vulcanization station machine group comprising a central control machine box body arranged on the upper part of the central control seat body and a vulcanization molding machine group arranged on the upper part of each station mounting seat body, the vulcanization molding machine group comprising a front-end mold frame control assembly and a central vulcanization machine group structure, the front-end mold frame control assembly comprising a bottom control frame body structure and a middle mold flap structure, and the central vulcanization machine group structure comprising an upper vulcanization molding structure connected with the front-end mold frame control assembly and a mold control cylinder structure arranged at the rear part of the upper vulcanization molding structure.

2. The double-station 150T high-efficiency energy-saving oil seal production vulcanization molding machine of claim 1, wherein: The bottom control frame body structure comprises a bottom center drive cylinder group, a mold control connecting frame body arranged on the upper part of the bottom center drive cylinder group, an operation groove table arranged on the upper part of the mold control connecting frame body, and a group of (mold opening seat body and front-end control operation table arranged on the upper part of the operation groove table.

3. The double station 150T high efficiency energy saving oil seal making vulcanization molding machine of claim 1, wherein: The middle mold flap structure comprises a mold connecting turning frame body, a mold pressing structure arranged in the mold connecting turning frame body, a turning linkage plate body arranged on the outer side of the middle part of the mold connecting turning frame body and a group of turning cylinders connected with the outer side of the turning linkage plate body.

4. The double station 150T high efficiency energy saving oil seal making vulcanization molding machine of claim 1, wherein: The central vulcanization machine group structure comprises a group of side fixed plates arranged on the upper part of the station mounting seat body, an oil pressure vulcanization heating seat body arranged in the side fixed plate, an entering mold channel body arranged on the lower part of the oil pressure vulcanization heating seat body and a lower bearing frame.

5. The double station 150T high efficiency energy saving oil seal making vulcanization molding machine of claim 4, characterized in that: The upper part of the side fixed plate is provided with a turning limiting assembly.

6. The double station 150T high efficiency energy saving oil seal making vulcanization molding machine of claim 3, characterized in that: The mold pressing structure comprises a mold pressing cylinder arranged in the mold connecting turning frame body and a mold pressing connecting plate connected with the mold pressing cylinder.

7. The double station 150T high efficiency energy saving oil seal making vulcanization molding machine of claim 1, wherein: The mold control cylinder structure comprises a mold control cylinder body and a draw plate body connected with the mold control cylinder body.

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