Anticorrosion production line automation equipment for steel pipes
By combining the dual-spray clamping assembly and the measuring and stabilizing assembly, synchronous spraying and uniform curing of the inside and outside of the steel pipe are achieved, solving the problems of spraying dead corners and uneven coating, and improving the quality and efficiency of steel pipe corrosion protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-03-13
AI Technical Summary
Existing technologies for steel pipe corrosion protection often result in problems such as spraying dead corners and uneven coating, leading to the need for secondary repairs and affecting the quality and efficiency of corrosion protection.
The system employs a dual-spray clamping assembly and a testing and repair stabilization assembly. Through friction moving rollers and insert synchronous frames, combined with direct spraying treatment pipes, it achieves synchronous internal and external spraying. The system also utilizes a heat exchange box to regulate temperature and humidity, and incorporates testing and repair components to ensure uniform spraying and synchronous curing.
It effectively avoids spraying dead corners, improves the uniformity and quality of anti-corrosion coatings, reduces the need for repairs, and increases production efficiency and stability.
Smart Images

Figure CN121649073A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of pipeline production equipment technology, specifically to an automated production line equipment for anti-corrosion of steel pipes. Background Technology
[0002] Steel pipes refer to steel materials with a hollow cross-section, whose length is much greater than its diameter or circumference. According to the production process, they are divided into seamless steel pipes and welded steel pipes. Steel pipe corrosion protection is mainly achieved by applying a protective layer to the surface of the steel pipe to isolate corrosive media, thereby greatly extending its service life. The main anti-corrosion technologies include epoxy coal tar pitch, fusion bonded epoxy powder, three-layer polyethylene, polyethylene coating, TPEP anti-corrosion, and cement mortar lining.
[0003] The patent application with application number CN201911379754.1 mentions "a corrosion-resistant anisotropic stainless steel pipe production equipment and process method". This patent uses a second horizontal adjustment component to adjust the position of the second clamping mechanism relative to the first clamping mechanism. Then, the two ends of the stainless steel pipe are clamped and installed on the first clamping mechanism and the second clamping mechanism respectively. After that, the first horizontal adjustment component is used to adjust the cutting component to be directly above the cutting point of the stainless steel pipe. Then, the extension and retraction function of the electric telescopic rod is used to push the cutting component downward to complete the cutting operation of the stainless steel pipe.
[0004] However, existing technologies for anti-corrosion treatment of steel pipes generally involve simultaneous spraying of the inside and outside of the pipe. During operation, the steel pipe is affected by the clamping equipment, which can easily create blind spots in the treatment, requiring secondary repairs after the treatment. In addition, during the spraying anti-corrosion treatment, most equipment cannot perform synchronous curing, causing the coated anti-corrosion material to flow easily during movement due to gravity, resulting in uneven application and greatly affecting the quality and uniformity of the anti-corrosion treatment of the steel pipe. Summary of the Invention
[0005] This invention provides an automated production line for anti-corrosion of steel pipes, which can effectively solve the problem mentioned in the background art. In the prior art, when anti-corrosion treatment of steel pipes, the inside and outside of the steel pipe are usually sprayed at the same time. During operation, the steel pipe is affected by the clamping equipment, which can easily lead to dead corners in the treatment. This results in the need for secondary repair of the treated steel pipe, which greatly affects the quality and uniformity of anti-corrosion of steel pipes.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an automated equipment for a steel pipe anti-corrosion production line, comprising a flat support clamping frame, an inner spray isolation box installed on one side of the top of the flat support clamping frame, an outer spray isolation box provided in the middle of the top of the flat support clamping frame, and a double spray clamping assembly provided on the side of the flat support clamping frame; The dual-jet clamping assembly includes an adjustable electric slide rail and a plug-in synchronization frame; A direct injection annular sleeve is embedded in the side end of the plug-in synchronization frame, and a suction annular sleeve is embedded in the side end of the plug-in synchronization frame near the position of the direct injection annular sleeve. A dual-chamber heat exchange box is installed on the inner side of the plug-in synchronous frame at the positions corresponding to the direct injection annular sleeve and the suction annular sleeve. Several pressure spring rods are equidistantly installed on the inner side of the inner spray isolation box, and a pressure synchronization frame is installed at one end of each of the pressure spring rods. The side end of the pressing and synchronizing frame is equidistantly connected with several friction cleaning rollers. Both the inner side of the plug-in synchronization frame and the inner side of the outer spray isolation box are fitted with direct spray treatment pipes, and one end of the direct spray treatment pipe is connected to a direct spray atomizing head through an adapter.
[0007] According to the above technical solution, an outer spray isolation box is provided at the middle of the top of the flat support positioning frame, and a translational inner treatment box is installed at the position of the inner spray isolation box at the top of the flat support positioning frame, and a translational isolation box is attached to one end of the translational inner treatment box. An adjustment electric slide rail is embedded at the top of the flat support positioning frame, corresponding to the position of the external spray isolation box; The inner spray isolation box is symmetrically and equidistantly equipped with several opening and closing hydraulic cylinders at both ends, and an opening and closing integration frame is installed on the top of the several opening and closing hydraulic cylinders. The opening and closing integrated frame is symmetrically equipped with plug-in hydraulic cylinders at one top end, and a plug-in synchronization frame is installed at one end of the plug-in hydraulic cylinder. One end of the plug-in synchronization frame is symmetrically connected to a fitting spring rod, and one end of the fitting spring rod is connected to a straight sliding cleaning block.
[0008] According to the above technical solution, a double-outlet belt drive box is clamped at one end of the inner spray isolation box, and a friction moving roller is clamped at the output shaft of the double-outlet belt drive box. One end of the external spray isolation box is equipped with a rotary motor via a motor mount, and the output shaft of the shifting motor is clamped to a rotating support frame. One end of the rotating support frame is equipped with a push-pull electric slide rail, and one end of the push-pull electric slide rail is equipped with a push-pull operation frame via a slide rail seat. A shifting motor is mounted on a motor mount at one end of the dual-outlet belt drive box, corresponding to the input shaft position. The insert timing frame is placed inside the inner spray isolation box, the straight sliding cleaning block is slidably installed on one end of the insert timing frame, and one end of the inlet and outlet dual-chamber heat exchange box is connected through the direct spray annular sleeve and the suction annular sleeve.
[0009] According to the above technical solution, a dual-chamber inlet / outlet box is symmetrically installed on the inner side of the external spray isolation box; Several processing cameras are installed at equal intervals on the side end of the plug-in synchronization frame and the inside of the outer spray isolation box; A hydraulic motor is installed at one end of the translation inner box and the translation partition box, and the output shaft of the hydraulic motor is engaged with a moving lead screw. One of the movable lead screws has a movable limiting frame mounted on its side end via a lead screw seat, and a pick-up and release cylinder is symmetrically engaged at one end of the movable limiting frame. A pick-up / placement sliding block is installed at one end of the pick-up / placement cylinder; Both the friction cleaning roller and the friction moving roller are placed inside the inner spray isolation box, and the output shaft of the rotary motor is engaged with the input shaft of the double-outlet belt drive box.
[0010] According to the above technical solution, a smooth inner clamp is installed on the other side end of the movable lead screw via a lead screw seat; Several clamping cylinders are equidistantly embedded at the side end of the push-pull operation frame, one end of the push-release sliding block, and both ends of the smooth inner clamping frame. One end of each clamping cylinder is engaged with a flexible anti-slip block. Both the side end of the movable limiting frame and the side end of the smooth inner clamp are rotatably connected to an air intake multi-spray sleeve, and the side end of the air intake multi-spray sleeve is engaged with a processing gear. A stabilizing rack is installed on the inner side of the translation inner box and the translation partition box at the position corresponding to the processing gear; The direct spray head is placed inside the inner spray isolation box and the outer spray isolation box, and the movable limiting frame is slidably installed inside the inner spray isolation box.
[0011] According to the above technical solution, the sliding inner treatment box, the sliding partition box air inlet multi-spray sleeve, the inlet and outlet dual-cavity heat exchange box and the partition dual-cavity inlet and outlet box are all symmetrically connected to one end of the inlet and outlet treatment pipe, and a flow guide speed control fan is embedded in one end of the inlet and outlet treatment pipe. The longitudinal section of the smooth inner clamp is U-shaped, the opposing surfaces of the two flexible anti-blocking blocks are concave curved surfaces, and the processing gear side end is meshed with the stabilizing rack side end.
[0012] According to the above technical solution, a measuring and stabilizing component is provided on the side end of the flat support positioning frame; The measurement and stabilization component includes a reciprocating electric slide rail; The top of the flat support positioning frame is symmetrically equipped with reciprocating electric slide rails; One of the reciprocating electric slide rails has an internal insertion processing frame installed at one end via a slide rail seat, and the other reciprocating electric slide rail has an external insertion processing frame installed at one end via a slide rail seat. Inflatable airbags are symmetrically installed on the inner side of the inner insertion processing frame and the outer side of the outer insertion processing frame, and flexible deformation monitors are attached to the side ends of the inflatable airbags. The inner side of the inner insertion treatment frame and the outer side of the outer insertion treatment frame are fitted airbags, and liquid absorption repair patches are glued to the side ends of the fitted airbags. The liquid absorption and repair patch has a liquid injection operation tube connected through it at the side end. The inflatable airbag and the fitting airbag are connected to an air injection operation tube at one end, and the inner and outer processing frames are equipped with processing air pumps via motor mounts at the positions corresponding to the air injection operation tubes.
[0013] According to the above technical solution, an injection linkage pump is installed at one end of the external spray isolation box corresponding to the position of the injection operation pipe via a motor mount, and several processing linkage valves are equidistantly embedded at the side end of the injection operation pipe. An isolation and protection box is installed on the side end of the flat support positioning frame at the position corresponding to the inner and outer insertion processing frames. An opening and closing cylinder is snapped into one end of the inner and outer spray isolation boxes. One end of the opening and closing cylinder is equipped with an opening and closing sealing cover, and one end of the translation inner box and the translation partition box is equipped with an opening and closing electric door. A temperature and humidity monitor is installed at one end of the translation inner box and the translation partition box; Both the inner and outer insertion processing frames are slidably installed on the side of the flat support positioning frame, and one end of the air injection operation pipe is connected to one end of the processing air pump via an adapter.
[0014] According to the above technical solution, a torsion spring is installed on the side end of the movable limiting frame and the smooth inner clamping frame, and a swing processing frame is installed on one end of the torsion spring. A contact voltage detector is installed at one end of the swing processing frame, and a processing wire is installed at the other end of the contact voltage detector. A detection and analysis instrument is installed at one end of the translation inner box and the translation partition box at the position corresponding to the processing wire; One end of the injection operation tube is installed through and fixed to one end of the liquid storage box, and the side end of the opening and closing sealing cover is slidably attached to one end of the inner spray isolation box and the outer spray isolation box.
[0015] According to the above technical solution, a drying adsorption box is installed at one end of the inner spray isolation box, the outer spray isolation box, the translation inner treatment box, and the translation isolation box at the position corresponding to the inlet and outlet treatment pipe. The inner sides of the direct injection annular sleeve, the partitioned dual-chamber inlet and outlet box, and the air intake multi-inlet sleeve are all fitted with electric heating mesh plates. A liquid storage and fixing box is installed at the top of the opening and closing integrated frame and the external spray isolation box, corresponding to the position of the direct spray treatment pipe. A pressure-stabilizing extraction pump is installed at one end of the liquid storage and fixing box via a motor base. One end of the processing lead wire is connected to one end of the detection and analysis instrument.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. Equipped with a dual-spray clamping assembly, the steel pipe is rotated by a friction moving roller. This, along with a synchronous sleeve frame, direct spray treatment pipe, and direct spray atomizing head, provides anti-corrosion treatment to the inside of the steel pipe. A shifting motor, clamping cylinder, and flexible anti-slip block further rotate the steel pipe, providing anti-corrosion treatment to the outside. A dual-chamber inlet / outlet box, a dual-chamber heat exchange box, a direct spray annular sleeve, and a suction annular sleeve regulate the temperature and humidity of the environment. Independent clamping at two different positions prevents spraying dead zones caused by clamping and positioning, eliminating the need for subsequent large-area repairs. Continuous injection of dry hot air and extraction of humid hot air, along with heat exchange, controls the temperature and humidity of the environment during spraying and curing, increasing the curing and drying rate, ensuring a constant internal temperature, and preventing excessive temperature fluctuations that could lead to thermal expansion and contraction and coating cracking. This ensures both production efficiency and stability. By moving the lead screw to move the moving limit frame and the smooth inner clamp, and coordinating with the processing gear and stabilizing rack to adjust the position of the air intake multi-spray sleeve, a dry and constant temperature air circulation is formed near the steel pipe, realizing the synchronous coordination of steel pipe transportation and curing. With the help of friction cleaning rollers and straight sliding cleaning blocks, the steel pipe surface is cleaned in close contact. Through synchronous cleaning of the inner and outer layers, and by using the inner spray isolation box, outer spray isolation box, horizontal inner treatment box and horizontal isolation box to continuously connect and isolate, the cleanliness of the processing environment and the steel pipe is further improved, reducing the impact of dust, fine adhering objects and other contaminants on the adhesion of the anti-corrosion coating, and improving the adhesion strength and stability. By combining simultaneous multi-position cleaning during feeding and spraying, segmented internal and external clamping spraying, constant temperature and humidity curing during spraying, and mobile constant temperature and humidity curing, this technology effectively solves the problem of spraying dead corners caused by the clamping equipment during steel pipe anti-corrosion spraying. It also solves the problem of uneven distribution of anti-corrosion material due to separation of curing and spraying. Utilizing external and internal separation clamping, segmented internal and external spraying is achieved. Combined with a continuously connected constant temperature and humidity environment and self-circulation of air, this enables continuous operation of simultaneous spraying curing and subsequent complete curing. This eliminates the need for large-area repair and filling of the steel pipe during production, effectively reducing uneven distribution of the anti-corrosion coating. Thus, while ensuring production efficiency, it greatly improves the uniformity of the anti-corrosion coating distribution and the effectiveness and quality of steel pipe anti-corrosion.
[0017] 2. Equipped with a testing and stabilization component, the swing processing frame and contact voltage detector are rotated by a torsion spring, so that the side end of the contact voltage detector contacts the side end of the steel pipe. The anti-corrosion coating on the surface of the steel pipe is subjected to electric spark leak detection using a detection analyzer, processing wires, and contact voltage detector. The spraying process is observed and processed simultaneously by a processing camera, realizing rapid detection and processing after anti-corrosion spraying. The reciprocating electric slide rails move the inner and outer processing frames. The position of the flexible deformation monitor is adjusted using a processing air pump, air injection control pipe, and expansion airbag. The flexible deformation monitor detects the thickness and uniformity of the pipeline anti-corrosion layer. The position of the liquid suction repair patch is changed by the fitting airbag. Anti-corrosion coating is injected in conjunction with the liquid injection control pipe and liquid injection linkage pump. Through multi-stage linkage of electric spark detection, camera visual inspection, and contact sensor detection, and anti-corrosion brushing and coating are performed, the thickness of the steel pipe anti-corrosion layer is supplemented and some defects are repaired. This allows for rapid and timely correction of the anti-corrosion layer during the steel pipe anti-corrosion production process, ensuring the quality of the anti-corrosion forming. It also prevents the separation of the first anti-corrosion layer from the second layer after complete curing, which would affect the anti-corrosion effect and quality, thus greatly improving the actual effect and quality of steel pipe anti-corrosion treatment.
[0018] In summary, by combining the dual-spray clamping assembly and the testing and stabilizing assembly, and utilizing the first stage of internal and external step-by-step anti-corrosion spraying and preliminary curing treatment, the second stage of internal and external step-by-step anti-corrosion correction and supplementary treatment and secondary curing treatment, the thickness of the anti-corrosion layer and the uniformity of the anti-corrosion steps are guaranteed. Combined with multi-stage continuous production and synchronous production processing, the waiting time for loading and unloading is reduced, and production efficiency is guaranteed while improving product quality. Attached Figure Description
[0019] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0020] In the attached diagram: Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a schematic diagram of the installation structure of the inner spray isolation box of the present invention; Figure 3 This is a schematic diagram of the structure of the dual-jet clamping assembly of the present invention; Figure 4 This is a schematic diagram of the installation structure of the rotating support frame of the present invention; Figure 5 This is a schematic diagram of the installation structure of the movable limiting frame of the present invention; Figure 6 This is a schematic diagram of the installation structure of the opening and closing hydraulic cylinder of the present invention; Figure 7 This is a schematic diagram of the installation structure of the dual-chamber heat exchange box of the present invention; Figure 8 This is a schematic diagram of the installation structure of the multi-injector sleeve for the air intake of the present invention; Figure 9 This is a schematic diagram of the structure of the measurement and compensation stabilization component of the present invention; Figure 10This is a schematic diagram of the installation structure of the insertion processing frame of the present invention; Figure 11 This is a schematic diagram of the installation structure of the inflatable airbag of the present invention; The diagram labels are: 1. Flat support bracket; 2. Inner spray isolation box; 3. Outer spray isolation box; 4. Horizontal inner treatment box; 5. Horizontal isolation box; 6. Dual-spray clamping assembly; 601. Adjusting electric slide rail; 602. Opening and closing hydraulic cylinder; 603. Opening and closing integrated frame; 604. Insertion sleeve hydraulic cylinder; 605. Insertion sleeve synchronization frame; 606. Adhesion spring rod; 607. Straight-slide cleaning block; 608. Direct spray annular sleeve; 609. Suction annular sleeve; 610. Inlet and outlet dual-chamber heat exchange box; 611. Pressing spring rod; 612. Pressing synchronization frame; 613. Friction cleaning roller; 614. Dual-outlet belt drive box; 615. Friction moving roller; 616. Rotary motor; 617. Rotating support frame; 618. Push and take-off mechanism. 619. Electric slide rail; 620. Push-and-release operating frame; 621. Direct injection treatment pipe; 622. Direct injection atomizing head; 623. Separated dual-chamber inlet / outlet box; 624. Processing camera; 625. Hydraulic motor; 626. Moving lead screw; 627. Moving limit frame; 628. Pick-and-place cylinder; 629. Pick-and-place sliding block; 630. Smooth inner clamp; 631. Clamping cylinder; 632. Flexible anti-slip block; 633. Inlet multi-spray sleeve; 634. Processing gear; 635. Stabilizing rack; 636. Inlet / outlet processing pipe; 637. Guide speed control fan; 638. Shifting motor; 7. Measurement and repair stabilization assembly; 701. Reciprocating electric slide rail; 702. Internal insertion processing rack; 703. External insertion processing rack; 704. Inflatable airbag; 705. Flexible deformation monitor; 706. Fitting airbag; 707. Liquid suction repair patch; 708. Liquid injection operation tube; 709. Gas injection operation tube; 710. Processing air pump; 711. Liquid injection linkage pump; 712. Processing linkage valve; 713. Isolation and protection box; 714. Opening and closing cylinder; 715. Opening and closing sealing cover; 716. Opening and closing electric door; 717. Temperature and humidity monitor; 718. Torsion spring; 719. Swinging processing rack; 720. Contact voltage detector; 721. Processing wire; 722. Detection and analysis instrument; 723. Drying adsorption box; 724. Electric heating grid plate; 725. Liquid storage fixing box; 726. Pressure stabilizing extraction pump. Detailed Implementation
[0021] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0022] Example: Figure 1-11As shown, the present invention provides a technical solution, an automated equipment for a steel pipe anti-corrosion production line, including a flat support positioning frame 1, an inner spray isolation box 2 installed on one side of the top of the flat support positioning frame 1, an outer spray isolation box 3 set in the middle of the top of the flat support positioning frame 1, and a sliding inner treatment box 4 installed at the position of the inner spray isolation box 2 at the top of the flat support positioning frame 1, with a sliding isolation box 5 connected to one end of the sliding inner treatment box 4. A double-spray clamping assembly 6 is provided on the side end of the flat support clamping frame 1; The dual-spray clamping assembly 6 includes an adjusting electric slide rail 601, an opening and closing hydraulic cylinder 602, an opening and closing integrated frame 603, a plug-in hydraulic cylinder 604, a plug-in synchronization frame 605, a bonding spring rod 606, a straight-slide cleaning block 607, a direct-spray annular sleeve 608, a suction annular sleeve 609, an inlet-outlet dual-chamber heat exchange box 610, a pressing spring rod 611, a pressing synchronization frame 612, a friction cleaning roller 613, a dual-outlet belt drive box 614, a friction moving roller 615, a rotary motor 616, a rotating support frame 617, and a push-pull electric slide rail. 618. Pick-up and push-up operating frame; 619. Direct injection processing pipe; 620. Direct spray atomizing head; 621. Separated dual-chamber inlet and outlet box; 622. Processing camera; 623. Hydraulic motor; 624. Moving lead screw; 625. Moving limit frame; 626. Pick-up and release cylinder; 627. Pick-up and release sliding block; 628. Smooth inner clamp; 629. Clamping cylinder; 630. Flexible anti-slip block; 631. Air inlet multi-spray sleeve; 632. Processing gear; 633. Stabilizing rack; 634. Inlet and outlet processing pipe; 635. Guide flow speed control fan; 636. And shifting motor; 637. An adjustable electric slide rail 601 is embedded at the top of the flat support mounting bracket 1, corresponding to the position of the external spray isolation box 3; Several hydraulic cylinders 602 are symmetrically installed at both ends of the inner spray isolation box 2, and an opening and closing integrated frame 603 is installed on the top of the hydraulic cylinders 602. A sleeve hydraulic cylinder 604 is symmetrically installed on the top of one end of the opening and closing integrated frame 603. A sleeve synchronization frame 605 is installed on one end of the sleeve hydraulic cylinder 604. The sleeve synchronization frame 605 is placed inside the inner spray isolation box 2. The straight sliding cleaning block 607 is slidably installed on one end of the sleeve synchronization frame 605 to achieve steady movement and alignment, ensuring that the anti-corrosion treatment and surface cleaning of the steel pipe can be carried out synchronously. One end of the plug-in synchronous frame 605 is symmetrically connected to a spring rod 606, and the other end of the spring rod 606 is connected to a straight sliding cleaning block 607. A direct injection annular sleeve 608 is embedded in the side end of the insert timing frame 605, and a suction annular sleeve 609 is embedded in the side end of the insert timing frame 605 near the direct injection annular sleeve 608. A dual-chamber heat exchange box 610 is installed inside the insert synchronous frame 605 at the positions corresponding to the direct injection annular sleeve 608 and the suction annular sleeve 609. One end of the dual-chamber heat exchange box 610 is connected through the direct injection annular sleeve 608 and the suction annular sleeve 609 to realize the combined connection of the inlet and outlet air. During the process of air inlet and outlet, the heat resources are recovered while the waste is discharged through the independent air guidance and mutual contact heat exchange of the dual chambers. Several pressure spring rods 611 are installed at equal intervals on the inner side of the inner spray isolation box 2, and a pressure synchronization frame 612 is installed at one end of each pressure spring rod 611. Several friction cleaning rollers 613 are equidistantly rotatably connected to the side end of the pressing and synchronizing frame 612; One end of the inner spray isolation box 2 is connected to a double-outlet belt drive box 614, and the output shaft of the double-outlet belt drive box 614 is connected to a friction moving roller 615. A shifting motor 637 is mounted on one end of the double-outlet belt drive box 614 at the position corresponding to the input shaft via a motor mount. A rotary motor 616 is mounted on one end of the outer spray isolation box 3 via a motor base. The friction cleaning roller 613 and the friction moving roller 615 are both placed inside the inner spray isolation box 2. The output shaft of the rotary motor 616 is engaged with the input shaft of the double-outlet belt drive box 614 to achieve steady transmission. The output shaft of the shift motor 637 is engaged with the rotating support frame 617. One end of the rotating support frame 617 is equipped with a push-pull electric slide rail 618, and the other end of the push-pull electric slide rail 618 is equipped with a push-pull operation frame 619 via a slide rail seat. The inner side of the plug-in synchronous frame 605 and the inner side of the outer spray isolation box 3 are both fitted with direct spray treatment pipes 620. One end of the direct spray treatment pipe 620 is connected to a direct spray atomizing head 621 through an adapter. The inner side of the external spray isolation box 3 is symmetrically equipped with a double-chamber inlet / outlet box 622; Several processing cameras 623 are installed at equal intervals on the side of the plug-in synchronization frame 605 and the inside of the outer spray isolation box 3; A hydraulic motor 624 is installed at one end of the translation inner box 4 and the translation partition box 5. The output shaft of the hydraulic motor 624 is connected to the moving lead screw 625. One of the movable lead screws 625 has a movable limiting frame 626 installed on its side via a lead screw seat. The direct spray nozzle 621 is placed inside the inner spray isolation box 2 and the outer spray isolation box 3. The movable limiting frame 626 is slidably installed inside the inner spray isolation box 2 to achieve anti-corrosion spraying and equipment movement guidance. One end of the movable limiting frame 626 is symmetrically connected to a pick-and-place cylinder 627. A pick-up / placement sliding block 628 is installed at one end of the pick-up / placement cylinder 627; One of the movable lead screws 625 has a smooth inner clamp 629 installed on its side via a lead screw seat. The smooth inner clamp 629 is slidably installed inside the outer spray isolation box 3 to ensure that the smooth inner clamp 629 can be operated steadily when it slides and changes position. Several clamping cylinders 630 are equidistantly embedded at the side end of the push-pull operation frame 619, one end of the push-release sliding block 628, and both ends of the smooth inner clamping frame 629. One end of each clamping cylinder 630 is engaged with a flexible anti-slip block 631. The longitudinal section of the smooth inner clamping frame 629 is U-shaped, and the opposing surfaces of the two flexible anti-slip blocks 631 are concave curved surfaces, which realizes the alignment and fit, and ensures the accuracy of the overall fit during processing. Both the side end of the movable limiting frame 626 and the side end of the smooth inner clamp 629 are rotatably connected to the air intake multi-spray sleeve 632, and the side end of the air intake multi-spray sleeve 632 is engaged with the processing gear 633. A stabilizing rack 634 is installed on the inner side of the translation inner processing box 4 and the translation partition box 5 at the position corresponding to the processing gear 633. The side end of the processing gear 633 meshes with the side end of the stabilizing rack 634 to achieve steady transmission and rotational transposition processing. The inner processing box 4, the air inlet multi-spray sleeve 632, the inlet and outlet dual-chamber heat exchange box 610, and the partitioned dual-chamber inlet and outlet box 622 are all symmetrically connected to one end by an inlet and outlet processing pipe 635, and a flow guide speed control fan 636 is embedded in one end of the inlet and outlet processing pipe 635. To ensure stable operation of the equipment, the input terminals of the electric slide rail 601, the opening and closing hydraulic cylinder 602, the insert hydraulic cylinder 604, the rotary motor 616, the take-up and push electric slide rail 618, the processing camera 623, the hydraulic motor 624, the take-up and release cylinder 627, the clamping cylinder 630, the guide flow speed control fan 636, and the shifting motor 637 are all electrically connected to the output terminal of the external controller. The signal output terminal of the camera 623 is electrically connected to the signal input terminal of the external controller. The input terminal of the external controller is electrically connected to the output terminal of the external power supply.
[0023] A measuring and stabilizing component 7 is provided on the side end of the flat support positioning frame 1; The testing and repair stabilization assembly 7 includes a reciprocating electric slide rail 701, an inner insertion processing frame 702, an outer insertion processing frame 703, an expansion airbag 704, a flexible deformation monitor 705, a fitting airbag 706, a liquid absorption repair patch 707, a liquid injection operation tube 708, a gas injection operation tube 709, a processing air pump 710, a liquid injection linkage pump 711, a processing linkage valve 712, an isolation protection box 713, an opening and closing cylinder 714, an opening and closing sealing cover 715, an opening and closing electric door 716, a temperature and humidity monitor 717, a torsion spring 718, a swing processing frame 719, a contact voltage detector 720, a processing wire 721, a detection analyzer 722, a drying adsorption box 723, an electric heating grid plate 724, a liquid storage fixing box 725, and a pressure stabilizing extraction pump 726. The top of the flat support mounting bracket 1 is symmetrically equipped with reciprocating electric slide rails 701; One of the reciprocating electric slide rails 701 has an inner insertion processing frame 702 installed at one end via a slide rail seat, and the other reciprocating electric slide rail 701 has an outer insertion processing frame 703 installed at one end via a slide rail seat. Both the inner insertion processing frame 702 and the outer insertion processing frame 703 are slidably installed on the side of the flat support positioning frame 1 to realize the movement, repositioning and alignment processing. An inflatable airbag 704 is symmetrically installed on the inner side of the inner insertion processing frame 702 and the outer side of the outer insertion processing frame 703. A flexible deformation monitor 705 is attached to the side end of the inflatable airbag 704. An adhesive airbag 706 is installed on the inner side of the inner insertion treatment frame 702 and the outer side of the outer insertion treatment frame 703. A liquid absorption repair patch 707 is attached to the side end of the adhesive airbag 706. The liquid aspiration repair patch 707 has a liquid injection operation tube 708 that is connected through the side end; An inflation control tube 709 is connected to one end of the inflatable airbag 704 and the fitting airbag 706. A processing air pump 710 is installed at one end of the inner processing frame 702 and the outer processing frame 703 at the position corresponding to the inflation control tube 709 via a motor mount. One end of the inflation control tube 709 is connected to one end of the processing air pump 710 via an adapter to achieve steady air supply processing. An injection linkage pump 711 is installed at one end of the external spray isolation box 3, corresponding to the position of the injection operation pipe 708, via a motor mount. Several processing linkage valves 712 are embedded at equal intervals on the side end of the injection operation pipe 708. An isolation and protection box 713 is installed at the side end of the flat support positioning frame 1, corresponding to the positions of the inner insertion processing frame 702 and the outer insertion processing frame 703. An opening and closing cylinder 714 is attached to one end of the inner spray isolation box 2 and the outer spray isolation box 3. A sealing cover 715 is installed at one end of the opening and closing cylinder 714. The side end of the sealing cover 715 slides and fits against one end of the inner spray isolation box 2 and the outer spray isolation box 3 to achieve a closed sealing treatment. An electric door 716 is installed at one end of the sliding inner box 4 and the sliding isolation box 5. A temperature and humidity monitor 717 is installed at one end of the sliding inner box 4 and the sliding partition box 5; A torsion spring 718 is installed on the side end of the movable limit frame 626 and the smooth inner clamp frame 629, and a swing processing frame 719 is installed on one end of the torsion spring 718. A contact voltage detector 720 is installed at one end of the swing processing rack 719, and a processing wire 721 is installed at the other end of the contact voltage detector 720. A detection and analysis instrument 722 is installed at one end of the translation inner processing box 4 and the translation partition box 5 at the position corresponding to the processing wire 721. One end of the processing wire 721 is connected to one end of the detection and analysis instrument 722 to realize power connection and signal transmission processing. A drying adsorption box 723 is installed at one end of the inner spray isolation box 2, the outer spray isolation box 3, the horizontal inner treatment box 4, and the horizontal isolation box 5, corresponding to the position of the inlet / outlet treatment pipe 635. The inner sides of the direct injection annular sleeve 608, the partitioned dual-chamber inlet and outlet box 622, and the air intake multi-inlet sleeve 632 are all fitted with electric heating mesh plates 724. A liquid storage and fixing box 725 is installed at the top of the opening and closing integrated frame 603 and the external spray isolation box 3, corresponding to the position of the direct spray treatment pipe 620. One end of the liquid injection operation pipe 708 is installed through one end of the liquid storage and fixing box 725 to realize liquid injection and extraction processing. A pressure-stabilizing extraction pump 726 is installed at one end of the liquid storage and fixing box 725 through a motor base. To ensure stable operation of the equipment, the input terminals of the reciprocating electric slide rail 701, flexible deformation monitor 705, processing air pump 710, liquid injection linkage pump 711, processing linkage valve 712, opening and closing cylinder 714, opening and closing electric door 716, temperature and humidity monitor 717, contact voltage detector 720, detection analyzer 722, electric heating grid plate 724, and pressure stabilizing extraction pump 726 are all electrically connected to the output terminal of an external controller. The signal output terminals of the flexible deformation monitor 705, temperature and humidity monitor 717, contact voltage detector 720, and detection analyzer 722 are all electrically connected to the signal input terminal of the external controller.
[0024] The working principle and usage process of this invention are as follows: When performing surface anti-corrosion treatment on steel pipes, workers hoist the required steel pipe material to the treatment location using hoisting equipment. Grinding and cleaning equipment are then used to remove rust, slag, and oil from the steel pipe surface. After cleaning, the steel pipe is transported by handling equipment to the loading position of the inner spray isolation box 2 at the side end of the flat support clamping frame 1. At this time, the equipment is powered by an external controller. When the steel pipe is picked up by the external loading clamping equipment, it is then injected with a sleeve fluid. The pressure cylinder 604 drives the insertion sleeve synchronous frame 605 to be pulled out from the inner spray isolation box 2. The opening and closing hydraulic cylinder 602 drives the opening and closing integrated frame 603 to rise along the inner spray isolation box 2, so that the opening and closing integrated frame 603 and the insertion sleeve synchronous frame 605 are separated from the inner spray isolation box 2, thereby fully opening the inner spray isolation box 2. After opening, the steel pipe is inserted into the side end of the friction moving roller 615 inside the inner spray isolation box 2 through the external feeding clamping device. After the insertion is completed, the external feeding clamping device releases the steel pipe and repeats the operation of picking up and putting down the steel pipe. During the placement of the steel pipe, the pressing spring rod 611 drives the pressing synchronous frame 612 to move along the inner spray isolation box 2, causing the side end of the friction cleaning roller 613 to contact the outer surface of the steel pipe. After the steel pipe is completely placed, the opening and closing hydraulic cylinder 602 drives the opening and closing integrated frame 603 to move downward along the inner spray isolation box 2, so that the opening and closing integrated frame 603 engages with the inner spray isolation box 2. After engagement, the inserting hydraulic cylinder 604 drives the inserting synchronous frame 605 to insert into the inner side of the inner spray isolation box 2, and so that the inserting synchronous frame 605 is inserted into one end of the inner side of the steel pipe. When the front end of the synchronous frame 605 just enters the inside of the steel pipe, the contact spring rod 606 drives the straight sliding cleaning block 607 to fit into the inside of the steel pipe. At this time, the rotary motor 616 is started. The rotary motor 616 and the double-outlet belt drive box 614 drive the friction moving roller 615 to rotate. The friction moving roller 615 pushes the steel pipe to rotate. At this time, the inner end of the steel pipe contacts the surface of the straight sliding cleaning block 607, and the outer end of the steel pipe contacts the side end of the friction cleaning roller 613. Through synchronous internal and external rotation and brushing, the residual debris and dust on the surface of the steel pipe are cleaned to ensure the cleanliness of its surface. While the steel pipe rotates, the pressure-stabilized extraction pump 726 and the direct spray treatment pipe 620 extract the anti-corrosion liquid quick-drying coating from the liquid storage tank 725. The liquid quick-drying coating is sprayed out as atomized liquid along the direct spray treatment pipe 620 and the direct spray atomizing head 621. The atomized liquid is sprayed onto the inside of the steel pipe, and during the rotation, multi-position continuous spraying and forming treatment is achieved. At this time, dry air is extracted from the drying adsorption box 723 through the inlet and outlet treatment pipe 635 and the guide flow control fan 636. The dry air enters the inlet and outlet double cavity heat exchange box 610 along the inlet and outlet treatment pipe 635, and then enters the inside of the direct spray annular sleeve 608 along the inlet and outlet double cavity heat exchange box 610. When the dry air enters the inside of the direct spray annular sleeve 608, the air comes into contact with the electric heating mesh plate 724. At this time, the air is heated. The heated air enters the inside of the steel pipe and performs slow direct blowing drying treatment on the anti-corrosion coating attached to the surface of the steel pipe. When dry hot air comes into contact with the coating and dries it, humid hot air is generated. This humid hot air is drawn in by the annular sleeve 609 and enters the inner side of the dual-chamber heat exchange box 610. It then returns to the inner side of the drying adsorption box 723 through the inlet / outlet processing pipe 635, thus achieving air drying and dehydration. During the flow of low-temperature dry hot air and high-temperature humid hot air, the cold air and hot air exchange heat through the dual-chamber heat exchange box 610, achieving the recovery and reuse of heat resources. Furthermore, through the circulation of dry air, the coating can be rapidly cured and the internal humidity can be controlled while the coating is being sprayed and cured, preventing excessive moisture from affecting the stability of the coating adhesion. The processing camera 623 can be used to observe the spraying position, making it easy to adjust the spraying speed in time and ensure the uniformity and stability of the adhesion. After the internal coating of the steel pipe is completed, the opening and closing cylinder 714 drives the opening and closing sealing cover 715 to move along the inner spray isolation box 2 to open the inner spray isolation box 2. The outer spray isolation box 3 is opened by opening and closing the electric door 716. The pick-up and release cylinder 627 drives the pick-up and release sliding block 628 to move and insert it into the outer end of the steel pipe inside the inner spray isolation box 2. The clamping cylinder 630 drives the flexible anti-sliding block 631 to clamp the steel pipe. After clamping, the pick-up and release cylinder 627 drives the pick-up and release sliding block 628 to return to the inner side of the translation inner box 4, so as to realize the material removal process of the steel pipe after the internal coating is completed. After the steel pipe is fully inserted into the translational inner treatment box 4, the torsion spring 718 drives the swing treatment frame 719 and the contact voltage detector 720 to rotate along the moving limit frame 626, so that the side end of the contact voltage detector 720 contacts the side end of the steel pipe. The anti-corrosion coating on the surface of the steel pipe is subjected to electric spark leak detection treatment by the detection analyzer 722, the treatment wire 721 and the contact voltage detector 720. At the same time, the opening and closing cylinder 714 drives the opening and closing sealing cover 715 to reset, and the opening and closing electric door 716 to reset. After the reset and closure are completed, the above operation is repeated inside the inner spray isolation box 2 to place the new steel pipe inside for spraying production treatment. During the second loading of the inner spray isolation box 2, the steel pipe with the preliminary coating completed inside the translation inner treatment box 4 is rotated along the translation inner treatment box 4 by the hydraulic motor 624 driving the moving screw 625. The moving screw 625 drives the moving limit frame 626, the pick-and-place sliding block 628 and the steel pipe to move along the translation inner treatment box 4. When the moving limit frame 626 moves, the processing gear 633 moves synchronously, but the processing gear 633 is limited by the stabilizing rack 634 and meshes with the stabilizing rack 634. The stabilizing rack 634 pushes the processing gear 633 to rotate along the moving limit frame 626. At this time, the air intake multi-spray sleeve 632 rotates, which, together with the inlet and outlet processing pipe 635, the guide flow control fan 636, the drying adsorption box 723 and the electric heating grid plate 724, heats and dries the air and circulates it. With the rotation exhaust, a circulation is formed inside the steel pipe. With the temperature and humidity monitor 717, the temperature and humidity are monitored to achieve the continued drying of the anti-corrosion coating. When the steel pipe, after being leak-tested by spark, is moved to the middle of the sliding inner treatment box 4, and when it needs to be repaired, filled, or uniformly treated, the sliding inner treatment box 4 is opened by the electric door 716. The reciprocating electric slide rail 701 drives the external insertion treatment frame 703 to move along the flat support positioning frame 1, so that the external insertion treatment frame 703 is inserted into the steel pipe. Air is injected into the expansion air bladder 704 by the treatment air pump 710 and the air injection operation pipe 709. The expansion air bladder 704 expands and pushes the flexible deformation monitor 705 to move, so that the side end of the flexible deformation monitor 705 contacts the pre-cured anti-corrosion layer. At this time, the reciprocating electric slide rail 701 drives the external insertion treatment frame 703 to move continuously to detect the flatness of the inside of the pipe and the thickness of the anti-corrosion layer. At the same time, air is injected into the airbag 706, and the anti-corrosion coating inside the liquid storage tank 725 is extracted by the liquid injection operation pipe 708 and the liquid injection linkage pump 711. The coating is then injected into the position of the liquid suction repair patch 707. At this time, the discharge speed of the liquid injection operation pipe 708 is controlled by the processing linkage valve 712, and the contact position between the liquid suction repair patch 707 and the anti-corrosion layer of the steel pipe is controlled by the airbag 706. This achieves the replenishment of the anti-corrosion layer of the steel pipe and the filling of some defects. By carrying out inspection and repair filling simultaneously, the uniformity of the anti-corrosion layer and the overall sealing treatment are achieved. After processing, the reciprocating electric slide rail 701 drives the external insertion processing frame 703 to move and reset, and the moving screw 625 drives the moving limit frame 626 to move to the end of the translation inner processing box 4 near the outer spray isolation box 3. At this time, the opening and closing process of the sealing cover 715 and the opening and closing process of the electric door 716 are repeated. The pick-up and put-down cylinder 627 drives the pick-up and put-down sliding block 628 to place the steel pipe into the inner side of the outer spray isolation box 3. At this time, the clamping cylinder 630 and the flexible anti-sliding block 631 at the side end of the pick-up and push operation frame 619 located at the position of the rotating support frame 617 are inserted into the inside of the steel pipe. The clamping cylinder 630 drives the flexible anti-sliding block 631 to move and fit against the inner side of the steel pipe to clamp and support the steel pipe. After placement, the pick-up and put-down cylinder 627 drives the pick-up and put-down sliding block 628 to reset, and the moving screw 625 drives the moving limit frame 626 to reset. The process of picking up and putting down the rising steel pipe and repairing is repeated to achieve continuous production processing. After the steel pipe is placed, the rotating support frame 617 and the push-pull operation frame 619 are rotated by the shift motor 637, thereby causing the steel pipe to rotate slowly. During the slow rotation of the steel pipe, anti-corrosion coating is injected through the direct spray treatment pipe 620, the direct spray nozzle 621 and the pressure stabilizing extraction pump 726. The direct spray nozzle 621 is used to spray the anti-corrosion coating on the outside of the steel pipe. During the spraying process, dry air is injected into the partitioned double-chamber inlet and outlet box 622 through the inlet and outlet treatment pipe 635 and the guide speed control fan 636. The air is heated by the electric heating mesh plate 724 and flows to the coating on the outer surface of the steel pipe to dry the coating. The dried humid hot air then returns to the inside of the drying adsorption box 723 through the air inlets at the top and bottom of the side of the partitioned double-chamber inlet and outlet box 622, realizing airflow circulation and synchronous curing of the spraying. After the outer side of the steel pipe is sprayed and initially dried and cured, the external spray isolation box 3 is moved along the horizontal support bracket 1 by adjusting the electric slide rail 601, so that the side end of the external spray isolation box 3 contacts the side end of the horizontal partition box 5. The external spray isolation box 3 and the horizontal partition box 5 are opened by opening and closing cylinder 714, opening and closing sealing cover 715 and opening and closing electric door 716. The lifting and pushing operation frame 619 is moved along the rotating support frame 617 by the lifting and pushing electric slide rail 618, so that the steel pipe is placed into the horizontal partition box 5. Inside, at this time, the clamping cylinder 630 at the position of the smooth inner clamp 629 drives the flexible anti-slip block 631 to fit against the inner wall of the steel pipe to support the steel pipe. After the steel pipe is fixed and placed, the lifting and pushing operation frame 619 is reset and returned to the inside of the outer spray isolation box 3 by the lifting and pushing electric slide rail 618. Then, the adjusting electric slide rail 601 drives the outer spray isolation box 3 to reset. After the outer spray isolation box 3 is reset, the above operation of anti-corrosion spraying on the outside of the steel pipe is repeated to achieve continuous production processing. After the steel pipe is fixed to the side end of the smooth inner clamp 629, the torsion spring 718 drives the swing treatment frame 719 and the contact voltage detector 720 to rotate along the smooth inner clamp 629, so that the side end of the contact voltage detector 720 contacts the inner end of the steel pipe. The anti-corrosion coating on the surface of the steel pipe is subjected to electric spark leak detection treatment by the detection analyzer 722, the treatment wire 721 and the contact voltage detector 720. At the same time, the opening and closing cylinder 714 drives the opening and closing sealing cover 715 to reset, the opening and closing electric door 716 to reset, and the hydraulic motor 624 drives the moving screw 625 to rotate along the translation partition box 5. The moving screw 625 drives the smooth inner clamp 629 and the air inlet multi-spray sleeve 63. 2. The steel pipe moves along the sliding partition box 5. When the smooth inner clamp 629 moves, the processing gear 633 moves synchronously. However, the processing gear 633 is limited by the stabilizing rack 634 and meshes with the stabilizing rack 634. The stabilizing rack 634 blocks the processing gear 633 to rotate along the smooth inner clamp 629. At this time, the air intake multi-spray sleeve 632 rotates. In conjunction with the inlet and outlet processing pipe 635, the guide flow control fan 636, the drying adsorption box 723 and the electric heating grid plate 724, the air is heated, dried and circulated. With the rotation exhaust, a circulation is formed outside the steel pipe. With the temperature and humidity monitor 717, the temperature and humidity are monitored to achieve the continued drying of the anti-corrosion coating. When the steel pipe, after being leak-tested by spark, is moved to the middle of the sliding partition box 5, and when it needs to be repaired, filled, or uniformly treated, the sliding partition box 5 is opened by the electric door 716. The reciprocating electric slide rail 701 drives the inner insertion processing frame 702 to move along the flat support positioning frame 1, so that the inner insertion processing frame 702 is inserted into the outside of the steel pipe. Air is injected into the expansion air bladder 704 by the processing air pump 710 and the air injection operation pipe 709. The expansion air bladder 704 expands and pushes the flexible deformation monitor 705 to move, so that the side end of the flexible deformation monitor 705 contacts the pre-cured anti-corrosion layer. At this time, the reciprocating electric slide rail 701 drives the outer insertion processing frame 703 to move continuously to detect the flatness of the outside of the pipe and the thickness of the anti-corrosion layer. At the same time, air is injected into the airbag 706, and the anti-corrosion coating inside the liquid storage tank 725 is extracted by the liquid injection operation pipe 708 and the liquid injection linkage pump 711. The coating is then injected into the position of the liquid suction repair patch 707. At this time, the discharge speed of the liquid injection operation pipe 708 is controlled by the processing linkage valve 712, and the contact position between the liquid suction repair patch 707 and the anti-corrosion layer of the steel pipe is controlled by the airbag 706. This achieves the replenishment of the anti-corrosion layer of the steel pipe and the filling of some defects. By carrying out inspection and repair filling simultaneously, the uniformity of the anti-corrosion layer and the overall sealing treatment are achieved. After processing, the reciprocating electric slide rail 701 drives the external insertion processing frame 703 to move and reset, and the moving screw 625 drives the moving limit frame 626 to move to the end of the translation partition box 5 away from the external spray isolation box 3. At this time, the coated steel pipe is picked up by the external pick-and-place equipment to achieve the anti-corrosion forming treatment of the steel pipe. Then, the moving screw 625 drives the smooth inner clamp 629 to reset and repeats the rising operation to achieve continuous production processing of the steel pipe. By spraying the inside and outside of the steel pipe in stages and using continuous production, production efficiency is ensured while avoiding the omission of spraying positions caused by pipe clamping, which greatly improves the quality of the product.
[0025] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An automated production line equipment for anti-corrosion of steel pipes, comprising a flat support clamping frame (1), characterized in that: An inner spray isolation box (2) is installed on one side of the top of the flat support positioning frame (1), an outer spray isolation box (3) is provided in the middle of the top of the flat support positioning frame (1), and a double spray clamping assembly (6) is provided on the side of the flat support positioning frame (1). The dual-jet clamping assembly (6) includes an adjustable electric slide rail (601) and a plug-in synchronous frame (605). The insert timing frame (605) is fitted with a direct injection annular sleeve (608) on its side end, and a suction annular sleeve (609) is fitted with a position on the side end of the insert timing frame (605) near the direct injection annular sleeve (608). The inner side of the plug-in synchronization frame (605) is equipped with an inlet-outlet dual-chamber heat exchange box (610) at the positions corresponding to the direct injection annular sleeve (608) and the suction annular sleeve (609). The inner spray isolation box (2) has several pressure spring rods (611) installed at equal intervals on its inner side, and a pressure synchronization frame (612) is installed at one end of each of the pressure spring rods (611). Several friction cleaning rollers (613) are equidistantly rotatably connected to the side end of the pressing synchronization frame (612). The inner side of the plug-in synchronous frame (605) and the inner side of the outer spray isolation box (3) are both fitted with direct spray treatment pipes (620), and one end of the direct spray treatment pipe (620) is connected to a direct spray atomizing head (621) through an adapter.
2. The automated equipment for a steel pipe anti-corrosion production line according to claim 1, characterized in that, The top center of the flat support bracket (1) is provided with an external spray isolation box (3), and the top of the flat support bracket (1) is provided with a sliding internal treatment box (4) corresponding to the position of the internal spray isolation box (2). One end of the sliding internal treatment box (4) is connected to a sliding isolation box (5). The top of the flat support bracket (1) is embedded with an electric sliding rail (601) at the position corresponding to the external spray isolation box (3). The inner spray isolation box (2) is symmetrically and equidistantly equipped with several opening and closing hydraulic cylinders (602) at both ends, and an opening and closing integration frame (603) is installed on the top of the several opening and closing hydraulic cylinders (602). The opening and closing integration frame (603) is symmetrically equipped with a plug-in hydraulic cylinder (604) at one end of the top, and a plug-in synchronization frame (605) is installed at one end of the plug-in hydraulic cylinder (604). The insert timing frame (605) is symmetrically connected to a fitting spring rod (606) at one end, and a straight sliding cleaning block (607) is connected to one end of the fitting spring rod (606).
3. The automated equipment for a steel pipe anti-corrosion production line according to claim 2, characterized in that, One end of the inner spray isolation box (2) is connected to a double-outlet belt drive box (614), and the output shaft of the double-outlet belt drive box (614) is connected to a friction moving roller (615). One end of the external spray isolation box (3) is equipped with a rotary motor (616) via a motor base, and the output shaft of the shifting motor (637) is clamped to a rotating support frame (617). One end of the rotating support frame (617) is equipped with a push-pull electric slide rail (618), and one end of the push-pull electric slide rail (618) is equipped with a push-pull operation frame (619) through a slide rail seat. A shift motor (637) is mounted on one end of the double-outlet belt drive box (614) at the position corresponding to the input shaft via a motor mount. The insert timing frame (605) is placed inside the inner spray isolation box (2), the straight sliding cleaning block (607) is slidably installed on one end of the insert timing frame (605), and one end of the inlet and outlet dual-chamber heat exchange box (610) is connected through the direct spray annular sleeve (608) and the suction annular sleeve (609).
4. The automated equipment for a steel pipe anti-corrosion production line according to claim 3, characterized in that, The outer spray isolation box (3) is symmetrically equipped with a double-chamber inlet / outlet box (622). Several processing cameras (623) are installed at equal intervals on the side of the plug-in synchronous frame (605) and the inside of the outer spray isolation box (3). A hydraulic motor (624) is installed at one end of the translation inner box (4) and the translation partition box (5), and the output shaft of the hydraulic motor (624) is connected to a moving lead screw (625). One of the movable lead screws (625) has a movable limit frame (626) mounted on its side end via a lead screw seat. One end of the movable limit frame (626) is symmetrically connected to a take-up cylinder (627). A pick-up and release sliding block (628) is installed at one end of the pick-up and release cylinder (627); The friction cleaning roller (613) and the friction moving roller (615) are both placed inside the inner spray isolation box (2), and the output shaft of the rotary motor (616) is engaged with the input shaft of the double-outlet belt drive box (614).
5. The automated equipment for a steel pipe anti-corrosion production line according to claim 4, characterized in that, One of the movable lead screws (625) has a smooth inner clamp (629) mounted on its side end via a lead screw seat. Several clamping cylinders (630) are equidistantly embedded at the side end of the push-pull operation frame (619), one end of the push-pull sliding block (628), and both ends of the smooth inner clamping frame (629). One end of each clamping cylinder (630) is engaged with a flexible anti-slip block (631). Both the side end of the movable limiting frame (626) and the side end of the smooth inner clamp (629) are rotatably connected to the air intake multi-spray sleeve (632), and the side end of the air intake multi-spray sleeve (632) is engaged with the processing gear (633). A stabilizing rack (634) is installed on the inner side of the translation inner box (4) and the translation partition box (5) at the position corresponding to the processing gear (633). The direct spray head (621) is placed inside the inner spray isolation box (2) and the outer spray isolation box (3), and the movable limiting frame (626) is slidably installed inside the inner spray isolation box (2).
6. The automated equipment for a steel pipe anti-corrosion production line according to claim 5, characterized in that, The inlet multi-spray sleeve (632), the inlet and outlet dual-cavity heat exchange box (610), and the partition dual-cavity inlet and outlet box (622) of the translational inner treatment box (4) and the translational partition box (5) are all symmetrically connected to one end of the inlet and outlet treatment pipe (635), and a flow guide speed control fan (636) is embedded in one end of the inlet and outlet treatment pipe (635). The longitudinal section of the smooth inner clamp (629) is U-shaped, the opposite surfaces of the two flexible anti-blocking blocks (631) are concave curved surfaces, and the side end of the processing gear (633) meshes with the side end of the stabilizing rack (634).
7. The automated equipment for a steel pipe anti-corrosion production line according to claim 6, characterized in that, The side end of the flat support positioning frame (1) is provided with a measuring and stabilizing component (7). The measurement and stabilization component (7) includes a reciprocating electric slide rail (701). The top of the flat support bracket (1) is symmetrically equipped with reciprocating electric slide rails (701). One of the reciprocating electric slide rails (701) has an inner insertion processing frame (702) mounted on one end via a slide rail seat, and the other reciprocating electric slide rail (701) has an outer insertion processing frame (703) mounted on one end via a slide rail seat. Inflatable airbags (704) are symmetrically installed on the inner side of the inner insertion processing frame (702) and the outer side of the outer insertion processing frame (703), and a flexible deformation monitor (705) is attached to the side end of the inflatable airbag (704). An adhesive airbag (706) is installed on the inner side of the inner insertion treatment frame (702) and the outer side of the outer insertion treatment frame (703), and a liquid absorption repair patch (707) is bonded to the side end of the adhesive airbag (706). The liquid aspiration repair patch (707) has a liquid injection operation tube (708) connected through to its side end. The inflatable airbag (704) and the fitting airbag (706) are connected to an air injection operation tube (709) at one end, and the inner processing frame (702) and the outer processing frame (703) are equipped with a processing air pump (710) through a motor mount at the position corresponding to the air injection operation tube (709) at one end.
8. The automated equipment for a steel pipe anti-corrosion production line according to claim 7, characterized in that, The external spray isolation box (3) is equipped with a liquid injection linkage pump (711) at one end corresponding to the position of the liquid injection operation pipe (708) via a motor mount. Several processing linkage valves (712) are equidistantly embedded on the side end of the liquid injection operation pipe (708). An isolation protection box (713) is installed on the side end of the flat support bracket (1) at the position corresponding to the inner insertion processing bracket (702) and the outer insertion processing bracket (703). An opening and closing cylinder (714) is connected to one end of the inner spray isolation box (2) and the outer spray isolation box (3). The opening and closing cylinder (714) is equipped with an opening and closing sealing cover (715) at one end, and the sliding inner box (4) and the sliding partition box (5) are equipped with an opening and closing electric door (716) at one end. A temperature and humidity monitor (717) is installed at one end of the translational inner treatment box (4) and the translational partition box (5). Both the inner insertion processing frame (702) and the outer insertion processing frame (703) are slidably installed on the side of the flat support positioning frame (1), and one end of the air injection operation pipe (709) is connected to one end of the processing air pump (710) through an adapter.
9. The automated equipment for a steel pipe anti-corrosion production line according to claim 8, characterized in that, The movable limiting frame (626) and the smooth inner clamp (629) are equipped with torsion springs (718) on their sides, and a swing processing frame (719) is installed at one end of the torsion spring (718). A contact voltage detector (720) is installed at one end of the swing processing frame (719), and a processing wire (721) is installed at the other end of the contact voltage detector (720). A detection and analysis instrument (722) is installed at one end of the translation inner processing box (4) and the translation partition box (5) at the position corresponding to the processing wire (721); One end of the injection operation tube (708) is installed through one end of the liquid storage fixing box (725), and the side end of the opening and closing sealing cover (715) is slidably attached to one end of the inner spray isolation box (2) and the outer spray isolation box (3).
10. The automated equipment for a steel pipe anti-corrosion production line according to claim 9, characterized in that, A drying adsorption box (723) is installed at one end of the inner spray isolation box (2), the outer spray isolation box (3), the translation inner treatment box (4), and the translation isolation box (5) at the position corresponding to the inlet / outlet treatment pipe (635). The inner sides of the direct injection annular sleeve (608), the partitioned dual-chamber inlet and outlet box (622), and the air inlet multi-inlet sleeve (632) are all fitted with electric heating mesh plates (724). The opening and closing integration frame (603) and the external spray isolation box (3) are equipped with a liquid storage fixing box (725) at the position corresponding to the direct spray treatment pipe (620) at the top. A pressure stabilizing pump (726) is installed at one end of the liquid storage fixing box (725) through a motor base. One end of the processing lead wire (721) is connected to one end of the detection analyzer (722).
Citation Information
Patent Citations
Equipment and technical method of anti-corrosion special-shaped stainless steel pipe production
CN111015298A