High-conductivity copper wire conductor and manufacturing system thereof
By using a continuous drawing brush assembly and a closed-loop cooling and lubrication assembly during the copper wire drawing process, the problems of insufficient mold cleaning and copper wire lubrication are solved, improving the quality and conductivity of the copper wire and ensuring its stability and surface smoothness.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-11
- Publication Date
- 2026-03-13
AI Technical Summary
Existing technology does not clean and cool the die surface during the copper wire drawing process, resulting in residual debris from the copper wire drawing process. This debris can easily scratch the copper wire, and the high temperature and frictional contact cause thermal deformation and frictional loss of the copper wire, affecting its conductivity.
The copper wire is cooled and lubricated by a continuous drawing and lubrication brush assembly and a closed-loop annealing assembly. The copper wire is cooled and lubricated by a cooling treatment pipe, a cooling circulation chamber and a lubrication flushing pipe. Combined with the brushing of the flexible block and the internal cooling circulation of the mold, the mold surface is cleaned of debris. The copper wire is prevented from oxidizing by an electric heating annealer and gas isolation, ensuring the stability and conductivity of the copper wire during the drawing process.
This effectively avoids scratches and breakage of copper wires caused by friction from debris and high temperatures during the drawing process, improving the quality and conductivity of the copper wires while ensuring the smoothness and uniformity of the copper wire surface.
Smart Images

Figure CN121662516A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of copper wire manufacturing technology, specifically to a high conductivity copper wire conductor and its manufacturing system. Background Technology
[0002] Copper wire refers to wire drawn from hot-rolled copper rods. It can be used for weaving nets, cables, copper brush filters, etc. Copper wire conductors are one of the most basic and core materials in the electrical and electronic fields. Copper material is processed into copper wire through processes such as hot rolling, wire drawing, annealing, surface plating, and stranding.
[0003] The patent application with application number CN202023257093.6 mentions "a copper wire drawing device". This patent makes the copper wire drawing more uniform and less prone to wire breakage. It can change the pressure mold according to needs and can produce steel wires of different diameters.
[0004] However, in the existing technology for drawing copper wire, the die surface is not cleaned and cooled during the drawing process, and the contact between the copper wire and the equipment is not effectively lubricated. As a result, the debris generated during the continuous drawing process remains on the die, which can easily scratch subsequent copper wires. In addition, the high temperature and frictional contact make the copper wire prone to thermal deformation and frictional loss, which greatly affects the quality and conductivity of the copper wire. Summary of the Invention
[0005] This invention provides a high-conductivity copper wire conductor and its manufacturing system, which effectively solves the problems mentioned in the background art. In the prior art, during the wire drawing process, the die surface is not cleaned and cooled, and the contact between the copper wire and the equipment is not effectively lubricated. As a result, during continuous wire drawing, the debris generated by the copper wire is left at the die, which can easily scratch subsequent copper wires. In addition, the high temperature and frictional contact make the copper wire prone to thermal deformation and frictional loss, which greatly affects the quality and conductivity of the copper wire.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a manufacturing system for a high conductivity copper wire conductor, comprising a bottom alignment card holder, wherein an inner closing card limiter is installed on one side of the top of the bottom alignment card holder; The inner closed card limit frame is provided with a connecting brush assembly on its side; The continuous brush assembly includes a fixing screw; The inner side of the inner closed card limit frame is equidistantly equipped with a sizing and fixing mold by a fixing screw, and a cooling circulation cavity is opened on the inner side of the sizing and fixing mold. A cooling pipe is connected through one side of the top end of the sizing and fixing mold, and a cooling circulation pipe is connected through the other side of the top end of the sizing and fixing mold. A flushing fixing sleeve is inserted and installed at one end of the inner side of the sizing and fixing mold; The inner closed limit frame has several multi-axis belt drive boxes equidistantly connected to one end, and a servo motor is installed at the position of the multi-axis belt drive box on one end of the inner closed limit frame via a motor mount. The output shaft of the multi-axis belt drive box is equidistantly connected to several fixed transmission gears, and the side end of each fixed transmission gear is connected to a fixed pulley with multiple internal holes.
[0007] According to the above technical solution, a cutting fluid storage tank is installed at one end of the inner closed card limit frame, and a closed card electric slide rail is symmetrically installed at the bottom end of the inner closed card limit frame. A closed airtight cover is installed at the top of the closed card electric slide rail through the slide rail seat. Several push spring rods are equidistantly installed on the inner side of the inner closing limit frame, and a push interlocking frame is installed at the bottom end of the push spring rod; Both the inner side of the inner locking limit frame and the top of the push-pull interlocking frame are equipped with a locking impact box, and a limiting spring rod is installed at one end of the inner side of the locking impact box. One end of the limiting spring rod is equipped with a limiting deceleration block, and both the bottom of the inner side of the locking impact box and the top of the limiting deceleration block are locked with a locking electromagnet. One of the positioning impact boxes is equipped with a contact switch at the bottom, and the other positioning impact box is welded with a contact fixing rod at the top. Both the flushing fixing sleeve and the porous fixed pulley in the inner cavity are connected to a lubrication flushing pipe at one end. One end of the inner closed card limit frame is rotatably connected to the transmission gear at the position corresponding to the fixed transmission gear. The output shaft of the multi-axis belt drive box is equidistantly clamped with several bevel gears of the same speed, and the inner side of the inner closed limit frame is rotatably connected with a brushing gear of the same speed at the position corresponding to the bevel gear of the same speed. One end of the fixed transmission gear meshes with one end of the distribution transmission gear, the multi-hole fixed pulley in the inner cavity is rotatably installed inside the inner closing limit frame, and the side end of the same speed bevel gear meshes with the side end of the same speed brushing gear.
[0008] According to the above technical solution, a brushing sleeve is snapped into the side end of the same speed brushing gear located at one end of the sizing and fixing mold, and a double-convex integrated frame for brushes is snapped into the side end of the same speed brushing gear located at the other end of the sizing and fixing mold. The brushing sleeve and the inner side of the double-convex integrated frame are equipped with brushing flexible blocks. The inner side of the inner closing limit frame is equipped with several adjustable electric slide rails at equal intervals, and one end of the adjustable electric slide rail is equipped with an adjustable clamping frame through a slide rail seat. One end of the adjustable positioning frame is equipped with a clamping electric push rod, and one end of the clamping electric push rod is equipped with a clamping fixing block; The inner side of the inner locking frame is equidistantly equipped with several guide electric slide rails, and one end of each guide electric slide rail is equipped with a guide locking block through a slide rail seat. The inner closed limit frame is engaged with a guide slide rail at the position corresponding to the guide slide rail on the side end; The inner closing limit frame, the pressure-pushing connecting frame, the transmission gear, the distance adjusting frame, the guide positioning block, and the guide sliding frame are all rotatably equipped with guide limiting fixed pulleys on their sides.
[0009] According to the above technical solution, a counter-pressure spring rod is engaged at the position of the adjustable electric slide rail on the inner side of the inner closed limit frame, and a counter-pressure hollow block is installed at one end of the counter-pressure spring rod. A lubrication pad is installed at one end of the pressure-reducing hollow block, and a lubrication injection pipe is connected through one end of the pressure-reducing hollow block. A laser switch is installed on the side end of the pressure-resistant hollow block; The bottom of the cutting fluid storage tank is equipped with a pump via a motor mount for the cooling treatment pipe, lubrication flushing pipe and lubrication injection pipe. The impact limit deceleration block is slidably installed inside the positioning impact box, the contact switch is connected in series with the micro-card electromagnet, and the brushing and washing sleeve and the brushing flexible block are both placed inside the inner closing card limit frame.
[0010] According to the above technical solution, one end of the cooling treatment pipe, the lubrication flushing pipe and the lubrication injection pipe is installed through one end of the cutting fluid storage tank, and the pressure clamping block is slidably installed inside the adjusting clamping frame. The input terminals of the micro-electromagnet, servo motor, adjustable electric slide rail, pressure-clamp electric push rod, guide electric slide rail, laser switch, and pump are all electrically connected to the output terminal of an external controller. The signal output terminal of the laser switch is electrically connected to the input terminal of an external controller; The input terminal of the external controller is electrically connected to the output terminal of the external power supply.
[0011] According to the above technical solution, a retraction and closed circulation assembly is provided on the side end of the bottom card holder; The retraction closed-loop assembly includes an isolation protruding tube frame; An isolation protrusion tube frame is installed on one side of the top of the bottom-mounted card holder; An electric annealer is installed at one end of the inner side of the isolation protrusion tube frame, and a protective gas pipe is connected through one end of the side of the isolation protrusion tube frame. An isolation and restriction box is symmetrically installed at one end of the inner closed card limit frame, and a treatment airbag is installed inside the isolation and restriction box; One end of the treatment airbag is attached to a closed flexible pad, and one end of the treatment airbag is connected through a gas control tube. An air injection pump is installed at one end of the cutting fluid storage tank, corresponding to the position of the air control pipe, via a motor mount. A double-section assembly box is installed at the top of the bottom-aligned card holder, corresponding to the position of the isolation protrusion tube frame. A flushing treatment tube is symmetrically connected through the side end of the double-section assembly box. One end of the flushing treatment pipe is connected to an atomizing nozzle at equal intervals via an adapter.
[0012] According to the above technical solution, a cold control fixing box is installed on the inner side of the bottom straightening card holder at the position corresponding to the flushing treatment pipe, and a booster pump is installed on the side of the cold control fixing box at the position corresponding to the flushing treatment pipe via a motor mount. The side end of the dual-combination box is fitted with a heat exchange fixing box, and the top of the heat exchange fixing box is connected with an air injection exchange pipe. The bottom ends of both the dual-combination box and the heat exchange fixed box are connected to a return flow pipe, and a water absorption block is installed inside the dual-combination box. Several protective gas cylinders are equidistantly installed at the top of the bottom card holder, and a pressure control and fixing pipe is connected through the top of the inner closed card holder. A vacuum pump is installed at one end of the cutting fluid storage tank, corresponding to the position of the pressure control fixing pipe, via a motor mount. The atomizing nozzle is placed inside the dual-combination box, and one end of the flushing treatment pipe is installed through the inside of the cold control fixing box.
[0013] According to the above technical solution, one end of the protective gas cylinder is connected to an injection fixing pipe via an adapter; A processing restriction valve is embedded at one end of the protective air pipe, the gas control processing pipe, and the gas injection fixing pipe. A waste collection and fixing box is installed on the inner side of the inner closed card limit frame at the position corresponding to the sizing and fixing mold, and a waste discharge fixing pipe is connected through the bottom end of the waste collection and fixing box; A circulation processing box is installed on the inner side of the bottom straightening card holder at the position corresponding to the cooling circulation pipe and the waste discharge fixed pipe. Several fine filter screens are installed at equal intervals on the inner side of the circulation processing box. A return circulation pipe is connected through the inner side of the circulation treatment tank, and a return pump is installed at one end of the cutting fluid storage tank at the position corresponding to the return circulation pipe via a motor mount. One end of the protective air tube is connected to one end of the protective air tank via an adapter, and multiple closed flexible pads are nested together and connected to each other. The closed flexible pads are placed inside the isolation and restriction box.
[0014] According to the above technical solution, one end of the reflux circulation pipe is installed inside the cutting fluid storage tank, and one end of the pressure control fixing pipe is connected to one end of the vacuum pump through an adapter. The input terminals of the electrothermal annealer, gas injection operation pump, processing restriction valve, reflux pump, booster pump, and vacuum pump are all electrically connected to the input terminal of an external controller.
[0015] According to the above technical solution, a high conductivity copper wire conductor includes a copper wire conductor. The copper conductor has three layers: an inner layer with one copper wire, a middle layer with six copper wires, and an outer layer with twelve copper wires. The copper conductor is a stranded wire.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. Equipped with a continuous drawing and brush assembly, the sizing die is cooled through a cooling treatment pipe, a cooling circulation chamber, and a cooling circulation pipe. The lubrication and flushing pipe and flushing sleeve spray lubricating coolant onto the copper wire, the surface of the porous inner pulley, and the surface of the brushing flexible block. With the porous inner pulley and the guide limit pulley rotating in opposite directions, the surface of the copper wire is fully lubricated and cooled. The brushing sleeve, the double-convex integrated brushing frame, and the brushing flexible block brush the copper wire and the die. Through die cooling, debris removal, copper wire lubrication, equipment lubrication, and copper wire brushing and cooling, the die, running support components, and copper wire can be cooled and cleaned simultaneously during continuous wire drawing. This avoids the copper wire from being affected by high temperature and debris in subsequent drawing production, which could lead to copper wire breakage or debris scratches, thus improving the quality of copper wire forming. The pressure spring rod drives the pressure hollow block and lubrication pad to contact the copper wire. Two laser switches control the clamping electric push rod, which in turn drives the clamping fixing block to clamp and restrict the copper wire and guide limit pulley. The pressure spring rod and pressure push interlocking bracket push the copper wire according to its tension. In conjunction with the contact fixing rod, contact switch, clamping electromagnet, limit spring rod, and limit deceleration block, the copper wire is fixed, restricted, and decelerated, thus clamping and fixing it at the feeding position, achieving copper wire traction limitation. The process involves using adjustable electric slide rails, adjustable clamping frames, and guide limit pulleys to move the copper wire to both sides. This is combined with the guide electric slide rails, guide clamping blocks, and guide limit pulleys to move and reposition the copper wire. The guide slide frame and guide limit pulleys also provide segmented guidance, allowing the tension of the copper wire to be controlled according to the production and feeding speed during the drawing process. This prevents excessive slack from causing bending or excessive straightening from causing breakage, thus improving the stability of copper wire production. By employing internal cooling circulation within the mold, cleaning of the mold and copper wire surfaces, and lubrication of the support components and copper wire, along with multi-stage telescopic and copper wire position adjustment, this technology effectively solves the problem in existing technologies where the lack of mold cleaning and cooling during wire drawing, coupled with ineffective lubrication of the copper wire, leads to the accumulation of debris and scratches on the copper wire surface. Simultaneously, it avoids thermal deformation and excessive friction during movement, preventing breakage and surface damage caused by high temperatures and friction. This ensures surface smoothness and overall uniformity during copper wire production, improving the quality and conductivity of the copper wire.
[0017] 2. Equipped with a closed-loop protection assembly, the expansion of the processing airbag is controlled by a limiting valve, a gas control pipe, and an injection pump. The processing airbag pushes a closed flexible pad to close and limit the copper wire. In conjunction with the closing electric slide rail, a closing airtight cover, a vacuum pump, a pressure control fixing pipe, an injection fixing pipe, and a protective gas tank, the gas in the inner closing limit frame is controlled. Protective gas is injected into the isolation protrusion tube frame using a protective gas pipe and a protective gas tank. This achieves isolation and protection during the copper wire drawing and annealing process, preventing the copper wire surface from being oxidized in high-temperature environments and during the drawing process, which would increase the resistance of the copper wire itself and ensure the conductivity of the copper wire. The copper wire is electrothermally annealed using an electrothermal annealer. A booster pump, flushing pipe, and atomizing nozzle discharge atomized water, which is then used to cool the copper wire. A gas exchange pipe and heat exchange chamber are used for heat exchange and gas drainage. A high-temperature environment and a water-absorbing block are used to dehydrate and dry the surface of the copper wire. Through electrothermal annealing, atomized cooling, heat exchange dehydration and drying, and gas drainage, multiple environments can be isolated and coordinated during the annealing process to ensure synchronization of annealing and cooling, improving the recrystallization effect and conductivity of the copper wire.
[0018] In summary, by cooperating with the continuous drawing and brush assembly and the closed-loop retraction assembly, controlling the internal gas of the operating environment, coordinating the tension control of the drawing and cleaning process, and utilizing synchronous rapid annealing and cooling treatment, the overall uniformity and surface smoothness of the copper wire during drawing are improved, ensuring the quality of the copper wire and simultaneously increasing its conductivity. Attached Figure Description
[0019] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0020] In the attached diagram: Figure 1 This is a schematic diagram of the planar structure of the present invention; Figure 2This is a three-dimensional structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the structure of the continuous lubrication brush assembly of the present invention; Figure 4 This is a schematic diagram of the installation structure of the cutting fluid storage tank of the present invention; Figure 5 This is a schematic diagram of the installation structure of the guide card block of the present invention; Figure 6 This is a schematic diagram of the installation structure of the push-pull interlocking bracket of the present invention; Figure 7 This is a schematic diagram of the installation structure of the lubrication flushing pipe of the present invention; Figure 8 This is a schematic diagram of the installation structure of the cooling circulation chamber of the present invention; Figure 9 This is a schematic diagram of the structure of the retraction closed-loop assembly of the present invention; Figure 10 This is a schematic diagram of the installation structure of the isolation protrusion pipe rack of the present invention; Figure 11 This is a schematic diagram of the installation structure of the flushing treatment pipe of the present invention; Figure 12 This is a schematic diagram of the structure of the copper wire conductor of the present invention; The diagram labels are: 1. Bottom alignment card holder; 2. Inner closing card limiter; 3. Cutting fluid reservoir; 4. Closing electric slide rail; 5. Closing airtight cover; 6. Connecting brush assembly; 601. Press spring rod; 602. Press interlock bracket; 603. Positioning impact box; 604. Limiting spring rod; 605. Limiting deceleration block; 606. Mesh electromagnet; 607. Contact switch; 608. Contact fixing rod; 609. Fixing screw; 610. Sizing fixing mold; 611. Cooling circulation chamber; 612. Cooling treatment pipe; 613. Cooling circulation pipe; 614. Flushing fixing sleeve; 615. Multi-axis belt drive box; 616. Servo motor; 617. Fixed transmission gear; 618. Internal cavity multi-hole fixed pulley; 619. Lubrication flushing pipe; 6 20. Transmission gear; 621. Same-speed bevel gear; 622. Same-speed brushing gear; 623. Brushing sleeve; 624. Double-convex integrated brush frame; 625. Flexible brush block; 626. Adjustable distance electric slide rail; 627. Adjustable distance locking frame; 628. Pressure locking electric push rod; 629. Pressure locking fixing block; 630. Guide electric slide rail; 631. Guide locking block; 632. Guide slide frame; 633. Guide limiting pulley; 634. Pressure spring rod; 635. Pressure hollow block; 636. Lubrication pad; 637. Lubrication injection pipe; 638. Laser switch; 639. Pump; 7. Retraction protection closed-loop assembly; 701. Isolation protruding tube rack; 702. Electrothermal annealer; 703. Protective gas tube; 704. Isolation limiting box; 705. Processing airbag; 706. Closing flexible pad; 707. Controlled gas processing tube; 708. Gas injection operation pump; 709. Processing limiting valve; 710. Fine mesh filter; 711. Return circulation tube; 712. Return pump; 713. Dual-section combination box; 714. Flushing... 715. Brush treatment pipe; 716. Atomizing nozzle; 717. Cooling control box; 718. Booster pump; 719. Heat exchange box; 720. Air injection exchange pipe; 721. Return pipe; 722. Water absorption block; 723. Protective gas tank; 724. Pressure control pipe; 725. Vacuum pump; 726. Air injection pipe; 727. Waste collection box; 728. Waste discharge pipe; 729. Circulation treatment box; 8. Copper wire conductor. Detailed Implementation
[0021] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0022] Example: Figure 1-11 As shown, the present invention provides a technical solution, a manufacturing system for a high conductivity copper wire conductor, including a bottom straightening card holder 1, an inner closing card limiter 2 installed on one side of the top of the bottom straightening card holder 1, a cutting fluid storage tank 3 installed at one end of the inner closing card limiter 2, and closing card electric slide rails 4 symmetrically installed at the bottom of the inner closing card limiter 2, and a closed sealing cover 5 installed at the top of the closing card electric slide rail 4 through a slide rail seat. The inner closed card limit frame 2 is provided with a connecting brush assembly 6 on its side end; The continuous brush assembly 6 includes a pressure spring rod 601, a pressure interlock bracket 602, a locking impact box 603, a limit spring rod 604, a limit deceleration block 605, a micro-clamp electromagnet 606, a contact switch 607, a contact fixing rod 608, a fixing screw 609, a sizing fixing mold 610, a cooling circulation chamber 611, a cooling treatment pipe 612, a cooling circulation pipe 613, a flushing fixing sleeve 614, a multi-axis belt drive box 615, a servo motor 616, a fixed transmission gear 617, a multi-hole fixed pulley with an inner cavity 618, a lubrication flushing pipe 619, and a matching... Transmission gear 620, same-speed bevel gear 621, same-speed brushing gear 622, brushing through sleeve 623, double-convex integrated frame for brushing 624, brushing flexible block 625, adjustable distance electric slide rail 626, adjustable distance clamping frame 627, clamping electric push rod 628, clamping fixing block 629, guide electric slide rail 630, guide clamping block 631, guide sliding frame 632, guide limiting fixed pulley 633, counter-pressure spring rod 634, counter-pressure hollow block 635, lubrication treatment pad 636, lubrication injection pipe 637, laser switch 638, and suction pump 639; A number of push spring rods 601 are installed at equal intervals on the inner side of the inner closed limit frame 2, and a push interlocking frame 602 is installed at the bottom of the push spring rods 601; Both the inner side of the inner locking limit frame 2 and the top of the push-pull interlocking frame 602 are equipped with a locking impact box 603, and a limiting spring rod 604 is installed on one end of the inner side of the locking impact box 603. A limit spring rod 604 has a limit deceleration block 605 installed at one end. The limit deceleration block 605 is slidably installed inside the locking impact box 603 to achieve guidance support and alignment locking. A locking electromagnet 606 is locked at the bottom of the inner side of the locking impact box 603 and the top of the limit deceleration block 605. One of the clamping impact boxes 603 has a contact switch 607 installed at the bottom. The contact switch 607 is connected in series with the micro-electromagnet 606 to ensure the stability of the electronic control linkage. The other clamping impact box 603 has a contact fixing rod 608 welded to the top. A sizing and fixing mold 610 is installed on the inner side of the inner closed card limit frame 2 through a fixing screw 609 at equal intervals. A cooling circulation cavity 611 is opened on the inner side of the sizing and fixing mold 610. A cooling pipe 612 is connected through one side of the top end of the sizing and fixing mold 610, and a cooling circulation pipe 613 is connected through the other side of the top end of the sizing and fixing mold 610. A flushing fixing sleeve 614 is inserted and installed at one end of the inner side of the sizing and fixing mold 610; One end of the inner closed limit frame 2 is equidistantly connected to several multi-axis belt drive boxes 615, and a servo motor 616 is installed at the position of the multi-axis belt drive box 615 at one end of the inner closed limit frame 2 via a motor mount. A number of fixed transmission gears 617 are equidistantly clamped at one end of the output shaft of the multi-axis belt drive box 615. A multi-hole fixed pulley 618 with an inner cavity is clamped at the side end of the fixed transmission gear 617. The multi-hole fixed pulley 618 with an inner cavity is rotatably installed inside the inner closing limit frame 2 to achieve positioning and clamping and copper wire guidance. A lubricating flushing pipe 619 is connected to one end of both the flushing fixing sleeve 614 and the inner cavity porous fixed pulley 618. One end of the inner closed limit frame 2 is rotatably connected to the transmission gear 620 at the position corresponding to the fixed transmission gear 617. The output shaft of the multi-axis belt drive box 615 is equidistantly connected with several bevel gears 621 of the same speed. The inner side of the inner closed limit frame 2 is rotatably connected with a brushing gear 622 of the same speed at the position corresponding to the bevel gear 621 of the same speed. One end of the fixed transmission gear 617 is meshed with one end of the matching transmission gear 620. The side end of the bevel gear 621 of the same speed is meshed with the side end of the brushing gear 622 of the same speed, so as to achieve steady meshing transmission. A brushing gear 622 with the same speed located at one end of the sizing and fixing mold 610 is fitted with a brushing sleeve 623, and a double-convex integrated frame 624 for brushing is fitted with the side end of the brushing gear 622 with the same speed located at the other end of the sizing and fixing mold 610. A flexible brushing block 625 is installed inside the brushing sleeve 623 and the double-convex integrated frame 624; A number of adjustable electric slide rails 626 are installed at equal intervals on the inner side of the inner closed limit frame 2. One end of the adjustable electric slide rail 626 is equipped with an adjustable clamping frame 627 through a slide rail seat. One end of the adjustable spacing positioning frame 627 is equipped with a clamping electric push rod 628, and the other end of the clamping electric push rod 628 is equipped with a clamping fixing block 629. The clamping fixing block 629 is slidably installed on the inner side of the adjustable spacing positioning frame 627 to realize sliding guidance and positioning restriction. Several guide electric slide rails 630 are installed at equal intervals on the inner side of the inner closed card limit frame 2. One end of the guide electric slide rail 630 is equipped with a guide locking block 631 through the slide rail seat. A guide slide bracket 632 is engaged at the position of the guide electric slide rail 630 on the side end of the inner closed limit bracket 2; The inner closing limit frame 2, the push-pull interlocking frame 602, the transmission gear 620, the adjustable gap positioning frame 627, the guide positioning block 631, and the guide sliding frame 632 are all rotatably equipped with guide limit fixed pulleys 633 on their sides; A counter-pressure spring rod 634 is engaged at the position of the adjustable electric slide rail 626 on the inner side of the inner closed limit frame 2. A counter-pressure hollow block 635 is installed at one end of the counter-pressure spring rod 634. A lubrication treatment pad 636 is installed at one end of the pressure hollow block 635, and a lubrication injection pipe 637 is connected through one end of the pressure hollow block 635. The cooling treatment pipe 612, the lubrication flushing pipe 619 and the lubrication injection pipe 637 are installed through one end of the cutting fluid storage tank 3 to achieve steady extraction of cutting fluid. A laser switch 638 is installed on the side of the pressure hollow block 635; The bottom of the cutting fluid storage tank 3 is equipped with a pump 639 via a motor mount, corresponding to the cooling treatment pipe 612, the lubrication flushing pipe 619, and the lubrication injection pipe 637. To ensure stable operation of the equipment, the input terminals of the micro-electromagnet 606, servo motor 616, adjustable electric slide rail 626, pressure-clamp electric push rod 628, guide electric slide rail 630, laser switch 638 and pump 639 are all electrically connected to the output terminal of an external controller. The signal output terminal of the laser switch 638 is electrically connected to the input terminal of an external controller; The input terminal of the external controller is electrically connected to the output terminal of the external power supply.
[0023] The bottom of the card holder 1 is equipped with a retraction protection closed circulation component 7 on its side end; The closed-loop protection assembly 7 includes an isolation protruding tube frame 701, an electric heating annealer 702, a protective air tube 703, an isolation limiting box 704, a treatment airbag 705, a closing flexible pad 706, a gas control treatment tube 707, an air injection operation pump 708, a treatment limiting valve 709, a fine filter screen 710, a return circulation tube 711, a return pump 712, a dual-combination box 713, a flushing treatment tube 714, an atomizing nozzle 715, a cold control fixing box 716, a booster pump 717, a heat exchange fixing box 718, an air injection exchange tube 719, a return matching tube 720, a water absorption treatment block 721, a protective air tank 722, a pressure control fixing tube 723, a vacuum pump 724, an air injection fixing tube 725, a waste collection fixing box 726, a waste discharge fixing tube 727, and a circulation treatment box 728. An isolation protruding tube rack 701 is installed on one side of the top of the bottom-mounted card holder 1; An electric heating annealer 702 is installed on one end of the inner side of the isolation protrusion tube frame 701, and a protective air pipe 703 is connected through one end of the side of the isolation protrusion tube frame 701. An isolation and restriction box 704 is symmetrically installed at one end of the inner closed card limit frame 2, and an airbag 705 is installed inside the isolation and restriction box 704. One end of the treatment airbag 705 is bonded with a closed flexible pad 706, and one end of the treatment airbag 705 is connected through an air control treatment tube 707. An air injection pump 708 is installed at one end of the cutting fluid storage tank 3, corresponding to the position of the air control pipe 707, via a motor mount. A double-divided combination box 713 is installed at the top of the bottom-aligned card holder 1, corresponding to the position of the isolation protrusion tube holder 701. A flushing treatment tube 714 is symmetrically connected through the side end of the double-divided combination box 713. One end of the flushing pipe 714 is connected to an atomizing nozzle 715 at equal intervals via an adapter. A cooling control box 716 is installed inside the bottom straightening card holder 1 at the position corresponding to the flushing treatment pipe 714. The atomizing nozzle 715 is placed inside the double-dividing combination box 713. One end of the flushing treatment pipe 714 is installed through the inside of the cooling control box 716 to achieve rapid cooling of the high-temperature copper wire in the double-dividing combination box 713. A booster pump 717 is installed on the side of the cooling control box 716 at the position corresponding to the flushing treatment pipe 714 via a motor mount. A heat exchange fixing box 718 is sleeved on the side of the dual-combination box 713, and an air injection exchange pipe 719 is connected through the top of the heat exchange fixing box 718. Both the bottom ends of the dual-combination box 713 and the heat exchange fixed box 718 are connected by a return pipe 720, and a water absorption block 721 is installed inside the dual-combination box 713. Several protective gas cylinders 722 are equidistantly installed at the top of the bottom card holder 1. One end of the protective gas pipe 703 is connected to one end of the protective gas cylinder 722 through an adapter. Multiple closed flexible pads 706 are nested together and connected. The closed flexible pads 706 are placed inside the isolation and restriction box 704 to achieve flexible pressing and isolation closure treatment, thereby isolating the internal and external environments and preventing air from entering the environment of copper wire drawing and annealing, and preventing oxidation of the copper wire surface. The top of the inner closed card holder 2 is connected through a pressure control fixing pipe 723. A vacuum pump 724 is mounted on a motor mount at one end of the cutting fluid storage tank 3, corresponding to the position of the pressure control fixing pipe 723. One end of the protective gas cylinder 722 is connected to an injection fixing pipe 725 via an adapter; A treatment restriction valve 709 is embedded at one end of the protective air tube 703, the gas control treatment tube 707, and the gas injection fixing tube 725. A waste collection and fixing box 726 is installed on the inner side of the inner closed card limit frame 2 at the position corresponding to the sizing and fixing mold 610. A waste discharge fixing pipe 727 is connected through the bottom end of the waste collection and fixing box 726. A circulation processing box 728 is installed on the inner side of the bottom straightening card holder 1 at the position corresponding to the cooling circulation pipe 613 and the waste discharge fixed pipe 727. Several fine filter screens 710 are installed at equal intervals on the inner side of the circulation processing box 728. A return circulation pipe 711 is connected through the inside of the circulation treatment tank 728. A return pump 712 is installed at one end of the cutting fluid storage tank 3 corresponding to the position of the return circulation pipe 711 via a motor mount. One end of the return circulation pipe 711 is installed through the inside of the cutting fluid storage tank 3. One end of the pressure control fixing pipe 723 is connected to one end of the vacuum pump 724 via an adapter to realize fluid circulation treatment. To ensure stable operation of the equipment, the input terminals of the electric annealer 702, the gas injection operation pump 708, the processing restriction valve 709, the reflux pump 712, the booster pump 717, and the vacuum pump 724 are all electrically connected to the input terminal of an external controller.
[0024] like Figure 12 As shown, a high conductivity copper wire conductor, a high conductivity copper wire conductor manufactured by a manufacturing system for a high conductivity copper wire conductor, includes a copper wire conductor 8; The copper wire conductor 8 has three layers: one copper wire in the inner layer, six copper wires in the middle layer, and twelve copper wires in the outer layer. The copper wire conductor 8 is a stranded wire.
[0025] The working principle and usage process of this invention are as follows: When processing copper wire, the worker passes the thick copper wire through the inner side of the isolation and restriction box 704. At this time, the air control pipe 707 is opened through the processing restriction valve 709. Air is injected into the processing airbag 705 through the air control pipe 707 and the air injection operation pump 708. At this time, the processing airbag 705 expands and pushes the closing flexible pad 706 to move in opposite directions. The closing flexible pad 706 squeezes inward to close and limit the thick copper wire. The closing card electric slide rail 4 drives the closing airtight cover 5 to open the inner closing card limit frame 2. The thick copper wire passes through the multiple inner cavity multi-hole fixed pulleys 618, guide and limit fixed pulleys 633 and sizing fixing molds 610 inside the inner closing card limit frame 2. It then passes through the isolation protruding tube frame 701 and the double-divided combination box 713, so that it can be combined with the external traction equipment to realize the feeding process. After the material is fed, the closed sealing cover 5 is moved by the closed sliding rail 4 to seal the inner closed limit frame 2. At this time, the air in the inner closed limit frame 2 is extracted by the vacuum pump 724 and the pressure control fixing pipe 723, so that the inside is in a near vacuum state. Then, the gas injection fixing pipe 725 is opened by the processing limit valve 709 to inject the protective gas in the protective gas tank 722 into the inner closed limit frame 2, so that it is restored to the normal gas pressure environment, thereby avoiding the presence of oxygen in the inner closed limit frame 2. This prevents the copper wire from undergoing an oxidation reaction with oxygen due to the high temperature environment on the surface of the copper wire during the drawing process, reduces the oxidation rate of the copper wire surface, controls the resistance of the copper wire itself, and ensures its conductivity. The thick copper wire is pulled by an external traction device. The wire then enters the inner side of the inner locking frame 2 via the isolation and limiting box 704 at the top of one end. First, the wire contacts the guide and limiting pulley 633 at the position of the pressure-pushing interlocking frame 602. Under the pulling force, the wire drives the pressure-pushing spring rod 601 and the pressure-pushing interlocking frame 602 downwards, causing the pressure-pushing spring rod 601 to be in a stretched state. When the pulling force of the copper wire at the feeding position is insufficient, the pressure-pushing spring rod 601 drives the pressure-pushing interlocking frame 602 upwards. Simultaneously, the bottom locking impact box 603... As the wire rises, when the pulling force is less than the set value, the contact fixing rod 608 of the bottom locking impact box 603 rises and contacts the contact switch 607 of the top locking impact box 603. At this time, the micro-clamp electromagnet 606 located at the position of the locking impact box 603 and the limit deceleration block 605 is de-energized. Through the reset action of the limit spring rod 604, the limit deceleration block 605 is pushed to move along the locking impact box 603. Through the opposing clamping of the two limit deceleration blocks 605, the copper wire is fixed, limited and decelerated, so that it is clamped and fixed at the feeding position, realizing the copper wire pulling limit treatment. During the pulling process of the copper wire by the traction equipment, the lubricating coolant in the cutting fluid storage tank 3 is drawn by the suction pump 639, cooling treatment pipe 612, lubrication flushing pipe 619, and lubrication injection pipe 637. The lubricating coolant enters the cooling circulation chamber 611 inside the sizing and fixing mold 610 through the cooling treatment pipe 612, and then flows back to the circulation treatment tank 728 through the cooling circulation chamber 611 and cooling circulation pipe 613. The lubricating coolant enters the flushing fixing sleeve 614 through the lubrication flushing pipe 619, and then flows through the flushing fixing sleeve 614 to the surface and inner cavity of the copper wire. The surface of pulley 618 and the surface of brushing flexible block 625 are simultaneously rotated by servo motor 616 and multi-axis belt drive box 615, driving fixed transmission gear 617 and bevel gear 621 to rotate at the same speed. Fixed transmission gear 617 drives transmission gear 620 to rotate. At this time, fixed transmission gear 617 drives the inner cavity multi-hole fixed pulley 618 to rotate clockwise, and transmission gear 620 drives the guide limit fixed pulley 633 to rotate counterclockwise. Lubricating coolant flows along the inner cavity multi-hole fixed pulley 618 to the surface of copper wire and guide limit fixed pulley 633. Through simultaneous clockwise and counterclockwise rotation, the surface of copper wire is fully lubricated and cooled. The same-speed bevel gear 621 drives the same-speed brushing gear 622 to rotate, which in turn drives the brushing threading sleeve 623 and the double-convex integrated brush frame 624 to rotate simultaneously. The brushing threading sleeve 623 and the double-convex integrated brush frame 624 then drive the brushing flexible block 625 to rotate. At this time, the brushing threading sleeve 623 and the brushing flexible block 625, which are attached to the side of the sizing die 610, cause the lubricating coolant to rotate along the sizing die 610 and the copper wire. The copper wire passes through the sizing die 610. Under the action of drawing, sizing by the sizing die 610, and friction, the diameter of the copper wire decreases, generating a large amount of heat and a small amount of debris. Under the rotating brushing action of the sleeve 623 and the brushing flexible block 625, the debris between the copper wire and the sizing die 610 is brushed away. In conjunction with the flushing fixed sleeve 614, the lubricating coolant is continuously discharged to flush the brushing flexible block 625, thus cleaning the debris. At this time, a large amount of heat is generated and enters the cooling circulation chamber 611 and the inside of the flushing fixed sleeve 614 through the sizing die 610, thus achieving circulating cooling. This allows the die to be cooled and cleaned quickly during copper wire forming, avoiding the copper wire from being affected by high temperature and debris in subsequent drawing production, which could lead to copper wire breakage or debris scratches, thereby improving the quality of copper wire forming. After the copper wire passes through the sizing and fixing mold 610, it moves to the position of the double-convex integrated frame 624 for a secondary brushing treatment, thereby cleaning, lubricating, and cooling the copper wire. Then, the copper wire repeats the upward operation, passing through the inner cavity multi-hole fixed pulley 618 and the sizing and fixing mold 610 again, achieving three drawing and forming processes at the same water level. After the three drawing and forming processes, the copper wire moves along the guide limiting fixed pulley 633 at the position of the inner closing limit frame 2 to the side end of the guide limiting fixed pulley 633 at the position of the distance adjusting frame 627. The copper wire is pulled by four sets of distance adjusting frames 627. During the pulling process, the pressure springs... Rod 634 drives the pressure hollow block 635 to move, so that the side end of the lubrication pad 636 contacts the copper wire. When the copper wire is pulled too loosely, the pressure spring rod 634 drives the pressure hollow block 635 to move, so that the two laser switches 638 are at the same height. At this time, the laser switch 638 activates the clamping electric push rod 628. The clamping electric push rod 628 drives the clamping fixing block 629 to move. The clamping fixing block 629 clamps and restricts the copper wire and the guide limit fixed pulley 633. In conjunction with the adjustable distance electric slide rail 626, it drives the adjustable distance clamping frame 627 and the guide limit fixed pulley 633 to move, pulling the copper wire to both sides to adjust the tension of the copper wire. After the copper wire passes through the guide limiting pulley 633 at the position of the adjustable clamping frame 627, it moves to the side of the guide limiting pulley 633 at the position of the guide clamping block 631. With the help of the guide sliding frame 632 and the guide limiting pulley 633, the copper wire is guided again to the position of the second set of pressure and push clamping frame 602, thus repeating the above-mentioned drawing and forming process. During the drawing and traction process, the copper wire is driven by the guide electric slide rail 630 to move the guide clamping block 631 and the guide limiting pulley 633. The position of the guide clamping block 631 and the guide limiting pulley 633 is adjusted to adjust the tension of the copper wire traction. After the copper wire repeats the upward drawing operation twice, it is guided by the three sets of guide sliding frames 632 and guide limiting pulleys 633 to move to the inside of the isolation limiting box 704 located at the position of the inner closing clamping frame 2, so as to realize the discharge processing of the formed copper wire. During the copper wire drawing process, the debris generated drips with the flowing lubricating coolant into the inside of the waste collection box 726, and flows along the waste collection box 726 and the waste discharge pipe 727 into the inside of the circulation treatment tank 728, realizing the drainage and circulation treatment of the coolant. The circulating coolant containing copper waste flows through multiple sets of finely meshed filters 710 to the bottom of the inside of the circulation treatment tank 728, and then, together with the return circulation pipe 711 and the return pump 712, it circulates back to the inside of the cutting fluid storage tank 3, realizing the recycling of the lubricating coolant. By opening the protective gas pipe 703 through the limiting valve 709, the protective gas in the protective gas tank 722 enters the inner side of the isolation protrusion tube frame 701 through the protective gas pipe 703. At this time, the preheating electric annealer 702 is used to heat the copper wire to 500°C, thereby recrystallizing the copper and improving the conductivity of the copper wire. This, combined with the protective gas, isolates oxygen and prevents the copper wire from oxidizing due to high temperature and air. After the copper wire is heated and annealed, it enters the inner side of the dual-combination box 713 through the isolation protrusion tube rack 701. Cooling water is drawn from the cold control fixing box 716 by the booster pump 717 and the flushing treatment pipe 714. The cooling water is discharged through the flushing treatment pipe 714 and the atomizing nozzle 715, and the atomized water is used to cool the copper wire. The high-temperature steam generated by the gas injection exchange pipe 719 enters the inner side of the heat exchange fixing box 718 from the dual-combination box 713. At this time, the residual water is returned to the cold control fixing box 718 through the return matching pipe 720. Inside the 16, high-temperature steam enters the heat exchange fixing box 718 for heat exchange, and then transfers heat to the water absorption treatment block 721 in the double-combination box 713. The high-temperature environment and the water absorption treatment block 721 are used to dehydrate and dry the surface of the copper wire, and the residual water flows back to the inside of the cold control fixing box 716 through the return pipe 720, realizing the rapid annealing and shaping treatment of the copper wire. The shaped copper wire is wound up by the winding equipment and transferred to the stranding machine. The stranding machine performs stranding treatment on multiple groups of single copper wires to form a copper wire conductor 8.
[0026] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A manufacturing system for a high conductivity copper wire conductor, comprising a bottom-mounted card holder (1), characterized in that: An inner closing card limiter (2) is installed on one side of the top of the bottom adjustment card holder (1); The inner closed card limit frame (2) is provided with a connecting brush assembly (6) on its side end. The continuous brush assembly (6) includes a fixing screw (609). The inner closed card limit frame (2) is equidistantly equipped with a sizing fixing mold (610) through a fixing screw (609) on the inner side, and a cooling circulation cavity (611) is opened on the inner side of the sizing fixing mold (610). A cooling pipe (612) is connected through one side of the top end of the sizing and fixing mold (610), and a cooling circulation pipe (613) is connected through the other side of the top end of the sizing and fixing mold (610). A flushing fixing sleeve (614) is inserted and installed at one end of the inner side of the sizing fixing mold (610). One end of the inner closed limit frame (2) is equidistantly connected to several multi-axis belt drive boxes (615), and a servo motor (616) is installed at the position of the multi-axis belt drive box (615) at one end of the inner closed limit frame (2) via a motor mount. The multi-axis belt drive box (615) has several fixed transmission gears (617) equidistantly connected to one end of its output shaft, and the fixed transmission gears (617) have a multi-hole fixed pulley (618) with an inner cavity connected to their side ends.
2. The manufacturing system for a high conductivity copper wire conductor according to claim 1, characterized in that, The inner closed limit frame (2) is equipped with a cutting fluid tank (3) at one end, and the inner closed limit frame (2) is symmetrically equipped with a closed electric slide rail (4) at the bottom end. The closed electric slide rail (4) is equipped with a closed airtight cover (5) at the top end through the slide rail seat. The inner closing limit frame (2) has several push spring rods (601) installed at equal intervals on its inner side, and the push spring rods (601) have push interlocking frames (602) installed at their bottom ends. The inner side of the inner locking limit frame (2) and the top of the push-pull interlocking frame (602) are both equipped with a locking impact box (603), and a limiting spring rod (604) is installed on one end of the inner side of the locking impact box (603). One end of the limit spring rod (604) is equipped with a limit deceleration block (605), and the bottom of the inner side of the locking impact box (603) and the top of the limit deceleration block (605) are both locked with a micro-locking electromagnet (606). One of the positioning impact boxes (603) is equipped with a contact switch (607) at the bottom, and the other positioning impact box (603) is welded with a contact fixing rod (608) at the top. Both the flushing fixing sleeve (614) and the inner cavity porous fixed pulley (618) are connected to a lubrication flushing pipe (619) at one end. One end of the inner closed card limit frame (2) is rotatably connected to the transmission gear (620) at the position corresponding to the fixed transmission gear (617). The output shaft of the multi-axis belt drive box (615) is equidistantly connected with several bevel gears (621) of the same speed, and the inner closed limit frame (2) is rotatably connected with a brushing gear (622) of the same speed at the position corresponding to the bevel gear (621). One end of the fixed transmission gear (617) is meshed with one end of the transmission gear (620), the inner cavity multi-hole fixed pulley (618) is rotatably installed on the inner side of the inner closing limit frame (2), and the side end of the same speed bevel gear (621) is meshed with the side end of the same speed brushing gear (622).
3. The manufacturing system for a high conductivity copper wire conductor according to claim 2, characterized in that, A brushing sleeve (623) is snapped onto the side end of the same speed brushing gear (622) located at one end of the sizing and fixing mold (610), and a double-convex integrated frame (624) for brushing is snapped onto the side end of the same speed brushing gear (622) located at the other end of the sizing and fixing mold (610). The brushing sleeve (623) and the brush double-convex integrated frame (624) are equipped with brushing flexible blocks (625) on their inner sides. The inner closed limit frame (2) has several adjustable electric slide rails (626) installed at equal intervals on its inner side. One end of the adjustable electric slide rail (626) is equipped with an adjustable clamping frame (627) through a slide rail seat. One end of the adjustable positioning frame (627) is equipped with a clamping electric push rod (628), and one end of the clamping electric push rod (628) is equipped with a clamping fixing block (629). The inner closed card limit frame (2) has several guide electric slide rails (630) installed at equal intervals on its inner side. One end of the guide electric slide rail (630) is equipped with a guide card block (631) through a slide rail seat. The inner locking bracket (2) is engaged with a guide slide bracket (632) at the position corresponding to the guide electric slide rail (630) on its side end. The inner closing limit frame (2), the push-pull connecting frame (602), the transmission gear (620), the distance adjusting frame (627), the guide positioning block (631), and the guide sliding frame (632) are all rotatably equipped with guide limiting fixed pulleys (633) on their sides.
4. The manufacturing system for a high conductivity copper wire conductor according to claim 3, characterized in that, A counter-pressure spring rod (634) is engaged at the position of the adjustable electric slide rail (626) on the inner side of the inner closing limit frame (2), and a counter-pressure hollow block (635) is installed at one end of the counter-pressure spring rod (634). A lubrication pad (636) is installed at one end of the pressure-reducing hollow block (635), and a lubrication injection pipe (637) is connected through one end of the pressure-reducing hollow block (635). A laser switch (638) is installed on the side end of the pressure-resistant hollow block (635); The bottom of the cutting fluid storage tank (3) is equipped with a pump (639) via a motor mount, corresponding to the cooling treatment pipe (612), lubrication flushing pipe (619) and lubrication injection pipe (637). The impact limit deceleration block (605) is slidably installed inside the positioning impact box (603), the contact switch (607) is connected in series with the micro-card electromagnet (606), and the brushing and washing sleeve (623) and the brushing flexible block (625) are both placed inside the inner closing card limit frame (2).
5. The manufacturing system for a high conductivity copper wire conductor according to claim 4, characterized in that, The cooling pipe (612), lubrication flushing pipe (619) and lubrication injection pipe (637) are installed through one end of the cutting fluid storage tank (3), and the clamping block (629) is slidably installed inside the adjusting clamping frame (627); The input terminals of the micro electromagnet (606), servo motor (616), adjustable electric slide rail (626), pressure push rod (628), guide electric slide rail (630), laser switch (638) and pump (639) are all electrically connected to the output terminal of an external controller. The signal output terminal of the laser switch (638) is electrically connected to the input terminal of the external controller; The input terminal of the external controller is electrically connected to the output terminal of the external power supply.
6. The manufacturing system for a high conductivity copper wire conductor according to claim 5, characterized in that, The bottom straightening card holder (1) is provided with a retraction closed circulation component (7) on its side end. The retraction closed circulation assembly (7) includes an isolation protrusion tube rack (701); An isolation protrusion tube frame (701) is installed on one side of the top of the bottom adjustment card holder (1). An electric annealer (702) is installed on one end of the inner side of the isolation protrusion tube frame (701), and a protective air pipe (703) is connected through one end of the side of the isolation protrusion tube frame (701). An isolation restriction box (704) is symmetrically installed at one end of the inner closed card limit frame (2), and a treatment airbag (705) is installed inside the isolation restriction box (704). One end of the treatment airbag (705) is bonded with a closed flexible pad (706), and the other end of the treatment airbag (705) is connected through an air control treatment tube (707). An air injection pump (708) is installed at one end of the cutting fluid storage tank (3) at the position corresponding to the air control pipe (707) via a motor mount. A double-division assembly box (713) is installed at the top of the bottom-aligned card holder (1) at the position corresponding to the isolation protrusion tube holder (701), and a flushing treatment tube (714) is symmetrically connected through the side end of the double-division assembly box (713). One end of the flushing treatment pipe (714) is connected to an atomizing nozzle (715) at equal intervals via an adapter.
7. The manufacturing system for a high conductivity copper wire conductor according to claim 6, characterized in that, A cold control fixing box (716) is installed on the inner side of the bottom straightening card holder (1) at the position corresponding to the flushing treatment pipe (714). A booster pump (717) is installed on the side of the cold control fixing box (716) at the position corresponding to the flushing treatment pipe (714) via a motor mount. The side end of the dual-combination box (713) is fitted with a heat exchange fixing box (718), and the top of the heat exchange fixing box (718) is connected through an air injection exchange pipe (719). The bottom ends of the dual-combination box (713) and the heat exchange fixed box (718) are both connected by a return pipe (720), and a water absorption treatment block (721) is installed inside the dual-combination box (713). The bottom card holder (1) has several protective gas cylinders (722) installed at equal intervals at its top, and the top of the inner card holder (2) is connected through a pressure control fixing pipe (723). A vacuum pump (724) is installed at one end of the cutting fluid storage tank (3) at the position corresponding to the pressure control fixing pipe (723) via a motor mount. The atomizing nozzle (715) is placed inside the dual-combination box (713), and one end of the flushing treatment pipe (714) is installed inside the cold control fixing box (716).
8. The manufacturing system for a high conductivity copper wire conductor according to claim 7, characterized in that, One end of the protective gas cylinder (722) is connected to an injection fixing pipe (725) via an adapter. One end of the protective air pipe (703), the air control processing pipe (707), and the air injection fixing pipe (725) is embedded with a processing restriction valve (709). A waste collection and fixing box (726) is installed on the inner side of the inner closed card limit frame (2) at the position corresponding to the sizing fixing mold (610), and a waste discharge fixing pipe (727) is connected through the bottom end of the waste collection and fixing box (726). A circulation processing box (728) is installed on the inner side of the bottom straightening card holder (1) at the position corresponding to the cooling circulation pipe (613) and the waste discharge fixed pipe (727). A number of fine filter screens (710) are installed at equal intervals on the inner side of the circulation processing box (728). The inner side of the circulation processing tank (728) is connected to a return circulation pipe (711), and a return pump (712) is installed at one end of the cutting fluid storage tank (3) corresponding to the position of the return circulation pipe (711) via a motor mount. One end of the protective air tube (703) is connected to one end of the protective air tank (722) via an adapter. Multiple closed flexible pads (706) are nested together and connected to each other. The closed flexible pads (706) are placed inside the isolation and restriction box (704).
9. The manufacturing system for a high conductivity copper wire conductor according to claim 8, characterized in that, One end of the reflux circulation pipe (711) is installed inside the cutting fluid storage tank (3), and one end of the pressure control fixing pipe (723) is connected to one end of the vacuum pump (724) through an adapter. The input terminals of the electrothermal annealer (702), the gas injection operation pump (708), the processing restriction valve (709), the reflux pump (712), the booster pump (717), and the vacuum pump (724) are all electrically connected to the input terminal of an external controller.
10. A high conductivity copper wire conductor, the high conductivity copper wire conductor produced by the manufacturing system for a high conductivity copper wire conductor according to claim 9, characterized in that, Including copper wire conductor (8); The copper wire conductor (8) has three layers: the inner layer has one copper wire, the middle layer has six copper wires, and the outer layer has twelve copper wires. The copper wire conductor (8) is a stranded wire.
Citation Information
Patent Citations
Copper wire drawing equipment
CN214556296U