Feeding device and detection apparatus
By adopting an adjustable conveyor section with adjustable conveyor line spacing and a lifting support transmission plate design in the feeding device, the stability and adaptability issues during the lifting of the material tray are solved. This enables stable lifting of the material tray and adaptability to material trays of different sizes, avoids tipping over, and improves the reliability and efficiency of the feeding device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- KUNSHAN ZYLT ELECTRONIC TECH CO LTD
- Filing Date
- 2026-02-11
- Publication Date
- 2026-04-28
AI Technical Summary
Existing feeding devices suffer from poor stability and reliability during the lifting and lowering of the feeding tray, and are prone to tipping over, especially when adapting to different sized feeding trays.
The conveyor system adopts an adjustable spacing structure for the conveyor sections, combined with the design of the lifting bracket and the transmission plate. The lifting bracket is slidably connected to the inside of the conveyor section along the Z-axis, and the transmission plate is connected to the lifting drive component to achieve stable lifting of the material tray and avoid obstruction when adjusting the spacing of the conveyor sections.
This improves the stability and adaptability of the material tray during lifting, ensuring that the feeding device can adapt to material trays of different sizes, preventing tipping, and enhancing the reliability and efficiency of the feeding process.
Smart Images

Figure CN121672199B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automatic testing equipment technology, and in particular to a feeding device and testing equipment. Background Technology
[0002] After semiconductor wafers are manufactured, they need to be placed on trays and transferred to testing equipment for visual inspection to ensure they pass quality checks before leaving the factory. The testing equipment typically includes a testing unit with feeding devices on both the inlet and outlet sides. The feeding device on the inlet side stacks several trays containing products to be tested, feeding the trays one by one to the feeding station for the testing unit, and collecting empty trays. The feeding device on the outlet side stacks several empty trays, feeding the trays one by one to the unloading station for the testing unit, and collecting full trays.
[0003] For example, Chinese utility model patent CN202120408557.4 discloses an automatic tray supply and stacking device, which includes a tray supply module, a translation conveying mechanism and a tray stacking module. The tray supply module is used to lower the trays one by one to the translation conveying mechanism, and the tray stacking module is used to collect and stack the trays on the translation conveying mechanism.
[0004] However, the lifting structure of the material tray supply module and the material tray stacking module only corresponds to a small part of the middle area of the material tray. This results in poor stability and reliability of the material tray when the lifting structure is supporting and lifting the material tray, which makes it very easy for the material tray to tip over.
[0005] Therefore, it is necessary to improve the existing technology to overcome the aforementioned defects. Summary of the Invention
[0006] The purpose of this invention is to provide a feeding device and a testing equipment that can effectively prevent the material tray from tipping over while ensuring that the feeding device is compatible with material trays of different sizes.
[0007] The objective of this invention is achieved through the following technical solution: a feeding device, comprising:
[0008] The conveyor line includes two conveying sections arranged side by side along the X-axis with adjustable spacing, and the two conveying sections cooperate to support and convey the material tray along the Y-axis;
[0009] The feeding mechanism is located at the input end of the conveyor line and includes a release component and a first lifting component. The release component is used to support and release the material tray, and the first lifting component is used to support the released material tray and lower it to the conveyor line.
[0010] The unloading mechanism is located at the output end of the conveyor line and includes a receiving component and a second lifting component. The receiving component is used to receive and support the material tray, and the second lifting component has the same structure as the first lifting component. It is used to lift the material tray on the conveyor line to the receiving component.
[0011] The first lifting assembly includes a lifting bracket, a transmission plate, and a first lifting drive component. There are two lifting brackets, each of which is slidably connected along the Z-axis to the inner side of the opposite conveying section. The transmission plate is located between the two conveying sections and is connected to the first lifting drive component. The two ends of the transmission plate extend toward the different lifting brackets, and each end has a strip-shaped hole with its length direction parallel to the X-axis. The lifting bracket is connected to the transmission component, which is vertically and vertically limited and embedded in the strip-shaped hole, and can move along the X-axis.
[0012] Furthermore, the transmission component is a cam bearing follower, which contacts the upper and lower ends of the strip hole respectively, and rolls along the X-axis in response to the spacing adjustment of the conveying part.
[0013] Furthermore, the lifting support includes:
[0014] The lifting plate is connected to the inner side of the conveying section by a slide rail assembly arranged along the Z-axis;
[0015] A support bar is connected to the top of the lifting plate and extends along the Y-axis;
[0016] The transmission component is connected to the bottom of the lifting plate.
[0017] Furthermore, the release assembly includes a first support member for supporting the tray and a lateral drive member for driving the first support member to move closer to or away from the tray along the X-axis;
[0018] Each of the conveying units is provided with two release components arranged side by side at intervals along the Y-axis. On the Y-axis, the two ends of the support bar located at the input end of the conveying line protrude relative to the first support member.
[0019] Furthermore, the receiving component includes a mounting base and a second support member rotatably connected to the mounting base. The second support member flips upward and avoids the tray in response to the lifting of the tray, and when the tray is disengaged from the second support member, the second support member is adapted to flip downward to reset and support the tray.
[0020] Each of the conveying units is provided with two receiving components arranged side by side at intervals along the Y-axis. On the Y-axis, the two ends of the support bar located at the output end of the conveying line protrude relative to the second support member.
[0021] Furthermore, the feeding device includes a receiving mechanism located between the feeding mechanism and the unloading mechanism, the receiving mechanism comprising:
[0022] First Y-axis module;
[0023] The first Z-axis module is connected to the first Y-axis module in a driving manner;
[0024] The second Y-axis module includes a base that is drive-connected to the first Z-axis module and a drive assembly disposed on the base;
[0025] A receiving platform is provided on the base and is used to support the material tray;
[0026] The drive assembly is connected to two alignment members, which move toward each other along the Y-axis in response to the drive assembly to center the tray on the receiving platform.
[0027] In addition, the present invention also provides a detection device, comprising:
[0028] The detection device has an inlet side and an outlet side;
[0029] The aforementioned feeding device has at least two feeding devices, which are located on the inlet side and the outlet side, respectively.
[0030] A material handling device is connected between the detection device and the feeding device located on the inlet side;
[0031] A material handling device is connected between the detection device and the feeding device located on the discharge side.
[0032] Furthermore, two feeding devices are arranged side by side on the discharge side to receive qualified products and unqualified products, respectively.
[0033] Furthermore, the detection device includes:
[0034] The lower transfer mechanism is adapted to support and transfer the products transported by the loading and handling device;
[0035] An upper camera mechanism is located above the transfer path of the lower transfer mechanism to detect the front of the product;
[0036] The first side camera mechanism consists of two cameras, located on either side of the transfer path of the lower transfer mechanism, to detect two sides of the product.
[0037] The upper transfer mechanism is adapted to grasp the product on the lower transfer mechanism and drive it to rotate 90°.
[0038] The lower camera mechanism is located below the transfer path of the upper transfer mechanism to detect the back of the product;
[0039] The second side camera mechanism consists of two cameras, located on either side of the transfer path of the upper transfer mechanism, to detect the other two sides of the product.
[0040] The transfer mechanism is located between the upper transfer mechanism and the unloading and conveying device;
[0041] The upper transfer mechanism is adapted to transport products to the transfer mechanism, and the unloading and conveying device is adapted to grab products on the transfer mechanism.
[0042] Furthermore, the transit facility includes:
[0043] Transfer station, used to hold products;
[0044] The third Y-axis module is connected to the central turntable via a transmission.
[0045] A flipping fixture is used to pick up products;
[0046] A flipping module, adapted to drive the flipping fixture to flip;
[0047] The transfer station is adapted to move under the tilting fixture under the drive of the third Y-axis module. The tilting fixture is adapted to pick up the product and rotate it 180° under the drive of the tilting module. The unloading and conveying device can selectively grab the product on the transfer station or the tilting fixture.
[0048] Compared with the prior art, the present invention has the following beneficial effects: The present invention adopts the above-described structure, in which the lifting bracket can be slidably connected to the inner side of the conveying unit along the Z-axis. The lifting bracket lifts smoothly and reliably, and the lifting bracket is close to the conveying unit, so that when the lifting bracket lifts the material tray, it can be as close as possible to the side of the material tray, improving the stability of the material tray during lifting. Furthermore, the first lifting drive component is connected to a transmission plate, with both ends of the transmission plate extending towards different lifting brackets. Each end of the transmission plate has a slotted hole, and a transmission component is connected to the lifting bracket. The transmission component is embedded in the slotted hole with upper and lower limits. During the process of the first lifting drive component driving the transmission plate to lift, the lifting bracket can lift synchronously under the transmission action of the transmission component. Moreover, when the conveying unit needs to adjust the spacing, the transmission component can move along the slotted hole, thereby preventing the lifting bracket from obstructing the adjustment of the conveying unit. Attached Figure Description
[0049] Figure 1 This is a schematic diagram of the feeding device of the present invention.
[0050] Figure 2 yes Figure 1 A partial schematic diagram showing the feeding mechanism.
[0051] Figure 3 yes Figure 1 A partial schematic diagram showing the feeding mechanism.
[0052] Figure 4 This is a schematic diagram of the receiving component in this invention.
[0053] Figure 5 yes Figure 4 A structural diagram in another direction.
[0054] Figure 6 This is a schematic diagram of the receiving mechanism in this invention.
[0055] Figure 7 This is a schematic diagram of the detection device of the present invention.
[0056] Figure 8 This is a schematic diagram of the detection device in this invention.
[0057] Figure 9 This is a schematic diagram of the upper transfer mechanism in this invention.
[0058] Figure 10 This is a schematic diagram of the material handling device in this invention.
[0059] Explanation of reference numerals in the attached figures:
[0060] 100. Feeding device; 110. Conveyor line; 111. Conveying section; 112. Width adjustment assembly; 1121. Bearing seat; 1122. Lead screw; 1123. Lead screw slider; 113. Inlet baffle; 114. Outlet baffle; 120. Loading mechanism; 130. Release assembly; 131. First support member; 132. Lateral movement drive member; 140. First lifting assembly; 141. Lifting bracket; 1411. Lifting plate; 1412. Support bar; 142. Transmission plate; 1421. Strip hole; 143. First lifting drive component; 144. Transmission component; 145. Slide rail assembly; 146. Mounting bracket; 147. Blocking assembly; 150. Unloading mechanism; 160. Receiving assembly; 161. Mounting base; 162. Second support component; 163. Elastic component; 164. Second lifting drive component; 170. Second lifting assembly; 180. Receiving mechanism; 181. First Y-axis module; 182. First Z-axis module; 183, Second Y-axis module; 1831, Base; 1832, Drive assembly; 184, Receiving platform; 185, Alignment component; 200, Detection device; 210, Lower transfer mechanism; 211, First X-axis module; 212, Transfer platform; 220, Upper camera mechanism; 230, First side camera mechanism; 240, Upper transfer mechanism; 241, Second X-axis module; 242, Second Z-axis module; 243, Pick-and-place assembly; 2431. First suction nozzle; 2432, rotary drive; 250, lower camera mechanism; 260, second side camera mechanism; 270, transfer mechanism; 271, transfer table; 272, third Y-axis module; 273, flipping fixture; 274, flipping module; 300, loading and handling device; 310, third X-axis module; 320, fourth Y-axis module; 330, ZR actuator; 340, second suction nozzle; 350, base; 400, unloading and handling device. Detailed Implementation
[0061] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, it should be noted that, for ease of description, only the parts relevant to this application are shown in the accompanying drawings, not the entire structure. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application.
[0062] The terms “comprising” and “having”, and any variations thereof, used in this application are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or apparatus that includes a series of steps or units is not limited to the steps or units listed, but may optionally include steps or units not listed, or may optionally include other steps or units inherent to such process, method, product, or apparatus.
[0063] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0064] Please see Figures 1 to 3 As shown, a feeding device 100 corresponding to a preferred embodiment of the present invention includes: a conveyor line 110, including two conveying sections 111 arranged side by side along the X-axis with adjustable spacing, the two conveying sections 111 cooperating to support and convey a material tray along the Y-axis; a feeding mechanism 120, disposed at the input end of the conveyor line 110, including a release component 130 and a first lifting component 140, the release component 130 being used to support and release the material tray, the first lifting component 140 being used to support the released material tray and lower it onto the conveyor line 110; and a discharging mechanism 150, disposed at the output end of the conveyor line 110, including a receiving component 160 and a second lifting component 170, the receiving component 160 being used to receive and support the material tray, the second lifting component 170 and the first lifting component 150 being used to discharge the material tray. The components 140 have the same structure and are used to lift the material trays on the conveyor line 110 to the receiving component 160. The first lifting component 140 includes a lifting bracket 141, a transmission plate 142, and a first lifting drive component 143. There are two lifting brackets 141, and each can be slidably connected to the inner side of different conveyor sections 111 along the Z-axis. The transmission plate 142 is located between the two conveyor sections 111 and is connected to the first lifting drive component 143. The two ends of the transmission plate 142 extend to different lifting brackets 141, and each end of the transmission plate 142 has a strip hole 1421 with the length direction parallel to the X-axis. A transmission component 144 is connected to the lifting bracket 141. The transmission component 144 is embedded in the strip hole 1421 with upper and lower limits and can move along the X-axis.
[0065] The present invention employs the above-described structure, in which the lifting bracket 141 can be slidably connected to the inner side of the conveying section 111 along the Z-axis. The lifting bracket 141 lifts and lowers smoothly and reliably, and the lifting bracket 141 is close to the conveying section 111, so that when the lifting bracket 141 lifts and lowers the material tray, it can be as close as possible to the side of the material tray, improving the stability of the material tray lifting and lowering process. In addition, the first lifting drive member 143 is connected to the drive plate 142, and the two ends of the drive plate 142 extend to different lifting brackets 141 respectively. The two ends of the drive plate 142 are provided with strip holes 1421. The lifting bracket 141 is connected to the drive member 144, and the drive member 144 is embedded in the strip hole 1421 with upper and lower limits. During the process of the first lifting drive member 143 driving the drive plate 142 to lift and lower, the lifting bracket 141 can lift and lower synchronously under the transmission action of the drive member 144. When the conveying section 111 needs to adjust the spacing, the drive member 144 can move along the strip hole 1421, thereby avoiding the lifting bracket 141 from obstructing the adjustment of the conveying section 111.
[0066] Furthermore, the conveyor line 110 includes two width adjustment components 112, located at the input and output ends of the conveyor line 110, respectively. Each width adjustment component 112 includes a bearing housing 1121, a lead screw 1122, and a lead screw slider 1123. The lead screw 1122 is rotatably mounted on the bearing housing 1121, with its axis parallel to the X-axis. The lead screw 1122 has a double-helix structure, and there are two lead screw sliders 1123, each fitted onto a different helical portion of the lead screw 1122. Each conveying section 111 is connected to a different lead screw slider 1123 to move in opposite or opposite directions along the X-axis in response to the rotation of the lead screw 1122. A handwheel or motor can be connected to the end of the lead screw 1122 to drive its rotation.
[0067] Furthermore, the release assembly 130 includes a first support member 131 and a lateral drive member 132. The first support member 131 supports the material tray, and the lateral drive member 132 is disposed on the upper side of the conveying section 111 and is throttle-connected to the first support member 131. The lateral drive member 132 is a linear cylinder, which can drive the first support member 131 to move closer to or away from the material tray along the X-axis. In this embodiment, each conveying section 111 is provided with two release assemblies 130 arranged side by side and spaced apart along the Y-axis to cooperate in supporting the material tray.
[0068] Preferably, two release components 130 near the end of the conveyor line 110 can be slidably connected to the conveyor section 111 along the Y-axis to adaptively adjust their position according to the actual size of the tray, thereby improving versatility.
[0069] Preferably, each conveying section 111 is provided with an inlet baffle 113, and the release component 130, which is located away from the end of the conveyor line 110, is arranged adjacent to the inlet baffle 113 and is located between the release component 130 and the inlet baffle 113 near the end of the conveyor line 110. A gap is left between the bottom of the inlet baffle 113 and the conveying surface of the conveyor line 110 to allow a single tray to pass through.
[0070] During material loading, the operator can push the entire stack of pallets onto the conveyor line 110 from the input end of the conveyor line 110, where it is blocked and limited by the pallet inlet baffle 113. Then, the first lifting component 140 can lift the entire stack of pallets to a preset height, and the first support member 131 of the release component 130 can extend to the bottom of the pallet to support it. When it is necessary to lower a single pallet onto the conveyor line 110, the first lifting component 140 rises and supports the pallet, and then the first support member 131 disengages from the pallet. Next, the first lifting component 140 lowers by the height of one pallet, and the first support member 131 extends back to the bottom of the pallet above the bottom pallet, so that the first lifting component 140 can lower the single pallet onto the conveyor line 110.
[0071] Furthermore, the lifting support 141 includes a lifting plate 1411 and a support bar 1412. A slide rail assembly 145 is connected between the lifting plate 1411 and the inner side of the conveying section 111. The slide rail assembly 145 is arranged along the Z-axis to stabilize the lifting plate 1411 and guide it to rise and fall reliably. The support bar 1412 is connected to the top of the lifting plate 1411 and extends along the Y-axis. Preferably, the two ends of the support bar 1412 located at the input end of the conveyor line 110 protrude from the opposite sides of the two first support members 131 on the same side, thereby further improving the stability of the lifting support 141 after supporting the material tray.
[0072] In this embodiment, the lifting plate 1411 is L-shaped, including a vertical plate and a horizontal plate, and the slide rail assembly 145 is connected between the vertical plate and the conveying part 111. The transmission member 144 is connected to the lower end of the vertical plate, the horizontal plate is connected to the upper end of the vertical plate, and the support bar 1412 is connected to the top of the horizontal plate.
[0073] The first lifting drive component 143 is a structure consisting of a motor and a lead screw assembly for precise driving. The transmission plate 142 is a long strip structure and is connected to the lead screw assembly. The transmission component 144 is connected to the bottom of the lifting plate 1411. In this embodiment, the transmission component 144 is preferably a cam bearing follower, which contacts the upper and lower ends of the strip hole 1421 respectively, and rolls along the X-axis in response to the spacing adjustment of the conveying section 111, thereby improving the smoothness of the adjustment process of the conveying section 111.
[0074] Preferably, the first lifting assembly 140 further includes a mounting frame 146 and a blocking assembly 147. The first lifting drive component 143 and the blocking assembly 147 are both disposed on the mounting frame 146 and arranged opposite to each other along the Y-axis. The blocking assembly 147 is specifically composed of a lifting cylinder and a stop block. It can rise to block the trays on the conveyor line 110 to prevent them from flowing out of the tray inlet baffle 113, or fall to allow the trays on the conveyor line 110 to flow out of the tray inlet baffle 113.
[0075] Furthermore, referring to Figure 1 , Figure 4 and Figure 5 As shown, the receiving assembly 160 includes a mounting base 161 and a second support member 162. The mounting base 161 is disposed on the upper side of the conveying section 111, and the second support member 162 is rotatably connected to the mounting base 161. The second support member 162 flips upward and avoids the tray in response to the lifting of the tray, and when the tray disengages from the second support member 162, the second support member 162 is adapted to flip downward to reset and support the tray.
[0076] Each conveying section 111 is equipped with two collection components 160 arranged side-by-side at intervals along the Y-axis. On the Y-axis, the two ends of the support bar 1412 located at the output end of the conveying line 110 protrude from opposite sides of two second support members 162 on the same side. Preferably, the two collection components 160 away from the end of the conveying line 110 can be slidably connected to the conveying section 111 along the Y-axis to adaptively adjust their position according to the actual size of the tray, thereby improving versatility.
[0077] In this embodiment, the receiving component 160 includes an elastic element 163, which is a spring connected between the second support 162 and the mounting base 161. When the tray flows under the conveyor line 110 to the receiving position directly below the receiving component 160, the second lifting component 170 can lift the tray. The second support 162 is adapted to flip upward to avoid the tray and compress the elastic element 163. When the tray moves above the second support 162, the second support 162 is adapted to reset under the rebound action of the elastic element 163 and support the tray.
[0078] However, with the above structure, when the operator drags the material tray on the second support member 162 to unload the material, the second support member 162 cannot completely cover the material tray because the receiving component 160 is arranged at intervals along the Y-axis. During the dragging process, the material tray is easy to fall into the gap between adjacent second support members 162. Therefore, the operator needs to support the bottom of the material tray, which makes unloading very inconvenient.
[0079] Preferably, the receiving component 160 further includes a second lifting drive 164 disposed on the mounting base 161. The second lifting drive 164 is a linear cylinder arranged along the Z-axis, with its output end facing downwards. The output end of the second lifting drive 164 is adapted to approach and push the second support member 162, causing the second support member 162 to flip upwards. The second lifting drive 164 and the second lifting component 170 cooperate with each other to allow the stacked trays to fall from the receiving component 160 to the conveyor line 110. The conveyor line 110 is adapted to drive the trays to flow out of the output end along the Y-axis, thereby enabling smooth and reliable unloading of the trays without manual dragging. When the unloading mechanism 150 is performing normal receiving operations, the output end of the second lifting drive 164 can retract upwards to move away from the second support member 162, so that the normal flipping of the second support member 162 is not affected by the second lifting drive 164.
[0080] In addition, each conveying section 111 is provided with a tray discharge baffle 114. The receiving component 160, located away from the end of the conveyor line 110, is arranged adjacent to the tray discharge baffle 114 and is situated between the receiving component 160 and the tray discharge baffle 114 near the end of the conveyor line 110. A gap is left between the bottom of the tray discharge baffle 114 and the conveying surface of the conveyor line 110 to allow a single tray to pass through.
[0081] Furthermore, the feeding device 100 includes a receiving mechanism 180 located between the feeding mechanism 120 and the unloading mechanism 150. The receiving mechanism 180 is capable of receiving the trays output from the feeding mechanism 120 and moving them to a designated position, as well as moving empty trays to the unloading mechanism 150.
[0082] Reference Figure 6 As shown, the receiving mechanism 180 includes a first Y-axis module 181, a first Z-axis module 182, a second Y-axis module 183, and a receiving platform 184. The first Y-axis module 181 is a linear module arranged along the Y-axis, and the first Z-axis module 182 is a linear module arranged along the Z-axis, which is driveably connected to the first Y-axis module 181. The second Y-axis module 183 includes a base 1831 and a drive assembly 1832. The base 1831 is driveably connected to the first Z-axis module 182, and the drive assembly 1832 is disposed on the base 1831. The receiving platform 184 is disposed on the base 1831 and is used to support the material tray.
[0083] The drive assembly 1832 is a motor-driven belt drive structure with two alignment members 185 connected to it. Both alignment members 185 are connected to the belt and are located on both sides of the receiving platform 184 on the Y-axis. The two alignment members 185 move towards each other along the Y-axis in response to the drive assembly 1832 to center the tray on the receiving platform 184 and improve positioning accuracy.
[0084] Furthermore, referring to Figure 7As shown, the present invention also provides a testing device, including a testing device 200, the aforementioned feeding device 100, a loading and conveying device 300, and a unloading and conveying device 400. The testing device 200 has an inlet side and an outlet side on both sides of the X-axis, respectively. The feeding device 100 has at least two components, located on the inlet side and the outlet side, respectively. The feeding device 100 on the inlet side can load a tray containing the product to be tested and unload an empty tray. The feeding device 100 on the outlet side can load an empty tray and unload a tray containing the tested product. In this embodiment, there are two feeding devices 100 on the outlet side, arranged side-by-side along the X-axis, which are used to receive products that pass the test and products that fail the test, respectively.
[0085] The loading and conveying device 300 is connected between the detection device 200 and the feeding device 100 located on the inlet side, to transport the product to be detected from the tray at a designated position of the feeding device 100 to the detection device 200. The unloading and conveying device 400 is connected between the detection device 200 and the feeding device 100 located on the outlet side, to transport the detected product to the tray at a designated position of the feeding device 100.
[0086] Furthermore, referring to Figure 8 and Figure 9 As shown, the detection device 200 includes a lower transfer mechanism 210, an upper camera mechanism 220, a first side camera mechanism 230, an upper transfer mechanism 240, a lower camera mechanism 250, a second side camera mechanism 260, and a transfer mechanism 270. The lower transfer mechanism 210 is adapted to support and transfer the product transported by the loading and handling device 300. The upper camera mechanism 220 is located above the transfer path of the lower transfer mechanism 210 to detect the front of the product. There are two first side camera mechanisms 230, which are arranged opposite each other along the Y-axis, and are located on both sides of the transfer path of the lower transfer mechanism 210 to detect two sides of the product.
[0087] The upper transfer mechanism 240 is adapted to grasp the product on the lower transfer mechanism 210 and rotate the product by 90°. The lower camera mechanism 250 is located below the transfer path of the upper transfer mechanism 240 to inspect the back of the product. There are two second-side camera mechanisms 260, which are arranged opposite each other along the Y-axis and are located on both sides of the transfer path of the upper transfer mechanism 240 to inspect the other two sides of the product.
[0088] The transfer mechanism 270 is located between the upper transfer mechanism 240 and the unloading and conveying device 400. The upper transfer mechanism 240 is adapted to transport products to the transfer mechanism 270, and the unloading and conveying device 400 is adapted to grab products on the transfer mechanism 270.
[0089] Furthermore, the lower transfer mechanism 210 includes a first X-axis module 211 and a transfer stage 212. The first X-axis module 211 is a linear module arranged along the X-axis, and the transfer stage 212 is a vacuum adsorption stage, which is drivenly connected to the first X-axis module 211. The platform of the transfer stage 212 has multiple storage positions arranged side by side along the X-axis for accommodating products.
[0090] The upper transfer mechanism 240 includes a second X-axis module 241, a second Z-axis module 242, and a pick-and-place assembly 243. The second X-axis module 241 is a linear module arranged along the X-axis, and the second Z-axis module 242 is a linear module arranged along the Z-axis, which is driveably connected to the second X-axis module 241. The pick-and-place assembly 243 is a vacuum adsorption structure, which is driveably connected to the second Z-axis module 242. The pick-and-place assembly 243 includes multiple first suction nozzles 2431 arranged side-by-side along the X-axis. Each first suction nozzle 2431 is connected to a rotary drive 2432, which is a rotary motor, to drive the first suction nozzle 2431 to rotate around the Z-axis. There are multiple first suction nozzles 2431, each corresponding to a storage position on the transfer stage 212.
[0091] The upper camera mechanism 220, the first side camera mechanism 230, the second side camera mechanism 260, and the lower camera mechanism 250 are arranged sequentially along the X-axis. These camera mechanisms are all conventional shooting structures, and will not be described in detail here. By setting up the first side camera mechanism 230 and the second side camera mechanism 260 to detect different sides of the product respectively, this invention can effectively improve the detection cycle time of the detection device 200 and increase detection efficiency.
[0092] Furthermore, since some processes require specific placement of the inspected products in both directions, in this embodiment, the transfer mechanism 270 includes a transfer table 271, a third Y-axis module 272, a flipping fixture 273, and a flipping module 274. The transfer table 271 is used to hold the product, and its structure is the same as or similar to that of the transfer table 212; details will not be repeated here. The third Y-axis module 272 is a linear module arranged along the Y-axis and is driveably connected to the transfer table 271. The flipping fixture 273 is used to pick up the product and is driveably connected to the flipping module 274. The flipping module 274 is a rotary motor adapted to drive the flipping fixture 273 to rotate around the X-axis. The transfer table 271 is adapted to move to the receiving position under the drive of the third Y-axis module 272 to receive products transferred by the upper transfer mechanism 240, and can also move under the flipping fixture 273 as needed under the drive of the third Y-axis module 272. The flipping fixture 273 is adapted to pick up the products and flip them 180° under the drive of the flipping module 274, so that the back of the products are facing upwards. The unloading and conveying device 400 can selectively grip products on the transfer table 271 or the flipping fixture 273.
[0093] Furthermore, referring to Figure 10As shown, the loading and conveying device 300 includes a third X-axis module 310, a fourth Y-axis module 320, ZR actuators 330, and a second suction nozzle 340. Both the third X-axis module 310 and the fourth Y-axis module 320 are linear modules, with the fourth Y-axis module 320 being drive-connected to the third X-axis module 310. The output end of the fourth Y-axis module 320 is connected to a base 350. Multiple ZR actuators 330 are arranged side-by-side along the X-axis on the base 350. The second suction nozzle 340 is drive-connected to each ZR actuator 330 in a one-to-one correspondence. The ZR actuator 330 is a voice coil actuator, and the second suction nozzle 340 can move up and down along the Z-axis and rotate around the Z-axis in response to the drive of the ZR actuator 330. In this embodiment, the second suction nozzle 340 corresponds one-to-one with a storage position on the transfer table 212.
[0094] Furthermore, the structure of the unloading and conveying device 400 is similar to that of the loading and conveying device 300, and will not be described in detail here.
[0095] The working process of the testing equipment of the present invention is as follows: The feeding device 100 on the inlet side transfers the tray containing the product to be tested to the loading station, and the feeding device 100 on the outlet side transfers the empty tray to the unloading station; the loading and conveying device 300 moves to the loading station to pick up the product in the tray and transport it to the transfer platform 212 of the lower transfer mechanism 210; the transfer platform 212 passes sequentially along the X-axis through the upper camera mechanism 220 and the first side camera mechanism 230 to perform appearance inspection on the front and two of the sides of the product; then the picking and placing component 243 of the upper transfer mechanism 240 picks up the product on the transfer platform 212 and drives the product to rotate. The product is inspected at 90° and flows sequentially along the X-axis through the second side camera mechanism 260 and the lower camera mechanism 250 to inspect the other two sides and the back of the product. Then, the pick-and-place assembly 243 moves to the transfer table 271 and places the inspected product on the transfer table 271. The unloading and conveying device 400 removes the product and places it into the tray corresponding to the unloading station according to the inspection results. When the product needs to be flipped before unloading, the transfer table 271 moves to the flipping fixture 273. The flipping fixture 273 can pick up the product and flip it. Then, the unloading and conveying device 400 removes the flipped product from the flipping fixture 273.
[0096] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.
Claims
1. A feeding device, characterized in that, include: The conveyor line (110) includes two conveying sections (111) arranged side by side along the X-axis with adjustable spacing. The two conveying sections (111) cooperate to support and convey the material tray along the Y-axis. The feeding mechanism (120) is located at the input end of the conveyor line (110). It includes a release component (130) and a first lifting component (140). The release component (130) is used to support and release the material tray, and the first lifting component (140) is used to support the released material tray and lower it to the conveyor line (110). The feeding mechanism (150) is located at the output end of the conveyor line (110). It includes a receiving component (160) and a second lifting component (170). The receiving component (160) is used to receive and support the material tray. The second lifting component (170) has the same structure as the first lifting component (140) and is used to lift the material tray on the conveyor line (110) to the receiving component (160). The first lifting assembly (140) includes a lifting bracket (141), a transmission plate (142), and a first lifting drive (143). There are two lifting brackets (141), each of which is slidably connected to the inner side of the different conveying parts (111) along the Z-axis. The transmission plate (142) is located between the two conveying parts (111) and is connected to the first lifting drive (143). The two ends of the transmission plate (142) extend to the different lifting brackets (141), and both ends are provided with strip holes (1421) with the length direction parallel to the X-axis. A transmission member (144) is connected to the lifting bracket (141). The transmission member (144) is embedded in the strip hole (1421) with upper and lower limits and can move along the X-axis. The transmission component (144) is a cam bearing follower, which contacts the upper and lower ends of the strip hole (1421) respectively, and rolls along the X-axis in response to the spacing adjustment of the conveying part (111); The lifting support (141) includes: A slide rail assembly (145) arranged along the Z-axis is connected between the lifting plate (1411) and the inner side of the conveying part (111). A support bar (1412) is connected to the top of the lifting plate (1411) and extends along the Y-axis; The transmission component (144) is connected to the bottom of the lifting plate (1411); The receiving component (160) includes a mounting base (161) and a second support (162) rotatably connected to the mounting base (161). The second support (162) flips upward and avoids the tray in response to the lifting of the tray, and when the tray is disengaged from the second support (162), the second support (162) is adapted to flip downward to reset and support the tray. Each of the conveying units (111) is provided with two receiving components (160) arranged side by side along the Y-axis. On the Y-axis, the two ends of the support bar (1412) located at the output end of the conveying line (110) protrude relative to the second support member (162).
2. The feeding device as described in claim 1, characterized in that, The release assembly (130) includes a first support (131) for supporting the tray and a lateral drive (132) for driving the first support (131) to move closer to or away from the tray along the X-axis. Each of the conveying units (111) is provided with two release components (130) arranged side by side along the Y-axis. On the Y-axis, the two ends of the support bar (1412) located at the input end of the conveying line (110) protrude relative to the first support member (131).
3. The feeding device as described in claim 1, characterized in that, The feeding device includes a receiving mechanism (180) located between the feeding mechanism (120) and the unloading mechanism (150), the receiving mechanism (180) comprising: First Y-axis module (181); The first Z-axis module (182) is connected to the first Y-axis module (181) via a transmission. The second Y-axis module (183) includes a base (1831) that is connected to the first Z-axis module (182) in a transmission manner and a drive assembly (1832) disposed on the base (1831). A receiving platform (184) is disposed on the base (1831) and is used to support the material tray; The drive assembly (1832) is connected to two alignment members (185). The two alignment members (185) move towards each other along the Y-axis in response to the drive assembly (1832) to center the tray on the receiving platform (184).
4. A testing device, characterized in that, include: The detection device (200) has an inlet side and an outlet side; The feeding device according to any one of claims 1 to 3, wherein there are at least two feeding devices, and they are respectively located on the inlet side and the outlet side; A feeding and conveying device (300) is connected between the detection device (200) and the feeding device located on the inlet side; A material handling device (400) is connected between the detection device (200) and the feeding device located on the discharge side.
5. The detection device as described in claim 4, characterized in that, Two feeding devices are arranged side by side on the discharge side to receive qualified products and unqualified products, respectively.
6. The detection device as described in claim 4, characterized in that, The detection device (200) includes: The lower transfer mechanism (210) is adapted to support and transfer the products transported by the loading and conveying device (300); The upper camera mechanism (220) is located above the transfer path of the lower transfer mechanism (210) to detect the front of the product; There are two first-side camera mechanisms (230), which are located on both sides of the transfer path of the lower transfer mechanism (210) to detect two sides of the product. The upper transfer mechanism (240) is adapted to grasp the product on the lower transfer mechanism (210) and drive it to rotate 90°; The lower camera mechanism (250) is located below the transfer path of the upper transfer mechanism (240) to detect the back of the product; There are two second-side camera mechanisms (260), which are located on both sides of the transfer path of the upper transfer mechanism (240) to detect the other two sides of the product. The transfer mechanism (270) is located between the upper transfer mechanism (240) and the unloading and conveying device (400); The upper transfer mechanism (240) is adapted to transport the product to the transfer mechanism (270), and the unloading and conveying device (400) is adapted to grab the product on the transfer mechanism (270).
7. The detection device as described in claim 6, characterized in that, The transit facility (270) includes: Transfer station (271) is used to hold products; The third Y-axis module (272) is connected to the central transfer station (271) via a transmission connection. A flipping fixture (273) is used to pick up the product; A flipping module (274) is adapted to drive the flipping fixture (273) to flip. The transfer station (271) is adapted to move under the drive of the third Y-axis module (272) to the underside of the flipping fixture (273), the flipping fixture (273) is adapted to pick up the product and flip it 180° under the drive of the flipping module (274), and the unloading and conveying device (400) can selectively grab the product on the transfer station (271) or the flipping fixture (273).
Citation Information
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