Electric unmanned total mixed ration (TMR) spreading vehicle

By using an electric unmanned driving platform and a suction-type feeding assembly, combined with a screw conveyor and a vibration drive block, the problems of low feeding efficiency, dust pollution, and inflexible feeding of existing TMR spreading vehicles have been solved, realizing an automated, environmentally friendly, and multifunctional feeding process, which improves breeding efficiency and environmental protection.

CN121713867APending Publication Date: 2026-03-24AOXIN (BEIJING) MASCH TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-01-27
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

The existing TMR feeder trucks rely on cumbersome manual operation for feeding, resulting in low feeding efficiency, serious dust pollution, and a simple and inflexible discharge structure that makes it difficult to accurately control the feeding range. This also easily leads to feed waste and mixed pollution.

Method used

It adopts an electric unmanned driving platform, combined with suction feeding and discharging components, including negative pressure fans, bellows, feeding and separating boxes, screw conveyors and vibration drive blocks, to achieve an automated, flexible and precise feeding process.

Benefits of technology

It improves feeding efficiency, reduces dust pollution, enables flexible switching between single/double-sided or intermediate feeding modes, accurately controls the feeding range, reduces labor intensity and operating costs, and improves breeding efficiency and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to an electric unmanned TMR (total mixed ration) spreading vehicle, which belongs to the technical field of animal husbandry equipment, and comprises a carrying platform, a spreading assembly is carried above the carrying platform, and the spreading assembly comprises a cabinet body, a suction type feeding assembly and a discharging assembly. The suction type feeding assembly comprises a feeding separation box, air exhaust equipment and a corrugated pipe which are arranged in the cabinet body, and feeding is achieved in a negative pressure suction mode. The discharging assembly comprises one or two screw conveyors and a discharger, the screw conveyors input the fully mixed daily ration in the cabinet body into the discharger, and the discharging operation is completed through the discharger with the adjustable direction. Through all-around innovation of unmanned driving, intelligent feeding, flexible discharging and accurate pushing, upgrading of automation, high efficiency, environmental protection and multi-functionalization is achieved, operation requirements of modern large-scale farms are better met, the breeding efficiency can be remarkably improved, the operation cost can be reduced, and the health of livestock, poultry and personnel can be guaranteed.
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Description

Technical Field

[0001] This application belongs to the field of livestock equipment technology, specifically relating to an electric unmanned total mixed ration (TMR) spreader. Background Technology

[0002] Total Mixed Ration (TMR) feeding technology is a key technology for ensuring nutritional balance in cattle and sheep in modern agricultural breeding. Its core is to provide cattle and sheep with a complete diet with a stable ratio of roughage to concentrate and consistent nutrient concentration by fully mixing roughage, concentrate, minerals, vitamins and other additives. High-performance TMR spreaders are an important supporting equipment for the implementation of this technology.

[0003] Currently, most TMR (Total Mixed Ration) spreader trucks are modified from traditional heavy-duty truck chassis or electric truck chassis. For example, Chinese utility model patent CN219228671U discloses an electric TMR spreader truck, which mainly includes a chassis, a box, an auger, and a spreader. The chassis is an electric truck chassis, which drives the motor through a power battery to achieve movement. At the same time, a hydraulic station is set up to provide power to the auger and spreader, which solves the problems of high engine noise and exhaust emissions that affect the growth of cattle and sheep in traditional fuel chassis. In addition, the hydraulic station is set between the box and the cab, which improves the convenience of maintenance.

[0004] However, the electric TMR feed spreader disclosed in CN219228671U lacks an efficient automatic feeding structure. The feeding process relies heavily on manual spreading or simple mechanical pushing, which is cumbersome, time-consuming, labor-intensive, and inefficient. Furthermore, traditional feeding methods generate large amounts of dust, polluting the aquaculture environment and causing respiratory illnesses in workers, thus harming their health. In addition, some equipment lacks effective solid-gas separation and dust collection structures, further exacerbating the dust pollution problem.

[0005] Existing feed spreaders typically use a fixed auger with a spreader, allowing only unidirectional spreading and making it impossible to flexibly switch between single-sided, double-sided, or center spreading modes depending on the farming scenario. Adjusting the spreading position is inconvenient, making it difficult to precisely control the spreading range and easily leading to feed waste. Furthermore, the spreading channel lacks anti-accumulation design, causing feed to easily stick and accumulate during transport, affecting smooth discharging. When changing feed types, residual feed inside the container is difficult to clean quickly, easily leading to mixing and contamination of different feeds, and making cleaning operations cumbersome.

[0006] In summary, existing TMR feed spreaders have significant shortcomings in terms of feeding methods and discharge functions, which restrict the improvement of breeding efficiency and the optimization of the breeding environment. There is an urgent need for a multi-functional and environmentally friendly electric TMR feed spreader to solve the above problems. Summary of the Invention

[0007] The technical problem to be solved by this application is to overcome the shortcomings of the existing technology and provide an electric unmanned total mixed ration (TMR) spreader. This application achieves an upgrade in automation, efficiency, environmental protection and multi-functionality through all-round innovation in unmanned driving, intelligent feeding, flexible discharge and precise pushing. It is more suitable for the operation needs of modern large-scale farms and can significantly improve breeding efficiency, reduce operating costs and protect the health of livestock and personnel.

[0008] The technical solution adopted in this application to solve the problems existing in the prior art is: An electric, unmanned, total mixed ration (TMR) spreading vehicle includes a transport platform with a spreading assembly mounted on top of the platform. The spreading assembly includes a cabinet, a suction-type feeding component, and a discharge component.

[0009] The suction-type feeding assembly includes a feeding separation box located inside the cabinet. An air extraction device is connected to the outside of the air outlet of the feeding separation box, and a corrugated pipe is connected to the inlet of the feeding separation box. Both the air extraction device and the corrugated pipe are located outside the cabinet. The discharge port at the bottom of the feeding separation box is blocked by a hinged valve plate.

[0010] The discharge assembly includes one or two screw conveyors and a discharge device. The feed end of the screw conveyor is connected to the end of the cabinet away from the feed separation box. The discharge end of the screw conveyor is located outside the cabinet. The discharge device includes a sleeve and a discharge channel that are connected to each other. The discharge channel has a lower discharge port at the lower end away from the sleeve. The sleeve is fitted outside the discharge area of ​​the screw conveyor.

[0011] Furthermore, the feeding separator includes a box body with an open lower end, and a first material collection trough with inclined side plates is connected through the open lower end of the box body. The bottom of the first material collection trough is the discharge port of the feeding separator.

[0012] The interior of the box is equipped with two rows of inclined baffles arranged in a staggered manner. The end of the inclined baffle closer to the center of the box is lower than the end that abuts against the side wall of the box.

[0013] The feed inlet is located on the side wall of the box, and is arranged opposite to the bottom inclined baffle.

[0014] The air outlet is located on the top surface of the enclosure.

[0015] Furthermore, inside the housing, above all the inclined baffles, there are two layers of annular plates spaced apart, with a filter plate placed between the two layers of annular plates. The height between the two layers of annular plates is greater than the thickness of the filter plate.

[0016] Furthermore, one end of the valve plate is hinged to the first material collection trough via a hinge shaft and a bracket, the valve plate is fixedly connected to the output shaft of the first motor via the hinge shaft, and the first motor is fixedly connected to the housing or the first material collection trough.

[0017] Furthermore, a second material collection trough is provided in the area below the screw feeder of the cabinet, and the second material collection trough is connected to the interior of the cabinet through a through channel.

[0018] The screw feeder includes a vertically arranged feed pipe, a screw rod inside the feed pipe, and a second motor connected to the screw rod outside the feed pipe. The bottom of the feed pipe is connected to a second collection trough, and the bottom of the screw rod is inserted into the second collection trough.

[0019] Several discharge holes are provided on the top circumferential surface of the conveying pipe, and the discharge holes are located inside the sleeve.

[0020] Furthermore, a lower end pipe is connected through the bottom of the second collection trough. The lower end pipe is arranged coaxially with the conveying pipe. The screw rod is inserted into the lower end pipe. A sleeve frame that is sleeved with and supports the screw rod is fixed inside the lower end pipe.

[0021] A bottom cover can be detachably connected to the open end of the lower tube.

[0022] Furthermore, a vertically arranged rotating rod is fixed at the bottom of the discharge channel, and a fixed base is fixed on the top of the cabinet. A telescopic rod is provided between the fixed base and the rotating rod, and the two ends of the telescopic rod are rotatably connected to the rotating rod and the fixed base, respectively.

[0023] Furthermore, a vibration drive block is connected above the discharge channel near one end of the sleeve via a vertical rod. A disc is provided on the output shaft of the second motor, and several triangular plates are protruding on the circumference of the disc and arranged in a ring array around its axis.

[0024] When the triangular plate rotates to the bottom of the vibration drive block, its inclined surface abuts against the bottom surface of the vibration drive block, gradually pushing the vibration drive block and causing the feeder to move upward. When the triangular plate leaves the vibration drive block, the vibration drive block loses its support, the feeder moves downward, and the feeder moves up and down, generating vibration.

[0025] Furthermore, the cabinet is equipped with a pusher assembly, which includes a pusher plate, a connecting block, a screw, and a third motor arranged along the width of the cabinet.

[0026] The cabinet has a side sliding groove recessed along its length. The connecting block and the screw are set inside the side sliding groove. The third motor, which is fixedly connected to the cabinet, drives the screw to rotate. The connecting block is threadedly connected to the screw through the threaded hole provided on it.

[0027] The bottom of the pusher plate abuts against the bottom surface of the cabinet, and connecting blocks are set at both ends of the pusher plate.

[0028] Furthermore, the pusher plate has rotating shafts at both ends, and a cylindrical block is coaxially fixed at the end of the rotating shaft away from the pusher plate. A rotating plate arranged radially on the circumference of the cylindrical block is fixed thereon.

[0029] The connecting block has a through hole, and the rotating shaft passes through the through hole on the connecting block.

[0030] The side slide groove is equipped with a position adjustment box, and the position adjustment box is connected to the rotating plate slide groove and the limiting block slide groove. The limiting block slide groove is located directly below the rotating plate slide groove, and the angle of the rotating plate slide groove is 150° to 220°.

[0031] The cylindrical block is coaxially rotated inside the position adjustment box, and the rotating plate is slidably disposed inside the rotating plate groove. An arc-shaped second spring is provided inside the rotating plate groove. Under the push of the second spring, the rotating plate abuts against one end of the rotating plate groove, at which time the pusher plate is in a vertical state.

[0032] The limiting block slides up and down inside the limiting block groove. A lifting block is fixed at the bottom of the limiting block. The lower end of the lifting block extends to the outside of the position adjustment box. A through slot is provided on the lifting block located outside the position adjustment box.

[0033] The limiting block has a right-angled triangle cross-section, with its inclined surface facing the rotating plate when the pusher plate is in a vertical state. A third spring is provided between the horizontal bottom surface of the limiting block and the limiting block groove. Under the push of the third spring, the upper part of the limiting block leaks into the rotating plate groove.

[0034] A limit block drive plate is provided at one end of the side slide groove near the suction feeding assembly. The limit block drive plate is a right-angled triangular plate with the inclined surface facing down. The front end of the inclined surface of the limit block drive plate is arranged opposite to the bottom surface of the slot.

[0035] The side wall of the cabinet near the discharge assembly is equipped with a pusher plate drive plate facing the pusher plate. The pusher plate drive plate is a triangular plate with its inclined surface facing downward. The top of the inclined surface of the pusher plate drive plate is flush with the top of the pusher plate in the vertical state, and the bottom of the inclined surface of the pusher plate drive plate is flush with the top surface of the pusher plate in the horizontal state.

[0036] Compared with the prior art, the beneficial effects of this application are as follows: (1) The electric unmanned transport platform is adopted. No human driving intervention is required. It can automatically complete the entire process of driving and spreading, which not only reduces the labor input cost of the farm, but also avoids the safety risks such as operation errors and fatigue during human driving. It is especially suitable for large-scale operations in large farms.

[0037] (2) The suction-type feeding assembly, consisting of a negative pressure fan, corrugated pipe, and feeding separation box, can directly draw the prepared total mixed ration into the cabinet under negative pressure, eliminating the need for manual spreading and significantly improving feeding efficiency and reducing labor intensity. During the feeding process, the solid-gas separation structure of the feeding separation box, combined with the dust collection bag at the exhaust port of the suction equipment, significantly reduces dust generation; at the same time, it avoids workers inhaling dust, reducing the risk of respiratory diseases, thus protecting the environment and ensuring the health of the workers.

[0038] (3) The filter plate inside the feed separation box achieves self-cleaning after feeding through a spring structure to avoid clogging; the photoelectric sensor and gravity sensor of the first collection tank are linked to control the valve plate to automatically open and close, ensuring that the feed inlet maintains suction and achieves continuous and stable feeding.

[0039] (4) The feeder can switch between single-sided or double-sided feeding via a single / twin screw feeder. It can also achieve feeding in the middle of the road by opening the lower end cover and using the screw to rotate, which is suitable for different breeding scenarios such as side feeders and middle channels. The feeder can flexibly adjust the angle of the feed channel by rotating the sleeve and using an electric telescopic rod, so as to accurately control the feeding range and avoid feed waste.

[0040] (5) The discharge assembly uses a triangular plate driven by a second motor to cooperate with a vibration drive block, which can realize the up and down vibration of the discharge channel without additional power, effectively preventing the total mixed ration from accumulating in the channel and ensuring smooth discharge.

[0041] (6) When changing the type of feed, the lower end pipe can be used to quickly clear the warehouse, avoid mixing and contamination of different feeds, and improve the precision of breeding.

[0042] (7) The feeding assembly drives the feeding plate to move along the length of the cabinet through the third motor and screw, and accurately pushes the feed discharged from the feeding separation box into the second collection trough of the feeding assembly, so as to avoid the feed from accumulating in the cabinet and ensure continuous operation.

[0043] The pusher plate uses a rotating plate, a limiting block, and a spring to switch between vertical and horizontal states during push and return, solving the problem of feed confusion caused by reverse push during return and improving push stability.

[0044] The automatic switching of the pusher plate state is achieved through the mechanical linkage between the limit block drive plate and the pusher plate drive plate, without the need for additional control logic. The structure is simple and highly reliable.

[0045] (8) The feeding separation box, the pushing component and the discharging component are integrated into the electric transport platform, which has a high space utilization rate and is suitable for the layout of the farm passage; all adopt a modular design, which is detachable and easy to maintain, reducing the cost of use in the later stage. Attached Figure Description

[0046] The present application will be further described below with reference to the accompanying drawings and embodiments.

[0047] Figure 1 This is a structural diagram of an electric, unmanned total mixed ration (TMR) spreader according to this application. Figure 2 This is a first structural diagram of the spreading assembly in an electric unmanned total mixed ration (TMR) spreading vehicle according to this application. Figure 3 This is the second structural diagram of the spreading assembly. Figure 4 This is the third structural diagram of the spreading assembly. Figure 5 This is a side view of the material spreading assembly. Figure 6 This is a first sectional view of the spreading assembly. Figure 7 This is a second sectional view of the spreading assembly. Figure 8 for Figure 7 Structural diagram after the screw rod is removed from the middle. Figure 9 This is the third sectional view of the spreading assembly. Figure 10 This is the fourth sectional view of the spreading assembly. Figure 11 This is a first structural diagram of the suction-type feeding component in the material spreading assembly. Figure 12 This is a structural diagram of the suction-type feeding assembly after the valve plate is opened. Figure 13 This is the second structural diagram of the suction-type feeding assembly. Figure 14 This is a first cross-sectional view of the suction-type feeding assembly. Figure 15 for Figure 14 Enlarged view of a portion of point A in the middle. Figure 16 This is a second sectional view of the suction-type feeding assembly. Figure 17 This is a cross-sectional view of the discharge assembly in the material spreading assembly. Figure 18 This is a first partial sectional view of the material discharge assembly. Figure 19 This is a second partial sectional view of the material discharge assembly. Figure 20 This is a third partial sectional view of the material discharge assembly. Figure 21 This is a structural diagram of the material pusher component in the material spreading assembly. Figure 22 This is a magnified view of a portion of the end of the feeding assembly. Figure 23 for Figure 22 First sectional view, Figure 24 for Figure 22 The second sectional view, Figure 25 for Figure 22 The third sectional view, Figure 26 This is a structural diagram of the end of the pusher plate in the pusher assembly. Figure 27This is a structural diagram of the limiting block in the feeding assembly. Figure 28 This is a structural diagram of the limit block drive board.

[0048] In the diagram: 1-Feeding separator, 101-Box body, 102-First collection trough, 103-Inclined baffle, 104-Feed inlet, 105-Air outlet, 106-Annular plate, 107-First spring support column, 2-Exhaust device, 3-Bellboard, 4-Valve plate, 5-First motor, 6-Filter plate, 601-Second spring support column, 7-First spring, 8-Screw rod, 9-Feeding pipe, 901-Discharge hole, 10-Second motor, 11-Disc, 1101-Triangular plate, 12-Discharger, 1201-Sleeve, 1202-Discharge channel, 1203-Lower discharge port, 1204-Vibration drive block, 1205-Rotating rod, 13-Telescopic rod, 1301-Connecting sleeve, 14- 15-Fixed base, 15-Push plate, 1501-Rotating shaft, 1502-Cylindrical block, 1503-Rotating plate, 16-Connecting block, 1601-Threaded hole, 17-Position adjustment box, 1701-Rotating plate slide groove, 1702-Limiting block slide groove, 18-Second spring, 19-Limiting block, 1901-Lifting block, 1902-Slot, 20-Third spring, 21-Limiting block drive plate, 22-Screw, 23-Third motor, 24-Cabinet, 2401-Through channel, 2402-Second material collection trough, 2403-Guide plate, 2404-Lower end tube, 2405-Socket frame, 2406-Side slide groove, 25-Lower cover, 26-Inspection cover, 27-Push plate drive plate, 28-Transportation platform. Detailed Implementation

[0049] The accompanying drawings provide a more detailed description of an electric, unmanned total mixed ration (TMR) spreader, but this is not intended to limit the scope of the application.

[0050] Depend on Figures 1 to 28 As shown, an electric unmanned total mixed ration (TMR) spreader includes a transport platform 28, which is an electric transport platform that uses existing technologies, such as unmanned electric vehicles. The unmanned electric vehicles can be FAW Jiefang's Zhitu series, China National Heavy Duty Truck Group's L4 port tractor, or Karl Power's L4 electric truck.

[0051] A material spreading assembly is mounted on top of the transport platform 28. The material spreading assembly includes a cabinet 24, a suction feeding component, a discharge component, and a pushing component.

[0052] The suction-type feeding component draws the prepared total mixed ration into the cabinet 24 through negative pressure suction. The cabinet 24 is used to store the total mixed ration. The pushing component pushes the total mixed ration discharged by the suction-type feeding component into the discharge component. The discharge component spreads the total mixed ration inside the cabinet 24 into the corresponding area.

[0053] Depend on Figures 11 to 16 As shown, the suction-type feeding assembly includes a feeding separation box 1 installed inside the cabinet 24. An air extraction device 2 is connected to the outside of the air outlet 105 of the feeding separation box 1. A corrugated pipe 3 is connected to the inlet 104 of the feeding separation box 1. Both the air extraction device 2 and the corrugated pipe 3 are installed outside the cabinet 24. The bottom outlet of the feeding separation box 1 is blocked by a hinged valve plate 4.

[0054] The extraction device 2 uses a negative pressure fan, and the corrugated pipe 3 can be extended and bent. During use, the corrugated pipe 3 is pulled to the prepared total mixed ration (MMR) area. The extraction device 2 generates negative pressure, drawing the MMR into the feed separator 1 through the corrugated pipe 3. Solid-gas separation is completed inside the feed separator, and the gas is discharged through the extraction device 2. This feeding method is more time-saving and labor-saving than the previous manual method of scattering the MMR into the cabinet 24 with a shovel, and it also reduces dust generated during the feeding process.

[0055] Covering the air outlet of the exhaust device 2 with a dust collection bag can further reduce the amount of dust generated during feeding, which helps to protect the environment and prevent workers from inhaling too much dust and causing respiratory diseases.

[0056] The feeding separation box 1 includes a box body 101 with an open lower end. A first material collection trough 102 with inclined side plates is connected through the open lower end of the box body 101. The bottom of the first material collection trough 102 is the discharge port of the feeding separation box 1.

[0057] The interior of the housing 101 is provided with two rows of inclined baffles 103 arranged in a staggered manner. The end of the inclined baffle 103 near the center of the housing 101 is lower than the end that abuts against the side wall of the housing 101. That is, the higher part of the baffle 103 is fixedly connected to the side wall of the housing 101, and the lower part of the baffle 103 extends to the other side of the centerline of the housing 101. In this way, from the vertical direction, there is an overlapping area between the two opposing baffles 103; from the horizontal direction, the two opposing baffles 103 are staggered.

[0058] The feed inlet 104 is located on the side wall of the box 101. The feed inlet 104 is arranged opposite to the bottom inclined baffle 103. The first collection trough 102 is located below the bottom inclined baffle 103.

[0059] The air outlet 105 is located on the top surface of the housing 101.

[0060] After the feed enters the housing 101 through the inlet 104, it collides with the inclined baffle 103. Then, guided by the first inclined baffle 103, it flows downwards at an angle. Due to inertia, it flows into the area below the second inclined baffle 103 on the opposite side, impacts the side wall of the housing 101, and then moves upwards to collide with the second inclined baffle 103. Guided by the second inclined baffle 103, it flows downwards at an angle to above the first inclined baffle 103. Then, guided by the first inclined baffle 103, it flows upwards at an angle and collides with the side wall of the housing 101 and the third inclined baffle 103 located directly above the first inclined baffle 103. This process repeats, achieving gas-solid separation of the feed. The solid total mixed ration (TMR) finally slides into the first collection trough 102 under the guidance of the inclined baffle 103.

[0061] To further prevent total mixed ration from entering the vacuum equipment 2, in this embodiment, two annular plates 106 are spaced apart above all the inclined baffles 103 inside the housing 101, and a filter plate 6 is placed between the two annular plates 106. The height between the two annular plates 106 is greater than the thickness of the filter plate 6.

[0062] To achieve self-cleaning of the filter plate 6, in this embodiment, a plurality of vertically arranged first spring support columns 107 protrude from the lower annular plate 106, and a plurality of vertically arranged second spring support columns 601 protrude from the bottom of the filter plate 6. A first spring 7 is sleeved between the first spring support columns 107 and the second spring support columns 601. Under the weight of the filter plate 6 itself, the first spring 7 is compressed. When air is pumped out, the first spring 7 is stretched. When feeding ends, the filter plate 6 and the first spring 7 cooperate with each other. Under the elastic force of the first spring 7 and the inertia of the filter plate 6, the filter plate 6 will shake up and down several times, thereby achieving self-cleaning of the filter plate 6.

[0063] One end of the valve plate 4 is hinged to the first collection trough 102 via a hinge shaft and a bracket. The valve plate 4 is fixedly connected to the output shaft of the first motor 5 via the hinge shaft. The first motor 5 is fixedly connected to the housing 101 or the first collection trough 102.

[0064] A set of through-beam photoelectric sensors are arranged opposite each other on the side wall of the first collection trough 102. These sensors detect the collection height of the total mixed ration (TMR) inside the trough. A gravity sensor is installed on the valve plate 4. When the weight detected by the gravity sensor reaches a threshold, the sensor transmits a signal to the control module. The control module then starts the first motor 5, opening the valve plate 4. In this embodiment, the valve plate 4 automatically opens after the first collection trough 102 is filled with TMR. After the valve plate 4 opens, the TMR is discharged. When the TMR inside the first collection trough 102 descends to the position of the through-beam photoelectric sensor, the sensor transmits a signal to the control module. The control module then starts the first motor 5, closing the valve plate 4. This ensures that the discharge port below the first collection trough 102 is consistently blocked by either the TMR or the valve plate 4, maintaining the suction force at the bellows 3 opening.

[0065] The control module is the core control unit, the photoelectric sensor and gravity sensor are input peripherals, and the first motor 5 is the output peripheral. The three interact with the control module through an electrical interface.

[0066] The through-beam photoelectric sensor can be an NPN / PNP type switch output through-beam photoelectric sensor. The transmitter and receiver of the sensor are respectively installed at opposite positions on the side wall of the first collection tank 102. The signal output pin of the sensor is connected to the digital input port of the control module, and the power supply pin of the sensor is connected to a 24VDC power supply, which is powered by the control module or an external power supply. The ground wire is shared with the control module.

[0067] When the total mixed ration (TMR) obstructs the receiver, the sensor outputs a low level; when the ration descends to the sensor height and the receiver is unobstructed, it outputs a high level.

[0068] The gravity sensor is either an analog output type or a digital output type. The sensor is mounted on valve plate 4, and its signal output pin is connected to the analog input port or digital input port of the control module; the power supply pin is connected to a 24VDC power supply, and the ground wire is common to the ground.

[0069] When the weight of the daily ration borne by the valve plate 4 reaches the set threshold, the analog sensor outputs the corresponding voltage / current signal, and the digital sensor directly outputs a high-level trigger signal.

[0070] The first motor 5 enables forward and reverse rotation and is used to open / close the valve plate 4, and is equipped with a motor driver. The digital output port of the control module is connected to the control pins of the forward control terminal, reverse control terminal, and enable terminal of the motor driver; the output terminal of the motor driver is connected to the power supply pin of the first motor 5; the control module controls the driver to drive the motor to rotate forward, reverse, or stop by outputting high and low level signals.

[0071] have Figures 17 to 20As shown, the discharge assembly includes one or two screw conveyors and a discharge device 12. One screw conveyor enables unilateral material feeding, while two screw conveyors enable bilateral material feeding. The screw conveyors are arranged vertically, with their inlet end connected to the end of the cabinet 24 away from the inlet separation box 1, and their outlet end located above and outside the cabinet 24. The discharge device 12 includes a sleeve 1201 and a discharge channel 1202 that are connected to each other. A lower discharge port 1203 is provided below the end of the discharge channel 1202 away from the sleeve 1201. The sleeve 1201 is fitted outside the discharge area of ​​the screw conveyor. The discharge channel 1202 is arranged at an angle, with the discharge port 1203 lower than the end that is connected to the sleeve 1201.

[0072] The cabinet 24 is located in the area below the screw feeder and has a second collection trough 2402. The second collection trough 2402 is connected to the inside of the cabinet 24 through a through channel 2401. The second collection trough 2402 is provided with an inclined guide plate 2403. The guide plate 2403 guides the total mixed ration entering through the through channel 2401 to the connection between the second collection trough 2402 and the screw feeder.

[0073] The screw feeder includes a vertically arranged feed pipe 9, a screw rod 8 inside the feed pipe 9, and a second motor 10 connected to the screw rod 8 outside the feed pipe 9. The bottom of the feed pipe 9 is connected to the second collection trough 2402, and the bottom of the screw rod 8 is inserted into the second collection trough 2402.

[0074] Several discharge holes 901 are provided on the top circumferential surface of the conveying pipe 9. The discharge holes 901 are located inside the sleeve 1201, and the connection between the sleeve 1201 and the discharge channel 1202 is arranged opposite to the discharge holes 901. The rotating screw 8 feeds the total mixed ration inside the second collection trough 2402 into the conveying pipe 9, and then discharges it into the discharge channel 1202 through the discharge holes 901, and finally discharges it through the lower discharge port 1203.

[0075] Since the sleeve 1201 can rotate, the position of the feeder 12 can be adjusted, thus changing the feeding position.

[0076] To optimize the conveying effect of the screw rod 8 and simultaneously empty the total mixed ration (TMR) inside the cabinet 24, in this embodiment, a lower end pipe 2404 is connected through the bottom of the second collection trough 2402. The lower end pipe 2404 is coaxially arranged with the conveying pipe 9. The screw rod 8 is inserted into the lower end pipe 2404. A connecting frame 2405, which sleeves and supports the screw rod 8, is fixed inside the lower end pipe 2404. A lower cover 25 is detachably connected to the open bottom of the lower end pipe 2404. When the lower cover 25 is opened, the screw rod 8 flips, allowing the TMR to be spread through the lower end pipe 2404. This is suitable for spreading the TMR in the middle of the road or for emptying the cabinet 24 when changing to other types of TMR.

[0077] To adjust the rotation angle of the discharge device 12, a vertically arranged rotating rod 1205 is fixed at the bottom of the discharge channel 1202, and a fixed base 14 is fixed on the top of the cabinet 24. A telescopic rod 13 is provided between the fixed base 14 and the rotating rod 1205, and both ends of the telescopic rod 13 are rotatably connected to the rotating rod 1205 and the fixed base 14, respectively. The telescopic rod 13 is an electric telescopic rod, powered by the transport platform 28.

[0078] In order to optimize the feeding effect of the discharge channel 1202 and avoid the accumulation of total mixed ration inside it, in this embodiment, a vibration drive block 1204 is connected above the discharge channel 1202 near the end of the sleeve 1201 by a vertical rod. A disc 11 is provided on the output shaft of the second motor 10. Several triangular plates 1101 are protruding on the circumferential surface of the disc 11 and arranged in a ring array around its axis.

[0079] When the triangular plate 1101 rotates to a position below the vibration drive block 1204, its inclined surface abuts against the bottom surface of the vibration drive block 1204, gradually pushing the vibration drive block 1204 to move the feeder 12 upward. When the triangular plate 1101 leaves the vibration drive block 1204, the vibration drive block 1204 loses its support, the feeder 12 moves downward, and the feeder 12 vibrates as it moves up and down.

[0080] This eliminates the need for additional power; the up-and-down vibration of the feeder 12 is achieved through the combined use of the triangular plate 1101 and the vibration drive block 1204, optimizing the material discharge effect of the discharge channel 1202. Since the discharge channel 1202 moves up and down, the height of the connecting sleeve 1301, which connects the telescopic rod 13 and the rotating rod 1205, is less than the height of the rotating rod 1205. Similarly, the height of the rotating shaft on the fixed base 14 is higher than the height of the corresponding sleeve hole on the telescopic rod 13.

[0081] Existing TMR feed spreading equipment mostly relies on the auger's own conveying function to push feed, resulting in limited pushing efficiency and a lack of dedicated pushing components to accurately guide the feed within the container to the discharge mechanism, easily leading to localized feed accumulation within the container. Furthermore, the pushing structure lacks an anti-reverse pushing design, which can easily bring back feed already pushed to the discharge end during the pushing component's reset process, causing chaotic feed distribution and affecting the smooth connection between feeding and discharging. To solve this problem, a pushing component is added in this embodiment.

[0082] Depend on Figures 21 to 28 As shown, the material pushing assembly includes a material pushing plate 15, a connecting block 16, a screw 22, and a third motor 23 arranged along the width direction of the cabinet 24.

[0083] The cabinet 24 has a side sliding groove 2406 recessed along its length. The connecting block 16 and the screw 22 are located inside the side sliding groove 2406. The third motor 23, which is fixedly connected to the cabinet 24, drives the screw 22 to rotate. The connecting block 16 is threadedly connected to the screw 22 through the threaded hole 1601 provided on it.

[0084] The bottom of the pusher plate 15 abuts against the bottom surface of the cabinet 24. The connecting block 16 is set at both ends of the pusher plate 15. The third motor 23 drives the screw 22 to rotate, which in turn drives the connecting block 16 to move along its axis. The connecting block 16 drives the unloading plate 15 to move, pushing the mixed grain from below the feeding separation box 1 into the second collection trough 2402.

[0085] To prevent the third motor 23 from reversing and the pusher plate 15 from pushing material in the opposite direction during its return to the bottom of the feeding separation box 1, in this embodiment, the pusher plate 15 is converted to a horizontal state when it returns, which solves the problem of reverse material pushing. To achieve this technical effect, in this embodiment, the pusher plate 15 is provided with rotating shafts 1501 at both ends. A cylindrical block 1502 is coaxially fixed at one end of the rotating shaft 1501 away from the pusher plate 15. A rotating plate 1503 arranged radially on the circumferential surface of the cylindrical block 1502 is fixed thereon. A through hole is provided on the connecting block 16, and the rotating shaft 1501 passes through the through hole on the connecting block 16.

[0086] A position adjustment box 17 is slidably mounted inside the side slide groove 2406. The position adjustment box 17 can only slide along the side slide groove 2406 and cannot rotate. This function can be achieved by the shape of the position adjustment box 17, for example, its shape is polygonal, and its top and bottom surfaces abut against the top and bottom surfaces of the side slide groove 2406. The position adjustment box 17 has a rotating plate slide groove 1701 and a limiting block slide groove 1702 that are interconnected inside. The limiting block slide groove 1702 is located directly below the rotating plate slide groove 1701, and the angle of the rotating plate slide groove 1701 is 150° to 220°.

[0087] The cylindrical block 1502 is coaxially rotatably disposed inside the position adjustment box 17, and the rotating plate 1503 is slidably disposed inside the rotating plate groove 1701. The rotating plate groove 1701 is provided with an arc-shaped second spring 18. Under the push of the second spring 18, the rotating plate 1503 abuts against one end of the rotating plate groove 1701, at which time the pusher plate 15 is in a vertical state.

[0088] The limiting block 19 is provided inside the limiting block slide groove 1702 and slides up and down. A lifting block 1901 is fixed at the bottom of the limiting block 19. The lower end of the lifting block 1901 extends to the outside of the position adjustment box 17. A through slot 1902 is provided on the lifting block 1901 located outside the position adjustment box 17.

[0089] The limiting block 19 has a right-angled triangle cross-section, with its inclined surface facing the rotating plate 1503 when the pusher plate 15 is in a vertical state. A third spring 20 is provided between the horizontal bottom surface of the limiting block 19 and the limiting block groove 1702. Under the push of the third spring 20, the upper part of the limiting block 19 leaks into the rotating plate groove 1701.

[0090] The side slide groove 2406 is provided with a limit block drive plate 21 at one end near the suction feeding assembly. The limit block drive plate 21 is a right-angled triangular plate with the inclined surface facing down. The front end of the inclined surface of the limit block drive plate 21 is arranged opposite to the bottom surface of the slot 1902.

[0091] The side wall of the cabinet 24 near the discharge assembly is provided with a pusher plate drive plate 27 facing the pusher plate 15. The pusher plate drive plate 27 is a triangular plate with its inclined surface facing downward. The top of the inclined surface of the pusher plate drive plate 27 is flush with the top of the pusher plate 15 in the vertical state, and the bottom of the inclined surface of the pusher plate drive plate 27 is flush with the top surface of the pusher plate 15 in the horizontal state.

[0092] When the pusher plate 15 moves to the discharge assembly end, the pusher plate drive plate 27 collides with the pusher plate 15. The inclined surface of the pusher plate drive plate 27 pushes the pusher plate 15 to rotate, and the rotating plate 1503 rotates inside the rotating plate groove 1701 against the thrust of the second spring 18. After it abuts against the inclined surface of the limiting block 19, it pushes the limiting block 19 downward, and then rotates to behind the limiting block 19. When it passes the limiting block 19, the limiting block 19 moves upward under the push of the third spring 20, and the vertical surface of the limiting block 19 abuts against the rotating plate 1503 to block it. At this time, the pusher plate 15 has rotated exactly 90°, changing from a vertical state to a horizontal state.

[0093] The third motor 23 rotates and drives the pusher plate 15 to move towards the feeding separation box 1. At this time, the pusher plate 15 is in a horizontal state, so it will not produce a pushing effect.

[0094] After the pusher plate 15 moves past the feeding separation box 1, the inclined surface of the limit block drive plate 21 abuts against the bottom surface of the slot 1902 of the limit block 19. The pusher plate 15 continues to move, and the limit block drive plate 21 is inserted into the slot 1902. Its inclined surface presses down on the limit block 19. When the limit block 19 moves out of the rotating plate slide 1701, the rotating plate 1503 rotates and resets under the push of the second spring 18, so that the pusher plate 15 rotates to a vertical state, which can produce a pushing effect.

[0095] An openable access cover 26 is provided on the top surface of the cabinet 24 to facilitate cleaning and maintenance of its interior.

[0096] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application.

Claims

1. An electric unmanned TMR spreader, comprising a carrying platform (28), characterized in that: a spreading assembly is mounted above the carrying platform (28), the spreading assembly comprising a cabinet (24), a suction type feeding assembly and a discharging assembly; the suction type feeding assembly comprises a feeding separation box (1) arranged inside the cabinet (24), an air outlet (105) of the feeding separation box (1) is externally connected with a suction device (2), a feeding port (104) of the feeding separation box (1) is connected with a corrugated pipe (3), the suction device (2) and the corrugated pipe (3) are arranged outside the cabinet (24), and a discharging port at the bottom of the feeding separation box (1) is blocked by a hinged valve plate (4); the discharging assembly comprises one or two screw conveyors and a discharger (12), a feeding end of the screw conveyor is throughly connected with one end of the cabinet (24) away from the feeding separation box (1), a discharging end of the screw conveyor is located above the outside of the cabinet (24), the discharger (12) comprises a sleeve (1201) and a discharging channel (1202) which are throughly connected with each other, a lower discharging port (1203) is arranged below one end of the discharging channel (1202) away from the sleeve (1201), and the sleeve (1201) is sleeved outside a discharging area of the screw conveyor.

2. The electric unmanned TMR spreader according to claim 1, characterized in that: the feeding separation box (1) comprises a box body (101) with an open lower end, a first material collecting groove (102) with a side plate arranged obliquely is throughly connected with the open lower end of the box body (101), and the bottom of the first material collecting groove (102) is the discharging port of the feeding separation box (1); two rows of oblique baffles (103) arranged oppositely and staggeredly are arranged inside the box body (101), one end of the oblique baffle (103) close to the center of the box body (101) is lower than the other end abutting against the side wall of the box body (101); the feeding port (104) is arranged on the side wall of the box body (101), and the feeding port (104) is arranged oppositely to the lowermost oblique baffle (103); the air outlet (105) is arranged on the top surface of the box body (101).

3. The electric unmanned TMR spreader according to claim 2, characterized in that: two layers of annular plates (106) are arranged above all the oblique baffles (103) inside the box body (101), a filter plate (6) is arranged between the two layers of annular plates (106), and the interval height between the two layers of annular plates (106) is greater than the thickness of the filter plate (6).

4. The electric unmanned TMR spreader according to claim 2 or 3, characterized in that: one end of the valve plate (4) is hingedly connected with the first material collecting groove (102) through a hinge shaft and a bracket, the valve plate (4) is fixedly connected with the output shaft of a first motor (5) through the hinge shaft, and the first motor (5) is fixedly connected with the box body (101) or the first material collecting groove (102).

5. The electric unmanned TMR spreader according to claim 1, characterized in that: The second material collecting groove (2402) is in through connection with the inside of the cabinet (24) through a through channel (2401). The screw rod conveyor comprises a vertically arranged conveying pipe (9), a screw rod (8) inside the conveying pipe (9), and a second motor (10) connected with the screw rod (8) outside the conveying pipe (9), the bottom of the conveying pipe (9) is in through connection with the second material collecting groove (2402), and the bottom of the screw rod (8) is inserted into the inside of the second material collecting groove (2402). A plurality of discharge holes (901) are arranged on the top circumferential surface of the conveying pipe (9) and are located inside the sleeve pipe (1201).

6. The electric unmanned TMR spreading vehicle according to claim 5, characterized in that: The bottom of the second material collecting groove (2402) is in through connection with a lower end pipe (2404), the lower end pipe (2404) is coaxially arranged with the conveying pipe (9), the screw rod (8) is inserted into the inside of the lower end pipe (2404), and a sleeve frame (2405) supporting the screw rod (8) is fixed in the inside of the lower end pipe (2404). The bottom of the lower end pipe (2404) is detachably connected with a lower cover (25).

7. The electric unmanned TMR spreading vehicle according to claim 5, characterized in that: The bottom of the discharge channel (1202) is fixedly connected with a vertically arranged rotating rod (1205), the top of the cabinet (24) is fixedly connected with a fixed seat (14), and a telescopic rod (13) is arranged between the fixed seat (14) and the rotating rod (1205), and the two ends of the telescopic rod (13) are rotatably connected with the rotating rod (1205) and the fixed seat (14) respectively.

8. The electric unmanned TMR spreading vehicle according to claim 5 or 6 or 7, characterized in that: The discharge channel (1202) near one end of the sleeve pipe (1201) is connected with a vibration driving block (1204) through a vertical rod, a disc (11) is arranged on the output shaft of the second motor (10), and a plurality of triangular plates (1101) are arranged on the circumferential surface of the disc (11) and are arranged in a ring array around the axis of the disc (11). When the triangular plate (1101) rotates to below the vibration driving block (1204), the inclined surface of the triangular plate (1101) abuts against the bottom surface of the vibration driving block (1204), the vibration driving block (1204) is gradually pushed up to drive the discharge device (12) to move upward, when the triangular plate (1101) moves away from the vibration driving block (1204), the vibration driving block (1204) loses support, the discharge device (12) moves downward, and the discharge device (12) moves up and down to generate vibration.

9. The electric unmanned TMR spreading vehicle according to claim 1 or 2 or 3 or 5 or 6 or 7, characterized in that: The inside of the cabinet (24) is provided with a material pushing assembly, the material pushing assembly comprises a material pushing plate (15) arranged along the width direction of the cabinet (24), a connecting block (16), a screw rod (22), and a third motor (23). The side wall of the cabinet body (24) is recessed with a side sliding groove (2406) along the length direction of the cabinet body (24), the connecting block (16) and the screw rod (22) are arranged in the side sliding groove (2406), the third motor (23) fixedly connected with the cabinet body (24) drives the screw rod (22) to rotate, and the connecting block (16) is threadedly connected with the screw rod (22) through the threaded hole (1601) arranged on the connecting block (16); The bottom of the pushing plate (15) is abutted with the bottom surface of the cabinet body (24), and the connecting block (16) is arranged at the two ends of the pushing plate (15).

10. The electric unmanned TMR spreading vehicle according to claim 9, characterized in that: The two ends of the pushing plate (15) are provided with rotating shafts (1501), the end, away from the pushing plate (15), of each rotating shaft (1501) is coaxially fixed with a cylindrical block (1502), and the circumferential surface of the cylindrical block (1502) is fixed with a rotating plate (1503) arranged along the radial direction of the cylindrical block (1502); The connecting block (16) is provided with a through hole, and the rotating shaft (1501) penetrates through the through hole of the connecting block (16); The position adjusting box (17) is slidably arranged in the side sliding groove (2406), the position adjusting box (17) is internally connected with a rotating plate sliding groove (1701) and a limiting block sliding groove (1702) in a penetrating mode, the limiting block sliding groove (1702) is arranged below the rotating plate sliding groove (1701), and the angle of the rotating plate sliding groove (1701) is 150° to 220°; The cylindrical block (1502) is coaxially rotatably arranged in the position adjusting box (17), the rotating plate (1503) is slidably arranged in the rotating plate sliding groove (1701), and the rotating plate sliding groove (1701) is internally provided with an arc-shaped second spring (18); under the pushing of the second spring (18), the rotating plate (1503) is abutted with one end of the rotating plate sliding groove (1701), and at this time, the pushing plate (15) is in a vertical state; The limiting block (19) is slidably arranged in the limiting block sliding groove (1702), the bottom of the limiting block (19) is fixed with a lifting block (1901), the lower end of the lifting block (1901) penetrates to the outside of the position adjusting box (17), and the lifting block (1901) located outside the position adjusting box (17) is provided with a penetrating insertion slot (1902); The cross section of the limiting block (19) is a right triangle, the inclined surface of the limiting block (19) faces the rotating plate (1503) when the pushing plate (15) is in a vertical state, and the horizontal bottom surface of the limiting block (19) is provided with a third spring (20) with the limiting block sliding groove (1702); under the pushing of the third spring (20), the upper part of the limiting block (19) leaks into the rotating plate sliding groove (1701); The side sliding groove (2406) is provided with a limiting block driving plate (21) close to the suction type feeding assembly, the limiting block driving plate (21) is a right triangle plate with the inclined surface downward, and the inclined surface front end of the limiting block driving plate (21) is arranged opposite to the bottom surface of the insertion slot (1902). The cabinet (24) has a push plate drive plate (27) on the side wall near the discharge assembly, which is arranged facing the push plate (15). The push plate drive plate (27) is a triangular plate with its inclined surface facing down. The top of the inclined surface of the push plate drive plate (27) is flush with the top of the push plate (15) in the vertical state, and the bottom of the inclined surface of the push plate drive plate (27) is flush with the top surface of the push plate (15) in the horizontal state.

Citation Information

Patent Citations

  • Electric TMR material scattering vehicle

    CN219228671U