Dye stirring device and method

Abstract

The invention discloses a dye stirring device and method, and relates to the field of stirring devices.The dye stirring device comprises a bottom plate, a support is fixedly installed at the top of the bottom plate, a stirring barrel is placed in a groove in the bottom plate, the outer ring of the support is movably sleeved with a movable plate, an opening formed in the movable plate is slidably sleeved with a side rod of the support, and a lifting rope is installed at the top of the movable plate; a rotary knob block is rotationally installed in the movable plate, and the outer ring of the rotary knob block is fixedly sleeved with a circular ring. In the process that the driving plate is driven by the motor to rotate, the upper end of the connecting rod synchronously and eccentrically moves annularly, at the moment, the height of the position where the lower end of the connecting rod is located changes, then the position height of the long shaft synchronously changes, and at the moment, the long shaft moves vertically; the sleeve rod movably sleeved with the long shaft is adjusted to move vertically, so that the stirring blades rotate while moving vertically, and the stirring efficiency of the stirring blades is higher.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of stirring devices, in particular to a dye stirring device and method. BACKGROUND

[0002] In the dyeing process, some dyes are powdery or blocky and need to be dissolved in water before use, so that the dye can better penetrate into the fabric fibers. The stirring can accelerate the dissolution speed of the dye, save time and effort.

[0003] The existing stirring device has the following problems when in use: the position height of the stirring blade is relatively uniform and fixed during the stirring and mixing operation, which results in low overall stirring efficiency and poor mixing effect.

[0004] Therefore, it is necessary to invent a dye stirring device and method to solve the above problems. SUMMARY

[0005] The purpose of the present application is to provide a dye stirring device and method to solve the problem of the uniform and fixed position height of the stirring blade during the stirring and mixing operation, which results in low overall stirring efficiency and poor mixing effect.

[0006] In order to achieve the above purpose, the present application provides the following technical scheme: a dye stirring device, comprising a bottom plate, a support is fixedly installed on the top of the bottom plate, and a stirring barrel is placed in the inner groove of the bottom plate, an activity plate is movably sleeved on the outer circle of the support, an opening provided on the activity plate is slidably sleeved with a side rod of the support, a lifting rope is installed on the top of the activity plate, a knob block is rotatably installed in the inner part of the activity plate, a circular ring is fixedly sleeved on the outer circle of the knob block, and the circular ring is rotatably connected with an annular groove provided in the inner part of the activity plate, a square cavity is provided in the inner part of the knob block, a driving assembly provided in the square cavity and a linkage assembly linked with the driving assembly realize stirring in the inner part of the stirring barrel, a shifting assembly is additionally installed between the driving assembly and the linkage assembly, a transverse plate is slidably installed on the outer wall of the U-shaped frame, and the transverse plate is connected with the driving assembly, during the rotation of the driving disc driven by the motor, the upper end of the connecting rod synchronously eccentrically provided with the connecting rod moves in a circular manner, at this time the height of the position where the lower end of the connecting rod is located changes, the up-and-down movement and rotation of the long shaft and the sleeve rod and the rotation of the sleeve rod cause the stirring blade to move up and down and rotate at the same time, and the stirring efficiency of the stirring blade is higher.

[0007] Preferably, the driving assembly comprises a motor embedded in the inner part of the knob block, the output shaft of the motor is drivingly installed with a driving shaft, and the driving shaft and the auxiliary shaft jointly cause the rotation of the driving disc, the one end of the auxiliary shaft is rotatably connected with the inner side wall of the square cavity, which facilitates the rotation and stability of the driving disc.

[0008] Preferably, the dial is composed of two symmetrically arranged discs and a connecting rod connected to the two discs, and the two discs are connected to the end of the driving shaft and the auxiliary shaft, so that when the dial rotates, the height of the lower end of the connecting rod changes, thereby driving the subsequent stirring blades to realize up-down reciprocating movement for stirring.

[0009] Preferably, the driving assembly further comprises a long shaft fixedly connected with the transverse plate, the upper end thick shaft part of the long shaft is in transmission connection with the connecting rod through a connecting rod, a notch is arranged in the shaft body of the upper end of the long shaft, a short shaft is fixedly connected to the inner wall of the notch, and the short shaft and the connecting rod pass through the holes arranged at the two ends of the connecting rod, the short shaft and the connecting rod are in rotational connection with the holes, so that the height of the lower end of the connecting rod changes during the rotation of the dial, thereby driving the subsequent stirring blades to realize up-down reciprocating movement for stirring.

[0010] Preferably, the linkage assembly comprises a linkage shaft in rotational connection with the inner side wall of the square cavity, the linkage shaft is in transmission connection with the driving shaft through a belt, and the linkage shaft and the sleeve rod movably sleeved on the outer circle of the lower end thin shaft of the long shaft are in transmission connection through meshing connection bevel gears I and II, wherein the bevel gear II is in up-down sliding connection with the sleeve rod through the dialing assembly, and the outer wall of the sleeve rod is fixedly installed with stirring blades, so that the rotation of the sleeve rod and the up-down reciprocating movement of the long shaft are realized synchronously and do not hinder each other.

[0011] Preferably, the lower end of the bevel gear II is fixedly installed with a special-shaped ring block, the special-shaped ring block is in rotational connection with a special-shaped ring groove I arranged at the bottom of the knob block, the inner ring wall of the bevel gear II is further installed with a limiting block contained in the dialing assembly, and the limiting block is in up-down sliding connection with a limiting vertical groove arranged on the sleeve rod, so as to ensure the smoothness of the sleeve rod synchronous with the up-down movement of the long shaft.

[0012] Preferably, the sleeve rod is in the shape of "T", the upper end of the sleeve rod is in rotational connection with a special-shaped ring groove II arranged in the inner wall of the upper end thick shaft of the long shaft, and the inner cylindrical channel of the sleeve rod is in abutment with the outer wall of the long shaft and is movably connected, so as to ensure the synchronization of the up-down movement and rotational movement of the sleeve rod, further ensure the smoothness of the synchronous movement of the stirring blades during stirring, and improve the overall stirring efficiency and stirring effect.

[0013] The present application also provides a dye stirring method, which is processed by using the above-mentioned dye stirring device, and the specific operation steps are as follows: Step one, place the stirring barrel in the inner groove of the bottom plate, release the lifting rope to drive the movable plate to descend, so that the twisting block is opposite to the barrel mouth of the stirring barrel, rotate the twisting block to make it closed with the stirring barrel; Step two, start the motor to mobilize the dial rotation, the upper end of the connecting rod synchronous eccentric connecting rod ring movement, resulting in the long shaft straight up straight down activity, and then mobilize the stirring blade to realize the up and down movement while rotating; Step three, after stirring, reverse the dial twist block, wind the lifting rope to mobilize the movable plate to rise, mobilize the twist block and the stirring structure to leave the stirring barrel, and the stirring barrel can be taken out.

[0014] In the above technical solution, the technical effects and advantages provided by the present application are: 1、The present application drives the dial to rotate by the motor, the upper end of the connecting rod synchronous eccentric connecting rod ring movement, at this time the height of the lower end of the connecting rod changes, and the long shaft synchronous position height changes, at this time the straight up straight down activity, mobilize the sleeve rod with the long shaft activity set also presents straight up straight down activity, resulting in the stirring blade to realize the up and down movement while rotating, which ensures higher stirring efficiency of the stirring blade; 2、The sliding connection between the limiting block and the limiting vertical groove ensures that the sleeve rod moves straight up and down, the bevel gear two still drives the sleeve rod to rotate, ensures the smooth stirring operation, and the stirring blade is in a completely exposed state, which ensures the overall maintenance of the stirring blade to be more convenient, further prolonging the service life of the stirring device. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art based on these drawings.

[0016] Figure 1 It is the overall structure of the present application; Figure 2 It is the overall structure of the present application after the lifting rope pulls the movable plate to lift; Figure 3 It is the overall structure of the present application (in a partially cut state); Figure 4 It is the internal structure of the present application (in a partially cut state) of the movable plate and the knob block; Figure 5 It is the internal connection structure of the present application; Figure 6 It is the internal structure of the present application (in a partially cut state) of the long shaft; Figure 7 It is the internal structure of the present application (in a partially cut state) of the knob block; Figure 8This is an exploded view of the connection structure between the bevel gear 2 and the actuation assembly of the present invention.

[0017] Explanation of reference numerals in the attached figures: 1. Base plate; 2. Support frame; 3. Mixing tank; 4. Movable plate; 5. Suspension rope; 6. Knob block; 7. Ring; 8. Annular groove; 9. Opening; 10. Square cavity; 11. Drive assembly; 111. Motor; 112. Drive shaft; 113. Auxiliary shaft; 114. Dial; 11401. Disc; 11402. Connecting rod; 115. Linkage rod; 116. Long shaft; 117. Notch; 118. Short shaft; 12. U-shaped frame; 13. Horizontal plate; 14. Linkage assembly; 141. Belt; 142. Linkage shaft; 143. Bevel gear one; 144. Bevel gear two; 145. Irregular ring block; 146. Irregular ring groove one; 147. Sleeve rod; 148. Irregular ring groove two; 149. Mixing blade; 15. Actuating assembly; 151. Restriction block; 152. Restriction vertical groove. Detailed Implementation

[0018] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0019] This invention provides, for example Figures 1-8 The dye stirring device shown includes a base plate 1, a bracket 2 fixedly installed on the top of the base plate 1, and a stirring tank 3 placed in the groove inside the base plate 1. A movable plate 4 is movably fitted around the outer ring of the bracket 2. An opening 9 on the movable plate 4 slides and fits with the side rod of the bracket 2. A hanging rope 5 is installed on the top of the movable plate 4. A knob block 6 is rotatably installed inside the movable plate 4. A ring 7 is fixedly fitted around the outer ring of the knob block 6 and is rotatably connected to an annular groove 8 inside the movable plate 4. A square cavity 10 is provided inside the knob block 6. A drive component 11 and a linkage component 14 linked to the drive component 11 are provided inside the square cavity 10 to stir the inside of the stirring tank 3. A toggle component 15 is installed between the drive component 11 and the linkage component 14. A transverse plate 13 is slidably installed on the outer wall of a U-shaped frame 12 and is connected to the drive component 11. The lower end of the U-shaped frame 12 is pointed to ensure that the water resistance of the U-shaped frame 12 is small.

[0020] The drive assembly 11 includes a motor 111 embedded inside the knob block 6, and the output shaft of the motor 111 is driven by a drive shaft 112. The drive shaft 112 and the auxiliary shaft 113 together cause the dial 114 to rotate. One end of the auxiliary shaft 113 is rotatably connected to the inner wall of the square cavity 10, which facilitates the rotation of the dial 114 and the stability of the rotation. The dial 114 is composed of two symmetrically arranged discs 11401 and a connecting rod 11402 connected to the two discs 11401. The two discs 11401 are respectively connected to the ends of the drive shaft 112 and the auxiliary shaft 113.

[0021] To ensure the smooth movement of the connecting rod 115, the drive assembly 11 also includes a long shaft 116 that is fixedly connected to the transverse plate 13. The upper thick shaft portion of the long shaft 116 is connected to the connecting rod 11402 via the connecting rod 115. A notch 117 is provided in the upper shaft body of the long shaft 116, and a short shaft 118 is fixedly connected to the inner wall of the notch 117. Both the short shaft 118 and the connecting rod 11402 pass through the holes provided at both ends of the connecting rod 115, and the short shaft 118 and the connecting rod 11402 are rotatably connected to the holes.

[0022] This ensures that during the rotation of the dial 114, the connecting rod 11402, which is eccentrically positioned at the upper end of the connecting rod 115, moves in a circular motion. At this time, the height of the lower end of the connecting rod 115 changes, and the lower end of the connecting rod 115 is movably connected to the upper end of the long shaft 116, thereby causing the long shaft 116 to change its position height synchronously. The lower end of the long shaft 116 is connected to the transverse plate 13, which is movably fitted outside the U-shaped frame 12. The up-and-down movement of the transverse plate 13 is restricted by the U-shaped frame 12, resulting in a straight up-and-down motion. This effectively ensures that the long shaft 116 moves in a straight up-and-down motion.

[0023] The linkage assembly 14 includes a linkage shaft 142 that is rotatably connected to the inner wall of the square cavity 10. The linkage shaft 142 is connected to the drive shaft 112 via a belt 141. The linkage shaft 142 is also connected to a sleeve rod 147, which is movably fitted onto the outer ring of the thin shaft at the lower end of the long shaft 116, via meshing bevel gear 143 and bevel gear 144. The bevel gear 144 is slidably connected to the sleeve rod 147 via a prying assembly 15. The outer wall is fixedly equipped with stirring blades 149 to ensure that the rotation of the sleeve rod 147 and the reciprocating movement of the long shaft 116 are synchronized and do not obstruct each other. The sleeve rod 147 is T-shaped, and the upper end of the sleeve rod 147 is rotatably connected to the irregular annular groove 148 set in the upper thick shaft of the long shaft 116. Furthermore, the inner wall of the columnar channel inside the sleeve rod 147 is attached to the outer wall of the long shaft 116 to achieve a movable connection, ensuring that the up-and-down movement and rotation of the sleeve rod 147 are synchronized.

[0024] A shaped ring block 145 is fixedly installed at the lower end of the bevel gear 2 144, and the shaped ring block 145 is rotatably connected to the shaped ring groove 146 provided at the bottom of the knob block 6. The inner ring wall of the bevel gear 2 144 is also equipped with a limiting block 151 included in the toggle assembly 15, and the limiting block 151 is slidably connected to the limiting vertical groove 152 provided on the sleeve rod 147 to ensure the smooth up and down movement of the sleeve rod 147 synchronously with the long shaft 116.

[0025] As mentioned above, the long shaft 116 moves vertically up and down, which in turn drives the sleeve rod 147 to move vertically up and down. At this time, the stirring blade 149, which is fixedly connected to the outer ring of the sleeve rod 147, moves vertically up and down. Furthermore, the bevel gear set drives the sleeve rod 147 to rotate. This rotating stirring blade 149 moves up and down to stir, ensuring stirring efficiency. In addition, the sliding connection between the limiting block 151 and the limiting vertical groove 152 ensures that while the sleeve rod 147 moves vertically up and down, the rotation of the second bevel gear 144 still drives the sleeve rod 147 to rotate, ensuring that the stirring operation is carried out smoothly.

[0026] The present invention also provides a dye stirring method, which uses the above-mentioned dye stirring device for processing, and the specific operation steps are as follows; Step 1: Place the mixing tank 3 against the groove inside the base plate 1, unwind the hanging rope 5 to lower the movable plate 4, so that the torsion block 6 is opposite to the opening of the mixing tank 3, and rotate the torsion block 6 to close and install it with the mixing tank 3. Step 2: Start the motor 111 to rotate the dial 114. The connecting rod 11402, which is eccentrically set at the upper end of the connecting rod 115, moves in a circular motion, causing the long shaft 116 to move straight up and down, thereby adjusting the stirring blade 149 to move up and down while rotating. Step 3: After mixing, reverse the twisting block 6, rewind the hanging rope 5 to raise the movable plate 4, move the twisting block 6 and the mixing structure away from the mixing tank 3, and then remove the mixing tank 3.

[0027] The foregoing has only described certain exemplary embodiments of the present invention by way of illustration. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the foregoing drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A dye stirring device, comprising a base plate (1), characterized in that, A bracket (2) is fixedly installed on the top of the base plate (1), and a mixing tank (3) is placed in the groove inside the base plate (1). A movable plate (4) is movably fitted on the outer ring of the bracket (2). An opening (9) on the movable plate (4) slides with the side rod of the bracket (2). A hanging rope (5) is installed on the top of the movable plate (4), and a knob block (6) is rotatably installed inside the movable plate (4). A ring (7) is fixedly fitted on the outer ring of the knob block (6), and the ring (7) is connected to the inside of the movable plate (4). The annular groove (8) is used to achieve rotational connection. The knob block (6) has a square cavity (10) inside. The drive component (11) and the linkage component (14) connected with the drive component (11) inside the square cavity (10) can stir the inside of the mixing tank (3). A toggle component (15) is installed between the drive component (11) and the linkage component (14). A transverse plate (13) is slidably installed on the outer wall of the U-shaped frame (12), and the transverse plate (13) is connected to the drive component (11).

2. The dye stirring device according to claim 1, characterized in that, The drive assembly (11) includes a motor (111) embedded inside the knob block (6), and the output shaft of the motor (111) is driven by a drive shaft (112). The drive shaft (112) and the auxiliary shaft (113) together cause the dial (114) to rotate. One end of the auxiliary shaft (113) is rotatably connected to the inner wall of the square cavity (10).

3. The dye stirring device according to claim 2, characterized in that, The dial (114) is composed of two symmetrically arranged discs (11401) and a connecting rod (11402) connected to the two discs (11401), and the two discs (11401) are respectively connected to the ends of the drive shaft (112) and the auxiliary shaft (113).

4. The dye stirring device according to claim 3, characterized in that, The drive assembly (11) also includes a long shaft (116) that is fixedly connected to the transverse plate (13), and the upper thick shaft part of the long shaft (116) is connected to the connecting rod (11402) through the connecting rod (115). A notch (117) is provided in the upper shaft body of the long shaft (116), and a short shaft (118) is fixedly connected to the inner wall of the notch (117). The short shaft (118) and the connecting rod (11402) both pass through the holes provided at both ends of the connecting rod (115), and the short shaft (118) and the connecting rod (11402) are rotatably connected to the holes.

5. The dye stirring device according to claim 2, characterized in that, The linkage assembly (14) includes a linkage shaft (142) that is rotatably connected to the inner wall of the square cavity (10). The linkage shaft (142) is connected to the drive shaft (112) by a belt (141). The linkage shaft (142) is connected to the sleeve rod (147) which is movably fitted on the outer ring of the thin shaft at the lower end of the long shaft (116) by a meshing bevel gear one (143) and a bevel gear two (144). The bevel gear two (144) is connected to the sleeve rod (147) by a toggle assembly (15) and slides up and down. The outer wall of the sleeve rod (147) is fixedly installed with a stirring blade (149).

6. The dye stirring device according to claim 5, characterized in that, The lower end of the bevel gear two (144) is fixedly installed with a shaped ring block (145), and the shaped ring block (145) is rotatably connected with the shaped ring groove one (146) provided at the bottom of the knob block (6). The inner ring wall of the bevel gear two (144) is also equipped with a limiting block (151) included in the toggle assembly (15), and the limiting block (151) is slidably connected with the limiting vertical groove (152) provided on the sleeve rod (147).

7. A dye stirring device according to claim 6, characterized in that, The sleeve (147) is T-shaped, and the upper end of the sleeve (147) is rotatably connected to the irregular annular groove (148) provided in the upper thick shaft of the long shaft (116). The inner wall of the columnar channel inside the sleeve (147) is attached to the outer wall of the long shaft (116) to achieve a movable connection.

8. A dye stirring method, wherein the dye stirring apparatus as described in any one of claims 1-7 is used for processing, characterized in that, The specific operating steps are as follows; Step 1: Place the mixing tank (3) against the groove inside the bottom plate (1), unwind the rope (5) to lower the movable plate (4), so that the torsion block (6) is opposite to the opening of the mixing tank (3), and rotate the torsion block (6) to close and install it with the mixing tank (3). Step 2: Start the motor (111) to rotate the dial (114). The connecting rod (11402) at the upper end of the connecting rod (115) moves in a circular motion, causing the long shaft (116) to move straight up and down, thereby adjusting the stirring blade (149) to move up and down while rotating. Step 3: After mixing, reverse the twist block (6), rewind the hanging rope (5), move the movable plate (4) upward, move the twist block (6) and the mixing structure away from the mixing tank (3), and take out the mixing tank (3).

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