Efficient whipping machine

Abstract

The invention discloses an efficient whipping machine, and belongs to the technical field of whipping equipment, the efficient whipping machine comprises a support frame, a horizontally arranged central sleeve is mounted on the support frame, an inner cylinder and an outer cylinder sleeve the periphery of the central sleeve, a feeding sleeve is arranged at one end of the outer cylinder, and a feeding hole is formed in the peripheral surface of the feeding sleeve; a discharging port is formed in the end, away from the feeding sleeve, of the outer cylinder, a plurality of first whipping rods are arranged on the outer circumferential face of the inner cylinder, a plurality of second whipping rods are arranged on the inner circumferential face of the outer cylinder, the first whipping rods and the second whipping rods are arranged in a staggered mode in the axial direction of the center sleeve, and first rotating rings are arranged on the opposite inner sides of the outer cylinder correspondingly. A plurality of third whipping rods are arranged on the side face, close to the inner cylinder, of the first rotating ring, second rotating rings are installed at the two ends of the inner cylinder respectively, a plurality of fourth whipping rods are arranged on the side faces, away from the inner cylinder, of the second rotating rings, and the third whipping rods and the fourth whipping rods are arranged in a staggered mode in the radial direction of the center sleeve. The stirring device is high in stirring efficiency, materials can be treated more uniformly, and the stirring effect of the materials is improved.

Description

Technical Field

[0001] This application relates to the technical field of whipping equipment, and in particular to a high-efficiency whipping machine. Background Technology

[0002] With the rapid development of the food industry, the requirements for production efficiency and product quality are becoming increasingly stringent. Whipping is a crucial step in food processing, especially in the production of cakes, creams, and other baked goods, where the whipping process directly affects the product's texture, appearance, and overall quality.

[0003] In traditional whipping machines, whipping efficiency and effect are often limited by the material flow pattern and the arrangement of the whipping rods, resulting in the material not being evenly and fully mixed and whipped, thus affecting product quality and production efficiency. Summary of the Invention

[0004] In order to improve the problem of low whipping efficiency of traditional whipping machines, this application provides a high-efficiency whipping machine.

[0005] The high-efficiency whipping machine provided in this application adopts the following technical solution: A high-efficiency whipping machine includes a support frame with a horizontally arranged central sleeve mounted on it. An inner cylinder and an outer cylinder are fitted around the outer circumference of the central sleeve, with the inner cylinder located inside the outer cylinder. A feed sleeve is located at one end of the outer cylinder, with a feed hole on its outer circumferential surface. An outlet is located at the end of the outer cylinder away from the feed sleeve. A plurality of whipping rods (first type) are arranged on the outer circumferential surface of the inner cylinder, and a plurality of whipping rods (second type) are arranged on the inner circumferential surface of the outer cylinder. The whipping rods (first and second types) are staggered along the axial direction of the central sleeve. Rotating rings (first type) are respectively arranged on opposite inner sides of the outer cylinder. A plurality of whipping rods (third type) are arranged on the side of the rotating rings (first type) near the inner cylinder. Rotating rings (second type) are respectively mounted at both ends of the inner cylinder, and a plurality of whipping rods (fourth type) are arranged on the side of the rotating rings (second type) away from the inner cylinder. The whipping rods (third and fourth types) are staggered along the radial direction of the central sleeve.

[0006] By adopting the above technical solution, the material is injected into the feed sleeve through the feed hole, and then enters the cavity formed by the outer and inner cylinders. When the material flows through both ends of the inner cylinder, the three and four beaters work together to beat the material. When the material flows through the periphery of the inner cylinder, the one and two beaters work together to beat the material. Through the staggered beater design between the inner and outer cylinders, the material can be fully stirred and beaten when it flows through both ends and the periphery of the inner cylinder. The beating efficiency is high, the material can be processed more evenly, and the beating effect of the material is improved.

[0007] Preferably, a connecting sleeve is fitted on the outer circumferential surface of the central sleeve, the connecting sleeve is located between the feed hole and the inner cylinder, the outer circumferential surface of the connecting sleeve is provided with a plurality of firing rods five, and the inner circumferential surface of the feed sleeve is provided with a plurality of firing rods six, the firing rods five and the firing rods six are staggered along the axial direction of the central sleeve.

[0008] By adopting the above technical solution, the material enters the feed sleeve through the feed hole. The five and six beaters work together to stir the material first, ensuring that the material is initially stirred when it enters the beater, avoiding the situation where the material is not stirred evenly in the early stage, thereby improving the efficiency of the entire beater process.

[0009] Preferably, the outer circumferential surface of the outer cylinder is provided with a plurality of feeding holes, the feeding holes being connected to the interior of the outer cylinder and located at the top of the outer cylinder.

[0010] By adopting the above technical solution, other additives can be added into the outer cylinder through the feeding hole, ensuring that the additives are fully mixed with the materials, thus increasing the equipment's versatility and application range.

[0011] Preferably, an external insulation cavity is provided inside the outer cylinder wall, and an inlet pipe and an outlet pipe are provided on the outer circumferential surface of the outer cylinder. Both the inlet pipe and the outlet pipe are connected to the external insulation cavity. The inlet pipe is located at the top of the outer cylinder, and the outlet pipe is located at the bottom of the outer cylinder.

[0012] By adopting the above technical solution, a high-temperature medium is introduced into the outer insulation cavity through the liquid inlet pipe, and the high-temperature medium, after its temperature is reduced, is then output through the liquid outlet pipe, forming a circulation of the high-temperature medium in the outer insulation cavity. This effectively maintains the temperature of the inner cylinder, prevents temperature leakage, ensures temperature stability during the whipping process, and thus guarantees the whipping effect.

[0013] Preferably, the outer circumferential surface of the central sleeve is provided with an inlet hole and an outlet hole that communicate with the inner cylinder. The inlet hole is located at the end of the central sleeve near the outlet. An inlet circular tube is inserted inside the central sleeve. The outer diameter of the inlet circular tube is smaller than the inner diameter of the central sleeve. An inlet hole is provided on the outer circumferential surface of the inlet circular tube. Two sealing rings are fixedly fitted on the outer circumferential surface of the inlet circular tube. The outer circumferential surface of the sealing rings is in contact with the inner circumferential surface of the central sleeve. The inlet hole and the outlet hole are both located between the two sealing rings.

[0014] By adopting the above technical solution, the high-temperature medium is transported into the inlet pipe. The high-temperature medium passes through the delivery hole and the inlet hole in sequence, and then enters the interior of the inner cylinder. After the temperature is reduced, the high-temperature medium enters the central sleeve through the outlet hole, and then exits from the end of the central sleeve away from the outlet, thereby forming a circulation of the high-temperature medium inside the inner cylinder and ensuring the firing temperature.

[0015] Preferably, a limiting sleeve is installed on the support frame, the limiting sleeve is connected to the feeding sleeve, and a limiting bearing is rotatably installed at the end of the limiting sleeve away from the feeding sleeve, the limiting bearing being sleeved on the outer periphery of the central sleeve.

[0016] By adopting the above technical solution, a limiting sleeve is installed on the support frame, and a limiting bearing is installed by rotation, so that the limiting bearing can better fix and support the central sleeve, preventing the central sleeve from shifting or becoming unstable during operation.

[0017] Preferably, a sealed bearing is installed inside the limiting sleeve, the outer circumferential surface of the sealed bearing is in contact with the inner circumferential surface of the limiting sleeve, and the inner circumferential surface of the sealed bearing is in contact with the outer circumferential surface of the central sleeve.

[0018] By adopting the above technical solution, and by installing a sealed bearing inside the limiting sleeve, the outer circumferential surface of the sealed bearing is in close contact with the inner circumferential surface of the limiting sleeve, and the inner circumferential surface is in close contact with the outer circumferential surface of the central sleeve, ensuring that liquid and gas will not leak during equipment operation and guaranteeing the sealing performance of the emulsifier.

[0019] Preferably, the inner circumferential surface of the limiting sleeve is provided with a pressure relief hole that communicates with the outside, and the pressure relief hole is located between the sealing bearing and the limiting bearing.

[0020] By adopting the above technical solution, since pressure changes will occur during the churning process, in order to avoid the complete destruction of the seal due to excessive pressure, a pressure relief hole is set between the limit bearing and the sealing bearing to connect to the outside. When the internal pressure is too high, the pressure can be released through the pressure relief hole, thus avoiding seal damage and protecting the stability and long-term usability of the entire equipment.

[0021] In summary, this application includes at least one of the following beneficial technical effects: The material is fed into the feed sleeve through the feed hole, and then enters the cavity formed by the outer and inner cylinders. When the material flows through both ends of the inner cylinder, the three and four beaters work together to beat the material. When the material flows through the periphery of the inner cylinder, the one and two beaters work together to beat the material. Through the staggered beater design between the inner and outer cylinders, the material can be fully stirred and beaten when it flows through both ends and the periphery of the inner cylinder. The beating efficiency is high, the material can be processed more evenly, and the beating effect of the material is improved. The material enters the feed sleeve through the feed hole. The five and six beaters work together to stir the material first, ensuring that the material is initially stirred when it enters the beater, avoiding uneven mixing in the early stage, thereby improving the efficiency of the entire beater process. High-temperature medium is introduced into the outer insulation cavity through the inlet pipe, and the high-temperature medium, after its temperature is reduced, is then output through the outlet pipe, forming a circulation of high-temperature medium in the outer insulation cavity. This effectively maintains the temperature of the inner cylinder, prevents temperature leakage, ensures temperature stability during the whipping process, and thus guarantees the whipping effect. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of the high-efficiency whipping machine according to an embodiment of this application.

[0023] Figure 2 This is a cross-sectional view of the high-efficiency whipping machine according to an embodiment of this application.

[0024] Figure 3 This is a cross-sectional view of the inner cylinder of the high-efficiency whipping machine according to an embodiment of this application.

[0025] Reference numerals in the attached diagram: 1. Support frame; 11. Central sleeve; 111. Liquid inlet; 112. Liquid outlet; 12. Inner cylinder; 121. Launching rod one; 13. Outer cylinder; 131. Launching rod two; 14. Feeding sleeve; 141. Feeding hole; 15. Discharge port; 16. Feeding hole; 17. External insulation cavity; 171. Liquid inlet pipe; 172. Liquid outlet pipe; 2. Rotating ring one; 21. Launching rod three; 3. Rotating ring two; 31. Launching rod four; 4. Liquid inlet round pipe; 41. Sealing ring; 42. Liquid delivery hole; 5. Limiting sleeve; 51. Limiting bearing; 52. Sealing bearing; 53. Pressure relief hole; 6. Connecting sleeve; 61. Launching rod five; 62. Launching rod six. Detailed Implementation

[0026] The following is in conjunction with the appendix Figure 1-3 This application will be described in further detail.

[0027] This application discloses a high-efficiency whipping machine. (Refer to...) Figure 1 and Figure 2 The high-efficiency whipping machine includes a support frame 1, on which a horizontally positioned central sleeve 11 is mounted. An inner sleeve 12 and an outer sleeve 13 are fitted around the outer circumference of the central sleeve 11, with the inner sleeve 12 located inside the outer sleeve 13. A feed sleeve 14 is provided at one end of the outer sleeve 13, fitting around the outer circumference of the central sleeve 11. A feed hole 141 is provided on the outer circumferential surface of the feed sleeve 14, located at the top of the feed sleeve 14. A discharge port 15 is provided at the end of the outer sleeve 13 furthest from the feed sleeve 14, and the discharge port 15 is coaxially aligned with the outer sleeve 13.

[0028] Reference Figure 2 and Figure 3The inner cylinder 12 has several firing rods 121 arranged on its outer circumferential surface, and the outer cylinder 13 has several firing rods 131 arranged on its inner circumferential surface. The firing rods 121 and 131 are staggered along the axial direction of the central sleeve 11. Rotating rings 2 are respectively arranged on opposite inner sides of the outer cylinder 13, and several firing rods 21 are arranged on the side of the rotating rings 2 near the inner cylinder 12. Rotating rings 3 are respectively installed at both ends of the inner cylinder 12, and several firing rods 31 are arranged on the side of the rotating rings 3 away from the inner cylinder 12. The firing rods 21 and 31 are staggered along the radial direction of the central sleeve 11.

[0029] The material is fed into the feed sleeve 14 through the feed hole 141, and then enters the cavity formed by the outer cylinder 13 and the inner cylinder 12. When the material flows through both ends of the inner cylinder 12, the three-stage agitator 21 and the four-stage agitator 31 work together to agitate the material. When the material flows through the periphery of the inner cylinder 12, the one-stage agitator 121 and the two-stage agitator 131 work together to agitate the material. Through the staggered agitator design between the inner and outer cylinders 13, the material can be fully stirred and agitated when it flows through both ends and the periphery of the inner cylinder 12. The agitation efficiency is high, the material can be processed more evenly, and the agitation effect of the material is improved.

[0030] Reference Figure 2 and Figure 3 A connecting sleeve 6 is fitted onto the outer circumferential surface of the central sleeve 11, and the connecting sleeve 6 is located between the feed hole 141 and the inner cylinder 12. A plurality of firing rods 61 are provided on the outer circumferential surface of the connecting sleeve 6, and a plurality of firing rods 62 are provided on the inner circumferential surface of the feed sleeve 14. The firing rods 61 and 62 are staggered along the axial direction of the central sleeve 11.

[0031] The material is fed into the feed sleeve 14 through the feed hole 141. The five-stage mixing rod 61 and the six-stage mixing rod 62 work together to stir the material first, ensuring that the material is initially stirred when it enters the mixing machine, avoiding the situation where the material is not stirred evenly in the early stage, thereby improving the efficiency of the entire mixing process.

[0032] Reference Figure 2 and Figure 3 The outer cylinder 13 has two feeding holes 16 on its outer circumferential surface, which are connected to the interior of the outer cylinder 13. The two feeding holes 16 are located at the top two ends of the outer cylinder 13, respectively. Other additives can be added into the outer cylinder 13 through the feeding holes 16, ensuring that the additives are fully mixed with the materials, thus increasing the versatility and application range of the equipment.

[0033] Reference Figure 2 and Figure 3The outer cylinder 13 has an outer insulation cavity 17 inside its wall. An inlet pipe 171 and two outlet pipes 172 are located on the outer circumference of the outer cylinder 13, both connected to the outer insulation cavity 17. The inlet pipe 171 is located at the top of the outer cylinder 13, and the outlet pipes 172 are located at the bottom. High-temperature medium is introduced into the outer insulation cavity 17 through the inlet pipe 171, and the cooled high-temperature medium is then output through the outlet pipes 172, forming a circulation of the high-temperature medium within the outer insulation cavity 17. This effectively maintains the temperature of the inner cylinder 12, prevents heat leakage, ensures temperature stability during whipping, and thus guarantees the whipping effect.

[0034] Reference Figure 2 and Figure 3 The outer circumferential surface of the central sleeve 11 is provided with an inlet hole 111 and an outlet hole 112 that communicate with the inner cylinder 12. The inlet hole 111 is located at the end of the central sleeve 11 near the outlet 15. An inlet circular tube 4 is inserted inside the central sleeve 11, and the outer diameter of the inlet circular tube 4 is smaller than the inner diameter of the central sleeve 11. An inlet hole 42 is provided on the outer circumferential surface of the inlet circular tube 4. Two sealing rings 41 are fixedly fitted on the outer circumferential surface of the inlet circular tube 4. The outer circumferential surface of the sealing rings 41 is in contact with the inner circumferential surface of the central sleeve 11. The inlet hole 42 and the outlet hole 111 are both located between the two sealing rings 41.

[0035] The high-temperature medium is transported into the inlet pipe 4. The high-temperature medium passes through the delivery hole 42 and the inlet hole 111 in sequence, and then enters the inner cylinder 12. After the temperature is reduced, the high-temperature medium enters the central sleeve 11 through the outlet hole 112, and then exits from the end of the central sleeve 11 away from the outlet, thus forming a circulation of the high-temperature medium inside the inner cylinder 12 to ensure the firing temperature.

[0036] Reference Figure 2 and Figure 3 A limiting sleeve 5 is installed on the support frame 1, and the limiting sleeve 5 is connected to the feeding sleeve 14. A limiting bearing 51 is rotatably installed at the end of the limiting sleeve 5 away from the feeding sleeve 14, and the limiting bearing 51 is sleeved on the outer periphery of the central sleeve 11. A sealing bearing 52 is installed inside the limiting sleeve 5, and the outer peripheral surface of the sealing bearing 52 is in contact with the inner peripheral surface of the limiting sleeve 5, and the inner peripheral surface of the sealing bearing 52 is in contact with the outer peripheral surface of the central sleeve 11. A pressure relief hole 53 communicating with the outside is opened on the inner peripheral surface of the limiting sleeve 5, and the pressure relief hole 53 is located between the sealing bearing 52 and the limiting bearing 51.

[0037] By installing a sealed bearing 52 inside the limiting sleeve 5, the outer circumferential surface of the sealed bearing 52 is tightly fitted with the inner circumferential surface of the limiting sleeve 5, and the inner circumferential surface is in close contact with the outer circumferential surface of the central sleeve 11, ensuring that liquid and gas will not leak during equipment operation and guaranteeing the sealing performance of the causticizer. Since pressure changes will occur during the causticizer process, in order to avoid the seal being completely destroyed due to excessive pressure, a pressure relief hole 53 is provided between the limiting bearing 51 and the sealed bearing 52 to connect to the outside. When the internal pressure is too high, the pressure can be released through the pressure relief hole 53, avoiding seal damage and thus protecting the stability and long-term usability of the entire equipment.

[0038] The implementation principle of a high-efficiency whipping machine according to an embodiment of this application is as follows: the material to be whipped is injected into the feed sleeve 14 through the feed hole 141, and then enters the cavity formed by the outer cylinder 13 and the inner cylinder 12. When the material flows through both ends of the inner cylinder 12, whipping rod 31 and whipping rod 41 cooperate to whip the material. When the material flows through the periphery of the inner cylinder 12, whipping rod 121 and whipping rod 231 cooperate to whip the material. Through the staggered whipping rod design between the inner and outer cylinders 13, the material can be fully stirred and whipped when it flows through both ends and the periphery of the inner cylinder 12. The whipping efficiency is high, the material can be processed more evenly, and the whipping effect of the material is improved.

[0039] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A high-efficiency whipping machine, characterized in that: The system includes a support frame (1), on which a horizontally arranged central sleeve (11) is mounted. An inner cylinder (12) and an outer cylinder (13) are fitted around the outer circumference of the central sleeve (11). The inner cylinder (12) is located inside the outer cylinder (13). A feed sleeve (14) is provided at one end of the outer cylinder (13). A feed hole (141) is provided on the outer circumferential surface of the feed sleeve (14). A discharge port (15) is provided at the end of the outer cylinder (13) away from the feed sleeve (14). A plurality of firing rods (121) are provided on the outer circumferential surface of the inner cylinder (12), and a plurality of firing rods (121) are provided on the inner circumferential surface of the outer cylinder (13). The second firing rod (131) is staggered along the axial direction of the central sleeve (11). The outer cylinder (13) is provided with a rotating ring (2) on the opposite inner side. The rotating ring (2) is provided with a plurality of firing rods (21) on the side of the inner cylinder (12) near the inner cylinder (12). The two ends of the inner cylinder (12) are respectively equipped with rotating rings (3). The rotating rings (3) are provided with a plurality of firing rods (31) on the side of the inner cylinder (12) away from the inner cylinder (12). The firing rods (21) and the firing rods (31) are staggered along the radial direction of the central sleeve (11).

2. The high-efficiency whipping machine according to claim 1, characterized in that: A connecting sleeve (6) is fitted on the outer circumferential surface of the central sleeve (11). The connecting sleeve (6) is located between the feed hole (141) and the inner cylinder (12). A plurality of firing rods (61) are provided on the outer circumferential surface of the connecting sleeve (6), and a plurality of firing rods (62) are provided on the inner circumferential surface of the feed sleeve (14). The firing rods (61) and the firing rods (62) are staggered along the axial direction of the central sleeve (11).

3. The high-efficiency whipping machine according to claim 1, characterized in that: The outer circumferential surface of the outer cylinder (13) is provided with a plurality of feeding holes (16), the feeding holes (16) are connected to the interior of the outer cylinder (13), and the feeding holes (16) are located at the top of the outer cylinder (13).

4. The high-efficiency whipping machine according to claim 1, characterized in that: The outer cylinder (13) has an outer insulation cavity (17) inside its cylinder wall. The outer circumferential surface of the outer cylinder (13) is provided with an inlet pipe (171) and an outlet pipe (172). The inlet pipe (171) and the outlet pipe (172) are both connected to the outer insulation cavity (17). The inlet pipe (171) is located at the top of the outer cylinder (13), and the outlet pipe (172) is located at the bottom of the outer cylinder (13).

5. The high-efficiency whipping machine according to claim 1, characterized in that: The outer circumferential surface of the central sleeve (11) is provided with an inlet hole (111) and an outlet hole (112) that communicate with the inner cylinder (12). The inlet hole (111) is located at the end of the central sleeve (11) near the outlet (15). An inlet pipe (4) is provided inside the central sleeve (11). The outer diameter of the inlet pipe (4) is smaller than the inner diameter of the central sleeve (11). An inlet hole (42) is provided on the outer circumferential surface of the inlet pipe (4). Two sealing rings (41) are fixedly fitted on the outer circumferential surface of the inlet pipe (4). The outer circumferential surface of the sealing rings (41) is in contact with the inner circumferential surface of the central sleeve (11). The inlet hole (42) and the inlet hole (111) are both located between the two sealing rings (41).

6. The high-efficiency whipping machine according to claim 1, characterized in that: A limiting sleeve (5) is installed on the support frame (1). The limiting sleeve (5) is connected to the feeding sleeve (14). A limiting bearing (51) is rotatably installed at the end of the limiting sleeve (5) away from the feeding sleeve (14). The limiting bearing (51) is sleeved on the outer periphery of the central sleeve (11).

7. A high-efficiency whipping machine according to claim 6, characterized in that: A sealing bearing (52) is installed inside the limiting sleeve (5). The outer circumferential surface of the sealing bearing (52) is in contact with the inner circumferential surface of the limiting sleeve (5), and the inner circumferential surface of the sealing bearing (52) is in contact with the outer circumferential surface of the central sleeve (11).

8. A high-efficiency whipping machine according to claim 7, characterized in that: The inner circumferential surface of the limiting sleeve (5) is provided with a pressure relief hole (53) that communicates with the outside. The pressure relief hole (53) is located between the sealing bearing (52) and the limiting bearing (51).

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