Lightning arrester tapping, blowing and screw beating all-in-one machine

Abstract

The invention relates to the technical field of lightning arrester tapping, and discloses a lightning arrester tapping, blowing and screw hitting all-in-one machine which comprises a machine base, a tapping module and a moving module are arranged on the machine base, the moving module is used for positioning a lightning arrester, the tapping module comprises a tapping driving part and a tapping strip, the tapping strip is arranged on the tapping driving part, and the tapping driving part is used for driving the tapping strip to rotate. The tapping driving part drives the tapping strip to clean the threaded hole in the lightning arrester, the tapping driving part drives the tapping strip to rotate, the tapping strip can clean the hole wall of the threaded hole, glue in the threaded hole can be smashed, residual glue in the threaded hole is reduced, subsequent installation between the screw and the lightning arrester is facilitated, the service life of the lightning arrester is prolonged, and the service life of the lightning arrester is prolonged. And the firm degree of connection between the screw rod and the lightning arrester is increased.

Description

Technical Field

[0001] This application relates to the technical field of lightning arrester tapping, and in particular to an integrated machine for lightning arrester tapping, air blowing, and screw driving. Background Technology

[0002] A surge arrester is a device used to protect electrical installations (such as transformers, transmission lines, and electronic equipment) from overvoltage (overcurrent). During the production process, surge arresters need to undergo vulcanization to ensure their insulation performance. After vulcanization, screws are installed at both ends of the surge arrester to form the finished product.

[0003] During the vulcanization process, excessive glue is usually injected to ensure the vulcanization effect. Glue may overflow onto the two end faces of the surge arrester during vulcanization, causing glue to accumulate inside the threaded holes at both ends of the surge arrester after vulcanization. This makes it difficult to install screws at both ends of the surge arrester, or makes it difficult to fix the screws to both ends of the surge arrester, affecting the normal use of the surge arrester. Summary of the Invention

[0004] To address the issue of adhesive buildup in the threaded holes at both ends of a surge arrester, this application provides an integrated machine for tapping, blowing, and screwing surge arresters.

[0005] This application provides a surge arrester tapping, air blowing, and screw driving integrated machine, which adopts the following technical solution: A surge arrester tapping, air blowing, and screw-driving integrated machine includes a base, on which a tapping module and a moving module are provided. The moving module is used to position the surge arrester. The tapping module includes a tapping drive and a tapping strip. The tapping strip is disposed on the tapping drive and the tapping drive drives the tapping strip to clean the threaded holes in the surge arrester.

[0006] By adopting the above technical solution, the tapping drive component drives the tapping bar to rotate, allowing the tapping bar to clean the hole wall of the threaded hole. This breaks down the adhesive in the threaded hole, reducing adhesive residue and facilitating the subsequent installation of the screw and surge arrester, thus increasing the reliability of the connection between the screw and the surge arrester.

[0007] Optionally, the base is provided with an air blowing module, which includes an air suction pipe for sucking out debris from the threaded hole.

[0008] By adopting the above technical solution, air is drawn from the end face of the threaded hole of the surge arrester through the air intake pipe, reducing debris in the threaded hole and avoiding the problem of debris residue during screw installation.

[0009] Optionally, the moving module includes a moving structure and a positioning structure. The positioning structure is disposed on the moving structure and is used to drive the positioning structure to move between the tapping module and the air blowing module. The positioning structure includes a positioning seat with a placement slot for placing the surge arrester. The air blowing module is provided with a sliding structure. There are two air blowing modules. The sliding structure is used to drive the air blowing module to move towards or away from the other air blowing module. When both air blowing modules abut against the surge arrester, the surge arrester is fixed in the placement slot.

[0010] By adopting the above technical solution, the sliding structure drives the suction pipe to move towards another blowing module, allowing the blowing pipe to abut against the end face of the surge arrester. At this time, the two blowing modules can achieve the positioning effect of the surge arrester, ensuring that the surge arrester is fixed in the same position in the placement slot each time. This allows the tapping module to stably clean the threaded hole, reducing the possibility of the tapping module misaligning the threaded hole. First, the two blowing modules abut against the surge arrester, positioning it on the placement slot. Then, the moving structure drives the positioning seat to move, moving the surge arrester into the tapping module. The tapping module completes the tapping process on the surge arrester. Afterward, the moving structure drives the positioning seat to move, moving the surge arrester into the blowing module. At this time, the sliding structure drives the suction pipe to abut against the surge arrester, allowing the suction pipe to clean the debris in the threaded hole. The suction pipe has both suction and positioning functions, eliminating the need for an additional positioning structure on the positioning seat, thereby reducing the manufacturing cost of the equipment.

[0011] Optionally, the positioning structure further includes a positioning strip, the positioning seat is provided with a positioning drive, the positioning strip is disposed on the positioning drive, the positioning strip is rotatably connected to the positioning seat, and the positioning drive drives the positioning strip to abut against the side of the surge arrester away from the bottom wall of the placement slot.

[0012] By adopting the above technical solution, the positioning strip is moved by the positioning drive component. Since the positioning strip is rotatably connected to the positioning seat, the positioning strip can abut against the side of the surge arrester away from the bottom wall of the placement slot. This allows the positioning strip and the positioning seat to restrict the surge arrester and prevent the surge arrester from detaching from the positioning seat during movement.

[0013] Optionally, the base is provided with a screw-driving module, which is used to install the surge arrester screw, and the air-blowing module is located between the screw-driving module and the tapping module.

[0014] By adopting the above technical solution, with the air blowing module positioned between the screw-driving module and the tapping module, the surge arrester is first positioned on the positioning seat. The air intake pipe abuts against the end face of the surge arrester, enabling the air intake module to position the surge arrester. Then, the moving structure moves the surge arrester into the tapping module, where the tapping module cleans the threaded holes in the surge arrester. Afterward, the moving structure moves the surge arrester in the opposite direction into the screw-driving module, where the screw-driving module installs the screw onto the surge arrester. Finally, the moving structure moves the surge arrester into the air blowing module. This allows the operator to perform maintenance on the surge arrester from the same position. The material feeding and unloading operations facilitate rapid feeding and unloading of surge arresters. The surge arrester moves sequentially through the air blowing module, tapping module, air blowing module, screw driving module, and air blowing module, essentially moving the surge arrester back and forth on the base once. This back-and-forth movement reduces the area occupied by the equipment, resulting in higher space utilization. Simultaneously, the air blowing module provides positioning and dust extraction functions, ensuring precise positioning of the surge arrester when it is located at the tapping module and screw driving module, preventing inaccurate positioning when cleaning threaded holes or installing screws.

[0015] Optionally, the base is provided with an adjustment structure, the adjustment structure is provided with two mounting platforms, the adjustment structure is used to drive the two mounting platforms to move, and there are two positioning seats, which are respectively set on different mounting platforms.

[0016] By adopting the above technical solution, two positioning seats are respectively set on different installation platforms. When processing surge arresters of different lengths, the distance between the two installation platforms can be changed by adjusting the structure to move the installation platforms. This allows the positioning seats to adapt to surge arresters of different lengths, so that the equipment can process surge arresters of different lengths.

[0017] Optionally, the air blowing module further includes an air blowing pipe, which is disposed inside the air intake pipe and is used to blow air into the threaded hole; when the air intake pipe abuts against the surge arrester, the air blowing pipe is located in the threaded hole.

[0018] By adopting the above technical solution, the air blowing pipe is set inside the air suction pipe, allowing the air blowing pipe to blow air into the threaded hole, further reducing the possibility of debris residue in the threaded hole and making the debris in the threaded hole cleaner.

[0019] Optionally, the base is provided with a limiting seat, the limiting seat is provided with a limiting block, the limiting block is provided with a limiting rod, there is a gap between the limiting rod and the limiting seat, the limiting rod is provided with a connector, the suction pipe is provided with a connecting hose, the connector is used to bind the connecting hose, and the side of the connecting hose near the connector is higher than the side of the connecting hose near the suction pipe.

[0020] By adopting the above technical solution, the connecting hose is tied to the limiting rod through the connector, so that the connecting hose can be fixed on the limiting seat. In addition, the side of the connecting hose near the connector is higher than the side of the connecting hose near the air intake pipe. When the sliding structure moves the connecting hose away from the surge arrester, the connecting hose can move towards the limiting seat, so that the connecting hose abuts against the limiting seat. The limiting seat restricts the further movement of the connecting hose, making it less likely for the connecting hose to bend arbitrarily on the base. The connecting hose abuts against the limiting seat as the air intake pipe retracts, reducing the possibility of accidental damage to the connecting hose due to arbitrary movement.

[0021] In summary, this application includes at least one of the following beneficial technical effects: The tapping drive rotates the tapping bar, allowing it to clean the wall of the threaded hole. This breaks down the adhesive in the threaded hole, reducing its residue and facilitating the subsequent installation of the screw and surge arrester, thus increasing the reliability of the connection between them.

[0022] A sliding structure moves the suction pipe toward another blowing module, allowing the blowing pipe to contact the end face of the surge arrester. At this point, the two blowing modules effectively position the surge arrester, ensuring it is always fixed in the same position within the placement slot. This allows the tapping module to reliably clean the threaded holes, reducing the likelihood of misaligned threads. First, the two blowing modules contact the surge arrester, positioning it in the placement slot. Then, a moving structure moves the positioning seat, moving the surge arrester into the tapping module. The tapping module then completes the tapping process. Next, the moving structure moves the positioning seat, moving the surge arrester into the blowing module. At this point, the sliding structure moves the suction pipe to contact the surge arrester, allowing the suction pipe to clean debris from the threaded holes. The suction pipe has both suction and positioning functions, eliminating the need for an additional positioning structure on the positioning seat, thus reducing equipment manufacturing costs. Attached Figure Description

[0023] Figure 1 This is a structural schematic diagram of an embodiment of this application; Figure 2 yes Figure 1 An enlarged schematic diagram of part A in the middle; Figure 3 This is a schematic diagram highlighting the air blowing module in the embodiments of this application.

[0024] Reference numerals: 1. Base; 11. Adjustment structure; 111. Adjustment drive component; 112. Slide rail; 12. Mounting platform; 13. Limit seat; 131. Limit block; 132. Limit rod; 133. Connector; 134. Connecting hose; 2. Moving module; 21. Moving structure; 22. Positioning structure; 221. Positioning seat; 222. Positioning strip; 223. Placement slot; 224. Positioning cylinder; 3. Tapping module; 31. Tapping drive component; 32. Tapping strip; 4. Air blowing module; 41. Suction pipe; 42. Air blowing pipe; 43. Sliding structure; 431. Mounting block; 44. Fixing plate; 441. Fixing hole; 442. Through hole; 5. Screw module; 51. Feeding structure; 52. Tightening structure. Detailed Implementation

[0025] The following is in conjunction with the appendix Figures 1-3 This application will be described in further detail.

[0026] This embodiment discloses an integrated machine for tapping, blowing, and screw driving of surge arresters. (Refer to...) Figure 1 A surge arrester tapping, air blowing, and screw-driving integrated machine includes a base 1, on which a moving module 2, a tapping module 3, an air blowing module 4, and a screw-driving module 5 are mounted. The moving module 2 is used to move the surge arrester among the tapping module 3, the air blowing module 4, and the screw-driving module 5. The tapping module 3 is used to clean the adhesive from the threaded holes in the surge arrester. The air blowing module 4 is used to clean debris from the threaded holes in the surge arrester and to position the surge arrester. The screw-driving module 5 installs the screw onto the surge arrester.

[0027] Reference Figure 1 The machine base 1 is equipped with an adjustment structure 11, which includes an adjustment drive component 111 and two slide rails 112, both of which are fixedly connected to the machine base 1. The adjustment drive component 111 includes an adjustment motor and an adjustment screw. The adjustment motor is fixedly connected to the machine base 1, and the adjustment screw is fixedly connected to the drive shaft of the adjustment motor. The machine base 1 is equipped with two mounting platforms 12, which are slidably connected to the two slide rails 112 and threadedly connected to the adjustment screw. The moving module 2, the tapping module 3, the air blowing module 4, and the screw-driving module 5 are all mounted on the mounting platform 12.

[0028] Reference Figure 1 When the adjustment motor starts, it drives the adjustment screw to rotate, causing one mounting platform 12 to move closer to the other mounting platform 12, thereby adjusting the distance between the two mounting platforms 12.

[0029] Reference Figure 2The moving module 2 includes a moving structure 21 and a positioning structure 22. The moving structure 21 has the same structure as the adjusting structure 11. In other embodiments, the moving structure 21 may be a different structure. The positioning structure 22 includes two positioning seats 221 and two positioning bars 222. The surface of the positioning seats 221 away from the base 1 has a placement groove 223 for placing the surge arrester. One positioning seat 221 is located on one mounting platform 12, and the other positioning seat 221 is located on another mounting platform 12. A reinforcing block is bolted to the surface of the positioning bar 222. The reinforcing block is made of nylon material and can directly abut against the surge arrester.

[0030] Reference Figure 2 The positioning strip 222 is rotatably connected to the positioning seat 221. A positioning cylinder 224 is fixedly connected to the positioning seat 221, and the drive shaft of the positioning cylinder 224 is rotatably connected to the positioning strip 222. When the positioning cylinder 224 is activated, it drives the positioning strip 222 to rotate, allowing the reinforcing block to abut against the side of the surge arrester away from the positioning seat 221 and away from the ground, thus enabling the positioning strip 222 and the positioning seat 221 to fix the surge arrester.

[0031] Reference Figure 1 and Figure 3 The air blowing module 4 is located between the tapping module 3 and the screw-driving module 5. The air blowing module 4 includes an air intake pipe 41, an air blowing pipe 42, and a sliding structure 43. A limit seat 13 is fixedly connected to the mounting platform 12, and the sliding structure 43 is mounted on the limit seat 13. The sliding structure 43 includes a sliding cylinder, and a mounting block 431 is fixedly connected to the drive shaft of the sliding cylinder. Both the air intake pipe 41 and the air blowing pipe 42 are fixedly connected to the mounting block 431, with the air blowing pipe 42 located inside the air intake pipe 41. The air intake pipe 41 is used to suction out debris from the threaded holes in the surge arrester, and the air blowing pipe 42 is used to blow out debris from the threaded holes in the surge arrester. The sliding cylinder drives the two air intake pipes 41 to move towards or away from each other.

[0032] Reference Figure 3 A fixing plate 44 is fixedly connected to the inner wall of the suction pipe 41. The inner diameter of the suction pipe 41 gradually increases from one side of the fixing plate 44 towards the surge arrester. The fixing plate 44 has fixing holes 441 through which the suction pipe 41 passes. The fixing plate 44 also has multiple through holes 442 for debris to pass through, and these through holes are arranged in a circumferential array along the fixing holes 441. The fixing plate 44 secures the blowing pipe 42, reducing the possibility of the blowing pipe 42 swaying due to the airflow from the suction pipe 41.

[0033] Reference Figure 3When the sliding cylinder drives the suction pipe 41 to move towards another suction pipe 41, the suction pipe 41 abuts against the end face of the surge arrester, so that the suction pipe 41 can position the surge arrester and fix the surge arrester on the positioning seat 221. At this time, the blowing pipe 42 is located in the threaded hole, so that the blowing pipe 42 can blow the debris in the threaded hole.

[0034] Reference Figure 3 A limiting block 131 is fixedly connected to the surface of the limiting seat 13. A limiting rod 132 is threadedly connected to the limiting block 131. The limiting rod 132 extends vertically and has a certain distance between it and the limiting seat 13. A connecting member 133 is provided on the limiting rod 132, including a clamp. A connecting hose 134 is fixedly connected to the suction pipe 41, and a suction component is fixedly connected to the connecting hose 134. The suction component is used to achieve air intake within the suction pipe 41. A connecting pipe is fixedly connected to the blowing pipe 42, and a blowing component is fixedly connected to the connecting pipe. The blowing component is used to achieve air blowing within the blowing pipe 42. The connecting hose 134 on the suction pipe 41 is fixedly connected to the limiting rod 132 by a clamp, and the connecting hose 134 on the clamp side is higher than the connecting hose 134 on the suction pipe 41 side.

[0035] Reference Figure 3 When the sliding cylinder moves the suction pipe 41 towards the surge arrester, the suction pipe 41 moves the connecting hose 134, extending the suction pipe 41. When the sliding cylinder moves the suction pipe 41 away from the surge arrester, the suction pipe 41 moves the connecting hose 134 towards the limit seat 13 until the connecting hose 134 abuts against the limit seat 13, thus restricting any excess connecting hose 134 and preventing it from spreading out on the base 1.

[0036] Reference Figure 2 The tapping module 3 includes a tapping drive 31 and a tapping strip 32. The tapping strip 32 is fixedly connected to the drive shaft of the tapping drive 31, and the tapping drive 31 is fixedly connected to the mounting platform 12. When the tapping drive 31 is started, it drives the tapping strip 32 to move closer to the end face of the surge arrester, and the tapping strip 32 always remains in a rotating state.

[0037] Reference Figure 1 The screw-driving module 5 includes a feeding structure 51 and a tightening structure 52, both of which are mounted on a mounting plate. The feeding structure 51 is used to move the bolt onto the tightening structure 52, and the tightening structure 52 is used to tighten the bolt to install it onto the surge arrester.

[0038] The implementation principle of the surge arrester tapping, air blowing and screw driving integrated machine in this application embodiment is as follows: the operator places the surge arrester on the positioning seat 221, and then the sliding cylinder drives the air suction pipe 41 to abut against both ends of the surge arrester, so that the surge arrester is positioned in the placement groove 223. The positioning cylinder 224 drives the positioning strip 222 to rotate, so that the positioning strip 222 fixes the surge arrester. Then the moving structure 21 drives the positioning seat 221 to move to the tapping module 3, and the tapping drive 31 drives the tapping strip 32 to clean the glue from the threaded hole in the surge arrester. Then the moving structure 21 drives the moving seat to move in the opposite direction to the blowing module 4, and the sliding cylinder drives the suction pipe 41 to abut against both ends of the surge arrester. At this time, the blowing pipe 42 extends into the threaded hole, so that the blowing pipe 42 blows the debris in the threaded hole, and the suction pipe 41 adsorbs the debris. Then the moving structure 21 drives the positioning seat 221 to move in the opposite direction to the screw-driving module 5, and the screw is installed on the surge arrester through the screw-driving module 5; Finally, the moving structure 21 moves the positioning seat 221 to the air blowing module 4. At this time, the positioning cylinder 224 drives the positioning strip 222 to rotate, so that the staff can carry out the unloading of the surge arrester.

[0039] Unless otherwise defined, the technical or scientific terms used in this application shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms "first," "second," "third," and similar terms used in this application specification and claims do not indicate any order, quantity, or importance, but are merely used to distinguish different components. The terms "a" or "an," and similar terms do not indicate a quantity limitation, but rather indicate the presence of at least one. The terms "comprising," "including," and similar terms mean that the elements or objects preceding "comprising" encompass the elements or objects listed following "comprising" or "including," and their equivalents, but do not exclude other elements or objects. "Above," "below," "left," "right," etc., are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0040] The above description is only a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, improvements, etc., made within the design concept of this application should be included within the protection scope of this application.

Claims

1. A lightning arrester tapping, air blowing, and screw driving integrated machine, characterized in that: The device includes a base (1), on which a tapping module (3) and a moving module (2) are provided. The moving module (2) is used to position the surge arrester. The tapping module (3) includes a tapping drive (31) and a tapping strip (32). The tapping strip (32) is disposed on the tapping drive (31). The tapping drive (31) drives the tapping strip (32) to clean the threaded holes in the surge arrester.

2. The integrated machine for tapping, blowing, and screw driving of a surge arrester according to claim 1, characterized in that: The base (1) is provided with an air blowing module (4). The air blowing module (4) includes an air suction pipe (41) and a sliding structure (43). The air suction pipe (41) is disposed on the sliding structure (43). The sliding structure (43) drives the air suction pipe (41) to abut against the end face of the threaded hole of the surge arrester. The air suction pipe (41) is used to suction out debris in the threaded hole.

3. The integrated machine for tapping, blowing, and screw driving of a surge arrester according to claim 2, characterized in that: The moving module (2) includes a moving structure (21) and a positioning structure (22). The positioning structure (22) is disposed on the moving structure (21). The moving structure (21) is used to drive the positioning structure (22) to move in the tapping module (3) and the air blowing module (4). The positioning structure (22) includes a positioning seat (221). The positioning seat (221) is provided with a placement slot (223) for placing the surge arrester. The air blowing module (4) is provided with a sliding structure (43). There are two air blowing modules (4). The sliding structure (43) is used to drive the air blowing module (4) to move towards or away from the other air blowing module (4). When both air blowing modules (4) abut against the surge arrester, the surge arrester is fixed in the placement slot (223).

4. The integrated machine for tapping, blowing, and screw driving of a surge arrester according to claim 3, characterized in that: The positioning structure (22) further includes a positioning strip (222). The positioning seat (221) is provided with a positioning drive component. The positioning strip (222) is disposed on the positioning drive component. The positioning strip (222) is rotatably connected to the positioning seat (221). The positioning drive component drives the positioning strip (222) to abut against the side of the surge arrester away from the bottom wall of the placement slot (223).

5. The integrated machine for tapping, blowing, and screw driving of a surge arrester according to claim 3, characterized in that: The base (1) is provided with a screw-driving module (5), which is used to install the surge arrester screw. The air-blowing module (4) is located between the screw-driving module (5) and the tapping module (3).

6. The integrated machine for tapping, blowing, and screw driving of a surge arrester according to claim 3, characterized in that: The base (1) is provided with an adjustment structure (11), and the adjustment structure (11) is provided with two mounting platforms (12). The adjustment structure (11) is used to drive the two mounting platforms (12) to move. There are two positioning seats (221), and the two positioning seats (221) are respectively set on different mounting platforms (12).

7. The integrated machine for tapping, blowing, and screw driving of a surge arrester according to claim 3, characterized in that: The air blowing module (4) also includes an air blowing pipe (42), which is disposed inside the air intake pipe (41). The air blowing pipe (42) is used to blow air into the threaded hole. When the air intake pipe (41) abuts against the surge arrester, the air blowing pipe (42) is located in the threaded hole.

8. The integrated machine for tapping, blowing, and screw driving of a surge arrester according to claim 3, characterized in that: The base (1) is provided with a limiting seat (13), the limiting seat (13) is provided with a limiting block (131), the limiting block (131) is provided with a limiting rod (132), there is a gap between the limiting rod (132) and the limiting seat (13), the limiting rod (132) is provided with a connector (133), the suction pipe (41) is provided with a connecting hose (134), the connector (133) is used to bind the connecting hose (134), the side of the connecting hose (134) near the connector (133) is higher than the side of the connecting hose (134) near the suction pipe (41).

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