Oil-water layering detection device for magnetic reaction kettle
By designing an oil-water stratification detection device for a magnetic reactor, vertical sampling is achieved using a sliding ball sleeve and a matching disc. Combined with an inclined control cable and a recovery control cable, the instability and error problems of oil-water stratification detection in the prior art are solved, and stable and accurate detection of oil-water stratification in the reactor is realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-04-03
AI Technical Summary
Existing methods for detecting oil-water stratification in magnetic reactors are easily affected by external conditions and have measurement errors, making it difficult to accurately reflect the oil-water stratification status within the reactor.
An oil-water stratification detection device for a magnetic reactor was designed, comprising a reactor body, a detection control mechanism, a detection rod assembly, and a floating detection mechanism. Vertical sampling of the liquid surface is achieved through a sliding ball sleeve and a mating disc on the detection rod assembly. The tilting and retrieval of the detection rod are controlled by a tilt control cable and a retrieval control cable to ensure sampling stability and accuracy.
It enables stable and accurate sampling of oil-water stratification in the reactor, avoiding liquid surface oscillation and interference, and improving the reliability and accuracy of detection.
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Figure CN121783979A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of oil-water separation detection technology, specifically to a device for detecting oil-water separation in a magnetic reactor. Background Technology
[0002] Magnetic drive reactors, also known as magnetically stirred reactors, are reaction equipment widely used in many fields such as chemical, pharmaceutical, and food industries. They primarily utilize magnetic couplers to achieve contactless power transfer, thereby driving the stirrer to achieve material mixing and reaction. Detection of oil-water stratification in magnetic drive reactors is a crucial step in ensuring production quality and safe equipment operation.
[0003] Existing methods for detecting oil-water stratification in magnetic reactors mainly include direct observation, hydrometer detection, capacitive sensor detection, and ultrasonic detection. These methods are easily constrained by various external conditions. For example, direct observation requires a large observation window on the reactor body, making it unsuitable for high-temperature, high-pressure magnetic reactors. Methods using hydrometers or sensors require precision calibration, which can easily introduce measurement errors. Therefore, there is an urgent need for a detection device that can accurately reflect the oil-water stratification within the reactor. Summary of the Invention
[0004] The purpose of this invention is to provide a device for detecting oil-water separation in a magnetic reactor, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] A device for detecting oil-water stratification in a magnetic reactor includes a reactor body with a detection port. A detection control mechanism is sealed and installed on the detection port. The detection control mechanism is connected to a detection rod assembly, and a floating detection mechanism is slidably mounted on the detection rod assembly. The detection control mechanism controls the floating detection mechanism to move on the detection rod assembly and reach the liquid surface within the reactor body to sample the oil-water stratification below the liquid surface. The floating detection mechanism includes a sliding ball sleeve slidably mounted on the detection rod assembly. A mating disc is rotatably mounted on the outer side of the sliding ball sleeve. A detection frame is provided on the edge of the mating disc, and a detection tube is mounted on the detection frame. The upper end of the detection tube is open, and a sampling ball is connected to the bottom of the detection tube, with communication between the sampling ball and the detection tube. A sampling port is provided at the bottom of the sampling ball, and a sealing plate is fitted onto the sampling port. A connecting film is provided on the side of the sealing plate that is in contact with the sampling port, and the edge of the connecting film is fixedly connected to the edge of the sampling port. An observation window is provided on the detection port.
[0007] As a further embodiment of the present invention: the detection rod assembly includes a vertical rod and a deceleration rod, the vertical rod and the deceleration rod are hinged together, and the edges of the vertical rod and the deceleration rod are provided with a second receiving groove. The inner side of the sliding ball sleeve is provided with a first mating protrusion corresponding to the second receiving groove. The sliding ball sleeve slides up and down along the second receiving groove through the first mating protrusion. The outer side of the sliding ball sleeve is provided with an arc-shaped limiting groove. The mating disc is provided with a second mating protrusion corresponding to the arc-shaped limiting groove. The mating disc is slidably installed along the arc-shaped limiting groove through the second mating protrusion.
[0008] As a further embodiment of the present invention: the detection control mechanism includes an inclined control cable and a retraction control cable, the vertical rod and the deceleration rod are provided with a receiving groove 1 and a receiving groove 2, the inclined control cable and the receiving groove 1 cooperate with each other, the end of the inclined control cable is fixedly connected to the end of the deceleration rod, the sliding ball sleeve is provided with an opening groove 1 at the part corresponding to the receiving groove 1, the mating disc is provided with an opening groove 2 at the part corresponding to the opening groove 1, and the end of the retraction control cable is fixedly connected to the mating protrusion 1.
[0009] As a further embodiment of the present invention: a cover is provided on the detection port, a plug-in cylinder is fixedly installed on the cover, a control frame is provided at the end of the plug-in cylinder, a mounting plate is placed on the control frame, a vertical rod is fixedly connected to the bottom of the mounting plate, the mounting plate is plugged into the top of the control frame through the vertical rod, a winding drum is rotatably installed on the mounting plate, the tilting control cable is wound around the winding drum, a motor frame is provided on the mounting plate, a motor is provided on the motor frame, and the motor is connected to the winding drum.
[0010] As a further embodiment of the present invention: the first receiving groove and the second receiving groove are symmetrically arranged on both sides of the vertical rod and the deceleration rod, and the axis of the detection frame is perpendicular to the plane between the first receiving groove and the second receiving groove.
[0011] As a further embodiment of the present invention: a second winding drum is rotatably mounted on the mounting plate, a second motor is connected to the end of the second winding drum, and the end of the recovery control cable is wound around the second winding drum.
[0012] As a further embodiment of the present invention: a guide cylinder is provided at the connection between the tilt control cable and the mounting plate, a guide cylinder is provided at the connection between the retrieval control cable and the mounting plate, a positioning frame is provided on the control frame, and the edge of the mounting plate cooperates with the positioning frame.
[0013] As a further embodiment of the present invention: a plurality of mating posts are provided on the upper side of the mating disc, and the mating posts are provided with snap-fit grooves. A mating flange is provided at one end of the insertion tube located inside the detection port. A mating hole is provided on the mating flange corresponding to the mating post. A snap-fit ring is fixedly installed on the outer wall of the insertion tube. After the mating post passes through the mating hole, the snap-fit groove and the snap-fit ring cooperate with each other. A rubber ring is provided on the outer side of the snap-fit ring. A push ring is provided on the vertical rod.
[0014] As a further embodiment of the present invention: the end of the deceleration rod is symmetrically and rotatably mounted with an opening frame, and the deceleration rod is provided with a hidden groove for accommodating the opening frame.
[0015] As a further embodiment of the present invention: a positioning post is provided at the bottom edge of the plug tube, and an installation hole is provided on the cover to mate with the positioning post. The plug tube is positioned and installed between the positioning post and the cover.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] (1) The liquid structure above and below the liquid surface is sampled by the detection tube and sampling ball set on the detection frame. First, the sliding ball sleeve gradually slides down along the detection rod assembly. Due to the rotational engagement between the center of the mating disc and the sliding ball sleeve, the mating disc remains horizontal during the descent, allowing the detection tube and sampling ball to gradually insert into the liquid at an angle perpendicular to the water surface. When the sampling ball contacts the liquid surface, the liquid passes through the sampling port at the bottom of the sampling ball, pushes open the sealing plate and connecting membrane, and enters the sampling ball. As the sampling ball gradually inserts into the liquid, it samples the oil-water stratification structure in the liquid. Finally, the sampling detection tube is raised to the observation window of the detection port, and the specific situation of oil-water stratification on the liquid surface inside the vessel is determined by observation with the help of an observation camera or manual observation.
[0018] (2) To ensure the stability of the floating detection mechanism during the descent sampling process and the balance during the recovery and ascent process, the sliding ball sleeve is firstly designed to cooperate with the first protrusion and the second receiving groove. This ensures that the sliding ball sleeve will not rotate relative to the detection rod assembly during the lifting and lowering process. At the same time, an arc-shaped limiting groove is set on the outside of the sliding ball sleeve. The cooperating disc automatically adjusts to a horizontal balance state along with the sliding ball sleeve during the lifting and lowering process. Due to the effect of the arc-shaped limiting groove, the cooperating disc will not rotate relative to the sliding ball sleeve, thereby avoiding relative rotation of the detection frame and detection tube set on the edge of the cooperating disc. This further improves the sampling stability of the floating detection mechanism and avoids interference and damage to the oil-water stratification structure of the liquid surface, thus further ensuring the sampling stability of the oil-water stratification structure.
[0019] (3) The tilting control cable drives the deceleration rod to rotate around the vertical rod, causing the deceleration rod to tilt and reducing the downward speed of the floating detection mechanism along the deceleration rod. The control cable is then used to drive the floating detection mechanism back to the detection port, allowing observation of the sampling tube in the floating detection mechanism through the observation window, thus obtaining the specific situation of oil-water stratification in the vessel. To facilitate the tilting control cable driving the deceleration rod to tilt, opening slot 1 and opening slot 2 are respectively set on the sliding ball sleeve and the mating disc. When the vertical rod and the deceleration rod are in a straight line, the tilting control cable is stored in the receiving slot 1 of the vertical rod and the deceleration rod. When the tilting control cable is shortened, it gradually moves outward from the receiving slot 1 along opening slot 1 and opening slot 2, thereby driving the deceleration rod to tilt and controlling the floating detection mechanism to decelerate and fall along the deceleration rod, ensuring the accuracy of sampling the oil-water stratification structure of the liquid surface. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0021] Figure 2 This is a schematic diagram of the internal structure of the vessel body in this invention.
[0022] Figure 3 This is a schematic diagram of the installation of the detection rod assembly in this invention.
[0023] Figure 4 This is a schematic diagram of the connection structure between the floating detection mechanism and the deceleration rod in this invention.
[0024] Figure 5 for Figure 4 Enlarged structural diagram at point A in the middle.
[0025] Figure 6 for Figure 4 Enlarged structural diagram at point B.
[0026] Figure 7 This is a schematic diagram of the floating detection mechanism in this invention.
[0027] Figure 8 This is a schematic diagram of the first cross-sectional structure of the sampling sphere in this invention.
[0028] Figure 9 This is a schematic diagram of the second cross-sectional structure of the sampling sphere in this invention.
[0029] Figure 10 This is a cross-sectional view of the sliding ball sleeve and the mating disc in this invention.
[0030] Figure 11 This is a schematic diagram of the cooperation structure between the detection control mechanism and the detection port in this invention.
[0031] Figure 12This is a schematic diagram of the installation of the tilt control cable and the recovery control cable in this invention.
[0032] In the diagram: 1. Vessel body; 10. Detection port; 11. Observation window; 2. Detection rod assembly; 20. Vertical rod; 200. Push ring; 21. Deceleration rod; 210. Receiving groove one; 211. Receiving groove two; 212. Opening frame; 3. Floating detection mechanism; 30. Sliding ball sleeve; 300. Opening groove one; 301. Matching protrusion one; 302. Arc-shaped limiting groove; 31. Matching disc; 310. Opening groove two; 311. Matching protrusion two; 32. Connecting column; 320. Snap-fit groove; 33. Detection frame; 34. Detection tube; 35. 1. Sampling ball; 350. Sealing plate; 351. Connecting membrane; 352. Sampling port; 4. Detection and control mechanism; 400. Insertion tube; 401. Cover; 410. Positioning post; 40. Inclined control cable; 41. Retrieval control cable; 42. Snap ring; 43. Docking flange; 44. Docking hole; 45. Control frame; 450. Positioning frame; 46. Mounting plate; 47. Motor 1; 470. Motor frame; 48. Winding drum 1; 480. Guide cylinder 1; 49. Motor 2; 490. Winding drum 2; 491. Guide cylinder 2. Detailed Implementation
[0033] The technical solution of the present invention will be further described in detail below with reference to specific embodiments.
[0034] like Figure 1 , Figure 2 , Figure 4 , Figure 8 , Figure 9As shown, a device for detecting oil-water stratification in a magnetic reactor includes a reactor body 1. A detection port 10 is provided on the reactor body 1. A detection control mechanism 4 is sealed and installed on the detection port 10. The detection control mechanism 4 is connected to a detection rod assembly 2. A floating detection mechanism 3 is slidably installed on the detection rod assembly 2. The detection control mechanism 4 controls the floating detection mechanism 3 to move on the detection rod assembly 2 and reach the liquid surface inside the reactor body 1 to sample the oil-water stratification state below the liquid surface. The floating detection mechanism 3 includes a sliding ball sleeve 30 slidably mounted on the detection rod assembly 2. A mating disc 31 is rotatably mounted on the outer side of the sliding ball sleeve 30. A detection frame 33 is provided on the edge of the mating disc 31. A detection tube 34 is mounted on the detection frame 33. The upper end of the detection tube 34 is open. A sampling ball 35 is connected to the bottom of the detection tube 34. The sampling ball 35 and the detection tube 34 are connected. A sampling port 352 is provided at the bottom of the sampling ball 35. A sealing plate 350 is provided on the sampling port 352. A connecting film 351 is provided on the side of the sealing plate 350 that is in contact with the sampling port 352. The edge of the connecting film 351 is fixedly connected to the edge of the sampling port 352. An observation window 11 is provided on the detection port 10.
[0035] Specifically, as the floating detection mechanism 3 slides along the detection rod assembly 2 to the surface of the liquid inside the vessel 1, it samples the liquid surface and the liquid structure below the liquid surface through the detection tube 34 and sampling ball 35 set on the detection frame 33. First, the sliding ball sleeve 30 gradually slides down along the detection rod assembly 2. Due to the rotational engagement between the center of the mating disc 31 and the sliding ball sleeve 30, the mating disc 31 remains horizontal during the descent, allowing the detection tube 34 and sampling ball 35 to gradually insert into the liquid at an angle perpendicular to the water surface. When the sampling ball 35 contacts the liquid surface, the liquid passes through the sampling port 352 at the bottom of the sampling ball 35, pushes open the sealing plate 350 and the connecting membrane 351, and enters the sampling ball 35. As the sampling ball 35 gradually inserts into the liquid, it samples the oil-water stratification structure in the liquid. Finally, the sampling detection tube 34 is raised to the observation window 11 of the detection port 10, and the specific situation of oil-water stratification on the liquid surface inside the vessel 1 is determined by using a camera or manual observation.
[0036] It is important to note that the detection tube 34 is transparent. When the liquid sampling is completed and the detection tube 34 is raised, the internal liquid pressure causes the sealing plate 350 and the connecting membrane 351 to block the sampling port 352, preventing leakage of the sampled liquid. Simultaneously, the sliding ball sleeve 30 and the mating disc 31 have cavities that generate buoyancy when in contact with the liquid surface, thus preventing the floating detection mechanism 3 from being completely submerged in the liquid and affecting the sample sampling.
[0037] Furthermore, such as Figures 2-6 , Figure 10 As shown, the detection rod assembly 2 includes a vertical rod 20 and a deceleration rod 21. The vertical rod 20 and the deceleration rod 21 are hinged together. The edges of the vertical rod 20 and the deceleration rod 21 are provided with a second receiving groove 211. The inner side of the sliding ball sleeve 30 is provided with a first mating protrusion 301 corresponding to the second receiving groove 211. The sliding ball sleeve 30 slides up and down along the second receiving groove 211 through the first mating protrusion 301. The outer side of the sliding ball sleeve 30 is provided with an arc-shaped limiting groove 302. The mating disc 31 is provided with a second mating protrusion 311 corresponding to the arc-shaped limiting groove 302. The mating disc 31 is slidably installed along the arc-shaped limiting groove 302 through the second mating protrusion 311.
[0038] Specifically, the detection rod assembly 2 includes a vertical rod 20 and a deceleration rod 21, and the vertical rod 20 and the deceleration rod 21 are hinged together. When the floating detection mechanism 3 moves from the vertical rod 20 to the deceleration rod 21, the deceleration rod 21 can be tilted by the detection control mechanism 4, thereby reducing the speed at which the floating detection mechanism 3 falls along the deceleration rod 21, and thus reducing the speed at which the detection tube 34 and the sampling ball 35 reach the liquid surface and the sampling speed during the sampling process, avoiding liquid surface oscillation during the sampling process and ensuring sampling accuracy.
[0039] More specifically, to ensure the stability of the floating detection mechanism 3 during the descent sampling process and the balance during the recovery and ascent process, the sliding ball sleeve 30 firstly cooperates with the first protrusion 301 and the second receiving groove 211. This prevents the sliding ball sleeve 30 from rotating relative to the detection rod assembly 2 during the lifting and lowering process. Simultaneously, an arc-shaped limiting groove 302 is provided on the outer side of the sliding ball sleeve 30. The cooperating disc 31 automatically adjusts to a horizontal equilibrium state along with the sliding ball sleeve 30 during the lifting and lowering process. Due to the effect of the arc-shaped limiting groove 302, the cooperating disc 31 will not rotate relative to the sliding ball sleeve 30, thereby preventing relative rotation of the detection frame 33 and detection tube 34 set at the edge of the cooperating disc 31. This further improves the sampling stability of the floating detection mechanism 3, avoids interference with or damage to the oil-water stratification structure of the liquid surface, and thus further ensures the sampling stability of the oil-water stratification structure.
[0040] Furthermore, such as Figures 2-7As shown, the detection control mechanism 4 includes a tilt control cable 40 and a retraction control cable 41. The vertical rod 20 and the deceleration rod 21 are provided with a receiving groove 1 210 and a receiving groove 211. The tilt control cable 40 and the receiving groove 1 210 cooperate with each other. The end of the tilt control cable 40 is fixedly connected to the end of the deceleration rod 21. The sliding ball sleeve 30 is provided with an opening groove 1 300 corresponding to the receiving groove 1 210. The mating disc 31 is provided with an opening groove 2 310 corresponding to the opening groove 1 300. The end of the retraction control cable 41 is fixedly connected to the mating protrusion 1 301.
[0041] Specifically, the tilting control cable 40 drives the deceleration rod 21 to rotate around the vertical rod 20, causing the deceleration rod 21 to tilt and reduce the downward speed of the floating detection mechanism 3 along the deceleration rod 21; the retraction control cable 41 drives the floating detection mechanism 3 back to the detection port 10, thereby allowing the observation window 11 to observe the sampling detection tube 34 in the floating detection mechanism 3 and obtain the specific situation of oil-water stratification in the vessel body 1. To facilitate the tilting of the deceleration rod 21 by the tilting control cable 40, an opening groove 300 and an opening groove 310 are respectively provided on the sliding ball sleeve 30 and the mating disc 31. When the vertical rod 20 and the deceleration rod 21 are in a straight line, the tilting control cable 40 is stored in the receiving groove 210 of the vertical rod 20 and the deceleration rod 21. When the tilting control cable 40 is shortened, it moves outward from the receiving groove 210 along the opening groove 300 and the opening groove 310, thereby tilting the deceleration rod 21 and controlling the floating detection mechanism 3 to decelerate and fall along the deceleration rod 21, ensuring the accuracy of sampling the oil-water stratification structure of the liquid surface.
[0042] In particular, due to the setting of the second opening slot 310, a counterweight needs to be set at the bottom of the mating disc 31 to ensure that the mating disc 31 automatically adjusts to a horizontal balance state when it rises and falls with the sliding ball sleeve 30.
[0043] Furthermore, such as Figure 11 , Figure 12 As shown, a cover 401 is provided on the detection port 10, and a plug-in cylinder 400 is fixedly installed on the cover 401. A control frame 45 is provided at the end of the plug-in cylinder 400, and a mounting plate 46 is placed on the control frame 45. The vertical rod 20 is fixedly connected to the bottom of the mounting plate 46, and the mounting plate 46 is plugged into the top of the control frame 45 through the vertical rod 20. A winding drum 48 is rotatably installed on the mounting plate 46, and the tilting control cable 40 and the winding drum 48 are wound around each other. A motor frame 470 is provided on the mounting plate 46, and a motor 47 is provided on the motor frame 470. The motor 47 is connected to the winding drum 48.
[0044] Specifically, when the tilt control cable 40 needs to be tilted by winding the drum 48, the tilt control cable 40 is wound up by the motor 47, which shortens the tilt control cable 40 and pulls the end of the deceleration rod 21 to deflect relative to the vertical rod 20. After completing the liquid oil-water stratification sampling, the tilt control cable 40 is released again so that the deceleration rod 21 returns to the vertical position with the vertical rod 20, which facilitates the recovery of the control cable 41 to drive the floating detection mechanism 3 back to the detection port 10, and the liquid oil-water stratification is observed in conjunction with the observation window 11.
[0045] Furthermore, such as Figure 4 , Figure 6 As shown, the first receiving groove 210 and the second receiving groove 211 are symmetrically arranged on both sides of the vertical rod 20 and the deceleration rod 21. The axis of the detection frame 33 is perpendicular to the plane between the first receiving groove 210 and the second receiving groove 211.
[0046] Specifically, the first receiving groove 210 and the second receiving groove 211 are symmetrically arranged on both sides of the vertical rod 20 and the deceleration rod 21, thereby separating the tilt control cable 40 and the recovery control cable 41, avoiding interference between the two, and ensuring that the tilt control of the deceleration rod 21 and the recovery control of the floating detection mechanism 3 do not interfere with each other.
[0047] Furthermore, such as Figure 12 As shown, a second winding drum 490 is rotatably mounted on the mounting plate 46. A second motor 49 is connected to the end of the second winding drum 490. The end of the recovery control cable 41 is wound around the second winding drum 490.
[0048] Furthermore, such as Figure 12 As shown, a guide cylinder 480 is provided at the connection between the tilt control cable 40 and the mounting plate 46, a guide cylinder 491 is provided at the connection between the retrieval control cable 41 and the mounting plate 46, a positioning frame 450 is provided on the control frame 45, and the edge of the mounting plate 46 and the positioning frame 450 cooperate with each other.
[0049] Specifically, guide cylinder 1 480 and guide cylinder 2 491 are respectively installed on the mounting plate 46 to ensure the smooth release and retraction control of the tilt control cable 40 and the retrieval control cable 41, and to avoid excessive wear or knots during the release and retraction of the tilt control cable 40 and the retrieval control cable 41.
[0050] Furthermore, such as Figure 7 , Figure 11As shown, the mating disc 31 has multiple mating posts 32 on its upper side, and each mating post 32 has a snap-fit groove 320. The insertion tube 400 has a mating flange 43 at one end located inside the detection port 10. The mating flange 43 has a mating hole 44 corresponding to the mating post 32. A snap-fit ring 42 is fixedly installed on the outer wall of the insertion tube 400. After the mating post 32 passes through the mating hole 44, the snap-fit groove 320 and the snap-fit ring 42 cooperate with each other. A rubber ring is provided on the outer side of the snap-fit ring 42. A push ring 200 is provided on the vertical rod 20.
[0051] Specifically, after the floating detection mechanism 3 is retracted to the detection port 10, it connects with the mating post 32 on the mating disc 31 and the mating hole 44 of the mating flange 43. When the snap-fit groove 320 on the mating post 32 engages with the outer ring of the snap-fit ring 42, it forms a snap-fit limit on the mating disc 31, preventing the floating detection mechanism 3 from sliding down the detection rod assembly 2. At the same time, a push ring 200 is set on the vertical rod 20. When the cover 401 is inserted into the insertion tube 400 along with the detection rod assembly 2, the push ring 200 on the vertical rod 20 contacts the upper end of the sliding ball sleeve 30. Pressing the sliding ball sleeve 30 will cause the floating detection mechanism 3 to fall down along the detection rod assembly 2 for sampling and detection.
[0052] Furthermore, such as Figure 5 As shown, an opening frame 212 is symmetrically and rotatably mounted on the end of the deceleration rod 21, and a hidden groove for accommodating the opening frame 212 is provided inside the deceleration rod 21.
[0053] Specifically, the recovery control cable 41 also has a function of adjusting its length according to the change in the liquid level in the vessel 1, thereby adjusting the falling height of the floating detection mechanism 3. In order to prevent the floating detection mechanism 3 from detaching from the end of the deceleration rod 21 due to excessive release of the recovery control cable 41, an opening frame 212 is set at the end of the deceleration rod 21. When the floating detection mechanism 3 is installed, the opening frame 212 is retracted into the hidden groove, and then the opening frame 212 opens outward to prevent the floating detection mechanism 3 from detaching from the deceleration rod 21.
[0054] Furthermore, such as Figure 11 As shown, a positioning post 410 is provided at the bottom edge of the plug-in tube 400, and an installation hole is provided on the cover 401 that mates with the positioning post 410. The plug-in tube 400 is positioned and installed between the positioning post 410 and the cover 401.
[0055] The working principle of this invention embodiment is as follows:
[0056] like Figures 1-12As shown, during the process of the floating detection mechanism 3 sliding along the detection rod assembly 2 to the surface of the liquid inside the vessel 1, the detection tube 34 and sampling ball 35 set on the detection frame 33 are used to sample the liquid structure on and below the liquid surface. First, the sliding ball sleeve 30 gradually slides down along the detection rod assembly 2. Due to the rotational engagement between the center of the mating disc 31 and the sliding ball sleeve 30, the mating disc 31 remains horizontal during the descent, allowing the detection tube 34 and sampling ball 35 to gradually insert into the liquid at an angle perpendicular to the water surface. When the sampling ball 35 contacts the liquid surface, the liquid passes through the sampling port 352 at the bottom of the sampling ball 35, pushes open the sealing plate 350 and the connecting membrane 351 and enters the sampling ball 35. During the process of gradually inserting into the liquid, the sampling ball 35 samples the oil-water stratification structure in the liquid. Finally, the sampling detection tube 34 is raised to the observation window 11 of the detection port 10. With the help of an observation camera or manual observation, the specific situation of oil-water stratification on the liquid surface inside the vessel 1 is determined. The detection rod assembly 2 includes a vertical rod 20 and a deceleration rod 21, with the vertical rod 20 and the deceleration rod 21 hinged together. During the transfer of the floating detection mechanism 3 from the vertical rod 20 to the deceleration rod 21, the deceleration rod 21 can be tilted by the detection control mechanism 4, thereby reducing the speed at which the floating detection mechanism 3 falls along the deceleration rod 21. This, in turn, reduces the speed at which the detection tube 34 and the sampling ball 35 reach the liquid surface, as well as the sampling speed during the sampling process, preventing liquid surface oscillation and ensuring sampling accuracy. To ensure the stability of the floating detection mechanism 3 during the descent sampling process and the balance during the recovery and ascent process, the sliding ball sleeve 30, in conjunction with the first protrusion 301 and the second receiving groove 211, cooperates with each other. This ensures that the sliding ball sleeve 30 does not rotate relative to the detection rod assembly 2 during the lifting and lowering process. Meanwhile, an arc-shaped limiting groove 302 is provided on the outer side of the sliding ball sleeve 30. The cooperating disc 31 automatically adjusts to a horizontal equilibrium state during the lifting and lowering process of the sliding ball sleeve 30. Due to the arc-shaped limiting groove 302, the cooperating disc 31 will not rotate relative to the sliding ball sleeve 30, thus preventing relative rotation of the detection frame 33 and detection tube 34 set at the edge of the cooperating disc 31. This further improves the sampling stability of the floating detection mechanism 3 and avoids interference with the oil-water stratification structure of the liquid surface, thereby further ensuring the sampling stability of the oil-water stratification structure. The tilting control cable 40 drives the deceleration rod 21 to rotate around the vertical rod 20, causing the deceleration rod 21 to tilt and reduce the downward speed of the floating detection mechanism 3 along the deceleration rod 21. The retraction control cable 41 drives the floating detection mechanism 3 back to the detection port 10, allowing observation of the sampling detection tube 34 in the floating detection mechanism 3 through the observation window 11, thus obtaining the specific situation of oil-water stratification within the vessel body 1.To facilitate the tilting of the deceleration rod 21 by the tilting control cable 40, an opening groove 300 and an opening groove 310 are respectively provided on the sliding ball sleeve 30 and the mating disc 31. When the vertical rod 20 and the deceleration rod 21 are in a straight line, the tilting control cable 40 is stored in the receiving groove 210 of the vertical rod 20 and the deceleration rod 21. When the tilting control cable 40 is shortened, it moves outward from the receiving groove 210 along the opening groove 300 and the opening groove 310, thereby tilting the deceleration rod 21 and controlling the floating detection mechanism 3 to decelerate and fall along the deceleration rod 21, ensuring the accuracy of sampling the oil-water stratification structure of the liquid surface. When the tilt control cable 40 is wound around the drum 48, and the deceleration lever 21 needs to be tilted, the tilt control cable 40 is wound up by the motor 47, which shortens the tilt control cable 40 and pulls the end of the deceleration lever 21 to deflect relative to the vertical rod 20. After the liquid oil-water stratification sampling is completed, the tilt control cable 40 is released again so that the deceleration lever 21 returns to the vertical position with the vertical rod 20, which facilitates the recovery of the control cable 41 to drive the floating detection mechanism 3 back to the detection port 10, and the liquid oil-water stratification is observed in conjunction with the observation window 11. After the floating detection mechanism 3 is retracted to the detection port 10, it connects with the mating post 32 on the mating disc 31 and the mating hole 44 of the mating flange 43. When the snap-fit groove 320 on the mating post 32 engages with the outer ring of the snap-fit ring 42, it forms a snap-fit limit on the mating disc 31, preventing the floating detection mechanism 3 from sliding down the detection rod assembly 2. At the same time, a push ring 200 is set on the vertical rod 20. When the cover 401 is inserted into the insertion tube 400 along with the detection rod assembly 2, the push ring 200 on the vertical rod 20 contacts the upper end of the sliding ball sleeve 30. Pressing the sliding ball sleeve 30 will cause the floating detection mechanism 3 to fall down along the detection rod assembly 2 for sampling and detection.
[0057] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention should be included within the scope of protection of the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0058] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A device for detecting oil-water stratification in a magnetic reactor, comprising a reactor body (1), wherein a detection port (10) is provided on the reactor body (1), characterized in that, The detection port (10) is sealed with a detection control mechanism (4), the detection control mechanism (4) is connected to a detection rod group (2), a floating detection mechanism (3) is slidably installed on the detection rod group (2), the detection control mechanism (4) controls the floating detection mechanism (3) to move on the detection rod group (2) and reach the liquid surface inside the vessel body (1) to sample the liquid oil-water stratification state below the liquid surface; The floating detection mechanism (3) includes a sliding ball sleeve (30) that is slidably installed on the detection rod assembly (2). A mating disc (31) is rotatably installed on the outer side of the sliding ball sleeve (30). A detection frame (33) is provided on the edge of the mating disc (31). A detection tube (34) is installed on the detection frame (33). The upper end of the detection tube (34) is open. A sampling ball (35) is connected to the bottom of the detection tube (34). The sampling ball (35) and the detection tube (34) are connected. A sampling port (352) is provided at the bottom of the sampling ball (35). A sealing plate (350) is provided on the sampling port (352). A connecting film (351) is provided on the side of the sealing plate (350) that is in contact with the sampling port (352). The edge of the connecting film (351) is fixedly connected to the edge of the sampling port (352). An observation window (11) is provided on the detection port (10).
2. The device for detecting oil-water stratification in a magnetic reactor according to claim 1, characterized in that, The detection rod assembly (2) includes a vertical rod (20) and a deceleration rod (21). The vertical rod (20) and the deceleration rod (21) are hinged together. The edges of the vertical rod (20) and the deceleration rod (21) are provided with a second receiving groove (211). The inner side of the sliding ball sleeve (30) is provided with a first mating protrusion (301) corresponding to the second receiving groove (211). The sliding ball sleeve (30) slides up and down along the second receiving groove (211) through the first mating protrusion (301). The outer side of the sliding ball sleeve (30) is provided with an arc-shaped limiting groove (302). The mating disc (31) is provided with a second mating protrusion (311) corresponding to the arc-shaped limiting groove (302). The mating disc (31) is slidably installed along the arc-shaped limiting groove (302) through the second mating protrusion (311).
3. The device for detecting oil-water stratification in a magnetic reactor according to claim 2, characterized in that, The detection control mechanism (4) includes an inclined control cable (40) and a recovery control cable (41). The vertical rod (20) and the deceleration rod (21) are provided with a receiving groove 1 (210) and a receiving groove 2 (211). The inclined control cable (40) and the receiving groove 1 (210) cooperate with each other. The end of the inclined control cable (40) is fixedly connected to the end of the deceleration rod (21). The sliding ball sleeve (30) is provided with an opening groove 1 (300) corresponding to the receiving groove 1 (210). The mating disc (31) is provided with an opening groove 2 (310) corresponding to the opening groove 1 (300). The end of the recovery control cable (41) is fixedly connected to the mating protrusion 1 (301).
4. The oil-water separation detection device for a magnetic reactor according to claim 3, characterized in that, The detection port (10) is provided with a cover (401), and a plug tube (400) is fixedly installed on the cover (401). A control frame (45) is provided at the end of the plug tube (400). An installation plate (46) is placed on the control frame (45). The vertical rod (20) is fixedly connected to the bottom of the installation plate (46). The installation plate (46) is plugged into the top of the control frame (45) through the vertical rod (20). A winding drum (48) is rotatably installed on the installation plate (46). The tilt control cable (40) and the winding drum (48) are wound around each other. A motor frame (470) is provided on the installation plate (46). A motor (47) is provided on the motor frame (470). The motor (47) is connected to the winding drum (48).
5. The device for detecting oil-water stratification in a magnetic reactor according to claim 3, characterized in that, The first receiving groove (210) and the second receiving groove (211) are symmetrically arranged on both sides of the vertical rod (20) and the deceleration rod (21). The axis of the detection frame (33) is perpendicular to the plane between the first receiving groove (210) and the second receiving groove (211).
6. The device for detecting oil-water stratification in a magnetic reactor according to claim 4, characterized in that, A second winding drum (490) is rotatably mounted on the mounting plate (46). A second motor (49) is connected to the end of the second winding drum (490). The end of the recovery control cable (41) is wound around the second winding drum (490).
7. The device for detecting oil-water stratification in a magnetic reactor according to claim 6, characterized in that, The connection between the tilt control cable (40) and the mounting plate (46) is provided with a guide cylinder one (480), the connection between the recovery control cable (41) and the mounting plate (46) is provided with a guide cylinder two (491), the control frame (45) is provided with a positioning frame (450), and the edge of the mounting plate (46) and the positioning frame (450) cooperate with each other.
8. The device for detecting oil-water stratification in a magnetic reactor according to claim 4, characterized in that, The mating disc (31) is provided with a plurality of mating posts (32) on its upper side. The mating posts (32) are provided with snap-fit grooves (320). The plug tube (400) is provided with a mating flange (43) at one end inside the detection port (10). The mating flange (43) is provided with a mating hole (44) corresponding to the mating post (32). A snap-fit ring (42) is fixedly installed on the outer wall of the plug tube (400). After the mating post (32) passes through the mating hole (44), the snap-fit groove (320) and the snap-fit ring (42) cooperate with each other. A rubber ring is provided on the outer side of the snap-fit ring (42). A push ring (200) is provided on the vertical rod (20).
9. A device for detecting oil-water stratification in a magnetic reactor according to claim 2, characterized in that, The end of the deceleration rod (21) is symmetrically rotated and mounted with an opening frame (212), and the deceleration rod (21) is provided with a hidden groove for accommodating the opening frame (212).
10. The device for detecting oil-water stratification in a magnetic reactor according to claim 4, characterized in that, The bottom edge of the plug tube (400) is provided with a positioning post (410), and the cover (401) is provided with an installation hole that mates with the positioning post (410). The plug tube (400) is positioned and installed between the positioning post (410) and the cover (401).