Inclined ring forging ultrasonic automatic detection system
The inclined ultrasonic automatic testing system for ring forgings, employing local water immersion and a multi-axis adjustable probe module, solves the problems of large footprint and low accuracy in ring forging testing equipment, achieving efficient and accurate testing results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-27
- Publication Date
- 2026-04-03
AI Technical Summary
Existing ring forging testing equipment has a large footprint, low testing accuracy, and water ripple fluctuations during water immersion testing affect accuracy.
Design an automatic ultrasonic testing system for inclined ring forging, including a fixed support, an inclined support, a flaw detection robot, an anti-tipping mechanism, and a testing water tank. The system uses a local water immersion method for ultrasonic flaw detection, and utilizes an industrial robot and a multi-axis adjustable probe module for precise detection. A circulating filter water tank is used to ensure stable water quality.
It reduces the equipment footprint, improves detection accuracy and efficiency, reduces the probability of product corrosion, lowers equipment costs, and is adaptable to the detection of workpieces of different sizes and specifications.
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Figure CN121784133A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of ultrasonic flaw detection technology, and more specifically, relates to an automatic ultrasonic testing system for inclined ring forging. Background Technology
[0002] Ring forgings are made by forging aluminum alloys, titanium alloys, high-temperature alloys, and other alloys. They are high-performance components and widely used in precision equipment technologies such as aero-engines and gas turbines. During the ring forging production process, a final dimensional inspection of the finished ring forgings is required before they are put into storage. The existing method is manual measurement using calipers or tape measures. This method is inefficient, requires manual rotation of the ring forgings, is labor-intensive, and introduces human error. The inspection results are also dependent on the operator's skill level, inspection techniques, and observation angle, leading to low accuracy.
[0003] With the development of fields such as engines, the demand for ring forgings is constantly increasing. Long-term production practice has revealed that the inspection of ring forgings is crucial in determining whether they can be put on the market. Currently, the inspection process is entirely manual, which is time-consuming and labor-intensive, and cannot meet the demands of mass production. As production volume increases, the trend towards digitalization and automation in inspection equipment is inevitable. Therefore, it is necessary to design and develop automated inspection production lines for ring forgings that can meet the needs of ring forging production and improve the efficiency and accuracy of inspection.
[0004] Chinese patent CN120772137A discloses an automatic inspection line and method for ring forgings. The inspection line includes a feeding system, a conveying system, and a stacking system arranged sequentially. The conveying system includes a first conveyor line, a second conveyor line, and a third conveyor line. The first conveyor line is equipped with a material re-inspection station, a dimensional inspection station, and a marking station. Each station is equipped with a material spectroscopic detection component, a three-dimensional detection component, and a marking component, respectively. A ring forging turning device is located at the end of the first conveyor line. The second and third conveyor lines are connected to the first conveyor line. The second conveyor line is used to transport unqualified or abnormal ring forgings. The third conveyor line is used to transport qualified ring forgings to the stacking system. The inspection line of this invention can automatically perform spectroscopic detection, three-dimensional shape measurement, automatic marking, and qualified product stacking and transport, realizing the automation of ring forging inspection, reducing labor intensity, greatly improving inspection efficiency and quality, and improving the inspection efficiency of ring forgings.
[0005] For example, Chinese patent CN120522293B discloses an automatic ultrasonic testing device and method for ring forgings in wind turbine generator sets, which includes a frame, a conveyor chain rotatably mounted on both sides of the frame, and multiple first and second support rods spaced and staggered on the conveyor chain for conveying the ring forgings. Both ends of the first and second support rods are detachably connected to the conveyor chain via limiting members. A water immersion tank is provided inside the conveyor chain, and an ultrasonic testing device is installed inside the water immersion tank. The two sides of the water immersion tank are mounted on the frame. This invention stacks multiple ring forgings in a loading hopper, then starts the device to convey the ring forgings to the top of the water immersion tank via the conveyor chain. A lifting assembly then sends the ring forgings into the water immersion tank for water immersion and ultrasonic testing. After testing, the ring forgings are lifted and sent out. This device achieves automated batch testing of ring forgings, improving the testing efficiency.
[0006] In both of the aforementioned patents, the ring forging flaw detection is performed using a horizontal placement method. Because the ring forging itself is quite large, the entire flaw detection equipment occupies a large area, placing high demands on the testing site environment. Furthermore, some existing ring forging testing processes employ complete water immersion testing, resulting in significant water ripple fluctuations during the process, thus affecting the testing accuracy. Summary of the Invention
[0007] Purpose of the invention: The purpose of this invention is to address the shortcomings of existing technologies by providing an inclined ring forging ultrasonic automatic testing system, which solves the problems of large footprint and low testing accuracy of existing ring forging testing equipment.
[0008] Technical solution: The present invention provides an inclined ring forging ultrasonic automatic testing system, comprising a fixed support mechanism, an inclined support mechanism, a flaw detection robot mechanism, an anti-tipping mechanism, and a testing water tank;
[0009] The workpiece is placed on the tilting support mechanism and the workpiece is driven to rotate, and the tilting angle of the tilting support mechanism is adjustable;
[0010] The flaw detection robot mechanism is used to perform ultrasonic flaw detection on the part of the workpiece immersed in the test tank.
[0011] The anti-tipping mechanism is used to limit the workpiece and prevent it from tipping over.
[0012] In some embodiments, the fixed support mechanism includes a fixed base and a fixed support connected to each other, and the fixed support is provided with a pulley on its top.
[0013] In some embodiments, the tilting support mechanism includes a tilting support frame with a bottom shaft connection, one end of a rope fixed at the top, and the other end of the rope connected to a winch via a pulley.
[0014] In some embodiments, the tilting support mechanism further includes a driving wheel, a driving wheel drive mechanism, and a driven wheel.
[0015] In some embodiments, the tilting support mechanism further includes a hydraulic cylinder mounted inside the tilting support frame.
[0016] In some embodiments, the flaw detection robot mechanism includes a robot body, and a detection probe module is connected to the end of the robot body's robotic arm. The detection probe module includes a side detection probe module and an end face detection probe module whose angles are adjustable relative to each other.
[0017] In some embodiments, both the side detection probe module and the end face detection probe module include multiple sets of detection probes, which are capable of linear motion and angle adjustment.
[0018] In some embodiments, the anti-tipping mechanism includes a first fixed frame and a second fixed frame connected to each other, the second fixed frame being equipped with a first roller and a second roller; the second fixed frame is movable on the first fixed frame; the second roller is movable on the second fixed frame.
[0019] In some embodiments, the anti-tipping mechanism further includes a lateral anti-tipping device.
[0020] In some embodiments, a circulating filter water tank is also included, which is connected to the test water tank, and the bottom of the test water tank is provided with a water tank lifting mechanism.
[0021] Beneficial effects: Compared with the prior art, the beneficial effects of the present invention are as follows:
[0022] (1) The detection system of the present invention includes a fixed support mechanism that is connected to each other, a fixed base and a fixed support, the fixed support adopts a triangular support structure, and a pulley is provided on the top of the fixed support. Specifically, the fixed base and the fixed support form a stable triangular support structure, which can effectively support the tilted support mechanism, ensure the stability of the flaw detection process, and improve the detection accuracy.
[0023] (2) The detection system of the present invention includes an inclined support frame, the bottom shaft of the inclined support frame is connected to realize rotation; one end of the rope is fixed at the top of the inclined support frame, and the other end of the rope is connected to a winch through a pulley. In order to ensure service life and stability, the rope is preferably made of steel cable, which has high strength and no extensibility, and can ensure the stability and service life of the tilting process.
[0024] (3) The detection system of the present invention provides double insurance to prevent the tilted support frame from tipping over and to ensure safety during lifting or lowering; wherein the tilted support mechanism also includes a hydraulic cylinder, which is installed inside the tilted support frame. The hydraulic cylinder serves to assist in lifting or lowering, and during flaw detection, it ensures that the tilted support frame is in the same position in real time and will not be displaced, thereby ensuring the accuracy of flaw detection.
[0025] (4) The detection system of the present invention combines the side detection probe module and the end detection probe module with an industrial robot that can move flexibly. At the same time, the detection probes in the detection probe module can also rotate and move linearly, thereby realizing the quick adjustment of the multi-axis position of the flaw detection robot mechanism, so as to adapt to workpieces of different sizes and specifications, realize precision flaw detection, and improve detection accuracy and efficiency.
[0026] (5) The detection system of the present invention includes two first rollers, which are symmetrically arranged. The two first rollers are fixed in position to limit the inner circumference of the workpiece. The second roller can move linearly, specifically driven by a hydraulic cylinder installed on the back of the second fixed frame, so as to adapt to workpieces of different thicknesses. The second roller can limit the outer end of the workpiece. The first roller and the second roller can limit the workpiece in all directions to prevent the risk of tipping over.
[0027] (6) The detection system of the present invention also includes a circulating filter water tank, which is connected to the detection water tank. The water in the detection water tank can be circulated and filtered through the circulating filter water tank, thereby ensuring the water quality in the detection water tank and ensuring the detection accuracy. At the same time, the bottom of the detection water tank is provided with a lifting drive mechanism, which facilitates the loading and unloading of workpieces. It can also adapt to workpieces of different sizes and specifications, ensure the effect of local water immersion, and improve the detection accuracy.
[0028] (7) The inclined ring forging ultrasonic automatic testing system of the present invention has a small equipment footprint and a small workpiece contact area with water, which reduces the probability of product corrosion. In particular, the inclined equipment for testing large ring forgings adopts the local water immersion method, and its coupling water tank is much smaller in volume than the traditional full liquid immersion coupling water tank, which reduces the cost of the equipment, reduces the preparation time and maintenance cost for testing large ring forgings, and also improves the testing efficiency. Attached Figure Description
[0029] Figure 1 This is a front view of a detection system according to an embodiment of the present invention;
[0030] Figure 2 This is a side view of a detection system according to an embodiment of the present invention;
[0031] Figure 3This is a three-dimensional schematic diagram of a detection system according to an embodiment of the present invention;
[0032] Figure 4 This is a front view of a flaw detection robot mechanism according to an embodiment of the present invention;
[0033] Figure 5 This is a three-dimensional schematic diagram of a flaw detection robot mechanism according to an embodiment of the present invention;
[0034] Figure 6 This is a front view of an anti-tipping mechanism according to an embodiment of the present invention;
[0035] Figure 7 This is a side view of an anti-tipping mechanism according to an embodiment of the present invention;
[0036] Figure 8 This is a three-dimensional schematic diagram of an anti-tipping mechanism according to an embodiment of the present invention;
[0037] Figure 9 This is a perspective view of a water tank lifting mechanism according to an embodiment of the present invention;
[0038] Figure 10 This is a top view of a water tank lifting mechanism according to an embodiment of the present invention. Detailed Implementation
[0039] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0040] In the description of this invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "inner", "outer", etc., indicate the orientation or positional relationship shown, and are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.
[0041] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0042] The present invention will now be described in further detail with reference to specific embodiments and accompanying drawings.
[0043] Example 1
[0044] like Figures 1 to 3 As shown, an inclined ring forging ultrasonic automatic testing system includes a fixed support mechanism, an inclined support mechanism, a flaw detection robot mechanism 10, an anti-tipping mechanism, and a testing water tank 7.
[0045] Workpiece 1 is placed on the tilting support mechanism and driven to rotate. The bottom part of workpiece 1 is immersed in the water tank, and the tilting angle of the tilting support mechanism is adjustable. The tilting support mechanism can be laid flat or tilted and raised. When laid flat, it is used for loading or unloading. When tilted, it is used for inspection and flaw detection. Ultrasonic flaw detection is performed by local water immersion.
[0046] The flaw detection robot mechanism is used to perform ultrasonic flaw detection on the part of the workpiece that is immersed in the test tank.
[0047] The anti-tipping mechanism is used to limit the workpiece and prevent it from tipping over.
[0048] In this embodiment, as Figure 2 and Figure 3 As shown, the fixed support mechanism specifically includes a fixed base 4 and a fixed support connected to each other. The fixed support adopts a triangular support structure, and a pulley 13 is provided on the top of the fixed support. Specifically, the interconnected fixed base 4 and the fixed support form a stable triangular support structure, which can effectively support the inclined support mechanism, ensure stability during the flaw detection process, and improve detection accuracy. Two pulleys 13 are symmetrically provided on the top of the fixed support. The pulleys 13 and the rope 12 cooperate with each other to provide support, realizing the lifting or lowering of the inclined support mechanism.
[0049] In this embodiment, as Figures 1 to 3 As shown, the tilting support mechanism specifically includes a tilting support frame 2. The bottom of the tilting support frame 2 is connected by a shaft, enabling rotation. One end of a rope 12 is fixed to the top of the tilting support frame 2, and the other end of the rope 12 is connected to a winch 6 via a pulley 13. In this embodiment, the tilting support frame 2 is equipped with a grid to facilitate the placement of workpieces of various sizes. To ensure stability during the tilting upward or downward process, winches 6 are connected to both sides of the tilting support frame 2 via ropes 12, allowing the two winches 6 to operate synchronously. To ensure service life and stability, the rope 12 is preferably made of steel cable, which has high strength and no extensibility, thus ensuring stability and service life during the tilting process.
[0050] Meanwhile, the inclined support frame 2 is also equipped with two support feet, which contact the ground. In order to ensure the stability of the contact process, a buffer structure, such as a rubber pad, can be set at the bottom of the two support feet to reduce the impact on the inclined support frame 2 and improve the service life and stability of the inclined support frame 2.
[0051] In this embodiment, as Figures 1 to 3 As shown, to drive the workpiece to rotate and achieve omnidirectional flaw detection, the tilting support mechanism includes a driving wheel 3, a driving wheel drive mechanism, and a driven wheel. The driving wheel 3 is connected to the driving wheel drive mechanism, which drives the driving wheel 3 to rotate. The driving wheel 3 contacts the outer surface of the workpiece 1, thereby causing the workpiece 1 to rotate. The driving wheel drive mechanism can be a servo motor and a reducer, or other drive mechanisms.
[0052] Some workpieces are quite large in size and weight. To ensure the stability of the rotation process of workpiece 1 and to guarantee detection accuracy, the drive wheel 3 and the drive wheel drive mechanism can be symmetrically arranged on both sides of the workpiece. For example... Figure 3 As shown, by symmetrically arranging the drive wheel 3 and the drive wheel drive mechanism, the workpiece 1 can be driven to rotate smoothly.
[0053] The driven wheels primarily serve a supporting and guiding function, ensuring the smoothness of the workpiece's rotation. Preferably, two driven wheels are used, symmetrically arranged. For example... Figure 3 As shown, the first driven wheel 8 and the second driven wheel 9 are preferably installed at the bottom of the workpiece 1, while the two driving wheels 3 are preferably installed at the top of the workpiece 1.
[0054] In this embodiment, to prevent the tilting support frame 2 from tipping over and to ensure safety during lifting or lowering, a double safety measure is implemented, such as... Figure 2 and Figure 3 As shown, the tilting support mechanism also includes a hydraulic cylinder 14, which is installed inside the tilting support frame 2. The hydraulic cylinder 14 serves two purposes: firstly, to provide auxiliary support during lifting or lowering; and secondly, to ensure that the tilting support frame 2 remains in the same position during flaw detection, thus guaranteeing the accuracy of the flaw detection.
[0055] When the inclined support frame 2 rises, the hydraulic cylinder 14 works in conjunction with the winch 6 to lift it; when the inclined support frame 2 descends, the hydraulic cylinder 14 works in conjunction with the winch 6 to retract it. During flaw detection, the hydraulic cylinder 14 supports the inclined support frame 2, keeping it in a certain position in real time.
[0056] In this embodiment, as Figure 4 and Figure 5As shown, the flaw detection robot mechanism 10 specifically includes a robot body 101. A detection probe module is connected to the front end of the robotic arm of the robot body 101. The detection probe module includes a side detection probe module 102 and an end-face detection probe module 103, whose angles are adjustable relative to each other. The robot body 101 is an industrial robot capable of multi-axis adjustment. The side detection probe module 102 and the end-face detection probe module 103 are respectively connected to the front axis of the robotic arm of the robot body 101, thereby enabling the side detection probe module 102 and the end-face detection probe module 103 to rotate and adjust independently. This allows it to adapt to workpieces of different sizes and specifications, achieving precision flaw detection and improving detection accuracy and efficiency.
[0057] Furthermore, such as Figure 4 and Figure 5 As shown, the side detection probe module 102 and the end face detection probe module 103 each include multiple sets of detection probes, all of which are capable of linear motion and angle adjustment. Specifically, the side detection probe module 102 includes a side detection probe group 106, a side motor 104, a lead screw, a slide rail, and a slider. The detection probes in the side detection probe group 106 are connected to the slider by an axis, allowing rotation to achieve angle adjustment. Simultaneously, the side motor 104 drives the side detection probe module 102 to achieve linear motion. Similarly, the end face detection probe module 103 includes an end face detection probe group 107, an end face motor 105, a lead screw, a slide rail, and a slider. The detection probes in the end face detection probe group 107 are connected to the slider by an axis, allowing rotation to achieve angle adjustment. Simultaneously, the end face motor 105 drives the end face detection probe group 107 to achieve linear movement.
[0058] In this embodiment, the side detection probe module 102 and the end face detection probe module 103 are combined with an industrial robot that can move flexibly. At the same time, the detection probes in the detection probe module can also rotate and move linearly, thereby realizing the quick adjustment of the multi-axis position of the flaw detection robot mechanism. This allows it to adapt to workpieces of different sizes and specifications, achieve precision flaw detection, and improve detection accuracy and efficiency.
[0059] In this embodiment, to protect the workpiece and prevent it from tipping over, such as Figures 6 to 8 As shown, the anti-tipping mechanism specifically includes a first anti-tipping device 11, which includes a first fixed frame 115 and a second fixed frame 111 connected to each other. A first roller 113 and a second roller 118 are mounted on the second fixed frame 111. (Combined with...) Figure 3 The first anti-tipping device 11 is specifically installed on the upper part of the inclined support frame 2 to limit the upper part of the workpiece 1 and prevent it from tipping over.
[0060] Specifically, there are two first rollers 113, symmetrically arranged, with fixed positions to limit the inner circumference of the workpiece. The second roller 118 can move linearly, driven by a hydraulic cylinder 112 mounted on the back of the second fixed frame 111, thus accommodating workpieces of varying thicknesses. The second roller 118 specifically limits the outer end of the workpiece. Through the first rollers 113 and the second roller 118, omnidirectional limiting of the workpiece is achieved, preventing the risk of tipping over.
[0061] In this embodiment, as Figure 8 As shown, the second fixed frame 111 can move on the first fixed frame 115, specifically through the motor 117, the lead screw 116 and the guide rail 114. The motor 117 drives the second fixed frame 111 to move linearly, thereby limiting the workpiece and adapting to workpieces of different diameters to limit them and prevent the risk of tipping over.
[0062] Furthermore, such as Figure 3 As shown, to further limit the center of the workpiece and prevent it from tipping over, the anti-tipping mechanism may also include a lateral anti-tipping device 16. This lateral anti-tipping device 16 is laterally positioned on the outside of the workpiece 1 to further protect it. Specifically, the lateral anti-tipping device 16 adopts a crossbar structure, the length of which is adjustable and both ends are detachable.
[0063] In this embodiment, as Figure 3 As shown, the detection system of the present invention also includes a circulating filter water tank 5, which is connected to the detection water tank 7. The circulating filter water tank 5 can circulate and filter the water in the detection water tank 7, thereby ensuring the water quality in the detection water tank 7 and ensuring the detection accuracy.
[0064] In this embodiment, as Figures 1 to 3 As shown, the bottom of the testing water tank 7 is equipped with a water tank lifting mechanism 15, which can drive the testing water tank 7 to rise and fall. Specifically, as... Figure 9 and Figure 10As shown, the water tank lifting mechanism 15 specifically includes a water tank support plate 1501, a water tank drive motor 1502, a first steering mechanism 1503, a second steering mechanism 1504, a third steering mechanism 1505, and screw jacks 1506 located at the four corners. The water tank support plate 1501 is fixed above the detection water tank 7. The water tank drive motor 1502, the first steering mechanism 1503, the second steering mechanism 1504, the third steering mechanism 1505, and the screw jacks 1506 located at the four corners are all fixed below the water tank support plate 1501. The water tank drive motor 1502 is connected to the first steering mechanism 1503. The output of the first steering mechanism 1503 is connected to the second steering mechanism 1504 and the third steering mechanism 1505, respectively. The second steering mechanism 1504 and the third steering mechanism 1505 are respectively connected to the two screw jacks 1506.
[0065] The working principle of the water tank lifting mechanism 15 is that the water tank drive motor 1502 drives the first steering gear 1503, and then the first steering gear 1503 drives the second steering gear 1504 and the third steering gear 1505 respectively, so as to realize the synchronous lifting of the screw jacks 1506 at the four corners, and finally realize the lifting of the detection water tank 7.
[0066] The detection system of the present invention has the following specific detection process:
[0067] First, the inclined support frame is in a horizontal position. At this time, the workpiece is placed on the inclined support frame, and the anti-tipping mechanism is adjusted according to the size and specifications of the workpiece so that the anti-tipping mechanism can clamp the workpiece. At the same time, the workpiece should be placed in front of the driving wheel and the driven wheel, and the driving wheel and the driven wheel should be in contact with the outer surface of the workpiece. The driving wheel and the driven wheel play an auxiliary support role.
[0068] Secondly, after the workpiece is placed, start the winches on both sides and the hydraulic cylinder at the back to lift the inclined support frame. When the inclined support frame is lifted to the inspection position, and the bottom of the workpiece is partially immersed in the inspection water tank, start the adjustment mechanism of the flaw detection robot, align the probes in each inspection probe assembly with the position to be inspected on the workpiece, and then start the drive wheel drive mechanism to drive the drive wheel to rotate, which in turn drives the workpiece to rotate, and the flaw detection is started.
[0069] Finally, after the workpiece inspection is completed, the flaw detection robot stops the inspection and returns to the initial position, and stops the rotation of the drive wheel, and the workpiece stops rotating; start the winches on both sides and the hydraulic cylinder on the back to drive the tilt support frame to a horizontal position, remove the inspected workpiece and place the new workpiece to be inspected on the tilt support frame, and repeat the above steps.
[0070] The above-mentioned controls and adjustments can be performed via the control panel 17.
[0071] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.
Claims
1. An automatic ultrasonic testing system for inclined ring forging, characterized in that: This includes a fixed support mechanism, a tilting support mechanism, a flaw detection robot mechanism, an anti-tipping mechanism, and a testing water tank; The workpiece is placed on the tilting support mechanism and the workpiece is driven to rotate, and the tilting angle of the tilting support mechanism is adjustable; The flaw detection robot mechanism is used to perform ultrasonic flaw detection on the part of the workpiece immersed in the test tank. The anti-tipping mechanism is used to limit the workpiece and prevent it from tipping over.
2. The inclined ring forging ultrasonic automatic testing system according to claim 1, characterized in that: The fixed support mechanism includes a fixed base and a fixed support that are connected to each other, and the fixed support is provided with a pulley on the top.
3. The inclined ring forging ultrasonic automatic testing system according to claim 1, characterized in that: The inclined support mechanism includes an inclined support frame, with a shaft connection at the bottom and one end of a rope fixed at the top. The other end of the rope is connected to a winch via a pulley.
4. The inclined ring forging ultrasonic automatic testing system according to claim 3, characterized in that: The tilting support mechanism also includes a driving wheel, a driving wheel drive mechanism, and a driven wheel.
5. The inclined ring forging ultrasonic automatic testing system according to claim 4, characterized in that: The tilting support mechanism also includes a hydraulic cylinder, which is installed inside the tilting support frame.
6. The inclined ring forging ultrasonic automatic testing system according to claim 1, characterized in that: The flaw detection robot mechanism includes a robot body, and a detection probe module is connected to the end of the robot body's robotic arm. The detection probe module includes a side detection probe module and an end face detection probe module whose angles are adjustable between each other.
7. The inclined ring forging ultrasonic automatic testing system according to claim 6, characterized in that: Both the side detection probe module and the end face detection probe module include multiple sets of detection probes, which are capable of linear motion and angle adjustment.
8. The inclined ring forging ultrasonic automatic testing system according to claim 1, characterized in that: The anti-tipping mechanism includes a first fixed frame and a second fixed frame connected to each other. The second fixed frame is equipped with a first roller and a second roller. The second fixed frame is movable on the first fixed frame. The second roller is movable on the second fixed frame.
9. The inclined ring forging ultrasonic automatic testing system according to claim 8, characterized in that: The anti-tipping mechanism also includes a lateral anti-tipping device.
10. The inclined ring forging ultrasonic automatic testing system according to claim 1, characterized in that: It also includes a circulating filter water tank, which is connected to the test water tank, and the bottom of the test water tank is provided with a water tank lifting mechanism.
Citation Information
Patent Citations
Ring forging water immersion ultrasonic automatic detection device and method of wind turbine generator set
CN120522293B
Ring forging automatic detection line and detection method
CN120772137A