Printing ink processing system and processing method

Abstract

The invention relates to the field of ink processing, in particular to a printing ink processing system and method, comprising a taker, a slider rotatably connected to the taker, a sliding frame slidably connected to the slider, an electric push rod fixedly connected between the sliding frame and the slider, and a helical blade connected to the taker. The belt is connected with a tensioning wheel, the tensioning wheel is rotationally connected with a sliding plate, the sliding plate is slidably connected with a tensioning frame, the tensioning frame is fixedly connected to the sliding frame, and a spring is fixedly connected between the tensioning frame and the sliding plate. The printing ink processing method comprises the following steps that firstly, a raw material barrel is placed on a bottom plate, and a bevel gear is driven to rotate; 2, driving a driving wheel to rotate, and dripping the raw materials on a grinding roller at a constant speed; thirdly, the grinding roller is driven to rotate; 4, the transition gear is driven to rotate, and finished ink is collected at an outlet of the collecting tank. The material taking device is used, and the raw material barrel is scraped cleanly as much as possible.

Description

Technical Field

[0001] This invention relates to the field of ink processing, and in particular to a printing ink processing system and method. Background Technology

[0002] Ink is a homogeneous mixture composed of colorants, binders, fillers, and additives; it is printable and dries on the printed surface; it is a colored, fluid, paste-like adhesive. Therefore, color, body, and drying performance are the three most important properties of ink. There are many types of ink, and their physical properties vary; some are very thick and viscous, while others are quite thin. Some use vegetable oil as a binder; others use resin and solvents or water. In current ink processing technologies, some raw material always remains in the raw material container after extraction, and the total amount of wasted raw material in mass production is even greater. Summary of the Invention

[0003] The purpose of this invention is to provide a printing ink processing system and method that uses a feeder to scrape the raw material container as cleanly as possible.

[0004] The objective of this invention is achieved through the following technical solution:

[0005] A printing ink processing system includes a feeder, a slider rotatably connected to the feeder, a sliding frame slidably connected to the slider, an electric push rod fixed between the sliding frame and the slider, and a spiral blade connected to the feeder.

[0006] The feeder is fixedly connected to a drive wheel, and a first rotary motor is fixedly connected between the feeder and the drive wheel. A driven wheel is rotatably connected to the top of the slide frame, and the drive wheel and the driven wheel are connected by a belt for transmission.

[0007] A tensioning pulley is connected to the belt, a slide plate is rotatably connected to the tensioning pulley, a tensioning frame is slidably connected to the slide plate, the tensioning frame is fixed to the slide frame, and a spring is fixed between the tensioning frame and the slide plate.

[0008] A printing ink processing method includes the following steps:

[0009] Step 1: Place the raw material bucket on the base plate and drive the helical gear to rotate;

[0010] Step 2: Drive the drive wheel to rotate, and the raw material drips onto the grinding roller at a uniform speed;

[0011] Step 3: Drive the grinding roller to rotate;

[0012] Step 4: Drive the transition gear to rotate and collect the finished ink at the outlet of the collection tank. Attached Figure Description

[0013] Figure 1This is a schematic diagram of the overall structure of the ink processing equipment;

[0014] Figure 2 This is a schematic diagram of the grinding roller structure;

[0015] Figure 3 This is a schematic diagram of the collection tank.

[0016] Figure 4 This is a structural diagram of the first and second baffles;

[0017] Figure 5 This is a structural diagram of the base plate;

[0018] Figure 6 This is a schematic diagram of the rack structure;

[0019] Figure 7 This is a schematic diagram of the clamping rod;

[0020] Figure 8 This is a schematic diagram of the tensioner wheel;

[0021] Figure 9 This is a schematic diagram of the screw structure;

[0022] Figure 10 This is a flowchart of the printing ink processing method.

[0023] In the picture:

[0024] Grinding tank 101; grinding roller 102; synchronous gear 103; collecting tank 104; support frame 105; support plate 106;

[0025] First baffle 201; Second baffle 202; Damping rod 203; Shift gear 204; Transition gear 205;

[0026] 301; base plate; 302; rectangular groove; 303; rack; 304; helical gear;

[0027] Top rod 401; Connecting rod 402; Clamp rod 403;

[0028] 501; 502; 503; 504; 505; 506; Belt;

[0029] Sliding frame 601; tensioning frame 602; sliding plate 603; spring 604; screw 605; support rod 606. Detailed Implementation

[0030] like Figure 1-10 As shown:

[0031] A printing ink processing system includes a feeder 501 rotatably connected to a slider 502, a slider 502 slidably connected inside a slide frame 601, an electric push rod fixed between the slide frame 601 and the slider 502, and spiral blades machined on the feeder 501.

[0032] After placing the raw material bucket on the base plate 302, the feeder 501 is placed inside the raw material bucket. At this time, the electric push rod is driven, which pushes the slider 502 to slide. When the slider 502 slides downward within the sliding frame 601, the slider 502 drives the feeder 501 to slide downward together until the spiral blades processed on the feeder 501 contact the inner wall of the raw material bucket. At this time, the feeder 501 is driven to rotate slowly and uniformly. The spiral blades rotate the ink raw material from the raw material bucket at a uniform speed, thereby preventing the raw material from being poured out too much at once, which would lead to insufficient grinding and affect the quality of the finished product. When the raw material in the bucket is relatively thin, the feeder 501 can be driven in the opposite direction to prevent excessive raw material from flowing out. When the raw material bucket is placed horizontally, the raw material in the bucket gathers on the bottom side under the action of gravity. The feeder 501 can scrape the raw material as cleanly as possible to prevent waste.

[0033] like Figure 7 , 8 As shown:

[0034] The drive wheel 503 is fixedly connected to the feeder 501, the first rotary motor is fixedly connected between the feeder 501 and the drive wheel 503, the driven wheel 505 is rotatably connected to the top of the slide frame 601, and the drive wheel 503 and the driven wheel 505 are connected by a belt 506 for transmission.

[0035] When the first rotary motor is driven to rotate, it drives the drive wheel 503 and the feeder 501 to rotate. When the feeder 501 rotates, it can evenly remove the raw materials from the raw material bucket. A driven wheel 505 is rotatably connected to the top of the slide frame 601. The drive wheel 503 and the driven wheel 505 are connected by a belt 506. So when the drive wheel 503 rotates, the driven wheel 505 is driven to rotate through the belt 506. When the driven wheel 505 rotates, through a series of transmissions, the feeder 501 gradually penetrates into the raw material bucket, thereby further scraping the raw materials in the bucket clean, so as to save raw materials.

[0036] like Figure 7 , 8 As shown:

[0037] A tensioning pulley 504 is connected to the belt 506. The tensioning pulley 504 is rotatably connected to the slide plate 603. The slide plate 603 is slidably connected inside the tensioning frame 602. The tensioning frame 602 is fixed to the slide frame 601. A spring 604 is fixed between the tensioning frame 602 and the slide plate 603.

[0038] The driving pulley 503, driven pulley 505, and tension pulley 504 are connected by a belt 506. A tensioning frame 602 is fixedly attached to the slide frame 601. A sliding plate 603 is slidably connected inside the tensioning frame 602. A spring 604 is fixedly connected between the tensioning frame 602 and the sliding plate 603. The spring 604 presses the sliding plate 603, causing the tension pulley 504, which is rotatably connected to the sliding plate 603, to be in tight contact with the belt 506, thereby tightening the belt 506 and ensuring the smooth operation of the driving pulley 503 and driven pulley 504. The smooth transmission between the five wheels is achieved when the electric push rod pushes the slider 502 downwards. The slider 502 drives the drive wheel 503 to move downwards, thereby increasing the distance between the drive wheel 503 and the driven wheel 505. As a result, the belt 506 compresses the tension wheel 504 to move. The tension wheel 504 drives the slide plate 603 to retract into the tension frame 602, thereby compressing the spring 604. This ensures that power can be transmitted to the driven wheel 505 regardless of the change in the position of the drive wheel 503, thus ensuring the smooth operation of other structures.

[0039] like Figure 9 As shown:

[0040] The screw 605 is threaded into the driven wheel 505 and fixed to the support plate 106. The two support rods 606 are fixed to the support plate 106, and the slide frame 601 slides on the two support rods 606.

[0041] One end of the screw 605 is fixed to the support plate 106, while the other end is threaded to a driven wheel 505. When the driven wheel 505 is driven to rotate, the position of the screw 605 does not change, but the driven wheel 505 moves axially along the screw 605. The driven wheel 505 is rotatably connected to the slide frame 601. Therefore, when the driven wheel 505 moves axially along the screw 605, it will cause the slide frame 601 to move as well. To prevent the screw 605 from bending due to an excessively long lever arm, thus preventing the driven wheel from rotating, the screw 605 is not fully extended. Since the wheel 505 cannot move smoothly on the screw 605, two support rods 606 are fixed on the support plate 106, allowing the slide frame 601 to slide on the two support rods 606, thus ensuring the smooth operation of the system. When the slide frame 601 slides on the two support rods 606, the slide frame 601 will drive the slider 502 sliding inside the slide frame 601 to move together. The slider 502 is rotatably connected to the feeder 501. Therefore, the slide frame 601 drives the feeder 501 to gradually penetrate into the raw material barrel to perform the material picking operation.

[0042] like Figure 1 , 5 As shown:

[0043] A support plate 106 is fixedly connected to the base plate 302, and the base plate 302 slides on the support plate 301.

[0044] The raw material barrels come in different sizes. After placing the raw material barrel horizontally on the base plate 302, push the base plate 302 to move it, so that the base plate 302 slides on the support plate 301 until the edge of the barrel opening is aligned with the edge of the support plate 301. At this time, the raw material taken out from the raw material barrel can fall into the grinding tank 101, so as to further grind the raw material and obtain high-quality ink with smaller ink particles and gloss.

[0045] like Figure 5 , 6 As shown:

[0046] A rectangular groove 303 is formed on the support plate 301. A rack 304 is machined on the base plate 302. The rack 304 slides in the rectangular groove 303. A helical gear 305 is meshed and connected to the rack 304. A helical gear 305 is fixedly connected to the output shaft of the second rotary motor. The second rotary motor is fixedly connected to the support frame 105.

[0047] When the second rotary motor is driven to rotate, the helical gear 305 fixed to the output shaft of the second rotary motor begins to rotate. A rack 304 is fixed to the lower side of the base plate 302. The helical gear 305 and the rack 304 are meshed and connected. Therefore, when the helical gear 305 rotates, the rack 304 is driven to move in the horizontal direction. When the rack 304 moves, it can slide in the rectangular groove 303 of the pallet 301. Therefore, when the rack 304 drives the base plate 302 to move, the base plate 302 can extend and retract on the pallet 301 to accommodate small-sized raw material barrels.

[0048] like Figure 5 As shown:

[0049] Two push rods 401 are rotatably connected to the support plate 301, two connecting rods 402 are rotatably connected to the two push rods 401 respectively, two clamping rods 403 are rotatably connected to the two connecting rods 402 respectively, and both clamping rods 403 are rotatably connected to the support plate 301.

[0050] When the raw material bucket is pushed from the bottom and moves to the front end of the pallet 301, the raw material bucket will contact one end of the two push rods 401 and press the parts of the two push rods 401 that extend out of the pallet 301 into the pallet 301. Both push rods 401 are rotatably connected to the pallet 301. When one end is pressed down, the push rod 401 rotates around the rotation center, and the other end of the push rod 401 moves up. A connecting rod 402 is rotatably connected to the other end of both push rods 401, so the connecting rod 402 is pushed up. A clamping rod 403 is rotatably connected to the other end of both connecting rods 402. Both clamping rods 403 are rotatably connected to the pallet 301. One end of the two clamping rods 403 is pushed up by the two connecting rods 402, and the arc-shaped other end rotates down until it contacts the raw material bucket. The two clamping rods 403 clamp the raw material bucket on both sides at the same time, fixing the raw material bucket, thereby facilitating the scraping of the raw material by the feeder 501.

[0051] like Figure 2 As shown:

[0052] The grinding tank 101 is fixedly connected to the support frame 105. Three grinding rollers 102 are rotatably connected inside the grinding tank 101. Each grinding roller 102 is fixedly connected to a synchronous gear 103. Two adjacent synchronous gears 103 of the three synchronous gears 103 are meshed with each other. A third rotary motor is installed inside one of the grinding rollers 102.

[0053] When the third rotary motor drives a grinding roller 102 to rotate, the synchronous gear 103 fixed to one end of the grinding roller 102 rotates along with it. The two adjacent synchronous gears 103 of the three synchronous gears 103 mesh with each other, so that the three synchronous gears 103 rotate together. Each synchronous gear 103 is fixed with a grinding roller 102, so that the three grinding rollers 102 are driven to rotate simultaneously. The directions of two adjacent grinding rollers 102 are opposite, so that the raw material can be rolled between two grinding rollers 102 for further grinding to obtain ink of better quality.

[0054] like Figure 3 As shown:

[0055] The collection tank 104 is fixedly connected to the grinding tank 101. Two first baffles 201 are rotatably connected to the collection tank 104. Two second baffles 202 are slidably connected to the corresponding first baffles 201. A damping rod 203 is fixedly connected between each second baffle 202 and the corresponding first baffle 201. A displacement gear 204 is fixedly connected to each first baffle 201. Both displacement gears 204 are located below the collection tank 104. A transition gear 205 is meshed and driven by each displacement gear 204. The two transition gears 205 are meshed and driven by each other and are rotatably connected to the lower side of the collection tank 104. A fourth rotary motor is fixedly connected between one of the transition gears 205 and the collection tank 104.

[0056] By driving the fourth rotary motor to rotate, the transition gear 205 is driven to rotate. Two transition gears 205 mesh with each other, thereby driving the other transition gear 205 to rotate. Each transition gear 205 is meshed with a displacement gear 204, thereby driving the displacement gear 204 to rotate. A first baffle 201 is fixedly connected to each displacement gear 204, thereby driving the first baffle 201 to rotate and change the direction of the first baffle 201. A second baffle 202 is slidably connected within each first baffle 201, and each second baffle 202 is connected to the opposite baffle. Damping rods 203 are fixedly connected between the first baffles 201. When the two first baffles 201 point to each other, the two second baffles 202 sliding in the two first baffles 201 contact each other. When the first baffles 201 continue to rotate, the two second baffles 202 squeeze each other, thereby compressing the damping rods 203 fixed between each second baffle 202 and the corresponding first baffle 201, so that the two first baffles 201 form a straight line, completely sealing the collection tank 104, so as to facilitate the replacement of the container below the collection tank 104 that holds the finished product.

[0057] A printing ink processing method includes the following steps:

[0058] Step 1: Place the raw material barrel on the base plate 302 and drive the helical gear 305 to rotate;

[0059] Step 2: Drive the drive wheel 503 to rotate, and the raw material drips onto the grinding roller 102 at a uniform speed;

[0060] Step 3: Drive the grinding roller 102 to rotate;

[0061] Step 4: Drive the transition gear 205 to rotate and collect the finished ink at the outlet of the collection tank 104.

Claims

1. A printing ink processing system, characterized in that: It includes a feeder (501), a slider (502) is rotatably connected to the feeder (501), a sliding frame (601) is slidably connected to the slider (502), an electric push rod is fixed between the sliding frame (601) and the slider (502), and a spiral blade is machined on the feeder (501).

2. The printing ink processing system according to claim 1, characterized in that: A drive wheel (503) is fixedly connected to the feeder (501), and a first rotary motor is fixedly connected between the feeder (501) and the drive wheel (503). A driven wheel (505) is rotatably connected to the top of the slide frame (601), and the drive wheel (503) and the driven wheel (505) are connected by a belt (506).

3. The printing ink processing system according to claim 2, characterized in that: A tensioning pulley (504) is connected to the belt (506), a sliding plate (603) is rotatably connected to the tensioning pulley (504), a tensioning frame (602) is slidably connected to the sliding plate (603), the tensioning frame (602) is fixedly connected to the slide frame (601), and a spring (604) is fixedly connected between the tensioning frame (602) and the sliding plate (603).

4. A printing ink processing system according to claim 3, characterized in that: It also includes a screw (605) that is threadedly connected to the driven wheel (505), and a support plate (106) is fixedly connected to the other end of the screw (605). Two support rods (606) are fixedly connected to the support plate (106), and the slide frame (601) slides on the two support rods (606).

5. A printing ink processing system according to claim 4, characterized in that: A base plate (302) is fixedly connected to the support plate (106), and a support plate (301) is slidably connected to the base plate (302).

6. A printing ink processing system according to claim 5, characterized in that: A rectangular groove (303) is provided on the pallet (301), and a rack (304) is machined on the base plate (302). The rack (304) slides in the rectangular groove (303), and a helical gear (305) is meshed and connected to the rack (304). A second rotary motor is fixedly connected to the helical gear (305), and a support frame (105) is fixedly connected to the second rotary motor.

7. A printing ink processing system according to claim 6, characterized in that: Two top rods (401) are rotatably connected to the pallet (301), each top rod (401) is rotatably connected to a connecting rod (402), each connecting rod (402) is rotatably connected to a clamping rod (403), and both clamping rods (403) are rotatably connected to the pallet (301).

8. A printing ink processing system according to claim 7, characterized in that: It also includes a grinding groove (101) fixed to the support frame (105), three grinding rollers (102) are rotatably connected in the grinding groove (101), and a synchronous gear (103) is fixed on each grinding roller (102). Two adjacent synchronous gears (103) of the three synchronous gears (103) mesh with each other, and a third rotary motor is installed in one of the grinding rollers (102).

9. A printing ink processing system according to claim 8, characterized in that: A collection trough (104) is fixedly connected to the grinding trough (101). Two first baffles (201) are rotatably connected to the collection trough (104). A second baffle (202) is slidably connected in each first baffle (201). A damping rod (203) is fixedly connected between each second baffle (202) and the corresponding first baffle (201). A displacement gear (204) is fixedly connected to each first baffle (201). Both displacement gears (204) are located below the collection trough (104). A transition gear (205) is meshed and driven by each displacement gear (204). The two transition gears (205) are meshed and driven by each other and are rotatably connected to the lower side of the collection trough (104). A fourth rotary motor is fixedly connected between one of the transition gears (205) and the collection trough (104).

10. A printing ink processing system and method according to claim 9, characterized in that: The processing method includes the following steps: Step 1: Place the raw material barrel on the base plate (302) and drive the helical gear (305) to rotate; Step 2: Drive the drive wheel (503) to rotate, and the raw material drips onto the grinding roller (102) at a uniform speed; Step 3: Drive the grinding roller (102) to rotate; Step 4: Drive the transition gear (205) to rotate and collect the finished ink at the outlet of the collection tank (104).

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