Automatic production equipment for light partition boards
By introducing forward and backward movement, left and right movement, and bidirectional adjustment mechanisms into the automated production equipment for lightweight partition boards, the problem of inconvenient adjustment of cutting direction and position has been solved, enabling flexible cutting and efficient fixing, thereby improving production efficiency and cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-06
- Publication Date
- 2026-04-07
AI Technical Summary
Existing automated production equipment for lightweight partition boards is inconvenient to adjust the cutting direction and cutting blade position during cutting, which affects the performance and is cumbersome to operate.
The design incorporates a forward and backward movement mechanism, a left and right movement mechanism, a two-way adjustment mechanism, and a dust collection mechanism. Through the cooperation of a motor and an electric push rod, the cutting direction and position can be flexibly adjusted, and a dust collection structure is provided to handle cutting debris.
It enables convenient adjustment of cutting direction and position, improves production efficiency, ensures the fixing and cutting quality of partition boards, and effectively cleans up cutting debris.
Smart Images
Figure CN121798779A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of partition wall technology, specifically to an automated production equipment for lightweight partition walls. Background Technology
[0002] Lightweight partition wall panels are a new type of energy-saving wall material. They resemble hollow floor slabs in appearance, but have tongue and groove joints on both sides. Installation simply involves standing the panels upright, applying a small amount of jointing mortar to the tenons, and then assembling them. In the automated production process of lightweight partition wall panels, a cutting device is used to cut them into sections.
[0003] Existing automated production equipment for lightweight partition boards is not convenient for adjusting the cutting direction when cutting the partition boards. The cutting direction is unidirectional, which affects the performance. In addition, the partition boards need to be fixed with a fixed structure during cutting. Existing equipment is not convenient for adjusting the position of the cutting blade. When cutting different positions, it is necessary to release the fixing of the partition board, adjust the position, and then re-fix it, which is quite inconvenient. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the above-mentioned technical problems and provide an automated production equipment for lightweight partition boards, which facilitates the adjustment of the cutting direction and the position of the cutting blade.
[0005] To solve the above-mentioned technical problems, the technical solution provided by the present invention is as follows: an automated production equipment for lightweight partition boards, including a workbench, with front-to-back moving mechanisms on both sides of the workbench, and a gantry frame connected to the front-to-back moving mechanisms. A through hole is provided on the top surface of the gantry frame, and a left-to-right moving mechanism is provided within the through hole. An electric push rod is connected to the left-to-right moving mechanism, and a motor is connected to the piston end of the electric push rod. A second motor is connected to the output shaft of the first motor, and a cutting blade is connected to the output shaft of the second motor. A dust extraction mechanism is provided on one side of the gantry frame. Support plates are connected to both the front and back sides of the workbench, and a bidirectional adjustment mechanism is provided on the top surface of the support plates. A moving plate is threadedly connected to the bidirectional adjustment mechanism, and an electric push rod is fixedly provided on one side of the moving plate. An L-shaped plate is connected to the piston end of the electric push rod, and a pressing structure is provided on the L-shaped plate.
[0006] As an improvement, the forward and backward moving mechanism includes two support plates 1 and two support plates 2 respectively connected to both sides of the worktable. A screw 1 is rotatably provided between the two support plates 1. A motor 3 is provided on one side of the support plate 1 to drive the screw 1 to rotate. The screw 1 is threadedly connected to the portal frame. A guide rod is connected between the two support plates 2. The guide rod passes through and is slidably connected to the portal frame.
[0007] As an improvement, the left and right moving mechanism includes a second screw rod that is rotatably disposed in the through hole. A fifth motor that drives the second screw rod to rotate is provided on one side of the gantry frame. The second screw rod is threadedly connected to a slider. A sliding rod is connected between the two side walls of the through hole. The sliding rod is slidably connected to the slider. An electric push rod is connected to the bottom end of the slider.
[0008] As an improvement, the bidirectional adjustment mechanism includes fixed plates connected to both sides of the top surface of the tray, a bidirectional screw is rotatably provided between the two fixed plates, a motor is provided on one side of the fixed plate to drive the bidirectional screw to rotate, a movable plate is threadedly connected to both sides of the bidirectional screw, a sliding groove is provided on the top surface of the tray, and the bottom end of the movable plate is slidably connected to the sliding groove.
[0009] As an improvement, the dust collection mechanism includes a horizontal plate on one side of the gantry frame, a fan and a collection box on the top surface of the horizontal plate, the input end of the fan being connected to the collection box, a dust collection pipe being connected to one side of the collection box, and a dust collection hood being provided at the end of the dust collection pipe.
[0010] As an improvement, the clamping structure includes an electric push rod three located on the top surface of the L-shaped plate, and the piston end of the electric push rod three is connected to a pressure plate.
[0011] As an improvement, both the first and second support plates are connected to a support plate at their bottom ends, and the top surface of the support plate is provided with a second sliding groove, which is slidably connected to the bottom end of the portal frame.
[0012] With the above structure, the present invention has the following advantages: the forward and backward moving mechanism facilitates the forward and backward movement of the cutting blade; the left and right moving mechanism facilitates the left and right adjustment of the cutting blade position, thereby facilitating the cutting of different positions of the partition wall; the motor facilitates the rotation of the cutting blade, thereby adjusting the cutting direction; the bidirectional adjustment mechanism and the electric push rod facilitate the adjustment of the L-shaped plate position, thereby facilitating the fixing of partition wall panels of different sizes; and the dust collection mechanism facilitates the absorption and treatment of debris generated during cutting. Attached Figure Description
[0013] Figure 1 This is a three-dimensional schematic diagram of an automated production equipment for lightweight partition wall panels according to the present invention. Figure 1 .
[0014] Figure 2 This is a three-dimensional schematic diagram of an automated production equipment for lightweight partition wall panels according to the present invention. Figure 2 .
[0015] Figure 3 This is a three-dimensional schematic diagram of an automated production equipment for lightweight partition wall panels according to the present invention. Figure 3 .
[0016] Figure 4This is an enlarged view of point A of an automated production equipment for lightweight partition wall panels according to the present invention.
[0017] Figure 5 This is an enlarged view of section B of the automated production equipment for a lightweight partition wall panel according to the present invention.
[0018] As shown in the figure: 1. Workbench; 2. Gantry frame; 3. Through hole; 4. Electric push rod one; 5. Motor one; 6. Motor two; 7. Cutting blade; 8. Support plate one; 9. Screw one; 10. Motor three; 11. Support plate two; 12. Guide rod; 13. Support plate; 14. Fixed plate; 15. Bidirectional screw; 16. Motor four; 17. Moving plate; 18. Slide rail one; 19. Electric push rod two; 20. L-shaped plate; 21. Electric push rod three; 22. Pressure plate; 23. Screw two; 24. Slider; 25. Motor five; 26. Slide rod; 27. Horizontal plate; 28. Fan; 29. Collection box; 30. Dust suction pipe; 31. Dust suction hood; 32. Support plate; 33. Slide rail two. Detailed Implementation
[0019] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "center", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation structure and operation. Therefore, they should not be construed as limiting this invention.
[0020] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "provided with," "installed," "connected," "linked," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0021] The present invention will now be described in further detail with reference to the accompanying drawings.
[0022] Combined with appendix Figure 1 and attached Figure 2An automated production line for lightweight partition boards includes a workbench 1. The workbench 1 has forward and backward moving mechanisms on both sides, and these mechanisms are connected to a portal frame 2. Each forward and backward moving mechanism includes two support plates 8 and 11 respectively connected to both sides of the workbench 1. A screw 9 is rotatably connected between the two support plates 8. A motor 10 is provided on one side of each support plate 8 to drive the screw 9. The screw 9 is threadedly connected to the portal frame 2. A guide rod 12 is connected between the two support plates 11, penetrating and slidably connecting to the portal frame 2. The guide rod 12 facilitates the guidance of the portal frame 2. Support plates 32 are connected to the bottom ends of both support plates 8 and 11. A sliding groove 33 is provided on the top surface of the support plate 32, and the bottom end of the portal frame 2 is slidably connected to the sliding groove 33. The support plates 32 and sliding groove 33 facilitate the support of the portal frame 2.
[0023] Combined with appendix Figure 1 Appendix Figure 3 and attached Figure 4 The top surface of the portal frame 2 is provided with a through hole 3. A left and right moving mechanism is provided in the through hole 3. The left and right moving mechanism is connected to an electric push rod 4. The left and right moving mechanism includes a screw 23 that is rotatably installed in the through hole 3 through a bearing. A motor 25 is provided on one side of the portal frame 2 to drive the screw 23 to rotate. The screw 23 is threadedly connected to a slider 24. A sliding rod 26 is connected between the two side walls of the through hole 3. The sliding rod 26 is slidably connected to the slider 24. The bottom end of the slider 24 is connected to the electric push rod 4. The piston end of the electric push rod 4 is connected to a motor 5. The output shaft of the motor 5 is connected to a motor 6. The output shaft of the motor 6 is connected to a cutting blade 7.
[0024] Combined with appendix Figure 1 Appendix Figure 2 and attached Figure 5 The workbench 1 has a support plate 13 connected to both its front and rear sides. The top surface of each support plate 13 is equipped with a bidirectional adjustment mechanism. The bidirectional adjustment mechanism is threadedly connected to a movable plate 17. The bidirectional adjustment mechanism includes fixed plates 14 connected to both sides of the top surface of the support plate 13. A bidirectional screw 15 is rotatably mounted between the two fixed plates 14. A motor 16 for driving the bidirectional screw 15 is located on one side of each fixed plate 14. Movable plates 17 are threadedly connected to both sides of the bidirectional screw 15. The top surface of the support plate 13 is equipped with... The movable plate 17 has a sliding groove 18, which is slidably connected to the bottom end of the movable plate 17. An electric push rod 19 is fixedly provided on one side of the movable plate 17. The piston end of the electric push rod 19 is connected to an L-shaped plate 20. The L-shaped plate 20 is provided with a pressing structure. The pressing structure includes an electric push rod 21 on the top surface of the L-shaped plate 20. The piston end of the electric push rod 21 is connected to a pressure plate 22. By controlling the extension of the piston end of the electric push rod 21, the pressure plate 22 is moved, which facilitates the pressing and fixing of the partition wall panel.
[0025] Combined with appendix Figure 2 The portal frame 2 is provided with a dust collection mechanism on one side. The dust collection mechanism includes a horizontal plate 27 on one side of the portal frame 2. The top surface of the horizontal plate 27 is provided with a fan 28 and a collection box 29. The input end of the fan 28 is connected to the collection box 29. The collection box 29 is provided with a vertically arranged filter screen to block dust and prevent it from entering the fan 28. A dust collection pipe 30 is connected to one side of the collection box 29. A dust collection hood 31 is provided at the end of the dust collection pipe 30.
[0026] In a specific implementation of this invention, a lightweight partition board is placed on the top surface of the workbench 1. The motor 16 is started, which drives the bidirectional screw 15 to rotate, thereby causing the two moving plates 17 to move towards each other to adapt to the width of the partition board. The piston end of the electric push rod 19 is extended to move the L-shaped plate 20 to adapt to the length of the partition board. Then, the piston end of the electric push rod 21 is extended to move the pressure plate 22 to facilitate pressing and fixing the partition board.
[0027] When cutting in the front-to-back direction, start motor 5 25, which drives screw 2 23 to rotate, thereby moving slider 24, which in turn moves cutting blade 7 left and right to adjust to the appropriate position. Control the piston end of electric push rod 1 4 to extend and drive cutting blade 7 to descend and approach the partition wall. Start motor 2 6 and motor 3 10. Motor 2 6 drives cutting blade 7 to rotate for cutting, and motor 3 10 drives screw 1 9 to rotate, thereby moving portal frame 2 back and forth to cut the partition wall in the front-to-back direction.
[0028] When making cuts in the left and right directions, start motor 5, which drives motor 6 to rotate and adjust the cutting direction of the cutting blade 7. Then, drive screw 9 to rotate via motor 3 10, which in turn moves the gantry frame 2 back and forth to adjust it to the appropriate position. Then, control the piston end of electric push rod 4 to extend and drive the cutting blade 7 to descend and approach the partition wall. Start motor 6, which drives the cutting blade 7 to rotate. Then, start motor 5 25, which drives screw 23 to rotate, which in turn moves slider 24, which in turn moves the cutting blade 7 left and right to cut the partition wall in the front and back directions. By starting fan 28, the debris generated from cutting enters the collection box 29 through dust hood 31.
[0029] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the present invention, such designs should fall within the protection scope of the present invention.
Claims
1. An automated production equipment for lightweight partition boards, comprising a workbench (1), characterized in that: The workbench (1) is provided with a front and rear moving mechanism on both sides. The front and rear moving mechanism is connected to a gantry frame (2). The top surface of the gantry frame (2) is provided with a through hole (3). The through hole (3) is provided with a left and right moving mechanism. The left and right moving mechanism is connected to an electric push rod (4). The piston end of the electric push rod (4) is connected to a motor (5). The output shaft of the motor (5) is connected to a motor (6). The output shaft of the motor (6) is connected to a cutting blade (7). The gantry frame (2) is provided with a dust collection mechanism on one side. The workbench (1) is connected to a support plate (13) on both the front and rear sides. The top surface of the support plate (13) is provided with a bidirectional adjustment mechanism. The bidirectional adjustment mechanism is threadedly connected to a moving plate (17). The moving plate (17) is fixedly provided with an electric push rod (19) on one side. The piston end of the electric push rod (19) is connected to an L-shaped plate (20). The L-shaped plate (20) is provided with a pressing structure.
2. The automated production equipment for lightweight partition wall panels according to claim 1, characterized in that: The forward and backward moving mechanism includes two support plates (8) and two support plates (11) respectively connected to both sides of the workbench (1). A screw (9) is rotatably provided between the two support plates (8). A motor (10) is provided on one side of the support plate (8) to drive the screw (9) to rotate. The screw (9) is threadedly connected to the portal frame (2). A guide rod (12) is connected between the two support plates (11). The guide rod (12) passes through and is slidably connected to the portal frame (2).
3. The automated production equipment for lightweight partition wall panels according to claim 1, characterized in that: The left and right moving mechanism includes a screw two (23) that is rotatably installed in the through hole (3). A motor five (25) that drives the screw two (23) to rotate is provided on one side of the portal frame (2). The screw two (23) is threadedly connected to a slider (24). A slide rod (26) is connected between the two side walls of the through hole (3). The slide rod (26) is slidably connected to the slider (24). The bottom end of the slider (24) is connected to an electric push rod one (4).
4. The automated production equipment for lightweight partition wall panels according to claim 1, characterized in that: The bidirectional adjustment mechanism includes fixed plates (14) connected to both sides of the top surface of the support plate (13), a bidirectional screw (15) is rotatably provided between the two fixed plates (14), a motor (16) is provided on one side of the fixed plate (14) to drive the bidirectional screw (15) to rotate, a movable plate (17) is threadedly connected to both sides of the bidirectional screw (15), a sliding groove (18) is provided on the top surface of the support plate (13), and the bottom end of the movable plate (17) is slidably connected to the sliding groove (18).
5. The automated production equipment for lightweight partition wall panels according to claim 1, characterized in that: The dust collection mechanism includes a horizontal plate (27) on one side of the gantry frame (2). The top surface of the horizontal plate (27) is provided with a fan (28) and a collection box (29). The input end of the fan (28) is connected to the collection box (29). A dust collection pipe (30) is connected to one side of the collection box (29). A dust collection hood (31) is provided at the end of the dust collection pipe (30).
6. The automated production equipment for lightweight partition wall panels according to claim 1, characterized in that: The clamping structure includes an electric push rod three (21) disposed on the top surface of the L-shaped plate (20), and the piston end of the electric push rod three (21) is connected to a pressure plate (22).
7. The automated production equipment for lightweight partition wall panels according to claim 2, characterized in that: The bottom ends of the first support plate (8) and the second support plate (11) are both connected to a support plate (32). The top surface of the support plate (32) is provided with a second sliding groove (33). The bottom end of the portal frame (2) is slidably connected to the second sliding groove (33).