Miniature air compressor interface mounting and surface marking integrated apparatus and method

Abstract

The present application relates to a kind of micro air compressor interface installation and surface marking integrated equipment and method, belong to air compressor auxiliary production equipment field.Structure light detection and transmission module is vertically connected with large rack and fixed on ground, and unqualified product removal module is vertically and closely connected with conveying belt;Micro air compressor transport module is fixed on the large platform of rack shell, and torsion gun movement mechanism is fixed on the large platform, and torsion gun adjustment module is fixedly connected with torsion gun movement mechanism;Interface pickup module is fixed on the frame of shell by pin shaft, surface marking mechanism is fixed on the large platform, and rack shell is fixed on ground;Automatic unloading mechanism is fixed by magnetic attraction device of rack shell and rack shell.The advantages are that the equipment integrates feeding, detection, installation, waste removal and product collection, saves a lot of production time and human resources, reduces the increase rate of misdelivery, miswaste or unqualified products caused by manual detection and installation, and greatly improves production efficiency.

Description

Technical Field

[0001] This invention relates to the field of high-end equipment manufacturing, and particularly to a mechatronic device for installing interfaces on micro air compressors, especially an integrated device and method for installing interfaces and marking surfaces on micro air compressors. Background Technology

[0002] The interface of a miniature air compressor is used for air pipeline connection. Air pipeline connection refers to connecting the air outlet of the miniature air compressor to subsequent air tanks, dryers, filters, and air-using equipment. The goal is to efficiently and safely deliver compressed air. Therefore, the installation and connection specifications of the miniature air compressor's interface are crucial. While the transportation of the pump body or the classification of qualified and unqualified products can be driven by a program, the interface, due to different pipeline sizes and the need for periodic replacement, requires separate processing and installation of the pump body and interface. For interface installation, most companies first select the correct size interface and then tighten it using wrenches and other tools, wasting significant manpower, resulting in long installation times, low processing efficiency, and a tendency for leaks after installation.

[0003] During the manufacturing process of miniature air compressors, permanent markings (such as model number, serial number, logo, etc.) need to be applied to the surface of their metal pump bodies. Air compressor pump bodies are typically made of cast iron, aluminum alloy, or other metal materials, and the following marking methods are mainly used: 1. Manual molding: This method is subject to many human factors, resulting in irregular marking arrangements, inconsistent depth, and unstable marking quality. Furthermore, contact with the product can cause some damage to its surface. 2. Electrochemical etching: This method uses electrode etching to engrave markings on the surface. It offers high processing precision and does not damage the surface smoothness, but its strength is low and its lifespan is short. 3. Laser marking: Because it does not contact the product surface, the marking speed is fast, and it causes almost no damage to the product. However, the marking lifespan is short, the equipment is expensive, and the marking cost is high, making it unsuitable for mass-produced products.

[0004] Pneumatic surface marking technology, a relatively new technology integrating mechanics, electronics, computers, and CNC, is currently mainly used in machinery, automobiles, motorcycles, aerospace, assembly molds, and signage. Its principle involves using a computer-controlled printing needle to reciprocate along a preset pattern or trajectory under compressed air, marking or polishing the workpiece surface. It offers deep markings, high speed, and neat, clear marks. Compared to other marking technologies, it reduces errors caused by human intervention, has a longer lifespan, higher strength, and its lower cost makes it more suitable for small and medium-sized enterprises engaged in mass production. However, traditional pneumatic surface marking technology is highly dependent on an external air source, consuming a lot of energy. Furthermore, the reciprocating motion of the printing needle on a linear guide during marking makes the impact force difficult to control and prone to wear. Long-term use of the return spring can also lead to insensitive rebound, affecting marking quality and making it unsuitable for direct application in the production of micro air compressors. Improvements are urgently needed. Summary of the Invention

[0005] The purpose of this invention is to provide an integrated device and method for micro air compressor interface installation and surface marking, solving the problems of low surface quality and short lifespan of micro air compressor pumps caused by existing marking methods, as well as low automation and high labor costs during micro air compressor interface installation. The integrated device proposed in this invention utilizes improved pneumatic surface marking technology, combining interface installation with marking patterns and text on the surface of the micro air compressor. The improved surface marking mechanism reduces the volume of the air pump and employs a cylinder that drives the printing needle in reciprocating motion, which is responsive, easy to operate, and does not require an external air source. Through a combination of guide rails and sliders, it can move in multiple directions, reducing energy consumption and increasing the lifespan of the mechanism, thus achieving automated integrated installation and surface marking of micro air compressor interfaces.

[0006] The above-mentioned objective of this invention is achieved through the following technical solution:

[0007] The integrated equipment for miniature air compressor interface installation and surface marking includes a structured light detection and conveying module 1 that is vertically connected to and fixed to the ground via the main frame 107; a defective product removal module 2 that is vertically connected to and tightly attached to the conveyor belt 106; a miniature air compressor transport module 3 that is fixed to the large platform 807 of the frame housing 8; a support plate A307 that is fixed to the frame body 802 of the frame housing 8; and a base A411 and a large guide rail A414 of the torque gun motion mechanism 4 that are fixed to the large platform 807 of the frame housing 8. The torque gun adjustment module 5 includes a baffle A5. 04. The baffle B505 is fixedly connected to the torque gun movement mechanism 4 by screw G417; the interface pickup module 6 is fixed to the frame 802 of the machine housing 8 by pin 601, and is fixed to the large platform 807 of the machine housing 8 by bolt A609 below; the surface marking mechanism 7 is fixed to the large platform 807 of the machine housing 8 by cylindrical pin 718, screw J720 and screw K721, and the machine housing 8 is fixed to the ground; the automatic unloading mechanism 9 is fixed to the machine housing 8 by magnetic attraction device 804.

[0008] The structured light detection and transmission module 1 consists of: a conveyor belt 106 bonded and fixed to a large frame 107, driven by a motor; the large frame 107 is fixed to the ground or to the frame housing 8; the display screen 101, the light emitting device 102, and the defective product output channel A105 are all fixed to the large frame 107; the projection screen 104 is connected to the bracket A103 via a rotating joint; and the bracket A103 can move freely.

[0009] The defective product removal module 2 is as follows: platform 203 is perpendicularly and tightly connected to conveyor belt 106, cylinder piston A202 is fixed to platform 203 by several closely arranged screws A201, and pump body 705 is pushed by the movement of cylinder piston A202. Platform 203 is welded and fixed to small frame 204.

[0010] The miniature air compressor transport module 3 is as follows: cylinder A306 is fixed to support plate A307; cylinder piston B312 is connected to arched plate 313 by screw B301; arched plate 313 is fixed to the large platform 807 of frame housing 8 by screw B301; robotic arm 309 is connected to cylinder A306 through a rotating joint to achieve 90° rotation and grip pump body 705; transport platform 308 is assembled from connector 305 and screw C302; the assembled transport platform 308 is fixed to the large platform 807 of frame housing 8 by screw E304; stop blocks 310 are fixed parallel to the transport platform 308 and arranged closely and linearly along the length direction; partition plate A311 is fixed vertically to the side of transport platform 308 to prevent pump body 705 from sliding out.

[0011] The torque gun motion mechanism 4 is as follows: a large guide rail A414 is fixed on the large platform 807 of the frame housing 8; a large slider 415 passes through the large guide rail A414, enabling parallel movement; the large slider 415 is fixed to the support plate B406; a stepper motor 407 is coaxially mounted with a lead screw 409 via a coupling 408; the lead screw 409 passes through a bearing 410, which is fixed to the base A411; the base A411 is fixed on the large platform 807 as a ball screw pair, passing through a connecting block A420 and fixed to the support plate B406; the small guide rail A412 and the connecting block B421 are both fixed on... On the support plate B406, the small slider 413 is fastened to the connecting plate C405 by screw F416 and can slide on the small guide rail A412; the rodless cylinder 418 passes through the connecting plate A403 and the connecting block B421, and is fixed at both ends by nuts 419. The connecting plate A403 is fixed on the connecting plate C405. The torque gun 401 is clamped by the clamp 402 and fixed on the connecting plate C405 by screw F416. The upper part of the connecting plate B404 is connected to the baffle A504 and baffle B505 of the torque gun adjustment module 5, and the lower part is fixed to the connecting plate C405 to realize the movement of the torque gun.

[0012] The torque gun adjustment module 5 is as follows: the end cap 501 is connected to the rotary cylinder 502, and the whole is fixed to the partition plate B503 by screw H511, and passes through the partition plate B503 and the baffle plate A504, and is finally fixed on the baffle plate B505; the cylinder B506 passes through the partition plate B503 and is fixed to the baffle plate A504 by locking pin 507; the baffle plate A504 and the baffle plate B505 are fixed to the connecting plate B404 of the torque gun movement mechanism 4 by screw G417; the torque gun head 508 passes through the fixing block A509 and is connected to the pickup head 510; the fixing block A509 is vertically fixed to the baffle plate A504 and the baffle plate B505, so as to realize the rotation of the torque gun head and the installation of the interface 611.

[0013] The interface pickup module 6 comprises: a pneumatic finger 602 fixed to the frame 802 of the housing 8 via a pin 601; a cylinder C607 connected to a base B608; and a base B608 fixed to a large platform 807 of the housing 8; a piston A605 connected to the pneumatic finger 602 via a planar kinematic pair for telescopic movement; a guide rail 603 fixed to the large platform 807; a slider A604 passing through the guide rail 603 and moving within it; and a bolt A609 fixing the slider A604 to the pneumatic finger 602, thereby driving the interface pickup module 6 to move together; and an interface scraper 606 connected to the cylinder C607 via a bolt B610. When the cylinder C607 operates, it drives the interface scraper 606 to move together, thereby achieving the pickup of the interface 611.

[0014] The surface marking mechanism 7 is as follows: Cylinder D713 is fixed to the large platform 807 of the frame housing 8; the fixed platform 710 is connected to the side of the fixed block B714 via round-headed studs 715, and its bottom is spliced ​​with the slider B711, allowing it to move on the small guide rail B712, which is fixed to the large platform 807; the large base plate 717 is connected to the large platform 807 via several cylindrical pins 718; the cylinder piston C716 is clamped and fixed by the fixed platform 710, carrying… The L-shaped plate 708 moves linearly on the large guide rail B709. The housing 719 is fastened to the L-shaped plate 708. The air pump 701 and the fixing plate 702 are glued and fixed on the top of the housing 719. The air pump 701 is connected to the air outlet 704 through the pipe 703 to transport gas. The surface of the pump body 705 is marked. The pump body 705 is placed on the base C706. The base C706 is connected to the plate 707 through the rotating joint to rotate the pump body 705.

[0015] The frame housing 8 is composed of several crossbeams and columns spliced ​​together to form a frame 802. The feeding container 801 is fixed on the frame 802. The cabinet door 803 is hinged to the frame 802 through a hinge plate. The magnetic suction device 804 is spliced ​​on the frame 802. The piston B805 is connected to the large platform 807. The defective product output channel B806 is fixedly connected to the transport platform 308 through the screw B301 of the micro air compressor transport module 3. The cylinder E80802 of the pressing mechanism 808 is connected to the bracket B80801 through the screw L80805. The bracket B80801 is fixed to the frame 802 through the screw M80806. The fixing part 80803 controls the movement of the cylinder E80802, thereby controlling the movement of the pressing cover 80804.

[0016] The automatic feeding mechanism 9 is as follows: the feeding area 902 is fixed to the frame housing 8 through the magnetic attraction device 804 of the frame housing 8, the piston 901 is installed in conjunction with the cylinder F903 and can move horizontally, the cylinder F903 is glued and fixed on the frame 904, and the feeding area 902 is connected to the frame 904 through the connecting buckle 905.

[0017] Another objective of this invention is to provide a control method for an integrated device for interface installation and surface marking of a miniature air compressor, comprising the following steps:

[0018] Step 1: First, import the parameters into the display screen 101 to determine whether the surface of the pump body 705 is qualified. After the conveyor belt 106 is started, the staff places the pump body 705 at the discharge port. The side that needs to be marked on the surface should be aligned with the light emitting device 102. When the light is projected onto the surface of the pump body 705, the surface flatness information will be projected onto the projection screen 104 and returned to the display screen 101 to determine whether it is qualified. If it is qualified, proceed to the next step. If it is not qualified, start the cylinder piston A202 to push it to the waste area.

[0019] Step 2: The qualified pump body 705 is conveyed to the transport platform 308 by the conveyor belt 106. When it reaches the designated position, the drive cylinder piston B312 pushes the pump body 705 between the open robotic arm 309. The two sides are clamped and fixed by the robotic arm 309. The upper and lower parts are clamped and fixed by the cylinder E80802 driving the pressure cover 80804 to move downward. Then the interface is installed and the surface is marked.

[0020] Step 3: The robotic arm 309, the clamping cover 80804 and the pump body 705 clamped by it pass through the torque gun motion mechanism 4 and the torque gun adjustment module 5. The torque gun 401 is connected to the pickup head 510. The pickup head 510 controls the torque gun 401 to install the interface onto the pump body 705 through the pickup interface 611.

[0021] Step 4: In the surface marking mechanism 7, the printing needle of the air outlet 704 is driven to move left and right and up and down according to the desired shape or text to be marked. The air pump 701 drives the printing needle to move back and forth, completing the entire process. After the work is completed, the cylinder D713 drives the surface marking mechanism 7 to move backward along the large guide rail B709, ending one round of work. If the pump body 705 is installed correctly, it will proceed to the next stage; otherwise, it will be pushed to the waste area.

[0022] Step 5: When the pump body 705 enters the automatic feeding mechanism 9, when the pump body 705 fills a row in the feeding area 902, the end detector controls the cylinder F903 to drive the piston 901 to push the entire row of pump bodies 705, leaving space for the next stage of operation. When the pump body 705 is completely filled on the platform, all pump bodies 705 are collected.

[0023] The beneficial effects of this invention are as follows: the equipment integrates feeding, testing, installation, waste removal, and finished product collection, saving significant production time and human resources. It reduces the rate of incorrect acceptance, rejection, or defective products caused by manual testing and installation, thus greatly improving production efficiency. Using this invention's equipment to install the interface of the micro air compressor ensures its firmness, tightness, and stability. Pneumatic surface marking technology reduces errors caused by human intervention, achieving higher strength than electrochemical corrosion processing technology. Furthermore, compared to emerging laser marking, it has a longer lifespan and lower cost, making it more suitable for small and medium-sized enterprises. This invention replaces manual labor in interface installation and product qualification testing. A robotic arm fixes the interface, which is then tightened by a torque gun. Each part is equipped with a product qualification testing section, reducing the production rate of defective products while saving human resources. This invention integrates, automates, and environmentally friendly processes throughout the entire production process, and is of great significance to the research and development of future semi-automation technologies and equipment. Attached Figure Description

[0024] The accompanying drawings, which are included to provide a further understanding of the invention and form part of this application, illustrate the invention and are used to explain it, but do not constitute an undue limitation of the invention.

[0025] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0026] Figure 2 This is a schematic diagram of the structured light detection and transmission module of the present invention;

[0027] Figure 3 This is a schematic diagram of the non-conforming product removal module of the present invention;

[0028] Figure 4 This is a schematic diagram of the structure of the miniature air compressor transport module of the present invention;

[0029] Figure 5 This is a schematic diagram of the torsion gun motion mechanism of the present invention;

[0030] Figure 6 This is a schematic diagram of the structure of the torque gun adjustment module of the present invention;

[0031] Figure 7 This is a schematic diagram of the interface pickup module of the present invention;

[0032] Figure 8 This is a schematic diagram of the surface marking mechanism of the present invention;

[0033] Figure 9 This is a schematic diagram of the structure of the frame housing of the present invention;

[0034] Figure 10 This is a schematic diagram of the pressing mechanism of the present invention;

[0035] Figure 11 This is a schematic diagram of the automatic feeding mechanism of the present invention.

[0036] In the diagram: 1. Structured light detection and transmission module; 101. Display screen; 102. Light emitting device; 103. Bracket A; 104. Projection screen; 105. Non-conforming product output channel A; 106. Conveyor belt; 107. Large frame; 2. Non-conforming product removal module; 201. Screw A; 202. Cylinder piston A; 203. Platform; 204. Small frame; 3. Miniature air compressor transport module; 301. Screw B; 302. Screw C; 303. Screw D; 304. Screw E; 305. Connector; 306. Cylinder A; 307. Support plate A; 308. Transport platform; 309. Robotic arm; 310. Stop; 311. Partition A; 312. Cylinder piston B; 313. Arch plate; 4. Torsion... Torque gun motion mechanism; 401. Torque gun; 402. Clamp; 403. Connecting plate A; 404. Connecting plate B; 405. Connecting plate C; 406. Support plate B; 407. Stepper motor; 408. Coupling; 409. Lead screw; 410. Bearing; 411. Base A; 412. Small guide rail A; 413. Small slider; 414. Large guide rail A; 415. Large slider; 416. Screw F; 417. Screw G; 418. Rodless cylinder; 419. Nut; 420. Connecting block A; 421. Connecting block B; 5. Torque gun adjustment module; 501. End cap; 502. Rotary cylinder; 503. Partition plate B; 504. Baffle plate A; 505. Baffle plate B; 506. Cylinder B; 507. Locking pin; 50 8. Torque gun head; 509. Fixing block A; 510. Pickup gun head; 511. Screw H; 512. Screw Q; 6. Interface pickup module; 601. Pin; 602. Pneumatic finger; 603. Guide rail; 604. Slider A; 605. Piston A; 606. Interface scraper; 607. Cylinder C; 608. Base B; 609. Bolt A; 610. Bolt B; 611. Interface; 7. Surface marking mechanism; 701. Air pump; 702. Fixing plate; 703. Pipe; 704. Air outlet; 705. Pump body; 706. Base C; 707. Flat plate; 708. L-shaped flat plate; 709. Large guide rail B; 710. Fixing platform; 711. Slider B; 712. Small guide rail B; 713. Cylinder D; 714. Fixing block B; 715. Round head stud; 716. Cylinder piston C; 717. Base plate; 718. Cylindrical pin; 719. Housing; 720. Screw J; 721. Screw K; 8. Frame housing; 801. Feeding container; 802. Frame; 803. Cabinet door; 804. Magnetic suction device; 805. Piston B; 806. Non-conforming product output channel B; 807. Large platform; 808. Clamping mechanism; 80801. Bracket B; 80802. Cylinder E; 80803. Fixing component; 80804. Clamping cover; 80805. Screw L; 80806. Screw M; 9. Automatic unloading mechanism; 901. Push piston; 902. Unloading area; 903. Cylinder F; 904. Frame;905. Connecting buckle. Detailed Implementation

[0037] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0038] See Figures 1 to 11 As shown, the integrated micro air compressor interface installation and surface marking device of the present invention includes a structured light detection and conveying module 1, a defective product removal module 2, a micro air compressor transport module 3, a torque gun motion mechanism 4, a torque gun adjustment module 5, an interface pickup module 6, a surface marking mechanism 7, a frame housing 8, and an automatic unloading mechanism 9. The structured light detection and conveying module 1 is vertically connected to the large frame 107 and fixed to the ground; the defective product removal module 2 is vertically connected to the conveyor belt 106; the micro air compressor transport module 3 is fixed to the large platform 807 of the frame housing 8 by several screws E304, and the support plate A307 is fixed to the frame body 802 of the frame housing 8 by closely arranged screws B301; the base A411 and the large guide rail A414 of the torque gun motion mechanism 4 are fixed to the large platform 807 of the frame housing 8 by screws F416; the torque gun adjustment module... The baffles A504 and B505 of the 5 are fixedly connected to the torque gun motion mechanism 4 by screws G417; the interface pickup module 6 is fixed to the frame 802 of the machine housing 8 by pin 601, and is fixed to the large platform 807 of the machine housing 8 by bolts A609 below; the surface marking mechanism 7 is fixed to the large platform 807 of the machine housing 8 by cylindrical pin 718, screw J720 and screw K721, and the machine housing 8 is fixed to the ground; the automatic unloading mechanism 9 is fixed to the machine housing 8 by magnetic attraction device 804.

[0039] See Figure 2As shown, the structured light detection and transmission module 1 includes a display screen 101, a light emitting device 102, a bracket A103, a projection screen 104, a defective product output channel A105, a conveyor belt 106, and a large frame 107. The conveyor belt 106 is bonded and fixed to the large frame 107 and is driven by a motor. The large frame 107 is fixed to the ground or to the frame housing 8. The display screen 101, the light emitting device 102, and the defective product output channel A105 are all fixed to the large frame 107. The projection screen 104 is connected to the bracket A103 through a rotating joint, and the bracket A103 can move freely. The program is imported into the display screen 101. The light emitting device 102 emits light onto the surface of the pump body 705 and projects it onto the projection screen 104. The obtained surface information is returned to the program to determine whether it is qualified. If it is qualified, it is transported to the next module by the conveyor belt 106. If it is unqualified, it is pushed to the unqualified product output channel A105 and enters the waste area (the unqualified product output channel A105 outputs pump bodies without installed interfaces. After the unqualified test, its surface can be polished and a second test can be performed until it is qualified).

[0040] See Figure 3 As shown, the defective product removal module 2 includes screws A201, a cylinder piston A202, a platform 203, and a small frame 204. The platform 203 is perpendicularly and tightly connected to the conveyor belt 106. The cylinder piston A202 is fixed to the platform 203 by several closely arranged screws A201. The movement of the cylinder piston A202 pushes the pump body 705. The platform 203 is welded and fixed to the small frame 204. The cylinder piston A202 can move back and forth, and the platform 203 is long enough to ensure smooth movement of the cylinder piston A202.

[0041] See Figure 4As shown, the miniature air compressor transport module 3 includes screws B301, C302, D303, and E304, connector 305, cylinder A306, support plate A307, transport platform 308, robotic arm 309, stop block 310, partition plate A311, cylinder piston B312, and arched plate 313. Cylinder A306 is fixed to support plate A307 by screw B301. The lower part of cylinder piston B312 is connected to arched plate 313 by screw B301. The lower part of arched plate 313 is fixed to the large platform 807 of frame housing 8 by screw B301. Robotic arm 309 is connected to cylinder A306 through a rotating joint, which can achieve 90° rotation and grip pump body 705. Transport platform 308 is spliced ​​by connector 305 and screw C302. The spliced ​​transport platform 308 is fixed to the large platform 807 of frame housing 8 by screw E304. Stop block 310 is fixed parallel to transport platform 308 by screw D303 and is arranged closely and linearly along the length direction. Partition plate A311 is fixed vertically to the side of transport platform 308 by screw B301 to prevent pump body 705 from slipping out. The transport platform 308 is responsible for transporting the pump body 705. When it reaches the designated position, the drive cylinder piston B312 pushes the pump body 705 between it and the open robotic arm 309. The cylinder A306 controls the robotic arm 309 to rotate 90° and grip the pump body 705. The support plate A307 drives the cylinder A306 and the robotic arm 309 to clamp the pump body 705 together and move it to the next stage. The stop block 310 and the partition plate A311 control the movement of the pump body 705 to prevent it from slipping out.

[0042] See Figure 5As shown, the torque gun motion mechanism 4 includes a torque gun 401, a clamp 402, a connecting plate A403, a connecting plate B404, a connecting plate C405, a support plate B406, a stepper motor 407, a coupling 408, a lead screw 409, a bearing 410, a base A411, a small guide rail A412, a small slider 413, a large guide rail A414, a large slider 415, a screw F416, a screw G417, a rodless cylinder 418, a nut 419, a connecting block A420, and a connecting block B421. The large guide rail A414 is fixed to the large platform 807 of the frame housing 8 by screws F416. The large slider 415 passes through the large guide rail A414, enabling parallel movement. The large slider 415 is fixed to the support plate B406 by screws F416, which are arranged regularly on the support plate B406. The stepper motor 407 is coaxially mounted with the lead screw 409 via a coupling 408. The lead screw 409 passes through a bearing 410, which is fixed to the base A411 by screws F416. The base A411 is fixed to the large platform 807 of the frame housing 8 by screws F416. The entire base A411 acts as a ball screw pair, passing through the connecting block A420 and fixed to the support plate B406 by screws G417. The small guide rail A41... 2. Connecting blocks B421 are all fixed to the support plate B406 with screws G417; the small slider 413 is fastened to the connecting plate C405 with screws F416 and can slide on the small guide rail A412; the rodless cylinder 418 passes through the connecting plate A403 and connecting blocks B421, and is fixed at both ends with nuts 419. The connecting plate A403 is fixed to the connecting plate C405 with screws F416. The torque gun 401 is clamped by the clamp 402 and fixed to the connecting plate C405 with screws F416. The upper part of the connecting plate B404 is connected to the baffles A504 and B505 of the torque gun adjustment module 5 with screws G417, and the lower part is fixed to the connecting plate C405 with screws F416 to realize the movement of the torque gun. Stepper motor 407 is connected to lead screw 409 via coupling 408. Lead screw 409 is fixedly connected to support plate B406. Torque gun 401 is connected to support plate B406 via small guide rail A412 and small slider 413. Stepper motor 407 controls the movement of ball screw pair to drive support plate B406 to move, thereby controlling the left and right movement of torque gun 401. Rodless cylinder 418 is fixedly connected to connecting plate C405 via connecting block. Connecting plate C405 is fixedly connected to small slider 413 located on small guide rail A412. Small guide rail A412 is fixedly installed on support plate B406 with screw G417. The movement of rodless cylinder 418 controls the forward and backward movement of connecting plate C405, thereby controlling the forward and backward movement of torque gun 401. This allows torque gun 401 to move in two degrees of freedom, facilitating the installation of interface 611.

[0043] See Figure 6As shown, the torque gun adjustment module 5 includes an end cap 501, a rotary cylinder 502, a partition B503, a baffle A504, a baffle B505, a cylinder B506, a locking pin 507, a torque gun head 508, a fixing block A509, a pickup head 510, a screw H511, and a screw Q512. The end cap 501 is connected to the rotary cylinder 502, and the whole is fixed to the partition B503 by screw H511, and passes through the partition B503 and the baffle A504, and is finally fixed on the baffle B505; the cylinder B506 passes through the partition B503 and is fixed to the baffle A504 by locking pin 507. The baffle A504 and the baffle B505 are fixed to the connecting plate B404 of the torque gun motion mechanism 4 by screw G417. The torque gun head 508 passes through the fixing block A509 and is connected to the pickup head 510. The fixing block A509 is vertically fixed to the baffle A504 and the baffle B505 by screw Q512, so as to realize the rotation of the torque gun head and the installation of the interface 611. Cylinder B506 drives locking pin 507 to move to the left, releasing the lock on torque gun head 508. Then, rotating cylinder 502 drives torque gun head 508 to rotate downwards by 90°. After cylinder B506, located directly below, pushes interface 611 into the torque gun head 508, rotating cylinder 502 drives torque gun head 508 to rotate upwards by 90°, completing the loading of interface 611. After torque gun head 508 returns to its initial position, cylinder B506 drives locking pin 507 to move to the right, locking torque gun head 508, and then a new round of installation work begins.

[0044] See Figure 7As shown, the interface pickup module 6 includes a pin 601, a pneumatic finger 602, a guide rail 603, a slider A604, a piston A605, an interface scraper 606, a cylinder C607, a base B608, a bolt A609, and a bolt B610. The pneumatic finger 602 is fixed to the frame 802 of the housing 8 via a pin 601. The cylinder C607 is connected to the base B608 via bolt A609. The base B608 is fixed to the large platform 807 of the housing 8 via bolt A609. The piston A605 is connected to the pneumatic finger 602 via a planar kinematic pair and can perform telescopic movement. The guide rail 603 is fixed to the large platform 807 of the housing 8 via bolt A609. The slider A604 passes through the guide rail 603 and can move inside it. The slider A604 is fixed to the pneumatic finger 602 via bolt A609 and can drive the interface pickup module 6 to move together. The interface scraper 606 is connected to the cylinder C607 via bolt B610. When the cylinder C607 is running, it can drive the interface scraper 606 to move together, thereby picking up the interface 611. During the module's operation, if the interface size does not match, the pneumatic finger 602 drives the pick-up of the interface 611, and the cylinder C607 drives the interface scraper 606 to move upward, scraping the interface 611 off the front end and causing it to fall along the inclined surface of the interface scraper 606. After this process is completed, the interface picking module 6 delivers the new interface 611 to the torque gun head 508. The rotary cylinder 502 drives the torque gun head 508 to rotate upward by 90°, completing the loading of the interface 611. After the torque gun head 508 returns to its initial position, the cylinder B506 drives the locking pin 507 to move to the right, locking the torque gun head 508, and then a new round of installation work begins.

[0045] See Figure 8As shown, the surface marking mechanism 7 includes an air pump 701, a fixing plate 702, a pipe 703, an air outlet 704, a pump body 705, a base C706, a flat plate 707, an L-shaped flat plate 708, a large guide rail B709, a fixing platform 710, a slider B711, a small guide rail B712, a cylinder D713, a fixing block B714, a round-headed stud 715, a cylinder piston C716, a large base plate 717, a cylindrical pin 718, a housing 719, a screw J720, and a screw K721. Cylinder D713 is fixed to the large platform 807 of the frame housing 8 by screw J720. The fixed platform 710 is connected to the side of the fixed block B714 by round-head studs 715, and its bottom is spliced ​​with the slider B711, allowing it to move on the small guide rail B712. The small guide rail B712 is then fixed to the large platform 807 by screw K721. The large base plate 717 is connected to the large platform 807 by several cylindrical pins 718. The cylinder piston C716 is clamped and fixed by the fixed platform 710, driving the L-shaped plate 708 to make linear translation on the large guide rail B709. The L-shaped flat plate 708 and the large guide rail B709 are fixed to the base plate 717 by screws K721. The housing 719 is fastened to the L-shaped flat plate 708 by screws J720. The air pump 701 and the fixing plate 702 are glued and fixed above the housing 719. The air pump 701 is connected to the air outlet 704 through the pipe 703 to transport gas and mark the surface of the pump body 705. The pump body 705 is placed above the base C706, which is connected to the flat plate 707 through a rotating joint. The pump body 705 can be rotated if necessary. The cylinder D713 pushes the surface marking mechanism 7 to move forward along the large guide rail B709. After the housing 719 moves to the appropriate position, according to the shape or text to be marked, the printing needle of the air outlet 704 is driven to move left and right and up and down in the Y and Z directions. The air pump 701 drives the printing needle to move back and forth in the X direction to complete the whole process. After the work is completed, cylinder D713 drives the surface marking mechanism 7 to move backward along the large guide rail B709, waiting to complete the next round of work.

[0046] See Figure 9 and Figure 10As shown, the frame housing 8 includes a feeding container 801, a frame 802, a cabinet door 803, a magnetic suction device 804, a piston B805, a non-conforming product output channel B806, a large platform 807, and a pressing mechanism 808. A frame 802 is formed by splicing several beams and columns. The feeding container 801 is fixed on the frame 802. The cabinet door 803 is hinged to the frame 802 through a hinge plate. The magnetic suction device 804 is spliced ​​on the frame 802. The piston B805 is connected to the large platform 807. The non-conforming product output channel B806 is fixedly connected to the transport platform 308 through the screw B301 of the micro air compressor transport module 3 (the non-conforming product output channel B806 outputs the pump body with the installed interface and marking. If it is non-conforming, it will be directly discarded). The clamping mechanism 808 includes a bracket B80801, a cylinder E80802, a fixing part 80803, a clamping cover 80804, screws L80805 and M80806. Cylinder E80802 is connected to bracket B80801 via screw L80805. Bracket B80801 is fixed to frame 802 via screw M80806. Fixing component 80803 is used to control the movement of cylinder E80802, which in turn controls the movement of clamping cover 80804. When pump body 705 is clamped by robot arm 309, cylinder E80802 drives clamping cover 80804 to move downward to clamp pump body 705. After surface marking is completed, cylinder E80802 drives clamping cover 80804 to move upward for the next round of operation.

[0047] See Figure 11 As shown, the automatic feeding mechanism 9 includes a push piston 901, a feeding area 902, a cylinder F903, a frame 904, and a connecting buckle 905. The feeding area 902 is fixed to the frame housing 8 via a magnetic suction device 804. The push piston 901 is installed in conjunction with the cylinder F903, enabling it to move horizontally. The cylinder F903 is bonded to the frame 904, and the feeding area 902 is connected to the frame 904 via the connecting buckle 905. When the pump body 705 enters the automatic feeding mechanism 9, when a row of pump parts is filled in the feeding area 902, the end detector controls the cylinder F903 to drive the push piston 901 to push the entire row of pump bodies 705, making room for the next stage of operation. When all the pump bodies 705 are filled on the platform, all pump bodies 705 are collected.

[0048] See Figures 1 to 11 As shown, the control method of the integrated micro air compressor interface installation and surface marking device of the present invention includes the following steps:

[0049] Step 1: First, import the parameters into the display screen 101 to determine whether the surface of the pump body 705 is qualified. After the conveyor belt 106 is started, the staff places the pump body 705 at the discharge port. The side that needs to be marked on the surface should be aligned with the light emitting device 102. When the light is projected onto the surface of the pump body 705, the surface flatness information will be projected onto the projection screen 104 and returned to the display screen 101 to determine whether it is qualified. If it is qualified, proceed to the next step. If it is not qualified, start the cylinder piston A202 to push it to the waste area.

[0050] Step 2: The qualified pump body 705 is conveyed to the transport platform 308 by the conveyor belt 106. When it reaches the designated position, the drive cylinder piston B312 pushes the pump body 705 between the open robotic arm 309. The two sides are clamped and fixed by the robotic arm 309. The upper and lower parts are clamped and fixed by the cylinder E80802 driving the pressure cover 80804 to move downward. Then the interface is installed and the surface is marked.

[0051] Step 3: The robotic arm 309, the clamping cover 80804 and the pump body 705 clamped by it pass through the torque gun motion mechanism 4 and the torque gun adjustment module 5. The torque gun 401 is connected to the pickup head 510. The pickup head 510 controls the torque gun 401 to install the interface onto the pump body 705 through the pickup interface 611.

[0052] Step 4: In the surface marking mechanism 7, the printing needle of the air outlet 704 is driven to move left and right and up and down according to the desired shape or text to be marked. The air pump 701 drives the printing needle to move back and forth, completing the entire process. After the work is completed, the cylinder D713 drives the surface marking mechanism 7 to move backward along the large guide rail B709, ending one round of work. If the pump body 705 is installed correctly, it will proceed to the next stage; otherwise, it will be pushed to the waste area.

[0053] Step 5: When the pump body 705 enters the automatic feeding mechanism 9, when the pump body 705 fills a row in the feeding area 902, the end detector controls the cylinder F903 to drive the piston 901 to push the entire row of pump bodies 705, leaving space for the next stage of operation. When the pump body 705 is completely filled on the platform, all pump bodies 705 are collected.

[0054] After the conveyor belt 106 is started, the staff places the pump body 705 on the conveyor belt 106 in the loading area of ​​the structured light detection and conveying module 1. The surface of the pump body is inspected by scanning with lights. If it passes the inspection, it proceeds to the next stage; otherwise, it is pushed out by the cylinder piston A202. The pump body 705 is then driven by the robot arm 309 to install the interface 611 and mark its surface. It undergoes a second inspection and finally enters the unloading area 902 for stacking.

[0055] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the invention by those skilled in the art. Any modifications, equivalent substitutions, or improvements made to the present invention should be included within the scope of protection of the present invention.

Claims

1. An integrated device for interface installation and surface marking of a miniature air compressor, characterized in that: The structured light detection and conveying module (1) is vertically connected to the large frame (107) and fixed on the ground; the defective product removal module (2) is vertically connected to the conveyor belt (106); the micro air compressor transport module (3) is fixed on the large platform (807) of the frame shell (8); the support plate A (307) of the micro air compressor transport module (3) is fixed on the frame (802) of the frame shell (8); the base A (411) and the large guide rail A (414) of the torque gun motion mechanism (4) are fixed on the large platform (807) of the frame shell (8); the baffle A (504) and baffle B (505) of the torque gun adjustment module (5) are fixedly connected to the torque gun motion mechanism (4); the interface pick-up The module (6) is fixed to the frame (802) of the housing (8) by a pin (601), and is fixed to the large platform (807) of the housing (8) by bolt A (609) at the bottom; the surface marking mechanism (7) is fixed to the large platform (807) of the housing (8) by a cylindrical pin (718), screw J (720) and screw K (721), and the housing (8) is fixed to the ground; the automatic unloading mechanism (9) is fixed to the housing (8) by a magnetic suction device (804); the housing (8) includes a clamping mechanism (808), which includes a cylinder E (80802) and a clamping cover (80804); The torque gun motion mechanism (4) is as follows: a large guide rail A (414) is fixed on the large platform (807) of the frame housing (8), a large slider (415) passes through the large guide rail A (414) to achieve parallel movement; the large slider (415) is fixed to the support plate B (406), the stepper motor (407) is coaxially installed with the lead screw (409) through the coupling (408), and the lead screw (409) passes through the bearing (410), the bearing (410) is fixed to the base A (411), the base A (411) is fixed on the large platform (807) as a whole as a ball screw pair passes through the connecting block A (420) and is fixed to the support plate B (406), the small guide rail A (412) and the connecting block B (415) are fixed to the support plate B (406), and the small guide rail A (412) and the connecting block B (415) are fixed to the support plate B (406). 21) All are fixed on the support plate B (406), the small slider (413) is fastened to the connecting plate C (405) above and slides on the small guide rail A (412); the rodless cylinder (418) passes through the connecting plate A (403) and the connecting block B (421), and is fixed at both ends by nuts (419). The connecting plate A (403) is fixed on the connecting plate C (405), the torque gun (401) is clamped by the clamp (402) and fixed on the connecting plate C (405) by screw F (416). The upper part of the connecting plate B (404) is connected to the baffle A (504) and baffle B (505) of the torque gun adjustment module (5), and the lower part is fixed to the connecting plate C (405) to realize the movement of the torque gun; The torque gun adjustment module (5) is as follows: the end cap (501) is connected to the rotary cylinder (502), and the whole is fixed to the partition plate B (503) by screw H (511), and passes through the partition plate B (503) and the baffle plate A (504), and is finally fixed on the baffle plate B (505); the cylinder B (506) passes through the partition plate B (503) and is fixed to the baffle plate A (504) by locking pin (507); the baffle plate A (504) and the baffle plate B (505) are fixed to the connecting plate B (404) of the torque gun movement mechanism (4); the torque gun head (508) passes through the fixing block A (509) and is connected to the pickup head (510); the fixing block A (509) is vertically fixed to the baffle plate A (504) and the baffle plate B (505) to realize the rotation of the torque gun head and the installation of the interface (611).

2. The integrated device for micro air compressor interface installation and surface marking according to claim 1, characterized in that: The structured light detection and transmission module (1) is as follows: the conveyor belt (106) is bonded and fixed to the large frame (107) and driven by the motor. The large frame (107) is fixed to the ground or to the frame shell (8). The display screen (101), the light emitting device (102) and the non-conforming product output channel A (105) are all fixed to the large frame (107). The projection screen (104) is connected to the bracket A (103) through a rotating joint. The bracket A (103) can move freely.

3. The integrated device for micro air compressor interface installation and surface marking according to claim 2, characterized in that: The miniature air compressor transport module (3) is as follows: cylinder A (306) is fixed to support plate A (307), cylinder piston B (312) is connected to arch plate (313) below, arch plate (313) is fixed to the large platform (807) of frame shell (8) below, and manipulator (309) is connected to cylinder A (306) to achieve 90° rotation and grip the pump body (705) of miniature air compressor; transport platform (308) is spliced ​​by connector (305) and screw C (302), and the spliced ​​transport platform (308) is fixed to the large platform (807) of frame shell (8); stop block (310) is fixed parallel to the transport platform (308) and arranged closely and linearly along the length direction; partition plate A (311) is fixed vertically to the side of transport platform (308) to prevent pump body (705) from sliding out.

4. The integrated device for micro air compressor interface installation and surface marking according to claim 1, characterized in that: The interface pickup module (6) is as follows: a pneumatic finger (602) is fixed to the frame (802) of the housing (8) by a pin (601); a cylinder C (607) is connected to a base B (608); the base B (608) is fixed to the large platform (807) of the housing (8); a piston A (605) is connected to the pneumatic finger (602) through a planar kinematic pair to perform telescopic movement; a guide rail (603) is fixed to the large platform (807) below; a slider A (604) passes through the guide rail (603) and moves inside it; the slider A (604) is fixed above the pneumatic finger (602) and drives the interface pickup module (6) to move together; an interface scraper (606) is connected to a cylinder C (607); when the cylinder C (607) runs, it drives the interface scraper (606) to move together, thereby realizing the pickup of the interface (611).

5. The integrated device for micro air compressor interface installation and surface marking according to claim 3, characterized in that: The surface marking mechanism (7) is as follows: Cylinder D (713) is fixed on the large platform (807) of the frame housing (8); the fixed platform (710) is connected to the side of the fixed block B (714) through round-headed studs (715), and the bottom is spliced ​​with the slider B (711) so that it moves on the small guide rail B (712); the small guide rail B (712) is fixed to the large platform (807); the large base plate (717) is connected to the large platform (807) through several cylindrical pins (718); the cylinder piston C (716) is clamped and fixed by the fixed platform (710), and the cylinder piston C (716) is clamped and fixed by the fixed platform (710). The moving L-shaped plate (708) moves linearly on the large guide rail B (709). The box (719) is fastened to the L-shaped plate (708). The air pump (701) and the fixing plate (702) are bonded and fixed above the box (719). The air pump (701) is connected to the air outlet (704) through the pipe (703) to transport gas. The surface of the pump body (705) is marked. The pump body (705) is placed above the base C (706). The base C (706) is connected to the plate (707) through the rotating joint to rotate the pump body (705).

6. The integrated device for micro air compressor interface installation and surface marking according to claim 5, characterized in that: The control method includes the following steps: Step 1: Import parameters into the display screen (101) to determine whether the surface of the pump body (705) is qualified. After the conveyor belt (106) is started, the staff places the pump body (705) at the discharge port. The side that needs to be marked on the surface should be placed facing the light emitting device (102). When the light is projected onto the surface of the pump body (705), the flatness information of the surface will be projected onto the projection screen (104) and returned to the display screen (101) to determine whether it is qualified. If it is qualified, it will proceed to the next step. If it is not qualified, the cylinder piston A (202) will be started to push it to the waste area. Step 2: The qualified pump body (705) is conveyed to the transport platform (308) by the conveyor belt (106). When it reaches the designated position, the piston B (312) of the drive cylinder pushes the pump body (705) between the open robot arm (309). The two sides are clamped and fixed by the robot arm (309). The upper and lower parts are clamped and fixed by the cylinder E (80802) driving the pressure cover (80804) to move downward. Then the interface is installed and the surface is marked. Step 3: The robotic arm (309), the clamping cover (80804) and the pump body (705) clamped by it pass through the torque gun motion mechanism (4) and the torque gun adjustment module (5). The torque gun (401) is connected to the pickup head (510). The pickup head (510) installs the interface (611) onto the pump body (705) through the pickup interface (611) and controls the torque gun (401). Step 4: In the surface marking mechanism (7), the printing needle of the air outlet (704) is driven to move left and right and up and down according to the shape or text to be marked. The air pump (701) drives the printing needle to move back and forth. After the entire marking process is completed, the cylinder D (713) drives the surface marking mechanism (7) to move backward along the large guide rail B (709) to end one round of work. If the pump body (705) is installed correctly, it will enter the next stage. If it is not qualified, it will be pushed to the waste area. Step 5: When the pump body (705) enters the automatic feeding mechanism (9), when the pump body (705) fills a row in the feeding area (902), the detector at the end controls the cylinder F (903) to drive the piston (901) to push the entire row of pump bodies (705) to make room for the next stage of operation. When the pump body (705) is completely filled on the platform, all pump bodies (705) are collected.

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