SCM-46 molecular sieve as well as preparation method and application thereof

By disassembling the D4R structure of silicon-germanium molecular sieves, SCM-46 molecular sieves were prepared, solving the problem of poor hydrothermal stability of silicon-germanium molecular sieves and achieving the characteristics of high specific surface area and multiple catalytic active centers, making them suitable for catalytic reactions and adsorption applications.

CN121849998APending Publication Date: 2026-04-14CHINA PETROLEUM & CHEMICAL CORP +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing silicon-germanium molecular sieves have poor hydrothermal stability, and traditional synthesis methods limit their structural transformation and application.

Method used

SCM-46 molecular sieve was prepared by disassembling the D4R structure in silicon-germanium molecular sieve, introducing non-silicon framework element M to form a dense silicon-rich layer and a single four-membered ring connection structure, and using specific reaction conditions and processing liquid contact method to prepare SCM-46 molecular sieve with high specific surface area and micropore volume.

Benefits of technology

It improves the hydrothermal stability of molecular sieves, provides a variety of catalytic active centers to meet the needs of different catalytic reactions, and has the characteristics of high specific surface area and large micropore volume.

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Abstract

The invention provides an SCM-46 molecular sieve as well as a preparation method and application thereof. The X-ray diffraction pattern of the SCM-46 molecular sieve comprises one or more of diffraction peaks with 2theta being 7.10 degrees + / -0.30 degrees, 7.81 degrees + / -0.30 degrees, 8.37 degrees + / -0.30 degrees, 10.49 degrees + / -0.30 degrees, 13.00 degrees + / -0.30 degrees, 15.25 degrees + / -0.30 degrees, 16.21 degrees + / -0.30 degrees and 19.45 degrees + / -0.30 degrees; preferably, the diffraction peak when 2 theta is 7.81 degrees + / -0.30 degrees is the strongest peak. The framework of the SCM-46 molecular sieve contains Si element and other optional elements, and the SCM-46 molecular sieve has the advantages of lamellar morphology, high specific surface area, large micropore volume and excellent adsorption and catalytic performance.
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Description

Technical Field

[0001] This invention relates to the field of porous materials technology, specifically to an SCM-46 molecular sieve, its preparation method, and its applications. Background Technology

[0002] Zeolite molecular sieves are a class of porous inorganic materials with regular channel structures, widely used in heterogeneous catalysis, gas adsorption, and ion exchange. They are aluminosilicates with an open three-dimensional porous structure, formed by T₄ tetrahedra sharing vertices, where T is primarily Al or Si.

[0003] Silicon-germanium molecular sieves are an important class of inorganic materials. Several well-studied silicon-germanium zeolites include UTL (US7074385), BEC (US 6896869), and STW (Nature Mater., 2008, 7, 381-385). Silicon-germanium molecular sieves exhibit distinct structural characteristics: 1) The vast majority of silicon-germanium molecular sieves contain double four-membered ring (D4R) structural units, and germanium preferentially enters the D4R; 2) The presence of double four-membered rings and double three-membered rings (D3R) structural units makes it easy for silicon-germanium molecular sieves to form ultra-large pores (pore openings larger than 12-membered rings) with low framework density; 3) The Ge-O bond is extremely unstable and easily breaks upon contact with water, resulting in generally poor hydrothermal stability of silicon-germanium molecular sieves.

[0004] Topological transformation of silicon-germanium molecular sieves is a novel method for molecular sieve synthesis. By disassembling the D4R structure in silicon-germanium molecular sieves, the original structure of the molecular sieve can be directionally transformed into a new structure, overcoming the limitations of traditional hydrothermal synthesis methods. For example, using UTL molecular sieves as the parent material, this strategy can be used to prepare various derived molecular sieves such as IPC-2, IPC-4, and IPC-6, which exhibit structural correlation with the parent molecular sieve. Summary of the Invention

[0005] The purpose of this invention is to overcome the shortcomings of the prior art and provide an SCM-46 molecular sieve, its preparation method, and its application.

[0006] In a first aspect, the present invention provides an SCM-46 molecular sieve, the X-ray diffraction pattern of which includes one or more diffraction peaks with 2θ values ​​of 7.10°±0.30°, 7.81°±0.30°, 8.37°±0.30°, 10.49°±0.30°, 13.00°±0.30°, 15.25°±0.30°, 16.21°±0.30°, and 19.45°±0.30°.

[0007] In some implementations, the diffraction peak with 2θ of 7.81° ± 0.30° is the strongest peak.

[0008] In some embodiments, the X-ray diffraction pattern of the SCM-46 molecular sieve further includes one or more diffraction peaks with 2θ of 20.32°±0.30°, 22.30°±0.30°, and 26.28°±0.30°.

[0009] In some embodiments, the X-ray diffraction pattern of the SCM-46 molecular sieve further includes one or more diffraction peaks with 2θ values ​​of 22.84°±0.30°, 26.89°±0.30°, and 27.32°±0.30°.

[0010] In some embodiments, the X-ray diffraction pattern of the SCM-46 molecular sieve includes the X-ray diffraction peaks shown in Table A:

[0011] Table A

[0012]

[0013] In some embodiments, the X-ray diffraction pattern of the SCM-46 molecular sieve also includes the X-ray diffraction peaks shown in Table B:

[0014] Table B

[0015]

[0016] In some embodiments, the X-ray diffraction pattern of the SCM-46 molecular sieve also includes the X-ray diffraction peaks shown in Table C:

[0017] Table C

[0018]

[0019]

[0020] In some embodiments, the X-ray diffraction pattern of the SCM-46 molecular sieve includes the X-ray diffraction peaks shown in Table D:

[0021] Table D

[0022]

[0023] In some embodiments, the X-ray diffraction pattern of the SCM-46 molecular sieve also includes the X-ray diffraction peaks shown in Table E:

[0024] Table E

[0025]

[0026] In some embodiments, the X-ray diffraction pattern of the SCM-46 molecular sieve also includes the X-ray diffraction peaks shown in Table F:

[0027] Table F

[0028]

[0029]

[0030] In this invention, in the X-ray diffraction pattern, vw, w, m, s, and vs represent the diffraction peak intensities, where vw indicates very weak, w indicates weak, m indicates moderate, s indicates strong, and vs indicates very strong. Generally, vw indicates less than 5%, w indicates 5%-20%, m indicates 20%-40% (inclusive), s indicates 40%-70%, and vs indicates 70% or more (inclusive).

[0031] Since the strength is affected by various factors, the data in the table represent the interplanar spacing of SCM-46 molecular sieve at 2θ (°) of 7.10 ± 0.3. The value is 12.44 ± 0.45, and the relative strength (%) (I / I0) × 100 is vw-w (0%-20%). And so on. Those skilled in the art are familiar with the representation methods of this table, and will not describe them in detail here.

[0032] In some embodiments, the SCM-46 molecular sieve comprises SiO2 and GeO2, wherein the molar ratio of SiO2 to GeO2 is 30 or more, for example, it can be 30, 50, 55, 60, 65, 70, 75, 80, 200, 400, 600, 800, 1000, or +∞. When the molar ratio of SiO2 to GeO2 is +∞, SCM-46 is a pure silicon molecular sieve.

[0033] In some implementations, the molar ratio of SiO2 to GeO2 is 35 or higher.

[0034] In some implementations, the molar ratio of SiO2 to GeO2 is 35-100.

[0035] In some embodiments, the SCM-46 molecular sieve further includes MO. m / 2 Where M is a framework element other than silicon, m is the valence of element M, and m = 1 to 7. (SiO2 and MO) m / 2 The molar ratio is 20 or higher, for example, it can be 20, 30, 40, 50, 60, 70, 80, 90, 100, 200, 300, 400, 500, 600, 700, 800, 1000, or +∞. This applies when the molar ratio of SiO2 to GeO2 is +∞ and when the molar ratio of SiO2 to Mo is +∞. m / 2 When the molar ratio is +∞, SCM-46 is a pure silicon molecular sieve.

[0036] In some implementations, SiO2 and MOm / 2 The molar ratio is 40-150.

[0037] In some embodiments, the framework element M of the SCM-46 molecular sieve, excluding silicon, is selected from at least one of Group IIIA, Group IVA, Group IVB, Group IIB, Group VIB, Group VIIB, Group IA, Group IIA, Group VIII, Group VA, or Group VB elements, and preferably from at least one of aluminum, boron, gallium, indium, germanium, tin, titanium, zirconium, hafnium, zinc, chromium, manganese, lithium, beryllium, magnesium, iron, phosphorus, vanadium, cobalt, nickel, arsenic, or antimony.

[0038] The oxidation state of element M is m, where m = 1 to 7, rounded to the nearest integer. For example, when M is lithium, its oxidation state is +1, m = 1; when M is magnesium, its oxidation state is +2, m = 2; when M is aluminum, its oxidation state is +3, m = 3; when M is germanium, its oxidation state is +4, m = 4; when M is vanadium, its oxidation state is +5, m = 5; when M is chromium, its oxidation state is +6, m = 6; and when M is manganese, its oxidation state is +7, m = 7.

[0039] This invention generates different catalytic active centers in high-silicon SCM-46 molecular sieves by introducing a non-silicon framework element M, which can meet the needs of different catalytic reactions.

[0040] In some embodiments, the SCM-46 molecular sieve comprises a plate-like crystal morphology.

[0041] In some embodiments, the thickness of the SCM-46 molecular sieve is 20 to 500 nm, for example, 20 nm, 50 nm, 100 nm, 150 nm, 200 nm, 250 nm, 300 nm, 350 nm, 400 nm, 450 nm, 500 nm or any value between them.

[0042] In some embodiments, the specific surface area of ​​the SCM-46 molecular sieve is greater than 300 m². 2 / g.

[0043] In some embodiments, the specific surface area of ​​the SCM-46 molecular sieve is 310-800 m². 2 / g, for example, 320m 2 / g、330m 2 / g、340m 2 / g, 350m 2 / g、360m 2 / g、370m 2 / g、380m 2 / g、390m 2 / g、410m 2 / g、500m 2 / g、600m 2 / g、650m 2 / g、700m 2 / g、800m 2 / g or any value in between.

[0044] In some embodiments, the specific surface area of ​​the SCM-46 molecular sieve is 310-700 m². 2 / g.

[0045] In some embodiments, the specific surface area of ​​the SCM-46 molecular sieve is 310-550 m². 2 / g.

[0046] In some embodiments, the micropore volume of the SCM-46 molecular sieve is greater than 0.10 cm³. 3 / g.

[0047] In some embodiments, the micropore volume of the SCM-46 molecular sieve is 0.11-0.5 cm³. 3 / g, for example, 0.11cm 3 / g, 0.12cm 3 / g, 0.13cm 3 / g, 0.14cm 3 / g, 0.15cm 3 / g, 0.16cm 3 / g, 0.17cm 3 / g, 0.18cm 3 / g, 0.19cm 3 / g, 0.20cm 3 / g, 0.28cm 3 / g, 0.41cm 3 / g, 0.48cm 3 / g or any value in between.

[0048] In some embodiments, the micropore volume of the SCM-46 molecular sieve is 0.11-0.35 cm³. 3 / g.

[0049] In some embodiments, the micropore volume of the SCM-46 molecular sieve is 0.11-0.25 cm³. 3 / g.

[0050] In some embodiments, the SCM-46 molecular sieve includes a layered structure and a single four-membered ring connecting the layers.

[0051] SCM-46 has a dense silicon-rich layer, and according to XRD calculations, the interlayer interconnect units include single quadrature rings, such as... Figure 1 As shown.

[0052] In a second aspect, the present invention provides a method for preparing the SCM-46 molecular sieve described in the first aspect, comprising the following steps: contacting the molecular sieve precursor with a treatment liquid and carrying out a first reaction and an optional second reaction. "Optional" indicates that the second reaction may or may not be carried out.

[0053] In some embodiments, the Si / Ge ratio in the molecular sieve precursor is greater than 7.

[0054] In some embodiments, the reaction temperature is 5°C-40°C; the reaction time is 5-30 min, for example 5 min, 10 min, 15 min, 20 min, 25 min, 30 min or any value between them.

[0055] In some embodiments, the molecular sieve precursor is contacted with the treatment liquid and a first reaction and a second reaction are carried out sequentially.

[0056] In some embodiments, the temperature of the first reaction is 5°C to 40°C, for example 5°C, 10°C, 15°C, 20°C, 25°C, 30°C, 35°C, 40°C or any value between them.

[0057] In some implementations, the first reaction time is 5 min to 5 h, for example, 5 min, 10 min, 15 min, 20 min, 25 min, 30 min, 2 h, 3 h, 4 h, 5 h or any value between them.

[0058] In some embodiments, the temperature of the second reaction is 41°C-100°C; for example, 40°C, 45°C, 50°C, 55°C, 60°C, 65°C, 70°C, 75°C, 80°C, 75°C, 90°C, 95°C, 100°C or any value between them.

[0059] In some embodiments, the molecular sieve precursor contains 4 < Si / Ge ≤ 5.5, the second reaction temperature is 41℃-55℃, and the second reaction time is 2-7.5h.

[0060] In some embodiments, the molecular sieve precursor contains 4 < Si / Ge ≤ 5.5, the second reaction temperature is 56℃-70℃, and the second reaction time is 1.5-6h.

[0061] In some embodiments, the molecular sieve precursor contains 4 < Si / Ge ≤ 5.5, the second reaction temperature is 71℃-85℃, and the second reaction time is 1-4.5h.

[0062] In some embodiments, the molecular sieve precursor contains 4 < Si / Ge ≤ 5.5, the second reaction temperature is 86℃-100℃, and the second reaction time is 0.5-3h.

[0063] In some embodiments, the molecular sieve precursor contains 5.5 < Si / Ge ≤ 7, the second reaction temperature is 41℃-55℃, and the second reaction time is 0.5-3h.

[0064] In some embodiments, the molecular sieve precursor contains 5.5 < Si / Ge ≤ 7, the second reaction temperature is 56℃-70℃, and the second reaction time is 20-60 min.

[0065] In some embodiments, the molecular sieve precursor contains 5.5 < Si / Ge ≤ 7, the second reaction temperature is 71℃-85℃, and the second reaction time is 10-45 min.

[0066] In some embodiments, when 5.5 < Si / Ge ≤ 7 in the molecular sieve precursor, the second reaction temperature is 86℃-100℃, and the second reaction time is 2-20 min.

[0067] In some embodiments, when the Si / Ge ratio in the molecular sieve precursor is greater than 7, the second reaction temperature is 41°C-55°C, and the second reaction time is 0-3 hours.

[0068] In some embodiments, when the Si / Ge ratio in the molecular sieve precursor is greater than 7, the second reaction temperature is 56°C-70°C, and the second reaction time is 0-80 min.

[0069] In some embodiments, when the Si / Ge ratio in the molecular sieve precursor is greater than 7, the second reaction temperature is 71°C-85°C, and the second reaction time is 0-30 min.

[0070] In some embodiments, when the Si / Ge ratio in the molecular sieve precursor is greater than 7, the second reaction temperature is 86°C-100°C, and the second reaction time is 0-15 min.

[0071] In some embodiments, the Si / Ge ratio in the molecular sieve precursor is greater than 10, and the second reaction time is 0 (i.e., no second reaction is required).

[0072] In some embodiments, the molecular sieve precursor contains 7 < Si / Ge ≤ 10, satisfying the following condition:

[0073] When the temperature of the second reaction is 41℃-55℃, the reaction time is 1min-3h.

[0074] When the temperature of the second reaction is 56℃-70℃, the reaction time is 1min-80min.

[0075] When the temperature of the second reaction is 71℃-85℃, the reaction time is 1min-30min.

[0076] When the temperature of the second reaction is 86℃-100℃, the reaction time is 1min-15min.

[0077] In some embodiments, the preparation method of SCM-46 molecular sieve further includes: post-processing after the second reaction, the post-processing including solid-liquid separation, washing, drying and calcination.

[0078] The contact method between the molecular sieve precursor and the treatment liquid in this invention can be direct contact or indirect contact. Direct contact generally refers to immersing the molecular sieve precursor in the treatment liquid and allowing it to react through standing or stirring. Indirect contact generally refers to placing the molecular sieve precursor above the treatment liquid, where the vapors evaporating from the treatment liquid react with the molecular sieve precursor, such as... Figure 2 As shown.

[0079] In this invention, the molecular sieve precursor SCM-46P has an IWV topology, and its framework can be considered as consisting of a dense silicon-rich layer in the bc plane and germanium-rich double four-membered ring structural units connecting the layers along the a-axis. SCM-46 can be considered a derivative structure of SCM-46P. Compared with SCM-46P, the dense silicon-rich layer of SCM-46 remains unchanged, but the connecting units between the layers change from double four-membered rings to single four-membered rings.

[0080] After the contact treatment step described in this invention is completed, the molecular sieve can be separated from the mixture by any conventionally known separation method. Examples of such separation methods include filtration or centrifugation of the mixture. Filtration and centrifugation can be performed in any manner conventionally known in the art. Specifically, for example, filtration can be performed by simply vacuum filtering the mixture. Washing and drying in this invention can be performed in any manner conventionally known in the art. Specifically, for example, washing can be performed using deionized water. For example, the drying temperature can be 40-250°C, preferably 60-150°C, and the drying time can be 8-30 hours, preferably 10-20 hours. This drying can be performed under normal pressure or under reduced pressure.

[0081] The present invention involves calcining the molecular sieve precursor to remove any present moisture, etc. The calcination can be carried out in any manner conventionally known in the art; for example, the calcination temperature is generally 300-800℃, preferably 400-650℃, and the calcination time is generally 1-10 hours, preferably 3-6 hours. Furthermore, the calcination is generally carried out in an oxygen-containing atmosphere, such as air or an oxygen atmosphere.

[0082] In some embodiments, the mass ratio of the treatment liquid to the molecular sieve precursor is 20-300, for example, 50, 100, 150, 200, 250, 300 or any value between them.

[0083] In some embodiments, the mass ratio of the treatment liquid to the molecular sieve precursor is 50-200.

[0084] In some embodiments, the treatment solution is selected from at least one of an acid solution, an alkaline solution, or an aqueous solution of the M' source.

[0085] In some embodiments, the acid solution is selected from at least one of HCl aqueous solution, HCl alcoholic solution, H2SO4 aqueous solution, HNO3 aqueous solution, acetic acid solution, and ammonia aqueous solution, preferably HCl aqueous solution.

[0086] In some embodiments, the HCl alcohol solution may include, for example, a methanol solution of HCl, an ethanol solution of HCl, or an isopropanol solution of HCl.

[0087] In some embodiments, the concentration of the acid solution is 0.01-20M, for example 0.01M, 0.1M, 1M, 2M, 3M, 6M, 9M, 12M or any value between them.

[0088] In some embodiments, the concentration of the acid solution is 0.01-14M.

[0089] In some embodiments, the concentration of the HCl aqueous solution may be, for example, 0.01M, 0.1M, 1M, 2M, 3M, 6M, 9M, 12M, etc.

[0090] In some embodiments, the concentration of the HNO3 aqueous solution may be, for example, 0.01M, 0.1M, 1M, 2M, 3M, 6M, 8M, 10M, 12M, 14M, etc.

[0091] In some embodiments, the alkaline solution is an aqueous ammonia solution.

[0092] In some embodiments, the concentration of the alkaline solution is 0.1-30 wt%, for example, 0.5 wt%, 1 wt%, 2 wt%, 5 wt%, 10 wt%, 15 wt%, 25 wt%, or any value between them.

[0093] In some embodiments, the concentration of the alkaline solution is 0.5-25 wt%.

[0094] In some embodiments, the concentration of the ammonia solution can be 0.5wt%, 1wt%, 2wt%, 5wt%, 10wt%, 15wt%, 25wt%, etc.

[0095] When the treatment solution is an aqueous solution of the M' source, the M' source will enter the molecular sieve framework and form SiO2, GeO2 and MO with the silicon source, germanium source and M source. m / 2 Molecular sieves, where M is a framework element excluding silicon, m is the valence of element M, m = 1 to 7, and SiO2 and MO... m / 2 When the molar ratio is above 20, MO m / 2 M in M ​​includes elements from both the source M and the source M'.

[0096] In some embodiments, the M' source in the aqueous solution of the M' source is selected from at least one water-soluble compound of a group IIIA, IVA, IVB, IIB, VIB, VIIB, IA, IIA, VIII, VA, or VB element.

[0097] In some embodiments, the M' source in the aqueous solution of the M' source is selected from at least one of water-soluble compounds of aluminum, boron, gallium, indium, germanium, tin, titanium, zirconium, hafnium, zinc, chromium, manganese, lithium, beryllium, magnesium, iron, phosphorus, cobalt, nickel, arsenic, and antimony.

[0098] In some embodiments, the water-soluble compound is at least one of chloride, fluoride, sulfate, nitrate or acetate.

[0099] In some preferred embodiments, the M' source in the aqueous solution of the M' source is selected from water-soluble aluminum compounds, water-soluble titanium compounds, and water-soluble iron compounds.

[0100] In some embodiments, the water-soluble aluminum compound is selected from at least one of aluminum chloride, aluminum sulfate, aluminum nitrate, and aluminum acetate. In some preferred embodiments, the water-soluble titanium compound is selected from at least one of titanium tetrachloride, titanium sulfate, and ammonium hexafluorotitanate. In some preferred embodiments, the water-soluble iron compound is selected from ferric chloride, ferric sulfate, ferric nitrate, etc.

[0101] In some preferred embodiments, the water-soluble compounds of boron, gallium, indium, germanium, tin, zirconium, hafnium, zinc, chromium, manganese, lithium, beryllium, magnesium, phosphorus, cobalt, nickel, arsenic, and antimony are all conventionally used in the art, such as nitrates.

[0102] In some embodiments, the method for preparing the molecular sieve precursor includes: subjecting a mixture comprising a silicon source, a germanium source, an M source, a fluorine source, a structure directing agent, and water to a crystallization reaction.

[0103] In some embodiments, the present invention does not impose specific limitations on the preparation method of the SCM-46 molecular sieve precursor. For example, a germanium source can be mixed with a structure-directing agent and water first, and then an M source and a silicon source can be added sequentially, followed by the addition of a fluorine source to obtain the mixture.

[0104] In some embodiments, the molar number of the silicon source is SiO2, the molar number of the germanium source is GeO2, and the M source is an oxide MO. m / 2 The fluorine source is calculated as F. In the mixture, the molar ratio of SiO2 to GeO2 is (2-10):1, for example 2:1, 4:1, 5:1, 7.5:1, 10:1 or any value between them.

[0105] In some embodiments, the number of moles of silicon source is SiO2, the number of moles of germanium source is GeO2, and the sum of the number of moles of SiO2 and GeO2 in the mixture is 1.

[0106] In some embodiments, the molar number of the silicon source is SiO2, the molar number of the germanium source is GeO2, and the molar number of the M source is MO. m / 2 The sum of the molar numbers of SiO2 and GeO2 in the mixture is calculated to be equal to the molar number of MO. m / 2 The ratio of the number of moles is (15 to 30):1, for example 15:1, 17.5:1, 20:1, 22.5:1, 25:1, 27.5:1, 30:1 or any value between them.

[0107] In some embodiments, the molar number of the silicon source is SiO2, the molar number of the germanium source is GeO2, and the molar number of the fluorine source is F. In the mixture, the molar ratio of the sum of the molar numbers of SiO2 and GeO2 to F is 1:(0.1-1), for example, 1:0.1, 1:0.2, 1:0.3, 1:0.4, 1:0.5, 1:0.6, 1:0.7, 1:0.8, 1:0.9, or 1:1; preferably 1:0.5.

[0108] In some embodiments, the molar number of the silicon source is SiO2, the molar number of the germanium source is GeO2, and the molar ratio of the sum of the molar numbers of SiO2 and GeO2 to the structure directing agent in the mixture is 1:(0.1-1), for example 1:0.1, 1:0.2, 1:0.3, 1:0.4, 1:0.5, 1:0.6, 1:0.7, 1:0.8, 1:0.9, 1:1; preferably 1:0.5.

[0109] In some embodiments, the number of moles of silicon source is SiO2, the number of moles of germanium source is GeO2, and the molar ratio of the sum of the moles of SiO2 and GeO2 to water in the mixture is 1:(12.5-25), for example 1:12.5, 1:14, 1:16, 1:18, 1:20, 1:25 or any value between them.

[0110] In some embodiments, the mixture contains a structure-directing agent, SiO2, GeO2, and MO. m / 2 The molar ratio of F to water is 0.5:(0.667-0.909):(0.091-0.333):(0.0333-0.0667):0.5:(12.5-25).

[0111] In some embodiments, the silicon source is selected from at least one group consisting of water glass, silica sol, solid silica gel, fumed silica, amorphous silica, diatomaceous earth, zeolite molecular sieve, and tetraalkoxysilane.

[0112] In some embodiments, the germanium source is selected from at least one of germanium oxide, germanium nitrate, and tetraalkoxy germanium.

[0113] In some preferred embodiments, the M source is selected from at least one of the following: elemental form, chloride, oxide, hydroxide, nitrate, sulfate, carbonate, acetate, isopropoxide, or metaacid salt of group IIIA, group IVA, group IVB, group IIB, group VIB, group VIIB, group IA, group IIA, group VIII, group VA, or group VB elements.

[0114] In some embodiments, the M source is selected from at least one of the following: elemental form, chloride, oxide, hydroxide, nitrate, sulfate, carbonate, acetate, isopropoxide, or metaacid salt of aluminum, boron, gallium, indium, germanium, tin, titanium, zirconium, hafnium, zinc, chromium, manganese, lithium, beryllium, magnesium, iron, phosphorus, vanadium, cobalt, nickel, arsenic, or antimony. In some preferred embodiments, the M source is selected from at least one of the following: elemental form, chloride, oxide, hydroxide, nitrate, sulfate, carbonate, acetate, isopropoxide, or metaacid salt of aluminum.

[0115] In some embodiments, the M source is selected from at least one of aluminum sulfate, sodium aluminate, aluminum nitrate, aluminum chloride, boehmite, alumina, aluminum hydroxide, silica-alumina zeolite molecular sieve, aluminum carbonate, elemental aluminum, aluminum isopropoxide, and aluminum acetate.

[0116] In some embodiments, the fluorine source is selected from at least one of hydrofluoric acid, ammonium fluoride, sodium fluoride, and potassium fluoride, preferably at least one of hydrofluoric acid and ammonium fluoride.

[0117] In some embodiments, the structure directing agent is selected from those containing 1,1,3,5-tetraalkylpiperidine onium ions; preferably, the structure directing agent is 1,1,3,5-tetramethylpiperidine hydroxide.

[0118] In some embodiments, the temperature of the crystallization reaction is 100-200°C, for example 100°C, 120°C, 140°C, 150°C, 160°C, 170°C, 180°C, 190°C, 200°C or any value between them.

[0119] The crystallization reaction described in this invention can be carried out under dynamic or static conditions. In this invention, the results of static and dynamic crystallization are essentially the same; therefore, the embodiments of this invention do not specifically describe static or dynamic conditions.

[0120] In some embodiments, the temperature of the crystallization reaction is 110-190°C, more preferably 155-175°C.

[0121] In some embodiments, the crystallization reaction takes 72-600 hours, for example, 80 hours, 100 hours, 140 hours, 180 hours, 220 hours, 240 hours, 280 hours, 320 hours, 360 hours, or any value between them. Preferably, it takes 96-480 hours, more preferably 120-360 hours.

[0122] After the crystallization step described in this invention is completed, the molecular sieve can be separated from the obtained reaction mixture by any conventionally known separation method. Examples of such separation methods include filtration or centrifugation of the obtained reaction mixture. Filtration and centrifugation can be performed in any manner conventionally known in the art. Specifically, for example, filtration can be performed by simply vacuum filtering the obtained reaction mixture. Washing and drying in this invention can be performed in any manner conventionally known in the art. Specifically, for example, washing can be performed using deionized water. For example, the drying temperature can be 40-250°C, preferably 60-150°C, and the drying time can be 8-30 hours, preferably 10-20 hours. This drying can be performed under normal pressure or under reduced pressure. The present invention involves calcining the molecular sieve to remove the structure-directing agent and any present moisture. The calcination can be carried out in any manner conventionally known in the art; for example, the calcination temperature is generally 300-800°C, preferably 400-650°C, and the calcination time is generally 1-10 hours, preferably 3-6 hours. Furthermore, the calcination is generally carried out in an oxygen-containing atmosphere, such as air or an oxygen atmosphere.

[0123] Thirdly, the present invention provides a molecular sieve composition comprising the SCM-46 molecular sieve described in the first aspect of the present invention, and a binder.

[0124] The SCM-46 molecular sieve described in this invention can be used in combination with other materials to obtain molecular sieve compositions. Examples of these other materials include active materials such as synthetic and natural zeolites, and inactive materials (generally referred to as binders) such as clay, kaolin, silica gel, alumina, silicon dioxide, and magnesium oxide. These other materials can be used individually or in combination in any proportion. The amounts of these other materials used are not particularly limited and can be directly referenced from conventional methods in the art.

[0125] Fourthly, the present invention provides the application of the SCM-46 molecular sieve described in the first aspect or the molecular sieve composition described in the third aspect of the present invention in catalytic reactions, adsorption or ion exchange.

[0126] The SCM-46 molecular sieve or a molecular sieve composition containing the SCM-46 molecular sieve described in this invention can be used as an adsorbent, for example, to separate at least one component from a mixture of multiple components in the gas or liquid phase. Accordingly, the at least one component can be partially or substantially completely separated from the mixture of various components, specifically by contacting the mixture with the SCM-46 molecular sieve or a molecular sieve composition containing the SCM-46 molecular sieve to selectively adsorb the component. Furthermore, the SCM-46 molecular sieve or a molecular sieve composition containing the SCM-46 molecular sieve described in this invention can also be used as a catalyst, particularly in organic compound conversion reactions.

[0127] The present invention has the following beneficial effects:

[0128] 1. This invention provides a novel SCM-46 molecular sieve.

[0129] 2. The SCM-46 molecular sieve of the present invention has a thin sheet structure, with a high specific surface area and a large micropore volume.

[0130] 3. The SCM-46 molecular sieve framework of the present invention contains Si and optional other elements, which can present different catalytic active centers to meet the needs of different reactions. Attached Figure Description

[0131] The accompanying drawings are provided to further understand this application and form part of the specification. They are used together with the following detailed description to explain this application, but do not constitute a limitation thereof.

[0132] Figure 1This is a topological diagram of SCM-46 molecular sieve in one embodiment of the present invention;

[0133] Figure 2 This is a schematic diagram of the contact between the molecular sieve precursor SCM-46P and the treatment liquid in one embodiment of the present invention;

[0134] Figure 3 The X-ray diffraction (XRD) pattern of the SCM-46 molecular sieve prepared in Example 1 is shown.

[0135] Figure 4 This is a scanning electron microscope (SEM) image of the SCM-46 molecular sieve prepared in Example 1;

[0136] Figure 5 The nitrogen adsorption-desorption isotherm of the SCM-46 molecular sieve prepared in Example 1;

[0137] Figure 6 The X-ray diffraction (XRD) pattern of the SCM-46 molecular sieve prepared in Example 2 is shown below.

[0138] Figure 7 This is a scanning electron microscope (SEM) image of the SCM-46 molecular sieve prepared in Example 2;

[0139] Figure 8 This is the nitrogen adsorption-desorption isotherm of the SCM-46 molecular sieve prepared in Example 2. Detailed Implementation

[0140] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to embodiments and accompanying drawings. The specific embodiments described herein are for illustrative purposes only and are not intended to limit the scope of the invention in any way.

[0141] The endpoints and any values ​​of the ranges disclosed herein are not limited to the precise ranges or values, and these ranges or values ​​should be understood to include values ​​close to these ranges or values. For numerical ranges, the endpoint values ​​of the various ranges, the endpoint values ​​of the various ranges and individual point values, and individual point values ​​can be combined with each other to obtain one or more new numerical ranges, which should be considered as specifically disclosed herein.

[0142] In this paper, specific surface area refers to the total area per unit mass of a sample, including internal and external surface areas. Non-porous samples only have external surface area, such as silicate cement and some clay mineral powders; porous and multi-porous samples have both external and internal surface areas, such as asbestos fibers, diatomaceous earth, and molecular sieves. In porous and multi-porous samples, the surface area of ​​pores with a diameter less than 2 nm is the internal surface area, and the surface area after deducting the internal surface area is called the external surface area. The external surface area per unit mass of a sample is the external specific surface area.

[0143] In this paper, pore volume refers to the volume of pores per unit mass of porous material. Total pore volume refers to the volume of all pores per unit mass of molecular sieve (generally only pores with a channel diameter of less than 50 nm are included). Micropore volume refers to the volume of all micropores per unit mass of molecular sieve (generally referring to pores with a channel diameter of less than 2 nm).

[0144] In this paper, the specific surface area, pore volume, and micropore volume of the molecular sieve were determined by nitrogen physical adsorption under test conditions of 77 K. The specific surface area was calculated using the BET (Brunauer-Emmett-Teller) method, with points ranging from a relative pressure P / P0 of 0.01 to 0.1. The total pore volume was calculated using the adsorption amount corresponding to a relative pressure P / P0 of 0.99. The micropore volume was calculated using the t-plot method. All of the above test methods are well known to those skilled in the art.

[0145] In this paper, the structure of the molecular sieve was determined by X-ray diffraction (XRD), which was measured using an X-ray powder diffractometer with a Cu-Kα source and a Kα1 wavelength λ = 1.5405980 angstroms. Nickel filter.

[0146] In this invention, an X'Pert PRO X-ray powder diffractometer from Panaco GmbH, Netherlands, is used, with an operating voltage of 40 kV, a current of 40 mA, and a scanning range of 5–40°.

[0147] In this invention, the scanning electron microscope (SEM) images were obtained using a HITACHI S4800 field emission scanning electron microscope from Japan, under the following test conditions: voltage 3kV, current 50mA.

[0148] In this invention, the silicon and germanium content of the molecular sieve was obtained by ICP testing. The instrument model was Agilent 725-ESICP-AES. The molar ratio of the elements was determined by dissolving the analytical sample in hydrofluoric acid.

[0149] Unless otherwise specified, all percentages, parts, ratios, etc. mentioned in this specification are based on weight, unless being based on weight would not be in accordance with the common understanding of those skilled in the art.

[0150] Unless otherwise specified, all reagents used in the following embodiments of the present invention are commercially available.

[0151] Unless otherwise specified, "Si / Ge, silicon-germanium ratio" in this invention refers to the molar ratio of SiO2 to GeO2.

[0152] Example 1

[0153] Dissolve 0.698 g of germanium source (germanium oxide) and 0.408 g of M source (aluminum isopropoxide) in 15.82 g of 1,1,3,5-tetramethylpiperidine hydroxide (1,1,3,5-TMPOH) aqueous solution (20 wt%). Slowly add 6.934 g of silicon source (tetraethyl orthosilicate (TEOS)). Stir at room temperature until hydrolysis is complete. Then, leave the container open and stir overnight to evaporate ethanol, isopropanol, and some water. Add 1 g of hydrofluoric acid (40 wt%), stir until homogeneous, and adjust the water volume until the reaction mixture reaches the following molar composition:

[0154] 0.5(1,1,3,5-TMPOH):0.833SiO2:0.167GeO2:0.025Al2O3:0.5HF:16H2O

[0155] The above mixture was placed in a crystallization vessel lined with polytetrafluoroethylene and crystallized in an oven at 175°C for 336 hours. The solid after the reaction was filtered, washed with distilled water, dried at 100°C, and calcined in a muffle furnace at 550°C for 5 hours to obtain the precursor SCM-46P.

[0156] 0.3 g of precursor SCM-46P was added to 30 g of 12 M HCl solution, and the mixture was stirred at 25 °C for 10 minutes to carry out the first reaction. Then, the mixture was placed in a 65 °C water bath and stirred for another 30 minutes to carry out the second reaction. After the reaction was complete, the solid was filtered, washed with distilled water, dried at 100 °C, and calcined in a muffle furnace at 550 °C for 5 hours to obtain SCM-46 molecular sieve. The XRD pattern is shown below. Figure 3 As shown, the spectral data are presented in Table 1. The SEM images are shown below. Figure 4 As shown, by Figure 4 It can be seen that SCM-46 molecular sieve is a plate-like crystal with a layer thickness of approximately 40 nm. The nitrogen adsorption-desorption isotherm is shown below. Figure 5 As shown, by Figure 5 It can be seen that SCM-46 molecular sieve has a type I isotherm and a specific surface area of ​​358 m². 2 / g, micropore volume is 0.13cm³ 3 / g.

[0157] Table 1

[0158]

[0159]

[0160] Example 2

[0161] Dissolve 0.492 g of germanium oxide and 0.272 g of aluminum isopropoxide in 15.82 g of an aqueous solution of 1,1,3,5-tetramethylpiperidine hydroxide (1,1,3,5-TMPOH) (20 wt%). Slowly add 7.342 g of tetraethyl orthosilicate (TEOS). Stir at room temperature until hydrolysis is complete. Then, leave the container open and stir overnight to evaporate ethanol, isopropanol, and some water. Add 1 g of hydrofluoric acid (40 wt%), stir until homogeneous, and adjust the water volume until the reaction mixture reaches the following molar composition:

[0162] 0.5(1,1,3,5-TMPOH):0.882SiO2:0.118GeO2:0.0167Al2O3:0.5HF:12.5H2O

[0163] The above mixture was placed in a crystallization vessel lined with polytetrafluoroethylene and crystallized in an oven at 175°C for 336 hours. The solid after the reaction was filtered, washed with distilled water, dried at 100°C, and calcined in a muffle furnace at 550°C for 5 hours to obtain the precursor SCM-46P.

[0164] Take 0.3g of precursor SCM-46P, add 30g of 12M HCl solution, and stir at 18℃ for 10 minutes to react. After the reaction, the solid is filtered, washed with distilled water, dried at 100℃, and calcined in a muffle furnace at 550℃ for 5 hours to obtain SCM-46 molecular sieve. The XRD pattern is shown below. Figure 6 As shown, the spectral data are presented in Table 2. The SEM images are shown below. Figure 7 As shown, by Figure 7 It can be seen that SCM-46 molecular sieve is a plate-like crystal with a layer thickness of approximately 35 nm. The nitrogen adsorption-desorption isotherm is shown below. Figure 8 As shown, by Figure 8 It can be seen that SCM-46 molecular sieve has a type I isotherm and a specific surface area of ​​415 m². 2 / g, micropore volume is 0.15cm³ 3 / g.

[0165] Table 2

[0166]

[0167]

[0168] Example 3

[0169] Dissolve 0.832 g of germanium oxide and 0.326 g of aluminum isopropoxide in 15.82 g of an aqueous solution of 1,1,3,5-tetramethylpiperidine hydroxide (1,1,3,5-TMPOH) (20 wt%). Slowly add 7.342 g of tetraethyl orthosilicate (TEOS). Stir at room temperature until hydrolysis is complete. Then, leave the container open and stir overnight to evaporate ethanol, isopropanol, and some water. Add 1 g of hydrofluoric acid (40 wt%), stir until homogeneous, and adjust the water volume until the reaction mixture reaches the following molar composition:

[0170] 0.5(1,1,3,5-TMPOH):0.8SiO2:0.2GeO2:0.02Al2O3:0.5HF:17.5H2O

[0171] The above mixture was placed in a crystallization vessel lined with polytetrafluoroethylene and crystallized in an oven at 175°C for 336 hours. The solid after the reaction was filtered, washed with distilled water, dried at 100°C, and calcined in a muffle furnace at 550°C for 5 hours to obtain the precursor SCM-46P.

[0172] 0.3 g of precursor SCM-46P was placed on a porous polytetrafluoroethylene (PTFE) membrane and then placed inside a PTFE liner. 60 g of 12M HCl solution was added to the bottom of the reactor to allow the HCl vapor to contact the precursor SCM-46P. The first reaction was carried out at 20°C for 90 minutes. Then, the PTFE liner was placed in a stainless steel reactor and placed in a 70°C oven for 45 minutes to carry out the second reaction. After the reaction was completed, the reactor was removed, cooled, and the solid was filtered, washed with distilled water, dried at 100°C, and calcined in a muffle furnace at 550°C for 5 hours to obtain SCM-46 molecular sieve. The spectral data are shown in Table 3.

[0173] Table 3

[0174]

[0175]

[0176] Example 4

[0177] Take 0.3g of the precursor SCM-46P from Example 3, add 30g of 9M HCl solution, and stir at 15°C for 10 minutes to carry out the first reaction. Then, place it in a 47°C water bath and continue stirring for 2.5 hours to carry out the second reaction. After the reaction is complete, the solid is filtered, washed with distilled water, dried at 100°C, and calcined in a muffle furnace at 550°C for 5 hours to obtain SCM-46 molecular sieve. The XRD pattern is similar to that of Example 3.

[0178] Example 5

[0179] Take 0.3g of the precursor SCM-46P from Example 3, add 24g of 5M HCl solution, and stir at 22°C for 5 minutes to carry out the first reaction. Then, place it in a 90°C water bath and continue stirring for 10 minutes to carry out the second reaction. After the reaction is complete, the solid is filtered, washed with distilled water, dried at 100°C, and calcined in a muffle furnace at 550°C for 5 hours to obtain SCM-46 molecular sieve. The XRD pattern is similar to that of Example 3.

[0180] Example 6

[0181] Dissolve 1.2 g of germanium oxide and 0.544 g of aluminum isopropoxide in 15.82 g of an aqueous solution of 1,1,3,5-tetramethylpiperidine hydroxide (1,1,3,5-TMPOH) (20 wt%). Slowly add 5.942 g of tetraethyl orthosilicate (TEOS). Stir at room temperature until hydrolysis is complete. Then, leave the container open and stir overnight to evaporate ethanol, isopropanol, and some water. Add 1 g of hydrofluoric acid (40 wt%), stir until homogeneous, and adjust the water volume until the reaction mixture reaches the following molar composition:

[0182] 0.5(1,1,3,5-TMPOH):0.714SiO2:0.286GeO2:0.033Al2O3:0.5HF:20H2O

[0183] The above mixture was placed in a crystallization vessel lined with polytetrafluoroethylene and crystallized in an oven at 175°C for 336 hours. The solid after the reaction was filtered, washed with distilled water, dried at 100°C, and calcined in a muffle furnace at 550°C for 5 hours to obtain the precursor SCM-46P.

[0184] 0.3 g of precursor SCM-46P was added to 30 g of 12 M HCl solution, and the mixture was stirred at 17 °C for 15 minutes to carry out the first reaction. Then, the mixture was placed in a 95 °C water bath and stirred for another 2 hours to carry out the second reaction. After the reaction was completed, the solid was filtered, washed with distilled water, dried at 100 °C, and calcined in a muffle furnace at 550 °C for 5 hours to obtain SCM-46 molecular sieve. The spectral data are shown in Table 4.

[0185] Table 4

[0186]

[0187]

[0188] Example 7

[0189] Take 0.3g of the precursor SCM-46P from Example 6, add 45g of 10M HCl solution, and stir at 20°C for 10 minutes to carry out the first reaction. Then, place it in a 50°C water bath and continue stirring for 6 hours to carry out the second reaction. After the reaction is completed, the solid is filtered, washed with distilled water, dried at 100°C, and calcined in a muffle furnace at 550°C for 5 hours to obtain SCM-46 molecular sieve. The XRD pattern is similar to that of Example 6.

[0190] Example 8

[0191] Take 0.3g of the precursor SCM-46P from Example 6, add 60g of 14M HNO3 solution, and stir at 30°C for 15 minutes to carry out the first reaction. Then, place it in a 65°C water bath and continue stirring for 4.5 hours to carry out the second reaction. After the reaction is completed, the solid is filtered, washed with distilled water, dried at 100°C, and calcined in a muffle furnace at 550°C for 5 hours to obtain SCM-46 molecular sieve. The XRD pattern is similar to that of Example 6.

[0192] Example 9

[0193] 0.3 g of the precursor SCM-46P from Example 1 was added to 15 g of 3M Al(NO3)3 solution. The mixture was stirred at 25°C for 10 minutes to carry out the first reaction, and then stirred in a 75°C water bath for another 25 minutes to carry out the second reaction. After the reaction was completed, the solid was filtered, washed with distilled water, dried at 100°C, and calcined in a muffle furnace at 550°C for 5 hours to obtain a high-silicon, aluminum-containing SCM-46 molecular sieve with Si / Al = 94. The XRD pattern data are shown in Table 5.

[0194] Table 5

[0195]

[0196] Example 10

[0197] 0.3g of the precursor SCM-46P from Example 1 was added to 15g of 1M (NH4)2TiF6 solution and 15g of 5M HCl solution. The mixture was stirred at 27°C for 10 minutes to carry out the first reaction, and then placed in a 52°C water bath and stirred for another 90 minutes to carry out the second reaction. After the reaction was complete, the solid was filtered, washed with distilled water, dried at 100°C, and calcined in a muffle furnace at 550°C for 5 hours to obtain a high-silicon titanium-containing SCM-46 molecular sieve with a Si / Ti ratio of 126. The XRD pattern is consistent with... Figure 3 resemblance.

[0198] The parameters in the above embodiments are shown in Table 6.

[0199] Table 6

[0200]

[0201]

[0202] In Table 6, the Si / Ge ratio of the molecular sieve precursor feed refers to the molar ratio of SiO2 and GeO2 in the silicon source and germanium source; the Si / Ge ratio of the molecular sieve precursor product refers to the molar ratio of SiO2 and GeO2 in the molecular sieve precursor SCM-46P; and the Si / Ge ratio of the molecular sieve refers to the molar ratio of SiO2 and GeO2 in the SCM-46 molecular sieve prepared in Examples 1-10.

[0203] As shown in Table 6, due to the degermanium removal process of the molecular sieve precursor after treatment with the treatment solution, the final silicon-germanium ratio (molar ratio of SiO2 and GeO2) in the SCM-46 molecular sieve is ≥30. At this point, the germanium content in the SCM-46 molecular sieve is significantly lower than that in the molecular sieve precursor.

[0204] The preferred embodiments of the present invention have been described in detail above; however, the present invention is not limited thereto. Within the scope of the inventive concept, various simple modifications can be made to the technical solutions of the present invention, including combinations of various technical features in any other suitable manner. These simple modifications and combinations should also be considered as the content disclosed in the present invention and are all within the protection scope of the present invention.

Claims

1. An SCM-46 molecular sieve, the X-ray diffraction pattern of which includes one or more diffraction peaks with 2θ values ​​of 7.10°±0.30°, 7.81°±0.30°, 8.37°±0.30°, 10.49°±0.30°, 13.00°±0.30°, 15.25°±0.30°, 16.21°±0.30°, and 19.45°±0.30°; preferably, the diffraction peak with 2θ value of 7.81°±0.30° is the strongest peak.

2. The SCM-46 molecular sieve according to claim 1, characterized in that, The X-ray diffraction pattern of the SCM-46 molecular sieve further includes one or more diffraction peaks with 2θ values ​​of 20.32°±0.30°, 22.30°±0.30°, and 26.28°±0.30°; preferably, the X-ray diffraction pattern of the SCM-46 molecular sieve further includes one or more diffraction peaks with 2θ values ​​of 22.84°±0.30°, 26.89°±0.30°, and 27.32°±0.30°. Preferably, the X-ray diffraction pattern of the SCM-46 molecular sieve includes the X-ray diffraction peaks shown in Table A: Table A Preferably, the X-ray diffraction pattern of the SCM-46 molecular sieve also includes the X-ray diffraction peaks shown in Table B: Table B Preferably, the X-ray diffraction pattern of the SCM-46 molecular sieve also includes the X-ray diffraction peaks shown in Table C: Table C Preferably, the X-ray diffraction pattern of the SCM-46 molecular sieve includes the X-ray diffraction peaks shown in Table D: Table D Preferably, the X-ray diffraction pattern of the SCM-46 molecular sieve also includes the X-ray diffraction peaks shown in Table E: Table E Preferably, the X-ray diffraction pattern of the SCM-46 molecular sieve also includes the X-ray diffraction peaks shown in Table F: Table F 3. The SCM-46 molecular sieve according to claim 1, characterized in that, The SCM-46 molecular sieve comprises SiO2 and GeO2, wherein the molar ratio of SiO2 to GeO2 is 30 or more, preferably 35 or more; Preferably, the SCM-46 molecular sieve further comprises MO m / 2 wherein M is a framework element other than silicon, m is the valence of the M element, m = 1-7, SiO2and MO m / 2 are in a molar ratio of 20 or more, preferably, SiO2and MO m / 2 are in a molar ratio of 40-150; Preferably, the framework element M of the SCM-46 molecular sieve, excluding silicon, is selected from at least one of Group IIIA, Group IVA, Group IVB, Group IIB, Group VIB, Group VIIB, Group IA, Group IIA, Group VIII, Group VA, or Group VB elements, and more preferably from at least one of aluminum, boron, gallium, indium, germanium, tin, titanium, zirconium, hafnium, zinc, chromium, manganese, lithium, beryllium, magnesium, iron, phosphorus, vanadium, cobalt, nickel, arsenic, or antimony; and / or The SCM-46 molecular sieve comprises plate-like crystals; preferably, the plate thickness of the SCM-46 molecular sieve is 20–500 nm; and / or, The specific surface area of the SCM-46 molecular sieve is greater than 300 m 2 / g, and / or, The SCM-46 molecular sieve has a micropore volume greater than 0.10 cm3 / g 3 / g.

4. A method for preparing SCM-46 molecular sieve according to any one of claims 1-3, comprising the following steps: The molecular sieve precursor is brought into contact with the treatment liquid and undergoes a first reaction and an optional second reaction; The temperature of the first reaction is 5℃-40℃, the time of the first reaction is 5min-5h, and the temperature of the second reaction is 41℃-100℃. When the Si / Ge ratio in the molecular sieve precursor is 4 < Si / Ge ≤ 5.5, the second reaction temperature is 41℃-55℃, and the second reaction time is 2h-7.5h; and / or When the Si / Ge ratio in the molecular sieve precursor is 4 < Si / Ge ≤ 5.5, the second reaction temperature is 56℃-70℃, and the second reaction time is 1.5h-6h; and / or When the Si / Ge ratio in the molecular sieve precursor is 4 < Si / Ge ≤ 5.5, the second reaction temperature is 71℃-85℃, and the second reaction time is 1-4.5 h; and / or When the Si / Ge ratio in the molecular sieve precursor is 4 < Si / Ge ≤ 5.5, the second reaction temperature is 86℃-100℃, and the second reaction time is 0.5-3h; and / or When the Si / Ge ratio in the molecular sieve precursor is 5.5 < Si / Ge ≤ 7, the second reaction temperature is 41℃-55℃, and the second reaction time is 0.5-3h; and / or When the Si / Ge ratio in the molecular sieve precursor is 5.5 < Si / Ge ≤ 7, the second reaction temperature is 56℃-70℃, and the second reaction time is 20-60 min; and / or When the Si / Ge ratio in the molecular sieve precursor is 5.5 < Si / Ge ≤ 7, the second reaction temperature is 71℃-85℃, and the second reaction time is 10-45 min; and / or When the Si / Ge ratio in the molecular sieve precursor is 5.5 < Si / Ge ≤ 7, the second reaction temperature is 86℃-100℃, and the second reaction time is 2-20 min; and / or When the Si / Ge ratio in the molecular sieve precursor is greater than 7, the second reaction temperature is 41℃-55℃, and the second reaction time is 0-3h; and / or When the Si / Ge ratio in the molecular sieve precursor is greater than 7, the second reaction temperature is 56℃-70℃, and the second reaction time is 0-80 min; and / or When the Si / Ge ratio in the molecular sieve precursor is greater than 7, the second reaction temperature is 71℃-85℃, and the second reaction time is 0-30 min; and / or When the Si / Ge ratio in the molecular sieve precursor is greater than 7, and the second reaction temperature is 86℃-100℃, the second reaction time is 0-15 min. Preferably, the preparation method of SCM-46 molecular sieve further includes: The second reaction is followed by post-processing, which includes solid-liquid separation, washing, drying, and calcination. Preferably, the calcination temperature is 300℃-800℃, more preferably 400℃-650℃; and / or The roasting time is 1 hour to 10 hours, preferably 3 hours to 6 hours.

5. The preparation method according to claim 4, characterized in that, The mass ratio of the treatment solution to the molecular sieve precursor is 20-300; preferably 50-200; and / or The treatment solution is selected from at least one of acid solution, alkaline solution or M' source aqueous solution; The acid solution is selected from at least one of HCl aqueous solution, HCl alcoholic solution, H2SO4 aqueous solution, HNO3 aqueous solution, acetic acid solution, and ammonia aqueous solution, preferably HCl aqueous solution; Preferably, the concentration of the acid solution is 0.01-20M, more preferably 0.01-14M; and / or The alkaline solution is selected from ammonia solution; and / or The concentration of the alkaline solution is 0.1-30 wt%, preferably 0.5-25 wt%; and / or The M' source in the aqueous solution is selected from at least one water-soluble compound of a group IIIA element, group IVA element, group IVB element, group IIB element, group VIB element, group VIIB element, group IA element, group IIA element, group VIII element, group VA element, or VB element; preferably selected from at least one water-soluble compound of aluminum, boron, gallium, indium, germanium, tin, titanium, zirconium, hafnium, zinc, chromium, manganese, lithium, beryllium, magnesium, iron, phosphorus, cobalt, nickel, arsenic, or antimony. Preferably, the water-soluble compound is at least one of chloride, fluoride, sulfate, nitrate or acetate; Preferably, the source M' is selected from water-soluble aluminum compounds, water-soluble titanium compounds, and water-soluble iron compounds; Preferably, the water-soluble aluminum compound is selected from at least one of aluminum chloride, aluminum sulfate, aluminum nitrate, and aluminum acetate; and / or The water-soluble titanium compound is selected from at least one of titanium tetrachloride, titanium sulfate, and ammonium hexafluorotitanate; and / or The water-soluble iron compound is selected from at least one of ferric chloride, ferric sulfate, and ferric nitrate; More preferably, the source of M' is selected from aluminum nitrate and / or ammonium hexafluorotitanate.

6. The preparation method according to claim 4 or 5, characterized in that, The method for preparing the molecular sieve precursor includes: A mixture including silicon source, germanium source, M source, fluorine source, structure directing agent and water is subjected to a crystallization reaction; Preferably, the silicon source is SiO2, the germanium source is GeO2, and the M source is an oxide MO. m / 2 The fluorine source is calculated as F. In the mixture, the molar ratio of SiO2 to GeO2 is (2-10):1; and / or In the mixture, the sum of the molar numbers of SiO2 and GeO2 and the molar number of MO m / 2 The ratio of the number of moles is (15-30):1; and / or In the mixture, the molar ratio of the sum of the molar numbers of SiO2 and GeO2 to F is 1:(0.1-1); and / or In the mixture, the molar ratio of the sum of the molar numbers of SiO2 and GeO2 to the molar ratio of the structure-directing agent is 1:(0.1-1); and / or In the mixture, the molar ratio of the sum of the moles of SiO2 and GeO2 to water is 1:(12.5-25); Preferably, the mixture contains a structure-directing agent, SiO2, GeO2, and MO. m / 2 The molar ratio of F to water is 0.5:(0.667-0.909):(0.091-0.333):(0.0333-0.0667):0.5:(12.5-25).

7. The preparation method according to claim 6, characterized in that, The silicon source is selected from at least one of water glass, silica sol, solid silica gel, fumed silica, amorphous silica, diatomaceous earth, zeolite molecular sieve, and tetraalkoxysilane; and / or The germanium source is selected from at least one of germanium oxide, germanium nitrate, and tetraalkoxy germanium; and / or The skeletal element M source, excluding silicon, is selected from at least one of the following group elements: Group IIIA, Group IVA, Group IVB, Group IIB, Group VIB, Group VIIB, Group IA, Group IIA, Group VIII, Group VA, or Group VB; its elemental form, chloride, oxide, hydroxide, nitrate, sulfate, carbonate, acetate, isopropoxide, or metaacid salt. Preferably, it is selected from at least one of the following group elements: aluminum, boron, gallium, indium, germanium, tin, titanium, zirconium, hafnium, zinc, chromium, manganese, lithium, beryllium, magnesium, iron, phosphorus, vanadium, cobalt, nickel, arsenic, or antimony; its elemental form, chloride, oxide, hydroxide, nitrate, sulfate, carbonate, acetate, isopropoxide, or metaacid salt. Preferably, the M source is selected from at least one of the following: elemental aluminum, chloride, oxide, hydroxide, nitrate, sulfate, carbonate, acetate, isopropoxide, or metaacid salt; Preferably, the M source is selected from at least one of aluminum sulfate, sodium aluminate, aluminum nitrate, aluminum chloride, boehmite, alumina, aluminum hydroxide, silica-alumina zeolite molecular sieve, aluminum carbonate, elemental aluminum, aluminum isopropoxide, and aluminum acetate; and / or The fluorine source is selected from at least one of hydrofluoric acid, ammonium fluoride, sodium fluoride, and potassium fluoride; and / or The structure directing agent is selected from those containing 1,1,3,5-tetraalkylpiperidine onium ions; preferably, the structure directing agent is 1,1,3,5-tetramethylpiperidine hydroxide.

8. The preparation method according to any one of claims 5-7, characterized in that, The crystallization reaction is carried out at a temperature of 100-200℃, preferably 110-190℃, and more preferably 155-175℃; and / or The crystallization reaction takes 72-600 hours, preferably 96-480 hours, and more preferably 120-360 hours. and / or The method further includes post-processing after the crystallization reaction, the post-processing including filtration, washing, drying and optional calcination steps.

9. A molecular sieve composition comprising the SCM-46 molecular sieve according to any one of claims 1-3, and a binder; Preferably, the binder is selected from at least one of clay, kaolin, silica gel, alumina, silicon dioxide, and magnesium oxide.

10. The use of the SCM-46 molecular sieve according to any one of claims 1-3 or the molecular sieve composition according to claim 9 in catalytic reactions, adsorption or ion exchange.

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