Steel wire galvanizing equipment

Abstract

The invention discloses steel wire galvanizing equipment, and belongs to the field of galvanizing equipment, the steel wire galvanizing equipment comprises a pickling tank, the outer surface of the upper end of the pickling tank is fixedly connected with a galvanizing tank, the upper end of the galvanizing tank is open, the inner side of the pickling tank is provided with a traction assembly, and the traction assembly comprises a lug fixedly connected with the outer surface of the front end of the pickling tank; and the two sets of lug seats are symmetrically distributed, a guide shaft is rotationally connected between the two sets of lug seats, the outer surface of the guide shaft is rotationally connected with a guide roller, the guide roller is used for dragging and guiding a steel wire, and a rust removal assembly is arranged on the inner side of the pickling tank. By arranging the rust removal assembly, the abrasive paper on the inner side of the rust removal sleeve is used for carrying out friction rust removal on rust and an oxide layer on the surface of the steel wire, so that the oxide layer and the rust stain on the surface of the steel wire fall off or loosen, residues of the oxide layer and the rust stain on the surface of the steel wire can be greatly reduced, the rust removal efficiency of the steel wire is improved, and the follow-up acid pickling rust removal difficulty is effectively reduced.

Description

Technical Field

[0001] This invention relates to the field of galvanizing equipment, and more specifically, to a steel wire galvanizing equipment. Background Technology

[0002] Hot-dip galvanizing involves reacting molten metal with an iron substrate to create an alloy layer, thus bonding the substrate and the coating. The metal is then cleaned in an aqueous solution of ammonium chloride or zinc chloride, or a mixture of both, before being immersed in the hot-dip galvanizing bath. Hot-dip galvanizing offers advantages such as uniform coating, strong adhesion, and long service life.

[0003] Steel wires used in special environments need to be galvanized. However, when existing steel wire galvanizing equipment galvanizes multiple steel wires at the same time, the large swing amplitude of the steel wires causes adjacent steel wires to become entangled, which affects the stable operation of the galvanizing equipment.

[0004] Chinese Patent No. CN112195426B discloses a steel wire galvanizing equipment. This device can maintain a large tension on the steel wire during movement and reduce the vibration amplitude of the steel wire, so as to be galvanized in a more stable state, thereby making the distribution of the galvanized layer on the surface of the steel wire uniform; it can also reduce the probability of entanglement between adjacent steel wires.

[0005] During the galvanizing process, steel wire needs to undergo pickling to remove rust and oxide layers from its surface. The thoroughness of rust removal directly affects the quality and speed of galvanizing. Existing steel wire galvanizing equipment involves placing the wire in a pickling tank to remove rust and oil through acid. However, for oxide layers and stubborn rust stains on the steel wire surface, simple pickling is insufficient to completely remove them. The residue of rust and oxide layers affects the adhesion of the steel wire surface, resulting in poor adhesion of the galvanized steel wire and uneven galvanized layer thickness, which seriously affects the quality of the finished galvanized steel wire. Summary of the Invention

[0006] In view of the problems existing in the prior art, the purpose of the present invention is to provide a steel wire galvanizing equipment that can remove rust and oxide layer on the surface of steel wire by rubbing with sandpaper on the inside of the rust removal sleeve through a rust removal component. This causes the oxide layer and rust stains on the surface of the steel wire to fall off or loosen, thereby greatly reducing the residual oxide layer and rust stains on the surface of the steel wire, improving the rust removal efficiency of steel wire, and effectively reducing the difficulty of subsequent pickling rust removal.

[0007] To solve the above problems, the present invention adopts the following technical solution. A steel wire galvanizing equipment includes a pickling tank, a galvanizing tank fixedly connected to the upper outer surface of the pickling tank, the upper end of the galvanizing tank being open, a traction assembly provided inside the pickling tank, the traction assembly including lugs fixedly connected to the front outer surface of the pickling tank, the lugs being two sets symmetrically distributed, a guide shaft rotatably connected between the two sets of lugs, a guide roller rotatably connected to the outer surface of the guide shaft, the guide roller being used to traction and guide the steel wire, and a rust removal assembly provided inside the pickling tank;

[0008] The rust removal assembly includes a support plate fixedly connected to the lower outer surface of the pickling tank, a partition plate fixedly connected to the rear outer surface of the support plate, a motor fixedly connected to the left outer surface of the front end of the pickling tank, a coupling fixedly connected to the right end of the motor output shaft, a grinding wheel fixedly connected to the outer surface of the coupling, and a blowing assembly provided on the outer surface of the support plate.

[0009] The blowing assembly includes an airbag fixedly connected to the outer surface of the rear end of the support plate. A one-way air inlet pipe is fixedly connected to the lower end of the airbag. The one-way air inlet pipe passes through to the lower side of the partition plate and is fixedly connected to the partition plate. A grid is provided on the outer surface of the front end of the pickling tank. Discharge troughs are symmetrically provided on the outer surface of the upper end of the partition plate.

[0010] Furthermore, the pickling tank has symmetrically arranged movable grooves on its outer surface. A traction shaft is rotatably connected to the inner side of the movable groove. A traction roller is fixedly connected to the outer surface of the traction shaft. There are two sets of traction shafts and traction rollers, which are arranged in parallel. A guide groove is fixedly embedded on the outer surface of the traction roller. The steel wire is located inside the guide groove and slides and contacts the inner surface of the guide groove. A sealing ring is fixedly connected to the inner surface of the galvanizing tank. The steel wire passes through the sealing ring and enters the inner side of the galvanizing tank.

[0011] Furthermore, the grinding wheel is located below the traction roller and rotates in contact with the surface of the steel wire. A sliding plate is slidably connected to the upper outer surface of the partition plate. A support seat is fixedly connected to the upper outer surface of the sliding plate. A rust-removing sleeve is fixedly connected to the upper outer surface of the support seat. The rust-removing sleeve is annular in shape. Sandpaper is attached to the inner surface of the rust-removing sleeve. The rust-removing sleeve is located outside the steel wire and slides in contact with the outer surface of the steel wire.

[0012] Furthermore, a baffle is fixedly connected to the upper outer surface of the slide plate, and a spring is fixedly connected to the front outer surface of the baffle. The front end of the spring is fixedly connected to the outer surface of the support plate. There are two sets of springs and baffles, which are symmetrically distributed. A top block is fixedly connected to the outer surface of the connecting shaft. The top block slides and contacts the rear outer surface of the baffle. The steel wire passes through the sealing sleeve to both ends of the support plate.

[0013] Furthermore, the end of the airbag furthest from the support plate is fixedly connected to the support base. A first conduit is embedded and fixedly connected to the inner side of the support plate. The lower end of the conduit is connected to the interior of the airbag. An air cover is fixedly connected to the outer surface of the rear end of the support plate. The air cover has an arc-shaped structure and is located on the upper side of the steel wire. An air hole is opened on the outer surface of the lower end of the air cover. A second conduit is embedded and fixedly connected to the inner side of the air cover. The second conduit is connected to the interior of the first conduit. The number of air holes is several groups and they are distributed in an arc shape.

[0014] Furthermore, an adsorption assembly is provided between the two sets of ear seats. The adsorption assembly includes a groove formed on the outer surface of the ear seat. The groove is horizontally distributed. An extrusion rod is rotatably connected to the inner side of the groove. A sponge roller is fixedly connected to the outer surface of the extrusion rod. The sponge roller is located in front of the guide roller and rotates and contacts the outer surface of the guide roller. A heating tube is fixedly connected to the inner surface of the galvanizing bath. The number of heating tubes is several sets and they are distributed in parallel.

[0015] Furthermore, a slider is slidably connected to the inner side of the chute, and an extrusion plate is fixedly connected between the two sets of sliders. The outer surface of the rear end of the extrusion plate has an arc-shaped structure. The extrusion plate is located in front of the sponge roller and slides in contact with the outer surface of the sponge roller. A second spring is fixedly connected to the outer surface of the front end of the slider. The front end of the second spring is fixedly connected to the inner side of the chute. A collection box is fixedly connected to the outer surface of the front end of the pickling tank. The collection box is located below the sponge roller and has an open top.

[0016] Furthermore, a vibration assembly is provided inside the galvanizing bath. The vibration assembly includes a pressure shaft connected to the galvanizing bath, a pressure roller fixedly connected to the outer surface of the pressure shaft, and the outer surface of the pressure roller guiding the steel wire. A winding shaft is fixedly connected to the inner surface of the galvanizing bath, a balancing frame is fixedly connected to the outer surface of the winding shaft, and a striking rod is fixedly connected to the front end of the balancing frame.

[0017] Furthermore, a second striking rod is fixedly connected to the right end of the balance frame. The weight of the first striking rod is greater than the weight of the second striking rod. An elastic lever is fixedly connected to the outer surface of the pressure roller. The elastic lever rotates and contacts the outer surface of the balance frame. A slot is provided on the upper side of the outer surface of the rear end of the galvanizing tank. The steel wire extends to the outside of the galvanizing tank through the slot.

[0018] Furthermore, a slot is formed on the inner surface of the slot, and a sliding sleeve is slidably connected to the inner surface of the slot. The sliding sleeve is annular, and a sliding rod is rotatably connected to the inner surface of the sliding sleeve. The outer surface of the sliding rod is in rotatable contact with the steel wire, and a spring is fixedly connected to the lower side of the outer surface of the sliding sleeve. The lower end of the spring is fixedly connected to the lower end of the inner surface of the slot.

[0019] Compared with the prior art, the advantages of this invention are:

[0020] (1) This solution sets up a rust removal component, and uses sandpaper inside the rust removal sleeve to rub and remove rust and oxide layer from the surface of the steel wire, so that the oxide layer and rust stains on the surface of the steel wire fall off or loosen, thereby greatly reducing the residue of oxide layer and rust stains on the surface of the steel wire, improving the rust removal efficiency of the steel wire, and effectively reducing the difficulty of subsequent pickling and rust removal.

[0021] (2) This solution sets up a blowing component to blow and clean the surface of the steel wire with the sprayed gas, which can greatly reduce the residual rust on the surface of the steel wire, further improve the quality of steel wire rust removal, and at the same time greatly reduce the rust from entering the pickling tank with the steel wire and causing pollution to the pickling solution, thereby greatly extending the service life of the pickling solution.

[0022] (3) By setting up a traction component, this solution can make full use of the flexibility of the steel wire to distribute the galvanizing tank and the pickling tank symmetrically, thereby greatly reducing the volume of the galvanizing equipment. At the same time, the traction component can guide the steel wire to make the steel wire move more smoothly.

[0023] (4) By setting up an adsorption component, this solution can effectively adsorb the moisture on the surface of the steel wire, thereby avoiding the moisture from adhering to the surface of the steel wire and affecting the galvanizing effect of the steel wire, thus further improving the galvanizing quality. At the same time, it can also greatly reduce the impact of water entering the galvanizing bath on the concentration of the galvanizing solution.

[0024] (5) This solution sets up a vibration component to make the steel wire vibrate within a certain range, thereby shaking off the excess galvanizing liquid on the surface of the steel wire, avoiding uneven distribution of the galvanized layer due to excessive galvanizing liquid, which affects the galvanizing effect of the steel wire, thus effectively ensuring the quality of the galvanizing process of the steel wire. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention. Figure 1 ;

[0026] Figure 2 This is a schematic diagram of the overall structure of the present invention. Figure 2 ;

[0027] Figure 3 This is a top view of the overall structure of the present invention;

[0028] Figure 4 For the present invention Figure 3 Sectional view along line AA;

[0029] Figure 5 This is a schematic diagram of the internal structure of the galvanizing tank and pickling tank of the present invention;

[0030] Figure 6 For the present invention Figure 3 Sectional view along the BB direction;

[0031] Figure 7 This is a schematic diagram of the internal structure of the air hood of the present invention;

[0032] Figure 8 For the present invention Figure 5 Enlarged view of point C in the middle;

[0033] Figure 9 For the present invention Figure 4 Enlarged view of point D;

[0034] Figure 10 For the present invention Figure 5 Enlarged diagram of point E in the middle.

[0035] Explanation of the labels in the diagram:

[0036] 10. Traction assembly; 11. Steel wire; 12. Pickling tank; 13. Galvanizing tank; 14. Sealing ring; 15. Traction shaft; 16. Traction roller; 17. Lug; 18. Guide shaft; 19. Guide roller; 10. Guide groove;

[0037] Rust removal components; 20. Movable groove; 21. Motor; 22. Support plate; 23. Divider plate; 24. Coupling; 25. Grinding wheel; 26. Slide plate; 27. Spring 1; 28. Baffle; 29. ​​Top block; 291. Support base; 292. Rust removal sleeve;

[0038] 31. Blowing assembly; 32. Airbag; 33. Discharge chute; 34. Grille; 35. Conduit 1; 36. Air hood; 37. Conduit 2; 38. One-way air inlet pipe;

[0039] Adsorption assembly; 41. Slide groove; 42. Extrusion rod; 43. Slider; 44. Spring II; 45. Extrusion plate; 46. Collection box; 47. Heating tube; 48. Sponge roller;

[0040] Vibration assembly; 51. Pressure shaft; 52. Pressure roller; 53. Striking rod one; 54. Balance frame; 55. Rotating shaft; 56. Striking rod two; 57. Elastic paddle; 58. Groove; 581. Slot; 59. Sliding sleeve; 591. Sliding rod; 592. Spring three. Detailed Implementation

[0041] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0042] Example 1: Please refer to Figures 1 to 10A steel wire galvanizing equipment includes a pickling tank 11, a galvanizing tank 12 fixedly connected to the upper outer surface of the pickling tank 11, the upper end of the galvanizing tank 12 being open, a traction assembly provided inside the pickling tank 11, the traction assembly including lugs 16 fixedly connected to the front outer surface of the pickling tank 11, the lugs 16 being two sets symmetrically distributed, a guide shaft 17 rotatably connected between the two sets of lugs 16, a guide roller 18 rotatably connected to the outer surface of the guide shaft 17, the guide roller 18 being used to traction and guide the steel wire 10, and a rust removal assembly provided inside the pickling tank 11.

[0043] The rust removal assembly includes a support plate 22 fixedly connected to the lower outer surface of the pickling tank 11, a partition plate 23 fixedly connected to the rear outer surface of the support plate 22, a motor 21 fixedly connected to the left outer surface of the front end of the pickling tank 11, a connecting shaft 24 fixedly connected to the right end of the output shaft of the motor 21, a grinding wheel 25 fixedly connected to the outer surface of the connecting shaft 24, and a blowing assembly provided on the outer surface of the support plate 22.

[0044] The blowing assembly includes an airbag 31 fixedly connected to the outer surface of the rear end of the support plate 22. A one-way air inlet pipe 38 is fixedly connected to the lower end of the airbag 31. The one-way air inlet pipe 38 passes through to the lower side of the partition plate 23 and is fixedly connected to the partition plate 23. A grid 33 is provided on the outer surface of the front end of the pickling tank 11. A discharge trough 32 is symmetrically provided on the outer surface of the upper end of the partition plate 23.

[0045] By adopting the above technical solution, when performing rust removal processing on the steel wire 10, one end of the steel wire 10 is first inserted into the pickling tank 11, and the surface of the steel wire 10 is derusted in the pickling tank 11. Then, the steel wire 10 is guided by the traction component to the galvanizing tank 12 for hot-dip galvanizing. The steel wire 10 extends to the outside of the galvanizing tank 12 for subsequent processing. The rust removal component can wipe the surface of the steel wire 10 before pickling, thereby loosening the rust on the surface of the steel wire 10 and reducing the difficulty of rust removal. The blowing component can blow away the loose rust that has been cleaned off the surface of the steel wire 10, thereby reducing the contamination of the pickling solution by the rust.

[0046] like Figure 1 and Figure 5 As shown, the pickling tank 11 has symmetrically arranged movable grooves 20 on its outer surface. A traction shaft 14 is rotatably connected to the inner side of the movable groove 20. A traction roller 15 is fixedly connected to the outer surface of the traction shaft 14. There are two sets of traction shafts 14 and traction rollers 15, which are arranged in parallel. A guide groove 19 is fixedly embedded on the outer surface of the traction roller 15. The steel wire 10 is located inside the guide groove 19 and slides and contacts the inner surface of the guide groove 19. A sealing ring 13 is fixedly connected to the inner surface of the galvanizing tank 12. The steel wire 10 passes through the sealing ring 13 and enters the inner side of the galvanizing tank 12.

[0047] By adopting the above technical solution, when the traction assembly is running, after the steel wire 10 enters the pickling tank 11, the steel wire 10 is engaged in the guide groove 19 on the surface of the traction roller 15, and the traction roller 15 pulls and guides the steel wire 10. The traction shaft 14 located inside the movable groove 20 can rotate and support the traction roller 15. The traction roller 15 can apply a certain tension to the steel wire 10, so that the steel wire 10 remains stable during movement. At the same time, the guide groove 19 can play a certain guiding and limiting role for the steel wire 10, thereby reducing the probability of entanglement between two adjacent sets of steel wires 10, improving the stability of the galvanizing equipment during operation, and pickling is completed. After the steel wire 10 passes through the outside of the pickling tank 11, it is guided by the guide roller 18 to extend to the inside of the galvanizing tank 12. The lug 16, together with the guide shaft 17, can rotate and support the guide roller 18. The sealing ring 13 can seal the space between the steel wire 10 and the galvanizing tank 12, thereby preventing leakage of the galvanizing solution. After galvanizing, the steel wire 10 is pulled at a uniform speed by a special stretching and winding device. By setting the traction component, the flexibility of the steel wire 10 can be fully utilized to distribute the galvanizing tank 12 and the pickling tank 11 symmetrically, thereby greatly reducing the volume of the galvanizing equipment. At the same time, the traction component can guide the steel wire 10, making the movement of the steel wire 10 more stable.

[0048] like Figure 5 , Figure 6 and Figure 8 As shown, the grinding wheel 25 is located below the traction roller 15 and rotates in contact with the surface of the steel wire 10. A sliding plate 26 is slidably connected to the upper outer surface of the partition plate 23. A support base 291 is fixedly connected to the upper outer surface of the sliding plate 26. A rust-removing sleeve 292 is fixedly connected to the upper outer surface of the support base 291. The rust-removing sleeve 292 is annular. Sandpaper is attached to the inner surface of the rust-removing sleeve 292. The rust-removing sleeve 292 is located outside the steel wire 10 and slides in contact with the outer surface of the steel wire 10.

[0049] A baffle 28 is fixedly connected to the upper outer surface of the slide plate 26. A spring 27 is fixedly connected to the front outer surface of the baffle 28. The front end of the spring 27 is fixedly connected to the outer surface of the support plate 22. There are two sets of springs 27 and baffles 28, which are symmetrically distributed. A top block 29 is fixedly connected to the outer surface of the connecting shaft 24. The top block 29 slides and contacts the rear outer surface of the baffle 28. The steel wire 10 passes through the sealing sleeve to the front and rear ends of the support plate 22.

[0050] By adopting the above technical solution, when the rust removal component is running, the motor 21 is first powered on, and the output shaft of the motor 21 drives the connecting shaft 24 to rotate synchronously. This, in turn, drives the grinding wheel 25 to rotate synchronously. The grinding wheel 25 rotates and contacts the surface of the steel wire 10 to wipe away the rust and oxide layer. During the rotation of the connecting shaft 24, the top block 29 rotates synchronously. When the top block 29 rotates to contact the surface of the baffle 28, it pushes the baffle 28 towards the side closer to the support plate 22. During this movement, the baffle 28 drives the sliding plate 26 to slide synchronously along the surface of the partition plate 23. The sliding plate 26, through the support seat 291, drives the rust removal sleeve 2... 92 moves synchronously and compresses the spring 27. When the top block 29 disengages from the baffle 28, the spring 27 causes the slide plate 26 to slide in the opposite direction through the support seat 291. The slide plate 26 then causes the support seat 291 to slide back and forth. The support seat 291 causes the rust removal sleeve 292 to slide along the surface of the steel wire 10. The sandpaper inside the rust removal sleeve 292 rubs and removes the rust and oxide layer on the surface of the steel wire 10, causing the oxide layer and rust on the surface of the steel wire 10 to fall off or loosen. This greatly reduces the residue of oxide layer and rust on the surface of the steel wire 10, improves the rust removal efficiency of the steel wire 10, and effectively reduces the difficulty of subsequent pickling and rust removal.

[0051] like Figure 4 and Figure 7 As shown, the end of the airbag 31 away from the support plate 22 is fixedly connected to the support base 291. A first conduit 34 is embedded and fixedly connected to the inner side of the support plate 22. The lower end of the first conduit 34 is connected to the interior of the airbag 31. An air cover 35 is fixedly connected to the outer surface of the rear end of the support plate 22. The air cover 35 has an arc-shaped structure and is located on the upper side of the steel wire 10. An air hole 36 is opened on the outer surface of the lower end of the air cover 35. A second conduit 37 is embedded and fixedly connected to the inner side of the air cover 35. The second conduit 37 is connected to the interior of the first conduit 34. The number of air holes 36 is several groups and they are distributed in an arc shape.

[0052] By adopting the above technical solution, after the rust removal component removes rust from the steel wire 10, a large amount of floating rust and dust will remain on the surface of the steel wire 10. When the rust removal component is running, it will drive the blowing component to move synchronously. When the support seat 291 moves towards the support plate 22, the support seat 291 will cooperate with the support plate 22 to compress the airbag 31. At this time, the gas in the airbag 31 will enter the inner side of the air cover 35 through the first conduit 34 and the second conduit 37 under pressure, and be ejected from the air hole 36 on the lower side of the air cover 35. The ejected gas blows and cleans the surface of the steel wire 10. The dust blown off is discharged through the discharge trough 32 on the surface of the partition plate 23. A filter screen is installed on the lower side of the one-way air inlet pipe 38 to prevent the floating rust from being sucked back into the air bag 31. This greatly reduces the residual floating rust on the surface of the steel wire 10, further improving the quality of rust removal of the steel wire 10. At the same time, it can also greatly reduce the pollution of the pickling solution caused by rust entering the pickling tank 11 with the steel wire 10, thereby greatly extending the service life of the pickling solution.

[0053] like Figure 1 , Figure 4 and Figure 10 As shown, an adsorption assembly is provided between the two sets of ear seats 16. The adsorption assembly includes a groove 41 formed on the outer surface of the ear seat 16. The groove 41 is horizontally distributed. An extrusion rod 42 is rotatably connected to the inner side of the groove 41. A sponge roller 48 is fixedly connected to the outer surface of the extrusion rod 42. The sponge roller 48 is located in front of the guide roller 18 and rotates and contacts the outer surface of the guide roller 18. A heating tube 47 is fixedly connected to the inner surface of the galvanizing tank 12. The number of heating tubes 47 is several sets and they are distributed in parallel.

[0054] A slider 43 is slidably connected to the inner side of the chute 41. An extrusion plate 45 is fixedly connected between two sets of sliders 43. The outer surface of the rear end of the extrusion plate 45 has an arc-shaped structure. The extrusion plate 45 is located in front of the sponge roller 48 and slides in contact with the outer surface of the sponge roller 48. A second spring 44 is fixedly connected to the outer surface of the front end of the slider 43. The front end of the second spring 44 is fixedly connected to the inner side of the chute 41. A collection box 46 is fixedly connected to the outer surface of the front end of the pickling tank 11. The collection box 46 is located below the sponge roller 48 and has an open upper end.

[0055] By adopting the above technical solution, the surface of the steel wire 10 after pickling and rust removal will have moisture adhering to it. Directly entering the galvanizing bath 12 for galvanizing will cause changes in the concentration of the galvanizing solution, thus affecting the galvanizing quality. To address this, an adsorption component is installed. The lug 16 provides movable support for the extrusion rod 42 via the slide groove 41, and the extrusion rod 42 supports the sponge roller 48. When the guide roller 18 guides and extends the steel wire 10, the outer surface of the sponge roller 48 will come into contact with the surface of the steel wire 10. As the steel wire 10 moves, it drives the sponge roller 48 to rotate and absorb the moisture on the surface of the steel wire 10, thereby greatly reducing the residual moisture on the surface of the steel wire 10. At the same time, a slider 4 is slidably connected in the slide groove 41. 3. The slider 43 provides fixed support for the extrusion plate 45. Under the elastic force of the second spring 44, the arc-shaped surface of the extrusion plate 45 will be squeezed against the surface of the sponge roller 48, thereby absorbing and expelling the water adsorbed in the sponge. The expelled water will fall into the collection box 46 for centralized collection and treatment. The second spring 44 can make the extrusion plate 45 and the sponge roller 48 fit more tightly, thereby improving the water extrusion effect in the sponge. By effectively adsorbing the water on the surface of the steel wire 10, it can effectively prevent water from adhering to the surface of the steel wire 10 and affecting the galvanizing effect of the steel wire 10, thereby further improving the galvanizing quality. At the same time, it can also greatly reduce the impact of water entering the galvanizing bath 12 on the concentration of the galvanizing solution.

[0056] like Figure 4 , Figure 5 and Figure 9 As shown, a vibration assembly is provided inside the galvanizing bath 12. The vibration assembly includes a pressure shaft 51 connected to the galvanizing bath 12. A pressure roller 52 is fixedly connected to the outer surface of the pressure shaft 51. The outer surface of the pressure roller 52 guides the steel wire 10. A winding shaft 55 is fixedly connected to the inner surface of the galvanizing bath 12. A balance frame 54 is fixedly connected to the outer surface of the winding shaft 55. A striking rod 53 is fixedly connected to the front end of the balance frame 54.

[0057] The right end of the balance frame 54 is fixedly connected to a second striking rod 56. The weight of the first striking rod 53 is greater than the weight of the second striking rod 56. An elastic lever 57 is fixedly connected to the outer surface of the pressure roller 52. The elastic lever 57 rotates and contacts the outer surface of the balance frame 54. A slot 581 is opened on the upper side of the outer surface of the rear end of the galvanizing tank 12. The steel wire 10 extends to the outside of the galvanizing tank 12 through the slot 581.

[0058] The inner surface of the slot 581 is provided with a groove 58. A sliding sleeve 59 is slidably connected to the inner surface of the groove 58. The sliding sleeve 59 is annular. A sliding rod 591 is rotatably connected to the inner surface of the sliding sleeve 59. The outer surface of the sliding rod 591 is rotatably in contact with the steel wire 10. A spring 592 is fixedly connected to the lower side of the outer surface of the sliding sleeve 59. The lower end of the spring 592 is fixedly connected to the lower end of the inner surface of the groove 58.

[0059] By adopting the above technical solution, the pressure roller 52 can guide the steel wire 10 in the galvanizing tank 12, and the pressure shaft 51 can provide rotational support for the pressure roller 52. As the steel wire 10 gradually moves, the pressure roller 52 rotates along with the steel wire 10 by rotating and contacting the surface of the steel wire 10. At the same time, the steel wire 10 is guided and extended to the outside of the galvanizing tank 12 under the rotational support of the slide rod 591. During the rotation of the pressure roller 52, the elastic lever 57 will rotate synchronously. The balance frame 54 is provided with a first striking rod 53 and a second striking rod 56 on both sides. The weight of the second striking rod 56 is greater than the weight of the first striking rod 53. Therefore, the balance frame 54 will flip towards the side of the second striking rod 56 under the action of gravity. At this time, the elastic lever 57 will come into contact with the surface of the balance frame 54 during the movement. The balance frame 54 rotates around the axis 55. During the rotation of the balance frame 54, the striking rod 56 comes into contact with the steel wire 10, thereby striking the steel wire 10 through the striking rods 53 and 56, causing the steel wire 10 to vibrate. At the same time, the steel wire 10 slides and contacts the surface of the sliding rod 591. When the steel wire 10 vibrates, it is transmitted to the spring 592 through the sliding rod 591 and the sliding sleeve 59. Under the elastic force of the spring 592, the sliding rod 591 moves up and down, causing the steel wire 10 to shake within a certain range. This shakes off excess zinc plating liquid from the surface of the steel wire 10, preventing uneven distribution of the zinc plating layer due to excessive zinc plating liquid, which affects the zinc plating effect of the steel wire 10. This effectively ensures the quality of the zinc plating process of the steel wire 10.

[0060] Usage: The traction assembly guides the steel wire 10 via the traction roller 15, which applies a certain tension to the steel wire 10. The guide groove 19 provides guidance and limitation for the steel wire 10, thereby reducing the probability of entanglement between adjacent sets of steel wires 10. The rust removal assembly drives the rust removal sleeve 292 to slide along the surface of the steel wire 10 via the support base 291. The sandpaper inside the rust removal sleeve 292 rubs and removes rust and oxide layers from the surface of the steel wire 10, causing the oxide layer and rust on the surface of the steel wire 10 to fall off or loosen. The blowing component uses compressed air bladder 31 to blow and clean the surface of the steel wire 10, thereby greatly reducing the residual rust on the surface of the steel wire 10. The adsorption component can absorb the moisture on the surface of the steel wire 10, thereby greatly reducing the residual moisture on the surface of the steel wire 10 and preventing excessive moisture from adhering to the surface of the steel wire 10 and affecting the galvanizing effect of the steel wire 10. The vibration component shakes the steel wire 10 within a certain range, thereby shaking off excess galvanizing liquid on the surface of the steel wire 10 and preventing excessive galvanizing liquid from causing uneven distribution of the galvanized layer and affecting the galvanizing effect of the steel wire 10.

[0061] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and its improved concepts, should be covered within the scope of protection of the present invention.

Claims

1. A steel wire galvanizing equipment, comprising a pickling tank (11), characterized in that: A galvanizing tank (12) is fixedly connected to the upper outer surface of the pickling tank (11). The upper end of the galvanizing tank (12) is open. A traction assembly is provided inside the pickling tank (11). The traction assembly includes ear seats (16) fixedly connected to the front outer surface of the pickling tank (11). There are two sets of ear seats (16) and they are symmetrically distributed. A guide shaft (17) is rotatably connected between the two sets of ear seats (16). A guide roller (18) is rotatably connected to the outer surface of the guide shaft (17). The guide roller (18) is used to traction and guide the steel wire (10). A rust removal assembly is provided inside the pickling tank (11). The rust removal assembly includes a support plate (22) fixedly connected to the lower outer surface of the pickling tank (11), a partition plate (23) fixedly connected to the rear outer surface of the support plate (22), a motor (21) fixedly connected to the left outer surface of the front end of the pickling tank (11), a connecting shaft (24) fixedly connected to the right end of the output shaft of the motor (21), a grinding wheel (25) fixedly connected to the outer surface of the connecting shaft (24), and a blowing assembly provided on the outer surface of the support plate (22). The blowing assembly includes an airbag (31) fixedly connected to the outer surface of the rear end of the support plate (22). A one-way air inlet pipe (38) is fixedly connected to the lower end of the airbag (31). The one-way air inlet pipe (38) passes through to the lower side of the partition plate (23) and is fixedly connected to the partition plate (23). A grid (33) is provided on the outer surface of the front end of the pickling tank (11). A discharge trough (32) is symmetrically provided on the outer surface of the upper end of the partition plate (23).

2. The steel wire galvanizing equipment according to claim 1, characterized in that: The pickling tank (11) has symmetrical movable grooves (20) on its outer surface. A traction shaft (14) is rotatably connected to the inner side of the movable groove (20). A traction roller (15) is fixedly connected to the outer surface of the traction shaft (14). There are two sets of traction shafts (14) and traction rollers (15) in parallel. A guide groove (19) is fixedly embedded on the outer surface of the traction roller (15). The steel wire (10) is located inside the guide groove (19) and slides and contacts the inner surface of the guide groove (19). A sealing ring (13) is fixedly connected to the inner surface of the galvanizing tank (12). The steel wire (10) passes through the sealing ring (13) and enters the inner side of the galvanizing tank (12).

3. The steel wire galvanizing equipment according to claim 2, characterized in that: The grinding wheel (25) is located below the traction roller (15) and rotates in contact with the surface of the steel wire (10). A sliding plate (26) is slidably connected to the upper outer surface of the partition plate (23). A support seat (291) is fixedly connected to the upper outer surface of the sliding plate (26). A rust removal sleeve (292) is fixedly connected to the upper outer surface of the support seat (291). The rust removal sleeve (292) is annular. Sandpaper is attached to the inner surface of the rust removal sleeve (292). The rust removal sleeve (292) is located outside the steel wire (10) and slides in contact with the outer surface of the steel wire (10).

4. The steel wire galvanizing equipment according to claim 3, characterized in that: A baffle (28) is fixedly connected to the upper outer surface of the slide plate (26). A spring (27) is fixedly connected to the front outer surface of the baffle (28). The front end of the spring (27) is fixedly connected to the outer surface of the support plate (22). There are two sets of springs (27) and baffles (28) and they are symmetrically distributed. A top block (29) is fixedly connected to the outer surface of the connecting shaft (24). The top block (29) slides and contacts the rear outer surface of the baffle (28). The steel wire (10) passes through the sealing sleeve to the front and rear ends of the support plate (22).

5. A steel wire galvanizing equipment according to claim 4, characterized in that: The airbag (31) is fixedly connected to the support base (291) at the end away from the support plate (22). A first conduit (34) is embedded and fixedly connected to the inner side of the support plate (22). The lower end of the first conduit (34) is connected to the inside of the airbag (31). An air cover (35) is fixedly connected to the outer surface of the rear end of the support plate (22). The air cover (35) has an arc-shaped structure and is located on the upper side of the steel wire (10). An air hole (36) is opened on the outer surface of the lower end of the air cover (35). A second conduit (37) is embedded and fixedly connected to the inner side of the air cover (35). The second conduit (37) is connected to the inside of the first conduit (34). The number of air holes (36) is several groups and they are distributed in an arc shape.

6. The steel wire galvanizing equipment according to claim 5, characterized in that: An adsorption assembly is provided between the two sets of ear seats (16). The adsorption assembly includes a groove (41) opened on the outer surface of the ear seat (16). The groove (41) is horizontally distributed. An extrusion rod (42) is rotatably connected to the inner side of the groove (41). A sponge roller (48) is fixedly connected to the outer surface of the extrusion rod (42). The sponge roller (48) is located in front of the guide roller (18) and rotates and contacts the outer surface of the guide roller (18). A heating tube (47) is fixedly connected to the inner surface of the galvanizing tank (12). The number of heating tubes (47) is several sets and they are distributed in parallel.

7. A steel wire galvanizing equipment according to claim 6, characterized in that: A slider (43) is slidably connected to the inner side of the chute (41), and an extrusion plate (45) is fixedly connected between the two sets of sliders (43). The outer surface of the rear end of the extrusion plate (45) has an arc-shaped structure. The extrusion plate (45) is located in front of the sponge roller (48) and slides in contact with the outer surface of the sponge roller (48). A second spring (44) is fixedly connected to the outer surface of the front end of the slider (43). The front end of the second spring (44) is fixedly connected to the inner side of the chute (41). A collection box (46) is fixedly connected to the outer surface of the front end of the pickling tank (11). The collection box (46) is located below the sponge roller (48) and has an open top.

8. A steel wire galvanizing equipment according to claim 7, characterized in that: A vibration assembly is provided inside the galvanizing tank (12). The vibration assembly includes a pressure shaft (51) in the galvanizing tank (12). A pressure roller (52) is fixedly connected to the outer surface of the pressure shaft (51). The outer surface of the pressure roller (52) guides the steel wire (10) to extend. A winding shaft (55) is fixedly connected to the inner surface of the galvanizing tank (12). A balance frame (54) is fixedly connected to the outer surface of the winding shaft (55). A striking rod (53) is fixedly connected to the front end of the balance frame (54).

9. A steel wire galvanizing equipment according to claim 8, characterized in that: The right end of the balance frame (54) is fixedly connected to a second striking rod (56). The weight of the first striking rod (53) is greater than the weight of the second striking rod (56). The outer surface of the pressure roller (52) is fixedly connected to an elastic paddle (57). The elastic paddle (57) rotates and contacts the outer surface of the balance frame (54). A slot (581) is provided on the upper side of the outer surface of the rear end of the galvanizing tank (12). The steel wire (10) extends to the outside of the galvanizing tank (12) through the slot (581).

10. A steel wire galvanizing equipment according to claim 9, characterized in that: The inner surface of the slot (581) is provided with a groove (58), and a sliding sleeve (59) is slidably connected to the inner surface of the groove (58). The sliding sleeve (59) is annular, and a sliding rod (591) is rotatably connected to the inner surface of the sliding sleeve (59). The outer surface of the sliding rod (591) is in rotatable contact with the steel wire (10). A spring three (592) is fixedly connected to the lower side of the outer surface of the sliding sleeve (59), and the lower end of the spring three (592) is fixedly connected to the lower end of the inner surface of the groove (58).

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