Textile fabric steaming, preshrinking, wrinkle-removing and shaping equipment

Abstract

The invention relates to the technical field of textile fabric equipment, and particularly discloses textile fabric steaming, preshrinking, wrinkle-removing and shaping equipment which comprises a supporting base, an unwinding mechanism is fixedly connected to the top of the supporting base, and a dust removal device is fixedly connected to the part, located on one side of the unwinding mechanism, of the top of the supporting base. The part, located on one side of the dust removal device, of the top of the supporting base is fixedly connected with a steaming preshrinking device, the part, located on one side of the steaming preshrinking device, of the top of the supporting base is fixedly connected with a winding mechanism, the dust removal device comprises a first support, and one side of the first support is fixedly connected with a first guide roller; a connecting opening is formed in the part, located above the first guide roller, of the side face of the first support, a second support is fixedly connected to the inner wall of the connecting opening, and the textile fabric steaming, preshrinking, wrinkle-removing and shaping equipment solves the problem that when textile fabric is steamed at present, the surface of the fabric is not cleaned in advance.

Description

Technical Field

[0001] This invention relates to the field of textile fabric equipment technology, specifically to a textile fabric steam pre-shrinking, wrinkle removal, and setting equipment. Background Technology

[0002] In modern garment production, pre-shrinking of textile fabrics is necessary. This involves subjecting the fabric to specific temperature, humidity, and pressure conditions, utilizing its inherent elastic shrinkage and the principles of fabric and fiber penetration and swelling to eliminate potential shrinkage. Steam pre-shrinking and wrinkle removal is a crucial process for ensuring fabric dimensional stability and smoothness, and it must meet the processing needs of various materials such as cotton, linen, and synthetic fibers. Traditional setting equipment has significant limitations: incomplete dust removal during fabric pretreatment leaves residual lint and dust that easily forms stains after steaming; uneven heating of the upper and lower surfaces during steaming leads to inconsistent fabric shrinkage and residual wrinkles; and excessively high moisture content in the fabric after setting can cause secondary wrinkling, resulting in low production efficiency. With the textile industry's increasing demands for high-end fabric quality, the requirements for dust removal cleanliness, steam uniformity, and integrated setting capabilities in setting equipment have significantly increased.

[0003] Chinese patent CN113201873A discloses a steam pre-shrinking machine that can prevent the stretching force of textile fabrics. It can prevent the stretching force formed by steam flow in the fabric without reducing the pre-shrinking efficiency, but it cannot achieve the effect of drying the fabric before winding. Summary of the Invention

[0004] To solve the above problems, the present invention is achieved through the following technical solution: a steam pre-shrinking and wrinkle-removing shaping device for textile fabrics, including a support base, an unwinding mechanism fixedly connected to the top of the support base, a dust removal device fixedly connected to the portion of the top of the support base located on one side of the unwinding mechanism, a steam pre-shrinking device fixedly connected to the portion of the top of the support base located on one side of the dust removal device, and a winding mechanism fixedly connected to the portion of the top of the support base located on one side of the steam pre-shrinking device. The dust removal device includes a first bracket, a first guide roller fixedly connected to one side of the first bracket, a connection port opened on the side of the first bracket above the first guide roller, a second bracket fixedly connected to the inner wall of the connection port, a first motor fixedly connected to one side of the second bracket via a motor bracket, the drive shaft of the first motor passing through the second bracket and fixedly connected to a first electrostatic adsorption roller, a third bracket fixedly connected to the side of the first bracket above the connection port, a fixed end of a first electric telescopic rod fixedly connected to the bottom of the third bracket, a top dust removal mechanism fixedly connected to the movable end of the first electric telescopic rod, and a dust removal fan fixedly connected to the top of the third bracket, the side of the dust removal fan communicating with the top dust removal mechanism via a pipe.

[0005] Preferably, two sets of the first brackets are symmetrically distributed on the top of the support base, and the bottom of the first brackets is fixedly connected to the top of the support base. Two sets of the first electric telescopic rods are symmetrically distributed on the bottom of the third bracket. The textile fabric to be processed is rolled and fixed on the unwinding mechanism. The end of the fabric is pulled through the first guide roller of the dust removal device in sequence, and then through the first electrostatic adsorption roller. The dust removal device is started: first, the first motor is turned on to drive the first electrostatic adsorption roller to rotate. When the fabric passes through, the roller can adsorb the fine lint and fiber debris on its surface. At the same time, the two sets of first electric telescopic rods are started to push the top dust removal mechanism down to a position close to the fabric surface. In conjunction with the dust removal fan, the airflow generated can blow up and suck away the floating dust and impurities on the fabric surface.

[0006] Preferably, the top dust removal mechanism includes a connecting shell, the inner wall of which is provided with a first connecting groove, and multiple sets of the first connecting grooves are provided and evenly distributed on the inner wall of the connecting shell. A second electrostatic adsorption roller is rotatably connected to one side of the inner wall of the first connecting groove. A first sliding opening is provided on both sides of the connecting shell. A cleaning device is fixedly connected to the top of the connecting shell. The top of the connecting shell is fixedly connected to the movable end of the first electric telescopic rod. The side of the connecting shell is connected to the dust removal fan through a pipe.

[0007] Preferably, the cleaning device includes a fourth bracket, with fixed ends of a second electric telescopic rod fixedly connected to both sides of the fourth bracket. An arc-shaped bracket is fixedly connected to the movable end of the second electric telescopic rod via the bracket. Cleaning brush heads are fixedly connected to the sides and inner wall of the arc-shaped bracket. Multiple sets of cleaning brush heads are evenly distributed on the arc-shaped bracket. The arc-shaped bracket is slidably connected to a first sliding port. The bottom of the fourth bracket is fixedly connected to the top of the connecting outer casing. After the dust removal system is started, the first motor drives the first electrostatic adsorption roller to rotate, performing electrostatic dust removal on the bottom of the fabric passing overhead; simultaneously, the first electric telescopic rod pushes the connecting outer casing... The shell moves downward, causing the second electrostatic adsorption roller inside the shell to adhere to the upper surface of the fabric. Combined with the airflow generated by the dust removal fan, it removes lint, dust, and fiber debris from the fabric surface, preventing impurities from being carried into the steaming process and affecting the setting effect. As the operation progresses, when a lot of impurities adhere to the surfaces of the first and second electrostatic adsorption rollers, the cleaning device is activated: the second electric telescopic rods on both sides of the fourth bracket extend and retract synchronously, driving the arc-shaped bracket to move left and right along the first sliding opening. Multiple sets of cleaning brush heads on the inner and outer sides of the arc-shaped bracket respectively adhere to the surfaces of the second and first electrostatic adsorption rollers. With the cooperation of rotation, the impurities on the roller surface are brushed off.

[0008] Preferably, the steam pre-shrinking device includes a bottom outer shell, a first steam generator fixedly connected to the bottom of the inner wall of the bottom outer shell, a first steam nozzle connected to the top of the first steam generator, multiple sets of the first steam nozzles evenly distributed on the top of the first steam generator, a first connecting plate fixedly connected to one side of the inner wall of the bottom outer shell, a connecting hole opened on the top of the first connecting plate, the first steam nozzle penetrating through the first connecting plate and fixedly connected to the first connecting plate, a drying device fixedly connected to the top of the bottom outer shell, a top outer shell fixedly connected to the top of the drying device, a second steam generator fixedly connected to the top of the inner wall of the top outer shell, a second steam nozzle connected to the bottom of the second steam generator, multiple sets of the second steam nozzles evenly distributed on the bottom of the second steam generator, a second connecting plate fixedly connected to one side of the inner wall of the top outer shell, the second steam nozzle penetrating through the second connecting plate and fixedly connected to the second connecting plate, a first pipe and a second pipe connected to the sides of both the first steam generator and the second steam generator, and a water outlet pipe connected to the portion of the side of the bottom outer shell located on the side of the first pipe.

[0009] Preferably, the bottom of the bottom outer shell is fixedly connected to the top of the support base. Multiple sets of connection holes are evenly distributed on the top of the first connecting plate. After the fabric enters the steam pre-shrinking device, the first steamer and the second steamer are started simultaneously. The steam generated by the first steamer is sprayed upward through multiple evenly distributed first steam nozzles, acting on the lower surface of the fabric. The steam generated by the second steamer is sprayed downward through the second steam nozzles, covering the upper surface of the fabric. The upper and lower sets of nozzles form a three-dimensional steam space, ensuring that the steam penetrates the fabric fibers evenly, effectively removing wrinkles and completing the pre-shrinking and shaping. The condensate wastewater generated during the steaming process is discharged through the water outlet pipe of the bottom outer shell to avoid water accumulation affecting the operation of the equipment. After steaming is completed, the fabric enters the drying device.

[0010] Preferably, the drying device includes a fifth support, a second sliding opening on the side of the fifth support, a first connecting block fixedly connected to the bottom of the inner wall of the second sliding opening, a second motor fixedly connected to one side of the first connecting block via a motor bracket, the drive shaft of the second motor passing through the first connecting block and fixedly connected to a bottom water-pressing roller, a fixed end of a third electric telescopic rod fixedly connected to the top of the first connecting block, a second connecting block fixedly connected to the movable end of the third electric telescopic rod, a top water-pressing roller rotatably connected to one side of the second connecting block, and air-drying devices fixedly connected to the sides of both the first and second connecting blocks via brackets, and the top and bottom of the fifth support fixedly connected to the bottom of the top housing and the top of the bottom housing, respectively.

[0011] Preferably, the air drying device includes a sixth bracket, a guide shell is fixedly connected to the bottom of the sixth bracket, an air guide port is opened at the bottom of the guide shell, a fan is fixedly connected through and to the top of the sixth bracket, multiple sets of fans are provided and evenly distributed on the top of the sixth bracket, and an electric heating wire is fixedly connected to the inner wall of the guide shell.

[0012] Preferably, the sixth bracket is provided in two sets and is fixedly connected to the sides of the first connecting block and the second connecting block respectively. The air guide is provided in multiple sets and is evenly distributed at the bottom of the air guide shell. According to the fabric thickness, the third electric telescopic rod is activated to push the second connecting block to move up and down along the second sliding port, adjusting the distance between the top water pressing roller and the bottom water pressing roller to ensure that the two rollers can fit the fabric and the pressure is moderate. Then, the second motor is activated to drive the bottom water pressing roller to rotate. With the cooperation of the fabric conveying force, the top water pressing roller is driven to rotate synchronously to squeeze and dehydrate the fabric, quickly squeezing out the excess water on the fabric surface and in the fiber gaps, reducing the moisture base for subsequent drying, and shortening the drying time. At the same time as pressing water, two sets of air drying devices are activated simultaneously: the fan runs to generate airflow. When the airflow passes through the inside of the air guide shell, it is heated by the electrically heated heating wire to form hot air. The hot air is then blown onto the upper and lower surfaces of the fabric through multiple sets of evenly distributed air guides. Since the air drying devices are fixed on the first connecting block and the second connecting block respectively, the hot air can be adjusted up and down according to the position of the water pressing roller to quickly evaporate the moisture remaining after pressing water.

[0013] This invention provides a steam pre-shrinking, wrinkle-removing, and setting device for textile fabrics. It has the following beneficial effects: 1. This textile fabric steam pre-shrinking wrinkle removal and setting equipment fixes the textile fabric to be processed in a roll on an unwinding mechanism. The fabric end is pulled through the first guide roller of the dust removal device, and then through the first electrostatic adsorption roller. The dust removal device is then activated: first, the first motor is turned on to drive the first electrostatic adsorption roller to rotate. As the fabric passes through, the roller can adsorb the fine lint and fiber debris on its surface. At the same time, two sets of first electric telescopic rods are activated to push the top dust removal mechanism down to a position close to the fabric surface. Working in conjunction with the dust removal fan, the airflow generated can blow up and remove floating dust and impurities on the fabric surface. The pre-cleaned fabric enters the subsequent steam pre-shrinking device for setting treatment, and is finally wound up by the winding mechanism. This solves the problem of surface impurities affecting the setting effect during fabric steaming and improves the quality of the finished textile fabric.

[0014] 2. In this textile fabric steam pre-shrinking wrinkle removal and setting equipment, after the dust removal system is started, the first motor drives the first electrostatic adsorption roller to rotate, performing electrostatic dust removal on the bottom of the fabric passing below; the first electric telescopic rod simultaneously pushes the connecting shell downwards, so that the internal second electrostatic adsorption roller is in close contact with the upper surface of the fabric. With the cleaning effect of the dust removal fan, it efficiently removes impurities such as lint and floating dust from the fabric surface, preventing them from being brought into the steaming process and affecting the setting quality. When there are many impurities on the surface of the adsorption roller, the cleaning device is activated: the second electric telescopic rods on both sides drive the arc-shaped bracket to move along the sliding opening, and the cleaning brush heads inside and outside the bracket are in contact with the surface of the double rollers. With the rotation of the roller body, the impurities are brushed off. If it is necessary to clean the other side of the second electrostatic adsorption roller, the telescopic rod first drives the bracket to reset, the first electric telescopic rod drives the second adsorption roller to contact and rotate with the first adsorption roller, and then the cleaning process is repeated. The brushed-off impurities are sucked away by the fan in time to prevent secondary pollution.

[0015] 3. This textile fabric steam pre-shrinking wrinkle-removing and setting equipment allows the dust-removed fabric to enter the steam pre-shrinking device, where two sets of steamers are simultaneously activated: the bottom steamer sprays air upwards through multiple uniform nozzles, while the top steamer sprays air downwards through nozzles, creating a three-dimensional steaming space. This ensures that steam penetrates the fabric fibers, efficiently removing wrinkles and completing the pre-shrinking and setting process. The inclined design of the second connecting plate guides the condensate to the first connecting plate, which is then discharged through the bottom water outlet pipe, preventing water accumulation in the equipment. After steaming, the fabric enters the drying device for hot air dehumidification, while a dedicated pipeline is responsible for steam delivery and pressure regulation, ensuring stable equipment operation. This solves the problems of uneven steaming and moisture return associated with traditional methods, significantly improving the fabric setting quality and finished product stability.

[0016] 4. This textile fabric steam pre-shrinking wrinkle-removing and setting equipment: After steaming, the fabric enters the drying device. First, the third electric telescopic rod is activated according to the fabric thickness to adjust the distance between the top and bottom water-pressing rollers to a moderate pressure. Then, the second motor is activated to drive the double rollers to rotate synchronously, squeezing out excess moisture from the fabric surface and fiber gaps, reducing the drying load. At the same time as water pressing, two sets of air-drying devices are activated. The airflow generated by the fan is heated by the heating wire to form hot air, which is blown onto the upper and lower surfaces of the fabric through multiple sets of uniform air guides. The air-drying devices adaptively adjust their positions with the water-pressing rollers to ensure that the hot air fully covers the fabric, quickly evaporating residual moisture and preventing wrinkles from rebounding. The dried fabric directly enters the winding mechanism, solving the problem of long drying time in traditional methods. Combined with the dust removal and steaming system, it improves production efficiency and finished product quality while reducing energy consumption. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the steam pre-shrinking, wrinkle-removing, and setting equipment for textile fabrics according to the present invention. Figure 2 This is a schematic diagram of the dust removal device of the present invention; Figure 3 This is a schematic diagram of the dust removal fan connection structure of the present invention; Figure 4 This is a schematic diagram of the connection structure of the first electrostatic adsorption roller of the present invention; Figure 5 This is a schematic diagram of the top dust removal mechanism of the present invention; Figure 6 This is a schematic diagram of the connection structure of the second electrostatic adsorption roller of the present invention; Figure 7 This is a schematic diagram of the cleaning device of the present invention; Figure 8 This is a schematic diagram of the steam pre-shrinking device of the present invention; Figure 9 This is a schematic diagram of the connection structure between the first steam generator and the second steam generator of the present invention; Figure 10 This is a schematic diagram of the drying device of the present invention; Figure 11 This is a schematic diagram of the connection structure of the air-drying device of the present invention; Figure 12 This is a schematic diagram of the air-drying device of the present invention; Figure 13 This is a schematic diagram of the sixth bracket connection structure of the present invention.

[0018] In the diagram: 1. Support base; 2. Unwinding mechanism; 3. Dust removal device; 31. First bracket; 32. First guide roller; 33. Connecting port; 34. Second bracket; 35. First motor; 36. First electrostatic adsorption roller; 37. Third bracket; 38. First electric telescopic rod; 39. Top dust removal mechanism; 310. Dust removal fan; 391. Connecting shell; 392. First connecting groove; 393. Second electrostatic adsorption roller; 394. First sliding port; 395. Cleaning device; 3951. Fourth bracket; 3952. Second electric telescopic rod; 3953. Arc-shaped bracket; 3954. Cleaning brush head; 4. Steam pre-shrinking device; 41. Bottom shell; 42. First steam generator; 43. 44. First steam nozzle; 45. First connecting plate; 46. Connecting hole; 47. Drying device; 48. Top outer shell; 49. Second steam generator; 40. Second steam nozzle; 410. Second connecting plate; 411. First pipe; 412. Second pipe; 413. Water outlet pipe; 461. Fifth bracket; 462. Second sliding port; 463. First connecting block; 464. Second motor; 465. Bottom water pressure roller; 466. Third electric telescopic rod; 467. Second connecting block; 468. Top water pressure roller; 469. Air drying device; 4691. Sixth bracket; 4692. Air guide shell; 4693. Air guide port; 4694. Fan; 4695. Heating wire; 5. Winding mechanism. Detailed Implementation

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] For the first embodiment, please refer to... Figures 1-4 This invention provides a technical solution that solves the problem that the fabric surface is not cleaned before steaming textile fabrics: a textile fabric steam pre-shrinking wrinkle removal and shaping equipment, including a support base 1, an unwinding mechanism 2 fixedly connected to the top of the support base 1, a dust removal device 3 fixedly connected to the part of the top of the support base 1 located on one side of the unwinding mechanism 2, a steam pre-shrinking device 4 fixedly connected to the part of the top of the support base 1 located on one side of the dust removal device 3, and a winding mechanism 5 fixedly connected to the part of the top of the support base 1 located on one side of the steam pre-shrinking device 4. The dust removal device 3 includes a first bracket 31, a first guide roller 32 fixedly connected to one side of the first bracket 31, a connection port 33 opened on the side of the first bracket 31 above the first guide roller 32, a second bracket 34 fixedly connected to the inner wall of the connection port 33, a first motor 35 fixedly connected to one side of the second bracket 34 through a motor bracket, the drive shaft of the first motor 35 passes through the second bracket 34 and is fixedly connected to a first electrostatic adsorption roller 36, a third bracket 37 fixedly connected to the side of the first bracket 31 above the connection port 33, a fixed end of a first electric telescopic rod 38 fixedly connected to the bottom of the third bracket 37, a top dust removal mechanism 39 fixedly connected to the movable end of the first electric telescopic rod 38, and a dust removal fan 310 fixedly connected to the top of the third bracket 37, the side of the dust removal fan 310 being connected to the top dust removal mechanism 39 through a pipe.

[0021] Two sets of the first bracket 31 are symmetrically distributed on the top of the support base 1. The bottom of the first bracket 31 is fixedly connected to the top of the support base 1. Two sets of the first electric telescopic rod 38 are symmetrically distributed on the bottom of the third bracket 37.

[0022] In use, the textile fabric to be processed is rolled up and fixed on the unwinding mechanism 2. The end of the fabric is pulled through the first guide roller 32 of the dust removal device 3, and then through the first electrostatic adsorption roller 36. The dust removal device 3 is started: the first motor 35 is turned on to drive the first electrostatic adsorption roller 36 to rotate. When the fabric passes through, the roller can adsorb the fine lint and fiber debris on its surface. At the same time, the two sets of first electric telescopic rods 38 are started to push the top dust removal mechanism 39 down to a position close to the fabric surface. In conjunction with the dust removal fan 310, the airflow generated can blow up and suck up the floating dust and impurities on the fabric surface. The pre-cleaned fabric enters the subsequent steam pre-shrinking device 4 for shaping treatment. Finally, it is wound up by the winding mechanism 5. This solves the problem of surface impurities affecting the shaping effect during fabric steaming and improves the finished quality of textile fabric.

[0023] Second embodiment, please refer to Figures 1-7 Based on the first embodiment, the present invention provides a technical solution that solves the problem of cleaning the electrostatic adsorption roller while cleaning the fabric surface: the top dust removal mechanism 39 includes a connecting shell 391, the inner wall of the connecting shell 391 is provided with a first connecting groove 392, multiple sets of the first connecting groove 392 are provided and evenly distributed on the inner wall of the connecting shell 391, a second electrostatic adsorption roller 393 is rotatably connected to one side of the inner wall of the first connecting groove 392, a first sliding port 394 is provided on both sides of the connecting shell 391, a cleaning device 395 is fixedly connected to the top of the connecting shell 391, the top of the connecting shell 391 is fixedly connected to the movable end of the first electric telescopic rod 38, and the side of the connecting shell 391 is connected to the dust removal fan 310 through a pipe.

[0024] The cleaning device 395 includes a fourth bracket 3951. The fixed ends of the second electric telescopic rod 3952 are fixedly connected to both sides of the fourth bracket 3951. The movable end of the second electric telescopic rod 3952 is fixedly connected to an arc-shaped bracket 3953 through the bracket. Cleaning brush heads 3954 are fixedly connected to the side and inner wall of the arc-shaped bracket 3953. Multiple sets of cleaning brush heads 3954 are provided and evenly distributed on the arc-shaped bracket 3953. The arc-shaped bracket 3953 is slidably connected to the first sliding port 394. The bottom of the fourth bracket 3951 is fixedly connected to the top of the connecting housing 391.

[0025] During use, after the dust removal system is started, the first motor 35 drives the first electrostatic adsorption roller 36 to rotate, performing electrostatic dust removal on the bottom of the fabric passing overhead; at the same time, the first electric telescopic rod 38 pushes the connecting housing 391 downward, so that the second electrostatic adsorption roller 393 inside the connecting housing 391 adheres to the upper surface of the fabric. With the airflow generated by the dust removal fan 310, the lint, dust and fiber debris on the surface of the fabric are removed, preventing impurities from being brought into the steaming process and affecting the setting effect. As the operation progresses, when a lot of impurities adhere to the surface of the first electrostatic adsorption roller 36 and the surface of the second electrostatic adsorption roller 393, the cleaning device 395 is activated: the second electric telescopic rods 3952 on both sides of the fourth bracket 3951 extend and retract synchronously, driving the arc-shaped bracket 3953 to move left and right along the first sliding opening 394. The multiple sets of cleaning brush heads 3954 on the inner and outer sides of the arc-shaped bracket 3953 respectively adhere to the second electrostatic adsorption roller 395. The surfaces of roller 393 and the first electrostatic adsorption roller 36 are brushed off by rotating together. After one side of the second electrostatic adsorption roller 393 is cleaned, the second electric telescopic rod 3952 extends away from the connecting shell 391. The first electric telescopic rod 38 drives the second electrostatic adsorption roller 393 to fit against the first electrostatic adsorption roller 36, driving multiple sets of second electrostatic adsorption rollers 393 to rotate. Then, the above cleaning process is repeated on the second electrostatic adsorption roller 393 and the first electrostatic adsorption roller 36. The brushed-off impurities are promptly sucked away by the dust removal fan 310 through the airflow channel of the connecting shell 391 to avoid secondary pollution. After the adsorption rollers are cleaned, the cleaning device is reset, and the equipment continues to perform fabric dust removal and subsequent steaming operations without the need for manual cleaning. This improves work efficiency, ensures a continuous and stable dust removal effect, and further optimizes the pre-treatment process of textile fabrics.

[0026] Third embodiment, please refer to Figures 1-11Based on the second embodiment, the present invention provides a technical solution that solves the problems of uneven steaming and moisture reabsorption in traditional steaming methods: The steam pre-shrinking device 4 includes a bottom outer shell 41, a first steam generator 42 is fixedly connected to the bottom of the inner wall of the bottom outer shell 41, a first steam nozzle 43 is connected to the top of the first steam generator 42, multiple sets of the first steam nozzle 43 are provided and evenly distributed on the top of the first steam generator 42, a first connecting plate 44 is fixedly connected to one side of the inner wall of the bottom outer shell 41, a connecting hole 45 is opened on the top of the first connecting plate 44, the first steam nozzle 43 passes through the first connecting plate 44 and is fixedly connected to the first connecting plate 44, and a drying device 46 is fixedly connected to the top of the bottom outer shell 41. The top of the drying device 46 is fixedly connected to a top outer shell 47. The top of the inner wall of the top outer shell 47 is fixedly connected to a second steam generator 48. The bottom of the second steam generator 48 is connected to a second steam nozzle 49. Multiple sets of second steam nozzles 49 are provided and evenly distributed at the bottom of the second steam generator 48. A second connecting plate 410 is fixedly connected to one side of the inner wall of the top outer shell 47. The second steam nozzle 49 passes through the second connecting plate 410 and is fixedly connected to the second connecting plate 410. The sides of the first steam generator 42 and the second steam generator 48 are both connected to a first pipe 411 and a second pipe 412. The part of the side of the bottom outer shell 41 located on the side of the first pipe 411 is connected to a water outlet pipe 413.

[0027] During use, after the fabric enters the steam pre-shrinking device 4, the first steamer 42 and the second steamer 48 are started simultaneously. The steam generated by the first steamer 42 is sprayed upward through multiple evenly distributed first steam nozzles 43, acting on the lower surface of the fabric; the steam generated by the second steamer 48 is sprayed downward through the second steam nozzles 49, covering the upper surface of the fabric. The two sets of nozzles form a three-dimensional steam space, ensuring that the steam penetrates the fabric fibers evenly, effectively removing wrinkles and completing the pre-shrinking and shaping. The condensate wastewater generated during the steaming process is discharged through the water outlet pipe of the bottom outer shell 41. 413 is discharged to avoid water accumulation affecting equipment operation. After steaming, the fabric enters the drying device 46, where surface moisture is quickly removed by hot air circulation. The first pipe 411 and the second pipe 412 can be used for steam delivery and pressure regulation, respectively, to ensure stable operation of the steamer. The second connecting plate 410 has a certain inclination, so that the condensed water moves towards the first steam nozzle 43 and then falls onto the first connecting plate 44 due to gravity. This solves the problems of uneven steaming and moisture return in traditional steaming, and further improves the shaping quality and finished product stability of textile fabrics.

[0028] For the fourth embodiment, please refer to [link / reference]. Figures 1-13Based on the third embodiment, the present invention provides a technical solution that solves the problem of rapid drying of steamed textile fabrics: the drying device 46 includes a fifth support 461, a second sliding opening 462 is provided on the side of the fifth support 461, a first connecting block 463 is fixedly connected to the bottom of the inner wall of the second sliding opening 462, a second motor 464 is fixedly connected to one side of the first connecting block 463 through a motor bracket, the drive shaft of the second motor 464 passes through the first connecting block 463 and is fixedly connected to a bottom water pressing roller 465, the fixed end of a third electric telescopic rod 466 is fixedly connected to the top of the first connecting block 463, the movable end of the third electric telescopic rod 466 is fixedly connected to a second connecting block 467, a top water pressing roller 468 is rotatably connected to one side of the second connecting block 467, and air drying devices 469 are fixedly connected to the sides of both the first connecting block 463 and the second connecting block 467 through brackets, and the top and bottom of the fifth support 461 are fixedly connected to the bottom of the top shell 47 and the top of the bottom shell 41, respectively.

[0029] The air drying device 469 includes a sixth bracket 4691, a guide shell 4692 fixedly connected to the bottom of the sixth bracket 4691, an air guide port 4693 opened at the bottom of the guide shell 4692, a fan 4694 passing through and fixedly connected to the top of the sixth bracket 4691, multiple sets of fans 4694 are provided and evenly distributed on the top of the sixth bracket 4691, and an electric heating wire 4695 is fixedly connected to the inner wall of the guide shell 4692.

[0030] The sixth bracket 4691 is provided in two sets and is fixedly connected to the side of the first connecting block 463 and the second connecting block 467 respectively. The air duct 4693 is provided in multiple sets and is evenly distributed at the bottom of the air duct housing 4692.

[0031] During use, the steamed fabric, carrying a significant amount of moisture, directly enters the drying device 46 for rapid drying. For the steamed fabric, firstly, based on the fabric thickness, the third electric telescopic rod 466 is activated, pushing the second connecting block 467 up and down along the second sliding opening 462 to adjust the distance between the top water-pressing roller 468 and the bottom water-pressing roller 465, ensuring the two rollers fit the fabric with appropriate pressure. Then, the second motor 464 is activated, driving the bottom water-pressing roller 465 to rotate. With the fabric conveying force, the top water-pressing roller 468 rotates synchronously, squeezing and dehydrating the fabric, quickly removing excess moisture from the fabric surface and fiber gaps, reducing the moisture content for subsequent drying and shortening the drying time. Simultaneously with the water pressing, two sets of air-drying devices 469 are activated: the fan 4694 generates airflow... When the air flows through the inside of the air guide housing 4692, it is heated by the electrically heated heating wire 4695 to form hot air. The hot air is then blown onto the upper and lower surfaces of the fabric through multiple sets of evenly distributed air guides 4693. Since the drying device 469 is fixed on the first connecting block 463 and the second connecting block 467 respectively, the hot air can be adjusted up and down according to the position of the water pressing roller to quickly evaporate the residual moisture after water pressing. Multiple sets of fans and evenly distributed air guides ensure that the hot air heats the fabric evenly, avoiding wrinkles or shape failure caused by incomplete drying in some areas. After drying, the fabric surface is flat and dry, and it directly enters the winding mechanism 5 to complete the winding. This solves the problems of long drying time and low efficiency in traditional drying. Combined with the dust removal and uniform steaming system mentioned above, it improves the production efficiency and finished product quality of textile fabrics and reduces production energy consumption.

[0032] Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of the present invention without inventive effort should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. A steam pre-shrinking, wrinkle-removing, and setting device for textile fabrics, characterized in that: Includes a support base (1), the top of which is fixedly connected to an unwinding mechanism (2), the top of which is located on one side of the unwinding mechanism (2) is fixedly connected to a dust removal device (3), the top of which is located on one side of the dust removal device (3) is fixedly connected to a steam pre-shrinking device (4), and the top of which is located on one side of the steam pre-shrinking device (4) is fixedly connected to a winding mechanism (5). The dust removal device (3) includes a first bracket (31), a first guide roller (32) is fixedly connected to one side of the first bracket (31), a connection port (33) is opened on the side of the first bracket (31) above the first guide roller (32), a second bracket (34) is fixedly connected to the inner wall of the connection port (33), a first motor (35) is fixedly connected to one side of the second bracket (34) through a motor bracket, the drive shaft of the first motor (35) passes through the second bracket (34) and is fixedly connected to a first electrostatic adsorption roller (36), a third bracket (37) is fixedly connected to the side of the first bracket (31) above the connection port (33), the fixed end of a first electric telescopic rod (38) is fixedly connected to the bottom of the third bracket (37), the movable end of the first electric telescopic rod (38) is fixedly connected to a top dust removal mechanism (39), a dust removal fan (310) is fixedly connected to the top of the third bracket (37), and the side of the dust removal fan (310) is connected to the top dust removal mechanism (39) through a pipe.

2. The steam pre-shrinking, wrinkle-removing, and setting equipment for textile fabrics according to claim 1, characterized in that: The first bracket (31) is provided in two sets and symmetrically distributed on the top of the support base (1). The bottom of the first bracket (31) is fixedly connected to the top of the support base (1). The first electric telescopic rod (38) is provided in two sets and symmetrically distributed on the bottom of the third bracket (37).

3. The steam pre-shrinking, wrinkle-removing, and setting equipment for textile fabrics according to claim 1, characterized in that: The top dust removal mechanism (39) includes a connecting shell (391), the inner wall of the connecting shell (391) is provided with a first connecting groove (392), the first connecting groove (392) is provided in multiple sets and evenly distributed on the inner wall of the connecting shell (391), a second electrostatic adsorption roller (393) is rotatably connected to one side of the inner wall of the first connecting groove (392), a first sliding port (394) is provided on both sides of the connecting shell (391), a cleaning device (395) is fixedly connected to the top of the connecting shell (391), the top of the connecting shell (391) is fixedly connected to the movable end of the first electric telescopic rod (38), and the side of the connecting shell (391) is connected to the dust removal fan (310) through a pipe.

4. The steam pre-shrinking, wrinkle-removing, and setting equipment for textile fabrics according to claim 3, characterized in that: The cleaning device (395) includes a fourth bracket (3951), and the fixed ends of the second electric telescopic rod (3952) are fixedly connected to both sides of the fourth bracket (3951). The movable end of the second electric telescopic rod (3952) is fixedly connected to an arc-shaped bracket (3953) through the bracket. The side and inner wall of the arc-shaped bracket (3953) are fixedly connected to cleaning brush heads (3954). Multiple sets of cleaning brush heads (3954) are provided and evenly distributed on the arc-shaped bracket (3953). The arc-shaped bracket (3953) is slidably connected to the first sliding port (394). The bottom of the fourth bracket (3951) is fixedly connected to the top of the connecting shell (391).

5. The steam pre-shrinking, wrinkle-removing, and setting equipment for textile fabrics according to claim 1, characterized in that: The steam pre-shrinking device (4) includes a bottom shell (41), a first steam generator (42) is fixedly connected to the bottom of the inner wall of the bottom shell (41), a first steam nozzle (43) is connected to the top of the first steam generator (42), and multiple sets of the first steam nozzle (43) are evenly distributed on the top of the first steam generator (42). A first connecting plate (44) is fixedly connected to one side of the inner wall of the bottom shell (41), and a connecting hole (45) is opened on the top of the first connecting plate (44). The first steam nozzle (43) passes through the first connecting plate (44) and is fixedly connected to the first connecting plate (44). A drying device (46) is fixedly connected to the top of the bottom shell (41), and a top shell (46) is fixedly connected to the top of the drying device (46). 47), a second steam generator (48) is fixedly connected to the top of the inner wall of the top shell (47), and a second steam nozzle (49) is connected to the bottom of the second steam generator (48). The second steam nozzle (49) is provided in multiple sets and is evenly distributed at the bottom of the second steam generator (48). A second connecting plate (410) is fixedly connected to one side of the inner wall of the top shell (47). The second steam nozzle (49) passes through the second connecting plate (410) and is fixedly connected to the second connecting plate (410). The first steam generator (42) and the second steam generator (48) are both connected to the first pipe (411) and the second pipe (412). The part of the bottom shell (41) located on the side of the first pipe (411) is connected to the water outlet pipe (413).

6. The steam pre-shrinking, wrinkle-removing, and setting equipment for textile fabrics according to claim 5, characterized in that: The bottom of the bottom shell (41) is fixedly connected to the top of the support base (1), and the connection holes (45) are provided in multiple sets and are evenly distributed on the top of the first connecting plate (44).

7. The steam pre-shrinking, wrinkle-removing, and setting equipment for textile fabrics according to claim 5, characterized in that: The drying device (46) includes a fifth bracket (461). The fifth bracket (461) has a second sliding opening (462) on its side. A first connecting block (463) is fixedly connected to the bottom of the inner wall of the second sliding opening (462). A second motor (464) is fixedly connected to one side of the first connecting block (463) through a motor bracket. The drive shaft of the second motor (464) passes through the first connecting block (463) and is fixedly connected to a bottom water pressure roller (465). The fixed end of a third electric telescopic rod (466) is fixedly connected to the top of the first connecting block (463). The movable end of the third electric telescopic rod (466) is fixedly connected to a second connecting block (467). A top water pressure roller (468) is rotatably connected to one side of the second connecting block (467). A drying device (469) is fixedly connected to the sides of both the first connecting block (463) and the second connecting block (467) through brackets. The top and bottom of the fifth bracket (461) are fixedly connected to the bottom of the top shell (47) and the top of the bottom shell (41), respectively.

8. The steam pre-shrinking, wrinkle-removing, and setting equipment for textile fabrics according to claim 7, characterized in that: The air drying device (469) includes a sixth bracket (4691), a guide shell (4692) is fixedly connected to the bottom of the sixth bracket (4691), an air guide port (4693) is opened at the bottom of the guide shell (4692), a fan (4694) is fixedly connected through the top of the sixth bracket (4691), multiple sets of fans (4694) are provided and evenly distributed on the top of the sixth bracket (4691), and an electric heating wire (4695) is fixedly connected to the inner wall of the guide shell (4692).

9. The steam pre-shrinking, wrinkle-removing, and setting equipment for textile fabrics according to claim 8, characterized in that: The sixth bracket (4691) is provided in two sets and is fixedly connected to the side of the first connecting block (463) and the second connecting block (467) respectively. The air guide (4693) is provided in multiple sets and is evenly distributed at the bottom of the air guide shell (4692).

Images