Multifunctional high-frequency embossing decoration device and method

Abstract

The application discloses a multifunctional high-frequency embossing decoration equipment and method, which comprises a frame body, a high-frequency machine body, a controller, a gas cylinder, an upper pressing plate, a lower pressing plate, a high-frequency generator, an electrode plate, and a gas purification device arranged in the inner bottom of the high-frequency machine body. The gas purification device comprises a first cover body, a second cover body, a motor, a rotating shaft, and a shunt component, a filtering component and an agitation component arranged in linkage. After waste gas is sucked by an air inlet cover, dust is preliminarily removed by the filtering component, and then the waste gas is uniformly introduced into two water storage tanks through the shunt component, efficient gas-liquid mixing and purification are realized under the action of the agitation component, and finally the waste gas is safely discharged through exhaust blades and an exhaust cavity. The application realizes integrated operation of embossing and waste gas purification, has the advantages of compact structure, high purification efficiency, simple operation and maintenance, and the like, effectively improves the working environment, and guarantees the health of operators.

Description

Technical Field

[0001] This invention relates to the field of high-frequency embossing decoration equipment technology, specifically a multifunctional high-frequency embossing decoration equipment and method. Background Technology

[0002] High-frequency embossing technology is widely used in the surface decoration processing of textiles, leather, plastics and other materials. It uses a high-frequency electric field to locally heat and melt the material, and then presses it with a mold to form a three-dimensional texture. However, during the heating and embossing process, the material is prone to volatile irritating gases and fine particulate matter. If these are directly released into the workshop environment, they will not only pollute the air, but also pose a potential health hazard to the operators.

[0003] Most high-frequency embossing equipment currently on the market is not equipped with an effective exhaust gas treatment system. Although a few devices have simple exhaust devices, they can only extract gas and cannot deeply purify the exhaust gas, which may cause harmful substances to escape into the working environment. In addition, existing purification equipment has a complex structure, occupies a lot of space, and often operates independently of the embossing equipment, which increases energy consumption and maintenance costs.

[0004] Therefore, there is an urgent need for a waste gas treatment solution that can be integrated with high-frequency embossing equipment, has a compact structure, high purification efficiency, and is easy to operate, so as to achieve green and safe production processes. Summary of the Invention

[0005] The purpose of this invention is to provide a multifunctional high-frequency embossing decoration device and method to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] On one hand, this invention proposes a multifunctional high-frequency embossing decoration device, including a frame, a high-frequency machine body installed on the upper end of the frame, a controller located on the left side of the high-frequency machine body, cylinders installed on both sides of the top of the high-frequency machine body, the bottom of the cylinders connected to the outside of a movable seat, the movable seat slidably embedded inside the upper end of the high-frequency machine body, and a column inserted inside the movable seat, a connecting seat abutting the upper end of the column, an adjusting screw threadedly connected to the middle of the connecting seat, the bottom of the column and the adjusting screw both connected to a fixed plate, connecting bolts on all four sides of the fixed plate, and locking the fixed plate to an insulating plate via the connecting bolts on all four sides, an electrode plate at the bottom of the insulating plate, an upper pressure plate installed at the bottom of the electrode plate, a lower pressure plate opposite to the bottom of the upper pressure plate, and the lower pressure plates installed on both sides of the upper end of the frame, a timer installed on one side of the fixed plate, and the timer connected to the electrode plate via wiring, and a guide wire abutting the upper end of the insulating plate. The device includes an electric plate, with one side of the conductive plate connected to an ammeter. The ammeter is connected to the inside of a high-frequency generator, which is installed on the lower right side of the frame. It also includes a gas purification device located inside the lower part of the high-frequency generator. The gas purification device includes a first hood inside the high-frequency generator, with a second hood connected to its upper end. A motor is installed inside the second hood, with a rotating shaft connected to its bottom output end. Exhaust blades are installed on the outer side of the upper end of the rotating shaft. A flow-diverting component is provided on one side of the bottom of the rotating shaft, and a filter component is installed at the bottom of the rotating shaft. Both the flow-diverting component and the filter component are installed inside the first hood. Air inlets are connected to both sides of the bottom of the first hood. An agitator is installed on the outer side of the upper end of the rotating shaft. Water storage tanks are opened on both sides inside the first hood, and dust collection boxes are detachably installed on both sides of the bottom of the first hood. Exhaust chambers are opened on both sides of the upper end of the second hood.

[0008] Preferably, the diversion assembly includes an air supply chamber located in the middle of the first cover. The air supply chamber contains air supply blades, with the middle of the air supply blades locked to the outer side of the rotating shaft. The upper ends of the air supply blades are provided with first bevel gears, and the middle of the first bevel gears is connected to the rotating shaft. The upper ends of the first bevel gears are meshed with second bevel gears on both sides, and diversion blades are installed on the outer sides of the second bevel gears on both sides. The outlet ends of the upper ends of the air supply chamber are connected to diversion pipes, and the exhaust end of the diversion pipes extends into the water storage tank.

[0009] Preferably, the filter assembly includes a third bevel gear, which is installed on the outer side of the bottom of the rotating shaft. A fourth bevel gear meshes with both sides of the lower end of the third bevel gear. A rotating rod is connected to the middle of the fourth bevel gear. A stop block is provided on the outside of the rotating rod. A connecting shaft abuts against the outside of the stop block. The side of the connecting shaft away from the stop block is connected to the filter cartridge. The middle of the filter cartridge is connected to the rotating rod, and one end of the rotating rod is inserted into the sleeve. The sleeve is locked inside the lower end of the first cover, and a spring is installed on the outside of the sleeve. The other side of the spring abuts against a brush plate. The brush plate is slidably sleeved on the outside of the sleeve, and the brush plate abuts against the inner wall of the filter cartridge.

[0010] Preferably, the agitation assembly includes a main gear, the middle of which is connected to a rotating shaft. A belt is provided on the outside of the main gear, and secondary gears are connected to both sides of the belt. A transmission rod is installed in the middle of the secondary gear. The bottom of the transmission rod is inserted into the middle of the connecting frame, and a rotating arm is connected to the lower end of the transmission rod. A connecting pipe is installed on the outside of the rotating arm. A guide frame is rotatably connected to the outside of the connecting pipe, and an agitator is provided at the bottom of the connecting pipe. The outside of the guide frame is connected to the connecting frame, and an installation rod is locked at the upper end of the connecting frame. One end of the installation rod is connected to the inner wall of the water storage tank.

[0011] Preferably, the water storage tank is symmetrically opened on the left and right sides of the inside of the first cover, and water inlet pipe and water outlet pipe are respectively installed at the upper and lower positions of the water storage tank on both sides.

[0012] Preferably, the middle part of the abutment block is not connected to the rotating rod, and the side of the abutment block away from the fourth bevel gear is arranged in a smooth inclined surface.

[0013] Preferably, the middle part of the filter cylinder is connected to the rotating rod for limiting, and the filter cylinder is laterally movable inside the lower left and right sides of the first cover.

[0014] Preferably, the belt is configured as a toothed belt, and the belt is meshed with the main gear and the auxiliary gear through the internal serrations.

[0015] Preferably, the guide frame is arranged in a rectangular frame shape, and the center of each of the four sides of the guide frame is rotatably connected to the connecting pipe via a shaft.

[0016] On the other hand, the present invention also proposes a method for using a multifunctional high-frequency embossing decoration device, comprising the following steps:

[0017] S1. Equipment preparation and parameter setting: According to the type of material to be processed and the required embossing pattern, install the corresponding insulating embossing template on the upper or lower pressure plate; set the power, heating time and cylinder pressure of the high-frequency generator through the controller, and fine-tune the initial height of the upper pressure plate through the adjusting screw; at the same time, inject purified water or neutralizing liquid into the water storage tank of the gas purification device.

[0018] S2. Loading and positioning: Place the material to be processed flat on the template of the lower pressure plate and ensure that its position is accurate;

[0019] S3. Start Embossing and Simultaneous Purification: Start the equipment, the cylinder drives the moving seat and upper pressure plate to move down, close the mold with the lower pressure plate and pressurize the material; at the same time, the high-frequency generator works, generating a high-frequency electric field through the electrode plate to heat and melt the material and emboss it; simultaneously, the motor of the gas purification device is started, the shaft drives the exhaust blade to rotate, generating negative pressure at the air inlet hood, and sucking the irritating exhaust gas generated during the embossing process into the first hood;

[0020] S4. Exhaust gas filtration and purification: After the exhaust gas is initially filtered by the filter components inside the first cover, it is diverted by the diversion components to the water storage tanks on both sides and mixed with the stirring components for gas-liquid purification. The purified gas is then transported to the exhaust chamber by the exhaust blades for safe discharge.

[0021] S5. Cooling and Shaping and Removal: After the set heating time is reached, the high-frequency generator stops working and the equipment enters the pressure holding and cooling stage; after the material cools and sets, the cylinder returns, the upper pressure plate rises to open the mold, and the finished product with embossed decoration is removed; the gas purification device can run for a period of time after the embossing is completed to ensure that the exhaust gas is completely treated.

[0022] Compared with the prior art, the beneficial effects of the present invention are:

[0023] 1. This invention incorporates a gas purification device, which is driven by a motor to rotate a shaft and link multiple components. The device creates negative pressure at the air inlet hood through exhaust blades, actively drawing in harmful gases generated during the embossing process. The gases are then purified through an integrated process of filtration, diversion, agitation, and exhaust, significantly improving the efficiency and effectiveness of waste gas collection and purification. This avoids the pollution of the working environment by harmful gases and ensures the health and safety of operators.

[0024] 2. This invention, by setting up a diversion component, utilizes the meshing transmission of the first and second bevel gears to convert the vertical rotation of the shaft into the horizontal rotation of the diversion blades, thereby achieving uniform distribution and accelerated transport of exhaust gas within the gas delivery chamber. The diversion pipe guides the gas to the bottom of the water storage tanks on both sides, and combined with the stirring component to enhance gas-liquid mixing, it improves the dissolution and reaction efficiency of harmful substances, making the exhaust gas purification more thorough. At the same time, it has a compact structure and is energy-efficient.

[0025] 3. This invention, by setting up a filter assembly, adopts a mechanical cleaning structure that combines a filter cartridge and a brush plate. Driven by a rotating shaft, the filter cartridge rotates and reciprocates axially. Under the action of a spring, the brush plate always adheres to the inner wall of the filter cartridge, which can effectively scrape off attached particles, prevent filter cartridge clogging, and ensure long-term stable operation. This not only improves the initial filtration effect but also reduces the maintenance frequency and lowers equipment operating costs.

[0026] 4. This invention, by setting up an agitation component and using a toothed belt drive to drive the auxiliary gear and transmission rod, allows the agitator to swing complexly within the water storage tank under the constraint of the guide frame, which greatly enhances the turbulence of the liquid and the gas-liquid contact area. In other words, multiple components can work together through a single motor drive, which not only improves purification efficiency but also simplifies the equipment structure, achieving high efficiency and automation in the waste gas treatment process. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 This is a three-dimensional structural diagram of the gas purification device of the present invention;

[0029] Figure 3 This is a right-side view of the internal structure of the gas purification device of the present invention;

[0030] Figure 4 This is a schematic diagram of the internal structure of the current splitter component of the present invention from the right view.

[0031] Figure 5 This is a schematic diagram of the internal structure of the filter component of the present invention from the right side.

[0032] Figure 6 This is a schematic diagram of the internal structure of the stirring component of the present invention, viewed from the right.

[0033] In the diagram: Frame-1, High-frequency unit-2, Controller-3, Cylinder-4, Moving base-5, Column-6, Connecting base-7, Adjusting screw-8, Fixing plate-9, Connecting bolt-10, Insulating plate-11, Electrode plate-12, Upper pressure plate-13, Lower pressure plate-14, Timer-15, Conductive sheet-16, Ammeter-17, High-frequency generator-18, Gas purification device-19, First cover-191, Second cover-192, Motor-193, Rotating shaft-194, Exhaust blade-195, Diverter assembly-196, Gas delivery chamber-1961, Gas delivery blade-1962, First bevel gear-1963, Second bevel gear-1964, Diverter blade-196 5. Diverter pipe - 1966, Filter assembly - 197, Third bevel gear - 1971, Fourth bevel gear - 1972, Rotating rod - 1973, Abutment block - 1974, Connecting shaft - 1975, Filter cartridge - 1976, Sleeve - 1977, Spring - 1978, Brush plate - 1979, Air inlet hood - 198, Agitator assembly - 199, Main gear - 1991, Belt - 1992, Secondary gear - 1993, Transmission rod - 1994, Connecting frame - 1995, Rotating arm - 1996, Connecting pipe - 1997, Guide frame - 1998, Agitator rod - 1999, Mounting rod - 19910, Water storage tank - 1910, Exhaust chamber - 1911, Dust collection box - 1912. Detailed Implementation

[0034] To further explain the technical solution of the present invention, a detailed description is provided below through specific embodiments.

[0035] On the one hand, please refer to Figure 1 This invention provides a multi-functional high-frequency embossing decoration equipment, including a frame 1, a high-frequency machine body 2 installed on the upper end of the frame 1, a controller 3 located on the left side of the machine body for centralized control of the entire equipment, the embossing power is provided by cylinders 4 on both sides of the top, the cylinders drive the moving seat 5 to slide along the upper end of the high-frequency machine body 2, the moving seat 5 is provided with two columns 6, and the upper ends of the two columns 6 are connected to the connecting seat 7, the middle of the connecting seat 7 is threaded with an adjusting screw 8, and the lower ends of the columns 6 and the adjusting screw 8 are both connected to the fixed plate 9. The function of the adjusting screw 8 is to finely adjust the initial height of the upper mold part to adapt to the materials or molds of different thicknesses to be processed;

[0036] The fixing plate 9 is fixed to the lower insulating plate 11 by the connecting bolts 10 on four sides. Its core function is to ensure electrical safety and prevent high voltage leakage. The electrode plate 12 is installed below the insulating plate 11 as the working electrode of the high frequency electric field. The upper pressure plate 13 is installed at the bottom of the electrode plate 12, and the lower pressure plate 14 is fixed on the frame 1 to support the materials and the lower template.

[0037] A timer 15 is installed on one side of the fixed plate 9. It is connected to the electrode plate 12 through wiring and is used to precisely control the high-frequency heating time. The upper end of the insulating plate 11 is connected to a conductive sheet 16 that is connected to the electrode plate 12. The conductive sheet 16 leads the current signal to the ammeter 17. The ammeter 17 is connected to the inside of the high-frequency generator 18. The high-frequency generator 18 is installed on the lower right side of the frame 1. It also includes a gas purification device 19 located inside the lower end of the high-frequency machine body 2.

[0038] Please see Figures 2-3 In this embodiment, the gas purification device 19 includes a first cover 191, which is located inside the high-frequency machine body 2. Its upper end is connected to a second cover 192, and the interior of the upper end of the first cover 191 is connected to the interior of the lower end of the second cover 192. A motor 193 is installed inside the second cover 192. The output end of the bottom of the motor 193 is connected to a rotating shaft 194. An exhaust blade 195 is installed on the outer side of the upper end of the rotating shaft 194. A diversion component 196 is provided on one side of its bottom, and a filter component 197 is installed at the bottom. Both the diversion component 196 and the filter component 197 are located inside the first cover 191. An air inlet cover 198 is connected to both sides of the bottom of the first cover 191. An agitator 199 is installed on the outer side of the upper end of the rotating shaft 194. A water storage tank 1910 is opened on both sides inside the first cover 191, and a dust collection box 1912 is detachably installed on both sides of its bottom. An exhaust chamber 1911 is provided on both sides of the upper end of the second cover 192.

[0039] The water storage tank 1910 is symmetrically opened on the left and right sides of the interior of the first cover 191, and the water inlet pipe and the drain pipe are respectively installed at the top and bottom of the water storage tank 1910 on both sides, which facilitates subsequent water filling, liquid replacement and maintenance.

[0040] Please see Figure 4 In this embodiment, the diversion assembly 196 includes an air delivery chamber 1961, which is located in the middle of the first cover 191. An air delivery blade 1962 is provided inside the air delivery chamber 1961 to generate airflow under the drive of the rotating shaft, thus propelling the exhaust gas. The middle of the air delivery blade 1962 is locked to the outside of the rotating shaft 194. A first bevel gear 1963 is disposed opposite to the upper end of the air delivery blade 1962 to convert the vertical rotation of the rotating shaft into horizontal rotation. The first bevel gear 1963... The part is connected to the rotating shaft 194. The upper ends of the first bevel gear 1963 are meshed with the second bevel gear 1964 on both sides, which are used to transmit power and change the direction of rotation. The outer sides of the second bevel gear 1964 on both sides are equipped with diverter blades 1965, which are used to evenly disperse the airflow to the diverter pipes on both sides. The outlets on both sides of the upper end of the air supply chamber 1961 are connected to the diverter pipes 1966. The exhaust end of the diverter pipe 1966 extends into the water storage tank 1910 to introduce the waste gas into the liquid to achieve gas-liquid mixing and purification.

[0041] Please see Figure 5 In this embodiment, the filter assembly 197 includes a third bevel gear 1971, which is mounted on the outer side of the bottom of the rotating shaft 194. A fourth bevel gear 1972 meshes with both sides of the lower end of the third bevel gear 1971, and a rotating rod 1973 is connected to the middle of the fourth bevel gear 1972 to drive the rotating rod 1973 to rotate. A stop block 1974 is provided on the outside of the rotating rod 1973, and the outer side of the stop block 1974 abuts against the connecting shaft 1975, used to push the connecting shaft 1975 axially during rotation. The other side of the connecting shaft 1975 is connected to the filter cartridge 1976. The filter cartridge 1976 is used to filter solid particles in the exhaust gas. Its middle part is connected to the rotating rod 1973 for limiting. One end of the rotating rod 1973 is inserted into the sleeve 1977. The sleeve 1977 is fixed inside the lower end of the first cover 191. A spring 1978 is installed on its outer side to provide a restoring force so that the brush plate 1979 keeps in contact with the inner wall of the filter cartridge. The other end of the spring 1978 abuts against the brush plate 1979. The brush plate 1979 is slidably sleeved on the outside of the sleeve 1977 and contacts the inner wall of the filter cartridge 1976. It is used to clean the inner wall of the filter cartridge 1976 when it rotates to prevent clogging.

[0042] The middle part of the abutment block 1974 is not connected to the rotating rod 1973, and the side of the abutment block 1974 away from the fourth bevel gear 1972 is set in a smooth inclined surface, which facilitates the smooth pushing of the filter cartridge 1976.

[0043] The filter cartridge 1976 is positioned and connected to the rotating rod 1973 in the middle, and the filter cartridge 1976 is laterally movable inside the lower left and right sides of the first cover 191, so that the rotating rod 1973 can simultaneously drive the filter cartridge 1976 to rotate synchronously. At the same time, it can also be used to guide the filter cartridge 1976 when it is subsequently pushed.

[0044] Please see Figure 6 In this embodiment, the agitation assembly 199 includes a main gear 1991, the middle of which is connected to a rotating shaft 194 for receiving power and driving belt drive. A belt 1992 is provided outside the main gear 1991 for transmitting power to two auxiliary gears 1993. The belt 1992 is connected to the auxiliary gears 1993 on both sides. A transmission rod 1994 is installed in the middle of the auxiliary gears 1993 for transmitting rotational motion to the rotating arm 1996. The bottom of the transmission rod 1994 is inserted into the middle of the connecting frame 1995, and the lower end is connected to the rotating arm 1996. A connecting pipe 1997 is installed on the outside of 996 for mounting the stirring rod 1999 and transmitting complex motion; a guide frame 1998 is rotatably connected to the outside of the connecting pipe 1997 to constrain the movement trajectory of the connecting pipe 1997 and make it oscillate regularly; a stirring rod 1999 is provided at the bottom for penetrating the water storage tank 1910 and intermittently stirring the liquid to enhance the gas-liquid mixing effect; the outside of the guide frame 1998 is connected to the connecting frame 1995; an installation rod 19910 is fixed at the upper end of the connecting frame 1995; one end of the installation rod 19910 is connected to the inner wall of the water storage tank 1910.

[0045] The belt 1992 is configured as a toothed belt, and the belt 1992 is connected to the main gear 1991 and the auxiliary gear 1993 through the internal serrations to ensure accurate and reliable transmission and prevent slippage.

[0046] The guide frame 1998 is a rectangular frame, and the four sides of the guide frame 1998 are rotatably connected to the connecting pipe 1997 through shafts, so that the connecting pipe 1997 can swing in multiple directions within it, driving the stirring rod 1999 to achieve efficient stirring.

[0047] On the other hand, the present invention also proposes a method for using a multifunctional high-frequency embossing decoration device, comprising the following steps:

[0048] S1. Equipment preparation and parameter setting: According to the type of material to be processed and the required embossing pattern, install the corresponding insulating embossing template on the upper pressure plate 13 or the lower pressure plate 14; set the power, heating time and cylinder 4 pressure of the high frequency generator 18 through the controller 3, and fine adjust the initial height of the upper pressure plate 13 by adjusting the screw 8; at the same time, inject purified water or neutralizing liquid into the water storage tank 1910 of the gas purification device 19;

[0049] S2. Loading and positioning: Lay the material to be processed flat on the template of the lower pressure plate 14 and ensure that its position is accurate;

[0050] S3. Start embossing and synchronous purification: Start the equipment, the cylinder 4 drives the moving seat 5 and the upper pressure plate 13 to move down, close the mold with the lower pressure plate 14 and press the material; at the same time, the high frequency generator 18 works, generating a high frequency electric field through the electrode plate 12 to heat and melt the material and emboss it; at the same time, the motor 193 of the gas purification device 19 is started, the rotating shaft 194 drives the exhaust blade 195 to rotate, generating negative pressure at the air inlet hood 198, and sucking the irritating exhaust gas generated during the embossing process into the first hood 191;

[0051] S4. Exhaust gas filtration and purification: After the exhaust gas is initially filtered by the filter component 197 inside the first cover 191, it is diverted to the water storage tanks 1910 on both sides by the diversion component 196 and cooperates with the stirring component 199 to carry out gas-liquid mixing and purification. The purified gas is transported to the exhaust chamber 1911 for safe discharge through the exhaust blade 195.

[0052] S5. Cooling and shaping and part removal: After the set heating time is reached, the high frequency generator 18 stops working and the equipment enters the pressure holding and cooling stage; after the material cools and shapes, the cylinder 4 returns, the upper pressure plate 13 rises to open the mold, and the finished product with embossed decoration is taken out; the gas purification device 19 can run for a period of time after the embossing is completed to ensure that the exhaust gas is completely treated.

[0053] The specific working principle of the gas purification device 19 in this embodiment is as follows:

[0054] First, when the embossing process begins and harmful gases are generated, the gas purification device 19 is started simultaneously. The motor 193 drives the rotating shaft 194 to rotate at high speed. The exhaust blades 195 installed on the upper end of the rotating shaft rotate accordingly, forming a negative pressure airflow in the second cover 192 and the exhaust chamber 1911. This negative pressure is transmitted through the first cover 191 to the air intake covers 198 on both sides of its bottom, thereby actively drawing the irritating exhaust gas generated in the embossing area into the device, completing the collection and introduction of exhaust gas.

[0055] Subsequently, the inhaled exhaust gas first enters the working area of ​​the filter assembly 197. The rotation of the rotating shaft 194 is transmitted to the fourth bevel gears 1972 on both sides through the third bevel gear 1971 at its bottom, which drives the rotating rod 1973 to rotate. The rotating rod 1973 drives the filter cartridge 1976 on it to rotate. When the filter cartridge 1976 rotates, it will drive the connecting shaft 1975 connected on one side to rotate synchronously. This allows the connecting shaft 1975 to cooperate with the guiding action of the inclined surface of the abutment block 1974, and periodically push the filter cartridge 1976. This allows the filter cartridge 1976 to not only rotate outside the limiting and docking rotating rod 1973, but also to move circumferentially again. At the same time, the spring 1978 always applies pressure to the brush plate 1979, making the brush plate 1979 fit tightly against the inner wall of the filter cartridge 1976. Thus, during the axial movement of the filter cartridge 1976, the particles intercepted inside are scraped off by the brush plate 1979 and fall into the dust collection box 1912 below, thereby achieving preliminary solid phase filtration of the exhaust gas and preventing the filter cartridge 1976 from clogging.

[0056] Then, the filtered exhaust gas enters the diversion assembly 196. The rotating shaft 194 drives the air conveying blades 1962 to rotate, pushing the exhaust gas into the air conveying chamber 1961. At the same time, the rotating shaft 194 drives the second bevel gears 1964 and the diversion blades 1965 on both sides to rotate through the first bevel gear 1963, which accelerates and disperses the airflow evenly. The exhaust gas is guided to the bottom of the water storage tanks 1910 on both sides through the diversion pipe 1966. During this process, the stirring assembly 199 works synchronously: the rotating shaft 194 drives the main gear 1991, which drives the agitator through the toothed belt 1992. The auxiliary gears 1993 and transmission rods 1994 on both sides rotate, and the transmission rods 1994 drive the rotating arm 1996 and the connecting pipe 1997 to move. Under the constraint of the rectangular guide frame 1998, the stirring rod 1999 at the bottom of the connecting pipe 1997 generates complex oscillations in the liquid in the water storage tank 1910, causing the liquid to vortex rapidly. In this way, the violent stirring of the stirring rod 1999 greatly increases the gas-liquid contact area and turbulence, so that the harmful components in the waste gas are fully absorbed or reacted by water or neutralizing liquid, thereby achieving efficient gas-liquid mixing and purification.

[0057] Finally, the clean gas after gas-liquid purification flows upward under the combined drive of the gas conveying blade 1962 and the exhaust blade 195, and is finally safely discharged to the outside environment through the exhaust chamber 1911 at the upper end of the second cover 192. The entire purification process continues during equipment operation. When the equipment stops, the gas purification device 19 can continue to operate for a period of time to ensure that the residual waste gas is completely treated. During routine maintenance, the dust collection box 1912 can be opened to clean the collected particles, and the inlet and outlet pipes of the water storage tank 1910 can be used to replace the failed liquid to ensure long-term stable operation of the device.

[0058] In summary, the gas purification device 19 drives a single rotating shaft 194 via a motor 193, simultaneously linking four functional modules: filtration, diversion, agitation, and exhaust. This achieves integrated purification from waste gas collection, filtration, washing to emission, resulting in a compact and highly efficient structure that solves the waste gas pollution problem in the high-frequency embossing process.

[0059] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A multi-functional high-frequency embossing decoration device, comprising a frame (1), a high-frequency machine body (2) installed on the upper end of the frame (1), a controller (3) provided on the left side of the high-frequency machine body (2), cylinders (4) installed on both sides of the top of the high-frequency machine body (2), the bottom of the cylinders (4) being connected to the outside of a movable seat (5), the movable seat (5) being slidably embedded in the upper end of the high-frequency machine body (2), and a column (6) inserted inside the movable seat (5), a connecting seat (7) being connected to the upper end of the column (6), an adjusting screw (8) being threadedly connected to the middle of the connecting seat (7), the bottom of the column (6) and the adjusting screw (8) being connected to a fixed plate (9), and connecting bolts (10) being provided on all four sides of the fixed plate (9), and the connection is made by means of... The four connecting bolts (10) are locked to the insulating plate (11). The bottom of the insulating plate (11) is provided with an electrode plate (12). The bottom of the electrode plate (12) is provided with an upper pressure plate (13). The bottom of the upper pressure plate (13) is provided with a lower pressure plate (14). The lower pressure plate (14) is installed on both sides of the upper end of the frame (1). A timer (15) is installed on one side of the fixing plate (9). The timer (15) is connected to the electrode plate (12) through wiring. The upper end of the insulating plate (11) is connected to a conductive sheet (16). The other side of the conductive sheet (16) is connected to an ammeter (17). The ammeter (17) is connected to the inside of the high frequency generator (18). The high frequency generator (18) is installed on the lower right side of the frame (1). Its features are: It also includes a gas purification device (19) located inside the lower end of the high-frequency machine body (2). The gas purification device (19) includes a first cover (191) located inside the high-frequency machine body (2). The upper end of the first cover (191) is connected to a second cover (192). A motor (193) is installed inside the second cover (192). The bottom output end of the motor (193) is connected to a rotating shaft (194). An exhaust blade (195) is installed on the outer side of the upper end of the rotating shaft (194). A diversion component (196) is provided on one side of the bottom of the rotating shaft (194). The bottom of the rotating shaft (194) is equipped with a filter assembly (197), and both the diversion assembly (196) and the filter assembly (197) are installed inside the first cover (191). The bottom sides of the first cover (191) are connected to air intake covers (198). The upper outer side of the rotating shaft (194) is equipped with an agitator assembly (199). The inside sides of the first cover (191) are provided with water storage tanks (1910), and the bottom sides of the first cover (191) are detachably equipped with dust collection boxes (1912). The upper sides of the second cover (192) are provided with exhaust chambers (1911).

2. The multifunctional high-frequency embossing decoration equipment according to claim 1, characterized in that: The diversion assembly (196) includes an air delivery chamber (1961), which is located in the middle of the first cover (191). The air delivery chamber (1961) is provided with an air delivery blade (1962), and the middle part of the air delivery blade (1962) is locked to the outside of the rotating shaft (194). The upper end of the air delivery blade (1962) is provided with a first bevel gear (1963), and the middle part of the first bevel gear (1963) is connected to the rotating shaft (194). The upper ends of the first bevel gear (1963) are meshed with second bevel gears (1964) on both sides, and diversion blades (1965) are installed on the outside of the second bevel gears (1964) on both sides. The outlet ends of the upper ends of the air delivery chamber (1961) are connected to diversion pipes (1966), and the exhaust end of the diversion pipe (1966) extends into the water storage tank (1910).

3. The multifunctional high-frequency embossing decoration equipment according to claim 1, characterized in that: The filter assembly (197) includes a third bevel gear (1971) mounted on the outer side of the bottom of the rotating shaft (194). A fourth bevel gear (1972) meshes with both sides of the lower end of the third bevel gear (1971). A rotating rod (1973) is connected to the middle of the fourth bevel gear (1972). A stop block (1974) is provided on the outside of the rotating rod (1973). A connecting shaft (1975) abuts against the outside of the stop block (1974). The connecting shaft (1975) is located away from the side of the stop block (1974). The filter cartridge (1976) is connected to the filter cylinder (1976), and the middle part of the filter cylinder (1976) is connected to the rotating rod (1973). One end of the rotating rod (1973) is inserted into the sleeve (1977). The sleeve (1977) is locked inside the lower end of the first cover (191). A spring (1978) is installed on the outside of the sleeve (1977). The other side of the spring (1978) abuts against the brush plate (1979). The brush plate (1979) is slidably sleeved on the outside of the sleeve (1977). The brush plate (1979) abuts against the inner wall of the filter cylinder (1976).

4. The multifunctional high-frequency embossing decoration equipment according to claim 1, characterized in that: The agitation assembly (199) includes a main gear (1991), the middle of which is connected to a rotating shaft (194). A belt (1992) is provided on the outside of the main gear (1991), and auxiliary gears (1993) are connected to both sides of the belt (1992). A transmission rod (1994) is installed in the middle of the auxiliary gear (1993). The bottom of the transmission rod (1994) is inserted into the middle of the connecting frame (1995), and the lower end of the transmission rod (1994) is connected to a rotating shaft. Arm (1996), a connecting pipe (1997) is installed on the outside of the rotating arm (1996), a guide frame (1998) is rotatably connected to the outside of the connecting pipe (1997), and a stirring rod (1999) is provided at the bottom of the connecting pipe (1997). The outside of the guide frame (1998) is connected to the connecting frame (1995), and an installation rod (19910) is locked at the upper end of the connecting frame (1995). One end of the installation rod (19910) is connected to the inner wall of the water storage tank (1910).

5. The multifunctional high-frequency embossing decoration equipment according to claim 1, characterized in that: The water storage tank (1910) is symmetrically opened on the left and right sides inside the first cover (191), and water inlet pipe and water outlet pipe are respectively installed at the upper and lower positions of the water storage tank (1910) on both sides.

6. The multifunctional high-frequency embossing decoration equipment according to claim 3, characterized in that: The abutment (1974) is not connected to the rotating rod (1973) in the middle, and the abutment (1974) is set in a smooth inclined surface on the side away from the fourth bevel gear (1972).

7. The multifunctional high-frequency embossing decoration equipment according to claim 3, characterized in that: The filter cartridge (1976) is positioned and connected to the rotating rod (1973) in the middle, and the filter cartridge (1976) is laterally mounted inside the lower left and right sides of the first cover (191).

8. The multifunctional high-frequency embossing decoration equipment according to claim 4, characterized in that: The belt (1992) is configured as a toothed belt, and the belt (1992) is meshed with the main gear (1991) and the auxiliary gear (1993) through the internal serrations.

9. The multifunctional high-frequency embossing decoration equipment according to claim 4, characterized in that: The guide frame (1998) is generally rectangular in shape, and the center of each of the four sides of the guide frame (1998) is rotatably connected to the connecting pipe (1997) via a shaft.

10. A method of using a multi-functional high-frequency embossing decoration device, wherein the multi-functional high-frequency embossing decoration device according to any one of claims 1-9 is characterized in that, Includes the following steps: S1. Equipment preparation and parameter setting: According to the type of material to be processed and the required embossing pattern, install the corresponding insulating embossing template on the upper pressure plate (13) or lower pressure plate (14); set the power, heating time and cylinder (4) pressure of the high frequency generator (18) through the controller (3), and fine adjust the initial height of the upper pressure plate (13) through the adjusting screw (8); at the same time, inject purified water or neutralizing liquid into the water storage tank (1910) of the gas purification device (19); S2. Loading and positioning: Place the material to be processed flat on the template of the lower pressure plate (14) and ensure that its position is accurate; S3. Start embossing and synchronous purification: Start the equipment, the cylinder (4) drives the moving seat (5) and the upper pressure plate (13) to move down, close the mold with the lower pressure plate (14) and press the material; at the same time, the high frequency generator (18) works, generates a high frequency electric field through the electrode plate (12) to heat and melt the material and emboss it; at the same time, start the motor (193) of the gas purification device (19), the rotating shaft (194) drives the exhaust blade (195) to rotate, generate negative pressure at the air intake hood (198), and draw the irritating exhaust gas generated during the embossing process into the first hood (191); S4. Waste gas filtration and purification: After the waste gas is initially filtered by the filter component (197) inside the first cover (191), it is diverted by the diversion component (196) to the water storage tanks (1910) on both sides, and works with the stirring component (199) to carry out gas-liquid mixing and purification. The purified gas is transported to the exhaust chamber (1911) through the exhaust blade (195) for safe discharge. S5. Cooling and shaping and taking out parts: After the set heating time is reached, the high frequency generator (18) stops working and the equipment enters the pressure holding and cooling stage; after the material is cooled and shaped, the cylinder (4) returns, the upper pressure plate (13) rises to open the mold, and the finished product with embossed decoration is taken out; the gas purification device (19) can run for a period of time after the embossing is completed to ensure that the exhaust gas is completely treated.

Images