Stirring shaft for stirring construction materials and double-horizontal-shaft stirrer
By employing self-balancing and unbalanced mixing components arranged in a spiral pattern in a twin-shaft mixer, the problems of low efficiency and shaking caused by discontinuous and unbalanced arrangement of mixing components are solved, thereby improving mixing uniformity and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-17
- Publication Date
- 2026-04-21
AI Technical Summary
The discontinuous arrangement of the mixing components in the existing 45° phase angle (octagonal shaft) twin-shaft mixer leads to low mixing efficiency; the unbalanced arrangement of the mixing components on a single mixing shaft causes periodic shaking of the building; the inconsistent arrangement rhythm of the mixing components on the two mixing shafts results in a significant difference in axial conveying capacity and material congestion in local areas, leading to abnormal wear of the mixing components.
Design a mixing shaft and a twin-shaft mixer for mixing construction materials. Multiple mixing components are installed on the mixing shaft, preferably self-balancing and unbalanced mixing components. They are arranged in a spiral continuous manner to ensure that each unbalanced mixing component is balanced by another mixing component with a phase difference of 180°. This achieves a consistent arrangement rhythm of the mixing components on the mixing shaft, with a phase difference of 180°, equal axial conveying capacity, and opposite directions.
It solves the problems of low mixing efficiency, accelerated wear of mixing components and material blockage, avoids shaking of the mixing tower, and improves mixing uniformity and efficiency.
Smart Images

Figure CN121891971A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of engineering construction technology, and in particular to a mixing shaft for mixing construction materials and a twin-shaft mixer equipped with the mixing shaft. More specifically, this invention focuses on the number of installation positions of the mixing components on the mixing shaft and the phase and direction of the mixing components at each installation position, i.e., their arrangement. Background Technology
[0002] Twin-shaft mixers have been widely used for mixing construction materials. In a twin-shaft mixer, multiple mixing components are fastened to two horizontally arranged shafts by means of threaded connections. Wear-resistant mixing blades are fastened to the ends of the mixing components by means of threaded connections. The two synchronously rotating mixing shafts and the mixing components connected to them form a continuous or intermittent spiral structure. The material is pushed by the mixing components installed at a specific angle, resulting in intricate axial and inter-shaft movements. These material movements can be simplified as a relay transmission between adjacent mixing components. These material movements form two types of cyclic motion: small inter-shaft cyclic motion (including unidirectional reciprocating, triangular, and quadrilateral cyclic motions) and large axial closed cyclic motion. The two types of cyclic motion described above form convection and diffusion motion, generating strong stirring effects such as convection, shearing, compression, tumbling, and throwing. The material achieves macroscopic and microscopic homogeneity in the intense relative motion. The intensity of the small-scale inter-shaft cyclic motion depends on the phase difference between local adjacent stirring components, while the intensity of the large-scale axial cyclic motion depends on the number of stirring component installation positions on the stirring shaft and the phase and direction relationship of the stirring components at each installation position, i.e., the arrangement rhythm. The arrangement of the stirring components is a key factor determining the stirring quality and efficiency of the twin-shaft agitator.
[0003] Currently, common twin-shaft agitators have several phase angles between adjacent agitator components, including 90° (square shaft), 60° (hexagonal shaft), and 45° (octagonal shaft). Among them, agitators with a 45° phase angle (octagonal shaft) have a relatively short development history, and the industry has limited exploration and practice of their arrangement rules. A landmark high-efficiency arrangement has not yet appeared.
[0004] The existing arrangement of mixing components in 45° phase angle (octagonal shaft) twin-shaft mixers currently suffers from three typical defects: First, the arrangement of mixing components on the mixing shafts is discontinuous, resulting in a sluggish (or unclear) transmission rhythm, making it difficult to form effective cyclic motion and leading to low mixing efficiency. Second, the overall arrangement of mixing components on a single mixing shaft is unbalanced, causing significant periodic shaking of the mixing tower during equipment operation, posing a structural safety risk. Third, the inconsistent arrangement rhythm of mixing components on the two mixing shafts results in significant differences in axial conveying capacity, leading to material congestion and accumulation in local areas within the mixer. The material level in these areas rises accordingly, and the mixing components are submerged in material for extended periods, causing wear rates far exceeding normal levels. Their service life is reduced to only 30% of the average level, and the mixing time is also prolonged, even resulting in uneven mixing. Therefore, there is an urgent need for innovative design of the arrangement of mixing components on the mixing shafts of existing 45° phase angle (octagonal shaft) twin-shaft mixers. Summary of the Invention
[0005] The technical problems to be solved by this invention are: low mixing efficiency caused by discontinuous arrangement of mixing components on the mixing shaft and slow transmission rhythm; periodic shaking of the building caused by unbalanced arrangement of mixing components on a single mixing shaft; and significant differences in axial conveying capacity, local material congestion, and abnormal wear of mixing components caused by inconsistent arrangement rhythm of mixing components on two mixing shafts.
[0006] The technical solution adopted by the present invention to solve its technical problem is: a mixing shaft and a twin-shaft mixer for mixing construction materials, comprising: a mixing shaft I and a mixing shaft II, wherein multiple mixing components are installed on the mixing shaft I and the mixing shaft II;
[0007] Preferably, the stirring assembly is Figure 2 The right-hand single stirring assembly shown, or Figure 3 The left-facing single stirring assembly shown, or Figure 4 The right-facing opposing stirring assembly shown, or Figure 5 The left-facing opposing stirring assembly shown, or Figure 6 The left and right opposing stirring components are shown; Figure 2 The right-hand single-stirring assembly shown and Figure 3 The left-side single-unit stirring assembly shown is an unbalanced stirring assembly; Figure 4 The right-facing opposing stirring assembly shown Figure 5 The left-facing opposing stirring assembly and Figure 6 The left and right opposing stirring components shown are all self-balancing stirring components;
[0008] Preferably, the stirring components installed on the stirring shaft I and stirring shaft II are mainly composed of two or more spirally continuous arrangement structures.
[0009] Preferably, the arrangement of the stirring components on stirring shaft I and stirring shaft II meets the requirements of single-shaft overall dynamic balance, that is, each unbalanced stirring component is balanced by another unbalanced stirring component with a phase difference of 180°.
[0010] Preferably, the stirring components on stirring shaft I and stirring shaft II are arranged in a completely synchronized rhythm with a phase difference of 180°. That is, the stirring components on stirring shaft II are arranged such that the set of stirring components on stirring shaft I rotates 180° around the plumb line passing through the geometric center point of the mixing pot, and then rotates 180° around the axis center line. The axial conveying capacity of stirring shaft I and stirring shaft II is completely equal, but the directions are opposite.
[0011] The beneficial effects of this invention are:
[0012] This invention takes into account both large axial circulation motion and small inter-shaft circulation motion, solving the problem of low mixing efficiency caused by discontinuous arrangement of mixing components and sluggish (or unclear) transmission rhythm; effectively avoiding periodic shaking of the building caused by unbalanced arrangement of mixing components on a single mixing shaft; and completely eliminating problems such as significant differences in axial conveying capacity, local material congestion, and abnormal wear of mixing components caused by inconsistent arrangement rhythm of mixing components on two mixing shafts. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0014] Figure 1 This diagram illustrates the phase definition of the stirring assembly of stirring shaft I and stirring shaft II according to the present invention. The two wheels represent two synchronously rotating stirring shafts in opposite directions of a twin-shaft stirrer, and the arrows indicate their respective rotation directions. Left side I represents stirring shaft I, with eight natural numbers from 1 to 8 evenly distributed clockwise around the circumference, representing eight phases with an angle of 45°. Phase 1 represents the 0-point direction, and the angle between adjacent numbers representing phases is 45°. Right side II represents stirring shaft II, with eight natural numbers from 1 to 8 evenly distributed counterclockwise around the circumference, representing eight phases with an angle of 45°. Phase 1 represents the 0-point direction. In each embodiment, the phase information is based on A on stirring shaft I. Ⅰ The installation position is set to the right-facing single-position stirring assembly, pointing towards phase 1 (i.e., A). Ⅰ (1R) is the premise; the role of phase definition is not only to mark and describe the intention of the arrangement of stirring components, but also to facilitate the identification and inspection of whether adjacent stirring components are continuous and whether they interfere with each other. Figure 7 , Figure 8 Taking the first embodiment of the present invention shown in Table 1 as an example, in the upper part of the stirring area, the arrangement on the stirring shaft I is A Ⅰ (1R), B Ⅰ (2R), C Ⅰ(3R), phases 1, 2, 3, are clearly arranged continuously, and the arrangement on the stirring shaft II is O. Ⅱ (4L), N Ⅱ (5L), M Ⅱ (6L), phases 4, 5, and 6, are clearly arranged continuously, with installation position B on stirring shaft I. Ⅰ The installation phase of the right-hand single agitator assembly (2R) is 2, and the installation positions of the adjacent agitator assemblies are A. Ⅰ (1R), C Ⅰ (3R) and O on stirring shaft II Ⅱ (4L), N Ⅱ (5L), M Ⅱ (6L), with installation phases of 1, 3, 4, 5, and 6 respectively, can directly lead to a clear and unambiguous conclusion of no interference.
[0015] Figure 2 This is a schematic diagram of the right-hand single-position stirring assembly of the present invention; direction definition: the four fingers of the right hand point in the direction of rotation of the stirring shaft while loosely gripping the stirring shaft, and the thumb points in the axial direction of material movement; in all descriptions herein and detailed tables of the arrangement of stirring assemblies in various embodiments, the direction of the right-hand single-position stirring assembly is indicated by R; taking the first embodiment as an example, A Ⅰ (1R) indicates A on stirring shaft I. Ⅰ The installation position is fixed to the right of phase 1, with a single stirring assembly, i.e., stirring shaft: stirring shaft I, installation position: A. Ⅰ Component type: Right-hand single-position stirring assembly; Phase: 1; Direction: Right; The right-hand single-position stirring assembly consists of a half 1, stirring blade 2, guard arm blade 3, right-hand arm 4, bolt 6, washer 7, nut 8, bolt 9, nut 10, bolt 11, locking plate 12, washer 13, nut 14, etc.; The right-hand single-position stirring assembly includes a right-hand arm 4 as an extended end; The right-hand single-position stirring assembly is an unbalanced stirring assembly.
[0016] Figure 3 This is a schematic diagram of the left-facing single-position stirring assembly of the present invention; direction definition: the four fingers of the left hand point in the direction of rotation of the stirring shaft, loosely gripping the stirring shaft, and the thumb points in the axial direction of material movement; in all descriptions herein and detailed tables of the arrangement of stirring assemblies in various embodiments, the direction of the left-facing single-position stirring assembly is indicated by L; taking the first embodiment as an example, M Ⅰ (2L) indicates M on stirring shaft I Ⅰ The installation position is fixed to the left of phase 2, with a single stirring assembly, i.e., stirring shaft: stirring shaft I, installation position: M. ⅠComponent type: Left-hand single-position stirring assembly; Phase: 2; Direction: Left; The left-hand single-position stirring assembly consists of a half 1, stirring blade 2, guard arm blade 3, left-hand arm 5, bolt 6, washer 7, nut 8, bolt 9, nut 10, bolt 11, locking plate 12, washer 13, nut 14, etc.; The left-hand single-position stirring assembly includes a left-hand arm 5 as an extended end; The left-hand single-position stirring assembly is an unbalanced stirring assembly.
[0017] Figure 4 This is a schematic diagram of the right-facing opposing stirring assembly of the present invention; the direction is defined and... Figure 2 The right-facing single stirring assembly shown is the same; in all descriptions and detailed tables of stirring assembly arrangements of various embodiments, the direction of the right-facing opposing stirring assemblies is indicated by R / R; taking the first embodiment as an example, K Ⅰ (7R / 3R) indicates K on stirring shaft I. Ⅰ The installation position is fixed to the right-facing opposing stirring assembly pointing towards phases 7 and 3, i.e., stirring shaft: stirring shaft I, installation position: K. Ⅰ Component type: right-hand opposed stirring assembly; phase: 7 and 3; direction: right; the right-hand opposed stirring assembly consists of stirring blade 2, guard arm blade 3, right-hand arm 4, bolt 6, washer 7, nut 8, bolt 9, nut 10, bolt 11, locking plate 12, washer 13, nut 14, etc.; the right-hand opposed stirring assembly includes two right-hand arms 4 extending bidirectionally as protruding ends; the right-hand opposed stirring assembly is a self-balancing stirring assembly;
[0018] Figure 5 This is a schematic diagram of the left-facing opposing stirring assembly of the present invention; direction definition and Figure 3 The left-facing single stirring assembly shown is the same; in all descriptions and detailed tables of stirring assembly arrangement in each embodiment, the direction of the left-facing opposing stirring assembly is indicated by L / L; the left-facing opposing stirring assembly consists of stirring blade 2, guard arm blade 3, left arm 5, bolt 6, washer 7, nut 8, bolt 9, nut 10, bolt 11, locking plate 12, washer 13, nut 14, etc.; the left-facing opposing stirring assembly includes two left arms 5 extending bidirectionally as extended ends; the left-facing opposing stirring assembly is a self-balancing stirring assembly;
[0019] Figure 6 This is a schematic diagram of the left and right opposing stirring assembly of the present invention; the direction definition is generally referred to. Figure 2 The right-hand single-stirring assembly shown and Figure 3 The left-facing single stirring assembly is shown; in all descriptions and detailed tables of stirring assembly arrangements in each embodiment, the orientation of the left and right opposing stirring assemblies is indicated by R / L or L / R; taking the third embodiment as an example, K Ⅱ (1R / 5L) indicates K on the stirring shaft II. ⅡThe installation position is fixed to the left and right opposing stirring components of phases 1 and 5, that is, stirring shaft: stirring shaft II, installation position: K. Ⅱ Component type: Left and right opposed stirring assembly; Phase and direction: Right extension end points to 1, left extension end points to 5; The left and right opposed stirring assembly consists of stirring blade 2, guard arm blade 3, right arm 4, left arm 5, bolt 6, washer 7, nut 8, bolt 9, nut 10, bolt 11, locking plate 12, washer 13, nut 14, etc.; The left and right opposed stirring assembly includes a right arm 4 and a left arm 5 extending bidirectionally as extension ends; The left and right opposed stirring assembly is a self-balancing stirring assembly;
[0020] Figure 7 This is a top view of the first embodiment of the present invention; Figure A Ⅰ B Ⅰ C Ⅰ D Ⅰ E Ⅰ F Ⅰ G Ⅰ H Ⅰ I Ⅰ J Ⅰ K Ⅰ L Ⅰ M Ⅰ N Ⅰ O Ⅰ The positions on stirring shaft I are represented by the symbols A, arranged in the following order: standing outside stirring shaft I, arranged axially from left to right; in the figure, A Ⅱ B Ⅱ C Ⅱ D Ⅱ E Ⅱ F Ⅱ G Ⅱ H Ⅱ I Ⅱ J Ⅱ K Ⅱ L Ⅱ M Ⅱ N Ⅱ O Ⅱ The symbols represent the installation positions on the stirring shaft II, arranged in the following order: standing outside the stirring shaft II, arranged axially from left to right;
[0021] Figure 8 This is an axonometric view of the first embodiment of the present invention;
[0022] Figure 9 This is a top view of the second embodiment of the present invention; Figure A Ⅰ B Ⅰ C Ⅰ D Ⅰ E Ⅰ F Ⅰ GⅠ H Ⅰ I Ⅰ J Ⅰ K Ⅰ L Ⅰ M Ⅰ N Ⅰ The positions on stirring shaft I are represented by the symbols A, arranged in the following order: standing outside stirring shaft I, arranged axially from left to right; in the figure, A Ⅱ B Ⅱ C Ⅱ D Ⅱ E Ⅱ F Ⅱ G Ⅱ H Ⅱ I Ⅱ J Ⅱ K Ⅱ L Ⅱ M Ⅱ N Ⅱ The symbols represent the installation positions on the stirring shaft II, arranged in the following order: standing outside the stirring shaft II, arranged axially from left to right;
[0023] Figure 10 This is an axonometric view of the second embodiment of the present invention;
[0024] Figure 11 This is a top view of the third embodiment of the present invention; Figure A Ⅰ B Ⅰ C Ⅰ D Ⅰ E Ⅰ F Ⅰ G Ⅰ H Ⅰ I Ⅰ J Ⅰ K Ⅰ L Ⅰ M Ⅰ The positions on stirring shaft I are represented by the symbols A, arranged in the following order: standing outside stirring shaft I, arranged axially from left to right; in the figure, A Ⅱ B Ⅱ C Ⅱ D Ⅱ E Ⅱ F Ⅱ G Ⅱ H Ⅱ I Ⅱ J Ⅱ K Ⅱ L Ⅱ M Ⅱ The symbols represent the installation positions on the stirring shaft II, arranged in the following order: standing outside the stirring shaft II, arranged axially from left to right;
[0025] Figure 12 This is an axonometric view of the third embodiment of the present invention;
[0026] Figure 13 This is a top view of the fourth embodiment of the present invention; Figure A Ⅰ B Ⅰ C Ⅰ D Ⅰ E Ⅰ F Ⅰ G Ⅰ H Ⅰ I Ⅰ J Ⅰ K Ⅰ L Ⅰ The positions on stirring shaft I are represented by the symbols A, arranged in the following order: standing outside stirring shaft I, arranged axially from left to right; in the figure, A Ⅱ B Ⅱ C Ⅱ D Ⅱ E Ⅱ F Ⅱ G Ⅱ H Ⅱ I Ⅱ J Ⅱ K Ⅱ L Ⅱ The symbols represent the installation positions on the stirring shaft II, arranged in the following order: standing outside the stirring shaft II, arranged axially from left to right;
[0027] Figure 14 This is an axonometric view of the fourth embodiment of the present invention;
[0028] Figure 15 This is a top view of the fifth embodiment of the present invention; Figure A Ⅰ B Ⅰ C Ⅰ D Ⅰ E Ⅰ F Ⅰ G Ⅰ H Ⅰ I Ⅰ J Ⅰ K Ⅰ The positions on stirring shaft I are represented by the symbols A, arranged in the following order: standing outside stirring shaft I, arranged axially from left to right; in the figure, A Ⅱ B Ⅱ C Ⅱ D Ⅱ E Ⅱ F Ⅱ G Ⅱ H Ⅱ I Ⅱ J Ⅱ KⅡ The symbols represent the installation positions on the stirring shaft II, arranged in the following order: standing outside the stirring shaft II, arranged axially from left to right;
[0029] Figure 16 This is an axonometric view of the fifth embodiment of the present invention;
[0030] Figure 17 This is a top view of the sixth embodiment of the present invention; as shown in the figure: A Ⅰ B Ⅰ C Ⅰ D Ⅰ E Ⅰ F Ⅰ G Ⅰ H Ⅰ I Ⅰ J Ⅰ The symbols represent the installation positions on stirring shaft I, arranged in the following order: standing outside stirring shaft I, arranged axially from left to right; as shown in the figure: A Ⅱ B Ⅱ C Ⅱ D Ⅱ E Ⅱ F Ⅱ G Ⅱ H Ⅱ I Ⅱ J Ⅱ The symbols represent the installation positions on the stirring shaft II, arranged in the following order: standing outside the stirring shaft II, arranged axially from left to right;
[0031] Figure 18 This is an axonometric view of the sixth embodiment of the present invention;
[0032] Figure 19 This is a top view of the seventh embodiment of the present invention; as shown in the figure: A Ⅰ B Ⅰ C Ⅰ D Ⅰ E Ⅰ F Ⅰ G Ⅰ H Ⅰ I Ⅰ The symbols represent the installation positions on stirring shaft I, arranged in the following order: standing outside stirring shaft I, arranged axially from left to right; as shown in the figure: A Ⅱ B Ⅱ C Ⅱ D Ⅱ E Ⅱ F Ⅱ G Ⅱ H Ⅱ I ⅡThe symbols represent the installation positions on the stirring shaft II, arranged in the following order: standing outside the stirring shaft II, arranged axially from left to right;
[0033] Figure 20 This is an axonometric view of the seventh embodiment of the present invention;
[0034] Figure 21 This is a top view of the eighth embodiment of the present invention; as shown in the figure: A Ⅰ B Ⅰ C Ⅰ D Ⅰ E Ⅰ F Ⅰ G Ⅰ H Ⅰ The symbols represent the installation positions on stirring shaft I, arranged in the following order: standing outside stirring shaft I, arranged axially from left to right; as shown in the figure: A Ⅱ B Ⅱ C Ⅱ D Ⅱ E Ⅱ F Ⅱ G Ⅱ H Ⅱ The symbols represent the installation positions on the stirring shaft II, arranged in the following order: standing outside the stirring shaft II, arranged axially from left to right;
[0035] Figure 22 This is an axonometric view of the eighth embodiment of the present invention;
[0036] Figure 23 This is a top view of the ninth embodiment of the present invention; as shown in the figure: A Ⅰ B Ⅰ C Ⅰ D Ⅰ E Ⅰ F Ⅰ G Ⅰ The symbols represent the installation positions on stirring shaft I, arranged in the following order: standing outside stirring shaft I, arranged axially from left to right; as shown in the figure: A Ⅱ B Ⅱ C Ⅱ D Ⅱ E Ⅱ F Ⅱ G Ⅱ The symbols represent the installation positions on the stirring shaft II, arranged in the following order: standing outside the stirring shaft II, arranged axially from left to right;
[0037] Figure 24 This is an axonometric view of the ninth embodiment of the present invention;
[0038] Figure 25 This is a top view of the tenth embodiment of the present invention; as shown in the figure: A ⅠB Ⅰ C Ⅰ D Ⅰ E Ⅰ F Ⅰ The symbols represent the installation positions on stirring shaft I, arranged in the following order: standing outside stirring shaft I, arranged axially from left to right; as shown in the figure: A Ⅱ B Ⅱ C Ⅱ D Ⅱ E Ⅱ F Ⅱ The symbols represent the installation positions on the stirring shaft II, arranged in the following order: standing outside the stirring shaft II, arranged axially from left to right;
[0039] Figure 26 This is an axonometric view of the tenth embodiment of the present invention;
[0040] Figure 27 This is a top view of the eleventh embodiment of the present invention; as shown in the figure: A Ⅰ B Ⅰ C Ⅰ D Ⅰ E Ⅰ The symbols represent the installation positions on stirring shaft I, arranged in the following order: standing outside stirring shaft I, arranged axially from left to right; as shown in the figure: A Ⅱ B Ⅱ C Ⅱ D Ⅱ E Ⅱ The symbols represent the installation positions on the stirring shaft II, arranged in the following order: standing outside the stirring shaft II, arranged axially from left to right;
[0041] Figure 28 This is an isometric view of the eleventh embodiment of the present invention. Detailed Implementation
[0042] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.
[0043] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0044] Figures 7 to 28The isometric and top views of the various embodiments shown are only for visual aids to help understand the content of the present invention. The arrangement relationship (i.e., arrangement rhythm) of the stirring components at each installation position of stirring shaft I and stirring shaft II shall be based on the detailed information of the stirring component arrangement table of each embodiment. The definitions or meanings of the numbers and letters of stirring shaft, installation position, phase, and stirring component direction are detailed in the foregoing description of the figures.
[0045] In each embodiment, the phase information is based on A on the stirring shaft I. Ⅰ The installation position is set to the right-facing single-position stirring assembly, pointing towards phase 1 (i.e., A). Ⅰ (1R) is the premise!
[0046] The first embodiment refers to Figure 7 , Figure 8 As shown: There are 15 installation positions for stirring components on both stirring shaft I and stirring shaft II;
[0047] The phase and orientation of the stirring components at all installation locations, i.e., their arrangement, are shown in Table 1, which details the arrangement of the stirring components in the first embodiment.
[0048] Table 1. Detailed Arrangement of the Stirring Components in the First Embodiment
[0049]
[0050]
[0051] The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R), H Ⅰ (8R), I Ⅰ (5R), J Ⅰ (6R), K Ⅰ (7R / 3R), L Ⅰ (4R), M Ⅰ (2L), N Ⅰ (1L), O Ⅰ (8L); A total of 15 mixing components are installed, including 11 right-facing single mixing components, 1 right-facing opposing mixing component, and 3 left-facing single mixing components. The arrangement of individual mixing shafts is balanced overall.
[0052] By A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), DⅠ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R), H Ⅰ (8R) The right-facing single-position stirring components installed at the eight installation positions are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0053] byI Ⅰ (5R), J Ⅰ (6R), K Ⅰ The right-facing single-position stirring assembly and the right-facing opposing stirring assembly installed in the three installation positions (7R / 3R) are arranged in a continuous manner to form the second spiral arrangement.
[0054] By K Ⅰ (7R / 3R), L Ⅰ The right-facing opposing stirring components and the right-facing single stirring components installed at the two installation positions (4R) are arranged in a continuous manner to form the third spiral arrangement.
[0055] By O Ⅰ (8L), N Ⅰ (1L), M Ⅰ (2L) The left-facing single-position stirring components installed at the three installation positions are arranged in a continuous manner to form the fourth spiral arrangement;
[0056] The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R), H Ⅱ (4R), I Ⅱ (1R), J Ⅱ (2R), K Ⅱ (3R / 7R), L Ⅱ (8R), M Ⅱ (6L), N Ⅱ (5L), O Ⅱ (4L); A total of 15 mixing components are installed, including 11 right-facing single mixing components, 1 right-facing opposing mixing component, and 3 left-facing single mixing components. The arrangement of individual mixing shafts is balanced overall.
[0057] By A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (8R), EⅡ (1R), F Ⅱ (2R), G Ⅱ (3R), H Ⅱ (4R) The right-facing single-position stirring components installed at the eight installation positions are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0058] byI Ⅱ (1R), J Ⅱ (2R), K Ⅱ The right-facing single-position stirring assembly and the right-facing opposing stirring assembly installed in the three installation positions (3R / 7R) are arranged in a continuous manner to form the second spiral arrangement.
[0059] By K Ⅱ (3R / 7R), L Ⅱ The right-facing opposing stirring components and the right-facing single stirring components installed at the two installation positions (8R) are arranged in a continuous manner to form the third spiral arrangement.
[0060] By O Ⅱ (4L), N Ⅱ (5L), M Ⅱ The left-facing single-position stirring components installed at the three installation positions (6L) are arranged in a continuous manner to form the fourth spiral arrangement.
[0061] A total of 30 mixing components are installed on mixing shaft I and mixing shaft II, including 22 right-facing single mixing components, 2 right-facing opposing mixing components, and 6 left-facing single mixing components;
[0062] The phase and direction relationship (i.e., the arrangement rhythm) of the stirring components at each installation position on stirring shaft II is the same as that of stirring shaft I, and the phase difference between the two shafts is 180°.
[0063] The second embodiment refers to Figure 9 , Figure 10 As shown: There are 14 installation positions for stirring components on stirring shaft I and stirring shaft II respectively;
[0064] The phase and orientation of the stirring components at all installation locations, i.e., their arrangement, are shown in Table 2, the detailed arrangement table of the stirring components in the second embodiment:
[0065] Table 2. Detailed Arrangement of the Stirring Components in the Second Embodiment
[0066]
[0067] The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), D Ⅰ(4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R), H Ⅰ (8R), I Ⅰ (4R), J Ⅰ (5R), K Ⅰ (6R), L Ⅰ (2L), M Ⅰ (1L), N Ⅰ (8L); A total of 14 mixing components are installed, including 11 right-hand single mixing components and 3 left-hand single mixing components, with the individual mixing shafts arranged in a balanced manner.
[0068] By A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R), H Ⅰ (8R) The right-facing single-position stirring components installed at the eight installation positions are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0069] byI Ⅰ (4R), J Ⅰ (5R), K Ⅰ (6R) The right-facing single-position stirring components installed at the three installation positions are arranged in a continuous manner to form the second spiral arrangement;
[0070] By N Ⅰ (8L), M Ⅰ (1L), L Ⅰ (2L) The left-facing single-position stirring components installed at the three installation positions are arranged in a continuous manner to form the third spiral arrangement;
[0071] The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R), H Ⅱ (4R), I Ⅱ (8R), J Ⅱ (1R), K Ⅱ (2R), L Ⅱ (6L), M Ⅱ (5L), NⅡ (4L); A total of 14 mixing components are installed, including 11 right-hand single mixing components and 3 left-hand single mixing components, with the individual mixing shafts arranged in a balanced manner.
[0072] By A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R), H Ⅱ (4R) The right-facing single-position stirring components installed at the eight installation positions are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0073] byI Ⅱ (8R), J Ⅱ (1R), K Ⅱ (2R) The right-facing single-position stirring components installed at the three installation positions are arranged in a continuous manner to form the second spiral arrangement;
[0074] By N Ⅱ (4L), M Ⅱ (5L), L Ⅱ The left-facing single-position stirring components installed at the three installation positions (6L) are arranged in a continuous manner to form the third spiral arrangement.
[0075] A total of 28 stirring components are installed on stirring shaft I and stirring shaft II, of which 22 are single stirring components facing right and 6 are single stirring components facing left;
[0076] The phase and direction relationship (i.e., the arrangement rhythm) of the stirring components at each installation position on stirring shaft II is the same as that of stirring shaft I, and the phase difference between the two shafts is 180°.
[0077] The third embodiment refers to Figure 11 , Figure 12 As shown: There are 13 installation positions for stirring components on stirring shaft I and stirring shaft II respectively;
[0078] The phase and orientation of the stirring components at all installation locations, i.e., their arrangement, are shown in Table 3, the detailed arrangement table of the stirring components in the third embodiment:
[0079] Table 3. Detailed Arrangement of the Stirring Components in the Third Embodiment
[0080]
[0081]
[0082] The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R), H Ⅰ (8R), I Ⅰ (3R), J Ⅰ (4R), K Ⅰ (5R / 1L), L Ⅰ (8L), M Ⅰ (7L); A total of 14 mixing components are installed, including 10 right-facing single mixing components, 1 left-right facing mixing component, and 2 left-facing single mixing components. The arrangement of individual mixing shafts is balanced overall.
[0083] By A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R), H Ⅰ (8R) The right-facing single-position stirring components installed at the eight installation positions are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0084] byI Ⅰ (3R), J Ⅰ (4R), K Ⅰ The right-facing single stirring component and the left-right opposing stirring components installed in the three installation positions (5R / 1L) are arranged in a continuous manner to form the second spiral arrangement.
[0085] By M Ⅰ (7L), L Ⅰ (8L), K Ⅰ The left-facing single stirring component and the left-right opposing stirring components installed in the three installation positions (5R / 1L) are arranged in a continuous arrangement to form the third spiral arrangement.
[0086] The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R), HⅡ (4R), I Ⅱ (7R), J Ⅱ (8R), K Ⅱ (1R / 5L), L Ⅱ (4L), M Ⅱ (3L); A total of 14 mixing components are installed, including 10 right-facing single mixing components, 1 left-right opposing mixing component, and 2 left-facing single mixing components. The arrangement of individual mixing shafts is balanced overall.
[0087] By A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R), H Ⅱ (4R) The right-facing single-position stirring components installed at the eight installation positions are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0088] byI Ⅱ (7R), J Ⅱ (8R), K Ⅱ The right-facing single stirring component and the left-right opposing stirring components installed in the three installation positions (1R / 5L) are arranged in a continuous manner to form the second spiral arrangement.
[0089] By M Ⅱ (3L), L Ⅱ (4L), K Ⅱ The left-facing single stirring component and the left-right opposing stirring components installed in the three installation positions (1R / 5L) are arranged in a continuous manner to form the third spiral arrangement.
[0090] A total of 26 mixing components are installed on mixing shaft I and mixing shaft II, including 20 right-facing single mixing components, 2 left-right opposing mixing components, and 4 left-facing single mixing components;
[0091] The phase and direction relationship (i.e., the arrangement rhythm) of the stirring components at each installation position on stirring shaft II is the same as that of stirring shaft I, and the phase difference between the two shafts is 180°.
[0092] The fourth embodiment refers to Figure 13 , Figure 14 As shown: There are 12 installation positions for stirring components on stirring shaft I and stirring shaft II respectively;
[0093] The phase and orientation of the stirring components at all installation locations, i.e., their arrangement, are shown in Table 4, the detailed arrangement table of the stirring components in the fourth embodiment:
[0094] Table 4. Detailed Arrangement of the Stirring Components in the Fourth Embodiment
[0095]
[0096] The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R), H Ⅰ (5R), I Ⅰ (6R), J Ⅰ (2L), K Ⅰ (1L), L Ⅰ (8L); A total of 12 mixing components are installed, including 9 single mixing components on the right and 3 single mixing components on the left, with the individual mixing shafts arranged in a balanced manner.
[0097] By A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R) The right-facing single-position stirring components installed at the seven installation positions are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0098] By H Ⅰ (5R), I Ⅰ (6R) The right-facing single-position stirring components installed at the two installation positions are arranged in a continuous manner to form the second spiral arrangement;
[0099] By L Ⅰ (8L), K Ⅰ (1L), J Ⅰ (2L) The left-facing single-position stirring components installed at the three installation positions are arranged in a continuous manner to form the third spiral arrangement;
[0100] The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R), H Ⅱ(1R), I Ⅱ (2R), J Ⅱ (6L), K Ⅱ (5L), L Ⅱ (4L); A total of 12 mixing components are installed, including 9 single mixing components on the right and 3 single mixing components on the left, with the individual mixing shafts arranged in a balanced manner.
[0101] By A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R) The right-facing single-position stirring components installed at the seven installation positions are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0102] By H Ⅱ (1R), I Ⅱ (2R) The right-facing single-position stirring components installed at the two installation positions are arranged in a continuous manner to form the second spiral arrangement;
[0103] By L Ⅱ (4L), K Ⅱ (5L), J Ⅱ The left-facing single-position stirring components installed at the three installation positions (6L) are arranged in a continuous manner to form the third spiral arrangement.
[0104] A total of 24 stirring components are installed on stirring shaft I and stirring shaft II, including 18 single stirring components facing right and 6 single stirring components facing left;
[0105] The phase and direction relationship (i.e., the arrangement rhythm) of the stirring components at each installation position on stirring shaft II is the same as that of stirring shaft I, and the phase difference between the two shafts is 180°.
[0106] Fifth embodiment (refer to) Figure 15 , Figure 16 As shown: There are 11 installation positions for stirring components on stirring shaft I and stirring shaft II respectively;
[0107] The phase and orientation of the stirring components at all installation locations, i.e., their arrangement, are shown in Table 5, the detailed arrangement table of the stirring components in the fifth embodiment:
[0108] Table 5. Detailed Arrangement of the Stirring Components in the Fifth Embodiment
[0109]
[0110] The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ(1R), B Ⅰ (2R / 6R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R), H Ⅰ (2R), I Ⅰ (3R), J Ⅰ (8L), K Ⅰ (7L); A total of 11 mixing components are installed, including 8 right-hand single mixing components, 1 right-hand opposing mixing component, and 2 left-hand single mixing components. The arrangement of individual mixing shafts is balanced overall.
[0111] By A Ⅰ (1R), B Ⅰ (2R / 6R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R) The right-facing single stirring components and right-facing opposing stirring components installed at the seven installation positions are arranged in a continuous manner to form the first spiral arrangement;
[0112] By H Ⅰ (2R), I Ⅰ (3R) The right-facing single-position stirring components installed at the two installation positions are arranged in a continuous manner to form the second spiral arrangement;
[0113] By K Ⅰ (7L), J Ⅰ The left-facing single-position stirring components installed at two installation positions (8L) are arranged in a continuous manner to form a third spiral arrangement.
[0114] Installed in B Ⅰ The right-facing opposing stirring components at the (2R / 6R) position are arranged to achieve dynamic balance.
[0115] The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R / 2R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R), H Ⅱ (6R), I Ⅱ (7R), J Ⅱ (4L), K Ⅱ(3L); A total of 11 mixing components are installed, including 8 right-facing single mixing components, 1 right-facing opposing mixing component, and 2 left-facing single mixing components. The arrangement of individual mixing shafts is balanced overall.
[0116] By A Ⅱ (5R), B Ⅱ (6R / 2R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R) The right-facing single stirring components and right-facing opposing stirring components installed at the seven installation positions are arranged in a continuous manner to form the first spiral arrangement;
[0117] By H Ⅱ (6R), I Ⅱ (7R) The right-facing single-position stirring components installed at the two installation positions are arranged in a continuous manner to form the second spiral arrangement;
[0118] By K Ⅱ (3L), J Ⅱ The left-facing single-position stirring components installed at the two installation positions (4L) are arranged in a continuous manner to form the third spiral arrangement.
[0119] Installed in B Ⅱ The right-facing opposing stirring assembly at the (6R / 2R) position is an arrangement to achieve dynamic balance.
[0120] A total of 22 stirring components are installed on stirring shaft I and stirring shaft II, including 16 right-facing single stirring components, 2 right-facing opposing stirring components, and 4 left-facing single stirring components;
[0121] The phase and direction relationship (i.e., the arrangement rhythm) of the stirring components at each installation position on stirring shaft II is the same as that of stirring shaft I, and the phase difference between the two shafts is 180°.
[0122] The sixth embodiment refers to Figure 17 , Figure 18 As shown: There are 10 installation positions for stirring components on stirring shaft I and stirring shaft II respectively;
[0123] The phase and orientation of the stirring components at all installation locations, i.e., their arrangement, are shown in Table 6, the detailed arrangement table of the stirring components in the sixth embodiment:
[0124] Table 6. Detailed Arrangement of the Stirring Components in the Sixth Embodiment
[0125]
[0126]
[0127] The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), D Ⅰ (5R), E Ⅰ (6R), F Ⅰ (7R), G Ⅰ (3R), H Ⅰ (4R), I Ⅰ (8L), J Ⅰ (7L); A total of 10 mixing components are installed, including 8 single mixing components on the right and 2 single mixing components on the left, with the individual mixing shafts arranged in a balanced manner.
[0128] By A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R) The right-facing single-position stirring components installed at the three installation positions are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0129] By D Ⅰ (5R), E Ⅰ (6R), F Ⅰ (7R) The right-facing single-position stirring components installed at the three installation positions are arranged in a continuous manner to form the second spiral arrangement;
[0130] By G Ⅰ (3R), H Ⅰ (4R) The right-facing single-position stirring components installed at the two installation positions are arranged in a continuous manner to form the third spiral arrangement;
[0131] By J Ⅰ (7L), I Ⅰ The left-facing single-position stirring components installed at two installation positions (8L) are arranged in a continuous manner to form the fourth spiral arrangement.
[0132] The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (1R), E Ⅱ (2R), F Ⅱ (3R), G Ⅱ (7R), H Ⅱ (8R), I Ⅱ (4L), J Ⅱ(3L); A total of 10 mixing components are installed, including 8 single mixing components on the right and 2 single mixing components on the left, with the individual mixing shafts arranged in a balanced manner.
[0133] By A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R) The right-facing single-position stirring components installed at the three installation positions are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0134] By D Ⅱ (1R), E Ⅱ (2R), F Ⅱ (3R) The right-facing single-position stirring components installed at the three installation positions are arranged in a continuous manner to form the second spiral arrangement;
[0135] By G Ⅱ (7R), H Ⅱ (8R) The right-facing single-position stirring components installed at the two installation positions are arranged in a continuous manner to form the third spiral arrangement;
[0136] By J Ⅱ (3L), I Ⅱ The left-facing single-position stirring components installed at the two installation positions (4L) are arranged in a continuous manner to form the fourth spiral arrangement.
[0137] A total of 20 stirring components are installed on stirring shaft I and stirring shaft II, of which 16 are single stirring components facing right and 4 are single stirring components facing left.
[0138] The phase and direction relationship (i.e., the arrangement rhythm) of the stirring components at each installation position on stirring shaft II is the same as that of stirring shaft I, and the phase difference between the two shafts is 180°.
[0139] The seventh embodiment refers to Figure 19 , Figure 20 As shown: There are 9 installation positions for stirring components on both stirring shaft I and stirring shaft II;
[0140] The phase and orientation of the stirring components at all installation locations, i.e., their arrangement, are shown in Table 7, the detailed arrangement table of the stirring components in the seventh embodiment:
[0141] Table 7 Detailed Arrangement of the Stirring Components in the Seventh Embodiment
[0142]
[0143]
[0144] The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), BⅠ (2R), C Ⅰ (3R / 7R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (5R), H Ⅰ (1L), I Ⅰ (8L); A total of 9 mixing components are installed, including 6 right-facing single mixing components, 1 right-facing opposing mixing component, and 2 left-facing single mixing components. The arrangement of individual mixing shafts is balanced overall.
[0145] By A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R / 7R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ The right-facing single-position stirring components and the right-facing opposing stirring components installed at the six installation positions (6R) are arranged in a continuous manner to form the first spiral arrangement.
[0146] byI Ⅰ (8L), H Ⅰ (1L) The left-facing single stirring components installed at the two installation positions are arranged in a continuous manner to form the second spiral arrangement;
[0147] Installed in G Ⅰ The right-hand single stirring component at position (5R) is a transitional arrangement between the first and second spiral arrangements;
[0148] Installed in C Ⅰ The right-facing opposing stirring assembly at the (3R / 7R) position is an arrangement to achieve dynamic balance.
[0149] The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R / 3R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (1R), H Ⅱ (5L), I Ⅱ (4L); A total of 9 mixing components are installed, including 6 right-facing single mixing components, 1 right-facing opposing mixing component, and 2 left-facing single mixing components. The arrangement of individual mixing shafts is balanced overall.
[0150] By A Ⅱ (5R), B Ⅱ(6R), C Ⅱ (7R / 3R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R) The right-facing single stirring components and right-facing opposing stirring components installed at the six installation positions are arranged in a continuous manner to form the first spiral arrangement;
[0151] byI Ⅱ (4L), H Ⅱ The left-facing single-position stirring components installed at two installation positions (5L) are arranged in a continuous manner to form the second spiral arrangement.
[0152] Installed in G Ⅱ The right-hand single stirring component at position (1R) is a transitional arrangement between the first and second spiral arrangements;
[0153] Installed in C Ⅱ The right-facing opposing stirring assembly at the (7R / 3R) position is an arrangement to achieve dynamic balance.
[0154] A total of 18 stirring components are installed on stirring shaft I and stirring shaft II, including 12 right-facing single stirring components, 2 right-facing opposing stirring components, and 4 left-facing single stirring components;
[0155] The phase and direction relationship (i.e., the arrangement rhythm) of the stirring components at each installation position on stirring shaft II is the same as that of stirring shaft I, and the phase difference between the two shafts is 180°.
[0156] Eighth embodiment (refer to) Figure 21 , Figure 22 As shown: There are 8 installation positions for stirring components on both stirring shaft I and stirring shaft II;
[0157] The phase and orientation of the stirring components at all installation locations, i.e., their arrangement, are shown in Table 8, the detailed arrangement table of the stirring components in the eighth embodiment:
[0158] Table 8. Detailed Arrangement of the Stirring Components in the Eighth Embodiment
[0159]
[0160] The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (5R), D Ⅰ (6R), E Ⅰ (7R), F Ⅰ (8R), G Ⅰ (4L), H Ⅰ(3L); A total of 8 stirring components are installed, including 6 single stirring components on the right and 2 single stirring components on the left, with the individual stirring shafts arranged in a balanced manner.
[0161] By A Ⅰ (1R), B Ⅰ (2R) The right-facing single-position stirring components installed at the two installation positions are arranged in a continuous manner to form the first spiral arrangement;
[0162] By C Ⅰ (5R), D Ⅰ (6R), E Ⅰ (7R), F Ⅰ The right-facing single-position stirring components installed at four installation positions (8R) are arranged in a continuous manner to form the second spiral arrangement.
[0163] By H Ⅰ (3L), G Ⅰ The left-facing single-position stirring components installed at the two installation positions (4L) are arranged in a continuous manner to form the third spiral arrangement.
[0164] The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (1R), D Ⅱ (2R), E Ⅱ (3R), F Ⅱ (4R), G Ⅱ (8L), H Ⅱ (7L); A total of 8 mixing components are installed, including 6 single mixing components on the right and 2 single mixing components on the left, with the individual mixing shafts arranged in a balanced manner.
[0165] By A Ⅱ (5R), B Ⅱ (6R) The right-facing single-position stirring components installed at the two installation positions are arranged in a continuous manner to form the first spiral arrangement;
[0166] By C Ⅱ (1R), D Ⅱ (2R), E Ⅱ (3R), F Ⅱ (4R) The right-facing single-position stirring components installed at the four installation positions are arranged in a continuous manner to form the second spiral arrangement.
[0167] By H Ⅱ (7L), G Ⅱ The left-facing single-position stirring components installed at two installation positions (8L) are arranged in a continuous manner to form a third spiral arrangement.
[0168] A total of 16 stirring components are installed on stirring shaft I and stirring shaft II, of which 12 are single stirring components facing right and 4 are single stirring components facing left.
[0169] The phase and direction relationship (i.e., the arrangement rhythm) of the stirring components at each installation position on stirring shaft II is the same as that of stirring shaft I, and the phase difference between the two shafts is 180°.
[0170] Ninth embodiment (refer to) Figure 23 , Figure 24 As shown: There are 7 installation positions for stirring components on both stirring shaft I and stirring shaft II;
[0171] The phase and orientation of the stirring components at all installation locations, i.e., their arrangement, are shown in Table 9, the detailed arrangement table of the stirring components in the ninth embodiment:
[0172] Table 9. Detailed Arrangement of the Stirring Components in the Ninth Embodiment
[0173]
[0174]
[0175] The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R / 6R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (8L), G Ⅰ (7L); A total of 7 mixing components are installed, including 4 right-side single mixing components, 1 right-side opposing mixing component, and 2 left-side single mixing components. The arrangement of individual mixing shafts is balanced overall.
[0176] By A Ⅰ (1R), B Ⅰ (2R / 6R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R) The right-facing single stirring components and right-facing opposing stirring components installed at the five installation positions are arranged in a continuous manner to form the first spiral arrangement;
[0177] By G Ⅰ (7L), F Ⅰ The left-facing single-position stirring components installed at the two installation positions (8L) are arranged in a continuous manner to form the second spiral arrangement.
[0178] Installed in B ⅠThe right-facing opposing stirring components at the (2R / 6R) position are arranged to achieve dynamic balance.
[0179] The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R / 2R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (4L), G Ⅱ (3L); A total of 7 mixing components are installed, including 4 right-facing single mixing components, 1 right-facing opposing mixing component, and 2 left-facing single mixing components. The arrangement of individual mixing shafts is balanced overall.
[0180] By A Ⅱ (5R), B Ⅱ (6R / 2R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R) The right-facing single stirring component and the right-facing opposite stirring component installed at the five installation positions are arranged in a continuous manner to form the first spiral arrangement.
[0181] By G Ⅱ (3L), F Ⅱ (4L) The left-facing single stirring components installed at the two installation positions are arranged in a continuous manner to form the second spiral arrangement;
[0182] Installed in B Ⅱ The right-facing opposing stirring assembly at the (6R / 2R) position is an arrangement to achieve dynamic balance.
[0183] A total of 14 stirring components are installed on stirring shaft I and stirring shaft II, including 8 right-facing single stirring components, 2 right-facing opposing stirring components, and 4 left-facing single stirring components;
[0184] The phase and direction relationship (i.e., the arrangement rhythm) of the stirring components at each installation position on stirring shaft II is the same as that of stirring shaft I, and the phase difference between the two shafts is 180°.
[0185] The tenth embodiment refers to Figure 25 , Figure 26 As shown: There are 6 installation positions for stirring components on stirring shaft I and stirring shaft II respectively;
[0186] The phase and orientation of the stirring components at all installation locations, i.e., their arrangement, are shown in Table 10, the detailed arrangement table of the stirring components in the tenth embodiment:
[0187] Table 10 Detailed Arrangement of the Stirring Components in the Tenth Embodiment
[0188]
[0189] The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (5R), C Ⅰ (6R), D Ⅰ (7R), E Ⅰ (3L), F Ⅰ (2L); A total of 6 stirring components are installed, including 4 single stirring components on the right and 2 single stirring components on the left, with the individual stirring shafts arranged in a balanced manner.
[0190] By B Ⅰ (5R), C Ⅰ (6R), D Ⅰ (7R) The right-facing single-position stirring components installed at the three installation positions are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0191] By F Ⅰ (2L), E Ⅰ (3L) The left-facing single stirring components installed at the two installation positions are arranged in a continuous manner to form the second spiral arrangement;
[0192] Installed in A Ⅰ The right-hand single stirring component at position (1R) is an arrangement to achieve dynamic balance.
[0193] The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (1R), C Ⅱ (2R), D Ⅱ (3R), E Ⅱ (7L), F Ⅱ (6L); A total of 6 mixing components are installed, including 4 single mixing components on the right and 2 single mixing components on the left, with the individual mixing shafts arranged in a balanced manner.
[0194] By B Ⅱ (1R), C Ⅱ (2R), D Ⅱ (3R) The right-facing single-position stirring components installed at the three installation positions are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0195] By F Ⅱ (6L), E Ⅱ (7L) The left-facing single-position stirring components installed at the two installation positions are arranged in a continuous manner to form the second spiral arrangement;
[0196] Installed in AⅡ The right-hand single stirring component at position (5R) is an arrangement to achieve dynamic balance.
[0197] A total of 12 stirring components are installed on stirring shaft I and stirring shaft II, including 8 single stirring components facing right and 4 single stirring components facing left;
[0198] The phase and direction relationship (i.e., the arrangement rhythm) of the stirring components at each installation position on stirring shaft II is the same as that of stirring shaft I, and the phase difference between the two shafts is 180°.
[0199] Eleventh embodiment (refer to) Figure 27 , Figure 28 As shown: There are 5 installation positions for stirring components on stirring shaft I and stirring shaft II respectively;
[0200] The phase and orientation of the stirring components at all installation locations, i.e., their arrangement, are shown in Table 11, Detailed Arrangement of the Stirring Components in the Eleventh Embodiment:
[0201] Table 11 Detailed Arrangement of the Stirring Components in the Eleventh Embodiment
[0202]
[0203] The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (5R), C Ⅰ (6R), D Ⅰ (7R / 3L), E Ⅰ (2L); A total of 5 mixing components are installed, including 3 right-facing single mixing components, 1 left-right facing mixing component, and 1 left-facing single mixing component. The arrangement of individual mixing shafts is balanced.
[0204] By B Ⅰ (5R), C Ⅰ (6R), D Ⅰ The right-facing single stirring component and the left-right opposing stirring components installed at the three installation positions (7R / 3L) are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0205] By E Ⅰ (2L), D Ⅰ The left-facing single stirring component and the left-right opposing stirring components installed at the two installation positions (7R / 3L) are arranged in a continuous manner to form the second spiral arrangement;
[0206] The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (1R), C Ⅱ (2R), DⅡ (3R / 7L), E Ⅱ (6L); A total of 5 mixing components are installed, including 3 right-facing single mixing components, 1 left-right facing mixing component, and 1 left-facing single mixing component. The arrangement of individual mixing shafts is balanced overall.
[0207] By B Ⅱ (1R), C Ⅱ (2R), D Ⅱ The right-facing single stirring component and the left-right opposing stirring components installed in the three installation positions (3R / 7L) are arranged in a continuous spiral arrangement to form the first section of the spiral arrangement.
[0208] By E Ⅱ (6L), D Ⅱ The left-facing single stirring component and the left-right opposing stirring components installed at the two installation positions (3R / 7L) are arranged in a continuous manner to form the second spiral arrangement;
[0209] A total of 10 mixing components are installed on mixing shaft I and mixing shaft II, including 6 right-facing single mixing components, 2 left-right facing mixing components, and 2 left-facing single mixing components.
[0210] The phase and direction relationship (i.e., the arrangement rhythm) of the stirring components at each installation position on stirring shaft II is the same as that of stirring shaft I, and the phase difference between the two shafts is 180°.
[0211] The above 11 embodiments are the results of optimization based on the principles of simplification and cost from nearly a hundred effective layout schemes; they cover a series of single-axis installation position number implementation schemes from 5 to 15, which can support the development needs of mixing equipment for various construction materials with different properties;
[0212] The advantages of this invention are as follows: The stirring components on a single stirring shaft are mainly composed of two or more spirally arranged continuous structures. During stirring, the stirring components that make up each spiral arrangement advance continuously, accelerating the axial movement rhythm. This solves the problem of low stirring efficiency caused by discontinuous arrangement of stirring components and sluggish (or unclear) transmission rhythm. The arrangement of stirring components on a single stirring shaft meets the overall dynamic balance requirements of the single shaft, that is, each unbalanced stirring component is balanced by another unbalanced stirring component with a phase difference of 180°. Based on this, the periodic shaking of the building caused by the unbalanced arrangement of stirring components is eliminated. The arrangement rhythm of stirring shaft I and stirring shaft II is completely consistent, with a phase difference of 180°. That is, the arrangement of stirring components on stirring shaft II is such that the entire assembly of stirring components on stirring shaft I rotates 180° around a plumb line passing through the geometric center point of the stirrer, and then rotates 180° around the octagonal horizontal axis. The axial conveying capacity of stirring shaft I and stirring shaft II is completely equal, but in opposite directions. It forms a balanced, continuous, stable, and closed axial motion cycle, which significantly improves the stirring efficiency. At the same time, the phenomenon of material congestion and accumulation in local areas inside the stirrer disappears, and local abnormal wear is eradicated.
[0213] This invention is the first to use a detailed table of mixing component arrangement to describe the relationship between mixing components. The mixing shaft, installation position, phase, and direction of the mixing components are all identified by numbers and letters. The complex spatial relationships are presented accurately and without error in the simplest and clearest table, providing a convenient, efficient and accurate method of expression for future exploration, innovation and communication. Usually, the most difficult part of arranging mixing components is to judge and avoid mechanical interference conflicts between adjacent mixing components. Using the detailed table of mixing component arrangement, it can be completed quickly by simply checking whether there are duplicate numbers in every two adjacent rows.
[0214] An unexpected discovery during the exploration of arrangement was that the twin-shaft stirrer with a 45° phase angle (octagonal axis) structure transmits rhythm faster and is easier to avoid mechanical interference than the 90° (quadrilateral axis) and 60° (hexagonal axis) structures, showing promising development prospects.
[0215] Typically, the common ratio of the main parameters of twin-shaft agitators is 1.25. In the serialization design, three model combinations with the same cross-section but different lengths are used, namely the second embodiment (14 installation positions), the fifth embodiment (11 installation positions), and the seventh embodiment (9 installation positions), or three model combinations with the same cross-section but different lengths are used, namely the fifth embodiment (11 installation positions), the seventh embodiment (9 installation positions), and the ninth embodiment (7 installation positions). The fill factor is close, and the length-to-width ratio is easy to control, which can form an ideal serialization planning layout.
[0216] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A mixing shaft and a twin-shaft mixer for mixing construction materials, characterized in that: The twin-shaft agitator includes a stirring shaft I and a stirring shaft II, on which multiple stirring components are installed. The stirring components on stirring shaft I and stirring shaft II are mainly composed of two or more segments arranged in a spiral continuous arrangement. The arrangement of the stirring components on stirring shaft I and stirring shaft II meets the requirements of single-shaft overall dynamic balance, that is, each unbalanced stirring component is balanced by another unbalanced stirring component with a phase difference of 180°. The rhythm of the arrangement of the stirring components on stirring shaft I and stirring shaft II is completely consistent, with a phase difference of 180°. That is, the arrangement of the stirring components on stirring shaft II is the result of the set of stirring components on stirring shaft I rotating 180° around a plumb line passing through the geometric center point of the mixing pot, and then rotating 180° around the axis center line.
2. A mixing shaft and a twin-shaft mixer for mixing construction materials according to claim 1, characterized in that: Also includes: Each of the stirring shaft I and stirring shaft II has 15 installation positions for stirring components; The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R), H Ⅰ (8R), I Ⅰ (5R), J Ⅰ (6R), K Ⅰ (7R / 3R), L Ⅰ (4R), M Ⅰ (2L), N Ⅰ (1L), O Ⅰ (8L); The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R), H Ⅱ (4R), I Ⅱ (1R), J Ⅱ (2R), K Ⅱ (3R / 7R), L Ⅱ (8R), M Ⅱ (6L), N Ⅱ (5L), O Ⅱ (4L).
3. A mixing shaft and twin-shaft mixer for mixing construction materials according to claim 1, characterized in that: [further details omitted]. include: Each of the stirring shaft I and stirring shaft II has 14 installation positions for stirring components; The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R), H Ⅰ (8R), I Ⅰ (4R), J Ⅰ (5R), K Ⅰ (6R), L Ⅰ (2L), M Ⅰ (1L), N Ⅰ (8L); The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R), H Ⅱ (4R), I Ⅱ (8R), J Ⅱ (1R), K Ⅱ (2R), L Ⅱ (6L), M Ⅱ (5L), N Ⅱ (4L).
4. A mixing shaft and a twin-shaft mixer for mixing construction materials according to claim 1, characterized in that: Also includes: Each of the stirring shaft I and stirring shaft II has 13 installation positions for stirring components; The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R), H Ⅰ (8R), I Ⅰ (3R), J Ⅰ (4R), K Ⅰ (5R / 1L), L Ⅰ (8L), M Ⅰ (7L); The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R), H Ⅱ (4R), I Ⅱ (7R), J Ⅱ (8R), K Ⅱ (1R / 5L), L Ⅱ (4L), M Ⅱ (3L).
5. A mixing shaft and a twin-shaft mixer for mixing construction materials according to claim 1, characterized in that: Also includes: Each of the stirring shaft I and stirring shaft II has 12 installation positions for stirring components; The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R), H Ⅰ (5R), I Ⅰ (6R), J Ⅰ (2L), K Ⅰ (1L), L Ⅰ (8L); The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R), H Ⅱ (1R), I Ⅱ (2R), J Ⅱ (6L), K Ⅱ (5L), L Ⅱ (4L).
6. A mixing shaft and a twin-shaft mixer for mixing construction materials according to claim 1, characterized in that: Also includes: Each of the stirring shaft I and stirring shaft II has 11 installation positions for stirring components; The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R / 6R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (7R), H Ⅰ (2R), I Ⅰ (3R), J Ⅰ (8L), K Ⅰ (7L); The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R / 2R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (3R), H Ⅱ (6R), I Ⅱ (7R), J Ⅱ (4L), K Ⅱ (3L).
7. A mixing shaft and a twin-shaft mixer for mixing construction materials according to claim 1, characterized in that: Also includes: Each of the stirring shaft I and stirring shaft II has 10 installation positions for stirring components; The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R), D Ⅰ (5R), E Ⅰ (6R), F Ⅰ (7R), G Ⅰ (3R), H Ⅰ (4R), I Ⅰ (8L), J Ⅰ (7L); The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R), D Ⅱ (1R), E Ⅱ (2R), F Ⅱ (3R), G Ⅱ (7R), H Ⅱ (8R), I Ⅱ (4L), J Ⅱ (3L).
8. A mixing shaft and a twin-shaft mixer for mixing construction materials according to claim 1, characterized in that: Also includes: Each of the stirring shaft I and stirring shaft II has 9 installation positions for stirring components; The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (3R / 7R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (6R), G Ⅰ (5R), H Ⅰ (1L), I Ⅰ (8L); The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (7R / 3R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (2R), G Ⅱ (1R), H Ⅱ (5L), I Ⅱ (4L).
9. A mixing shaft and a twin-shaft mixer for mixing construction materials according to claim 1, characterized in that: Also includes: Each of the stirring shaft I and stirring shaft II has 8 installation positions for stirring components; The phases and directions of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R), C Ⅰ (5R), D Ⅰ (6R), E Ⅰ (7R), F Ⅰ (8R), G Ⅰ (4L), H Ⅰ (3L); The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R), C Ⅱ (1R), D Ⅱ (2R), E Ⅱ (3R), F Ⅱ (4R), G Ⅱ (8L), H Ⅱ (7L).
10. A mixing shaft and a twin-shaft mixer for mixing construction materials according to claim 1, characterized in that: Both stirring shaft I and stirring shaft II have 7 installation positions for stirring components; the phase and direction of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (2R / 6R), C Ⅰ (3R), D Ⅰ (4R), E Ⅰ (5R), F Ⅰ (8L), G Ⅰ (7L); The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (6R / 2R), C Ⅱ (7R), D Ⅱ (8R), E Ⅱ (1R), F Ⅱ (4L), G Ⅱ (3L).
11. A mixing shaft and a twin-shaft mixer for mixing construction materials according to claim 1, characterized in that: Both stirring shaft I and stirring shaft II have 6 installation positions for stirring components; the phase and direction of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (5R), C Ⅰ (6R), D Ⅰ (7R), E Ⅰ (3L), F Ⅰ (2L); The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (1R), C Ⅱ (2R), D Ⅱ (3R), E Ⅱ (7L), F Ⅱ (6L).
12. A mixing shaft and a twin-shaft mixer for mixing construction materials according to claim 1, characterized in that: Both stirring shaft I and stirring shaft II have 5 installation positions for stirring components; the phase and direction of the stirring components at each installation position on stirring shaft I are as follows: A Ⅰ (1R), B Ⅰ (5R), C Ⅰ (6R), D Ⅰ (7R / 3L), E Ⅰ (2L); The phases and directions of the stirring components at each installation position on stirring shaft II are as follows: A Ⅱ (5R), B Ⅱ (1R), C Ⅱ (2R), D Ⅱ (3R / 7L), E Ⅱ (6L).
13. A mixing shaft and a twin-shaft mixer for mixing construction materials according to claim 1, characterized in that: According to claims 2 to 12, the installation positions on the stirring shaft I and stirring shaft II of the twin-shaft agitator are in reverse order, and the stirring components are in the same phase and opposite in direction.