Slitting equipment with deviation detection function and working method thereof
By designing a slitting device with deviation detection function, the problem of the existing equipment's inability to easily adjust the structure was solved, realizing flexible adjustment of the paper roll width and deviation detection, thereby improving slitting efficiency and the flatness of the paper roll slitting.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- TIANJIN SANMEI PAPER PROD PROCESSING CO LTD
- Filing Date
- 2026-02-04
- Publication Date
- 2026-05-01
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing paper slitting equipment cannot be easily adjusted in structure, resulting in cumbersome paper roll loading and unloading and fixed slitting width, which cannot meet actual usage needs.
A slitting device with deviation detection function was designed, including a winding mechanism and a support mechanism. The paper roll width can be adjusted and deviation can be detected by adjusting components and sensors to ensure the slitting effect.
It enables convenient adjustment of paper roll width and deviation detection, improves the efficiency of slitting equipment and the flatness of paper roll slitting, and simplifies the loading and unloading process.
Smart Images

Figure CN121948196A_ABST
Abstract
Description
A slitting device with deviation detection function and its working method Technical Field
[0001] This invention belongs to the field of slitting equipment technology, specifically a slitting device with deviation detection function and its working method. Background Technology
[0002] Paper rope is an industrial material specifically designed for making paper bag handles. It is manufactured by Liming Paper Rope and uses imported kraft paper and pure wood pulp paper as raw materials. Through a special mechanical twisting process, it is formed into ropes of different specifications and cut to length according to actual needs. This product can be adapted to the processing needs of handle parts for various paper packaging containers.
[0003] However, in existing technologies, before manufacturing paper rope, it is necessary to cut the complete paper into paper strips of a certain width, and then wind the paper strips into paper rope. Because the overall structure of existing paper cutting equipment is relatively fixed, the number and width of the paper strips cut in actual use are fixed. Consequently, existing paper cutting equipment cannot easily adjust its own structure according to actual use. At the same time, the overall mass of the paper rolls before and after cutting is large, which makes the actual loading and unloading process of paper rolls in existing paper cutting equipment cumbersome, resulting in poor actual use performance of existing paper cutting equipment. Summary of the Invention
[0004] The purpose of this invention is to provide a slitting device with deviation detection function and its working method.
[0005] The technical solution adopted in this invention is as follows: A slitting device with deviation detection function includes: a winding mechanism for slitting and winding the material to be processed, the winding mechanism including a base, a bottom frame and a mounting frame, support plates fixedly connected to the inner walls on both sides of the base, the bottom frame fixedly connected to the outer surface on one side of the base, and movable grooves and slots provided on the inner walls on both sides of the bottom frame, the mounting frame fixedly connected to the outer surface on one side of the bottom frame; and a support mechanism for supporting the material to be processed, the support mechanism being disposed on the winding mechanism, the support mechanism including two placement blocks and a placement rod, the two placement blocks being fixedly connected to the top of the base, and the placement rod being slidably inserted between the opposite outer surfaces of the two placement blocks.
[0006] The winding mechanism further includes two first guide rollers, a second guide roller, a third guide roller, a pressure roller, a first support roller, a bottom roller, a rotating roller, a second support roller, a distributing roller, and an adjusting component. The two first guide rollers are rotatably connected to the top of the base. The second guide roller, the third guide roller, the first support roller, the bottom roller, the second support roller, and the distributing roller are all rotatably connected between the inner walls of opposite sides of the base frame. The pressure roller is slidably inserted between two movable slots. The outer surface of the rotating roller is fitted with two first bearings, each of which is slidably inserted into a corresponding slot. The outer surface of the rotating roller is equidistantly fitted with multiple cutting rings. The adjusting component is disposed on the base frame and the mounting frame.
[0007] One of the movable grooves is connected to the inside of the mounting frame. Multiple slots are equidistantly provided on the outer surface of the bottom roller. Each slot is a ring structure. The bottom end of each cut ring extends into the corresponding slot. A card block is inserted into one of the slots.
[0008] The bottom roller and the rotating roller are each fitted with two rotating gears on their outer surfaces, and the two rotating gears mesh with each other.
[0009] The base frame is fixedly connected to the inner walls on both sides. A first and second adhesive rod are rotatably connected between the inner walls on both sides of the base frame. Two take-up rollers are rotatably connected to the outer surface of one side of the mounting frame. Each take-up roller has a connecting worm gear on its outer surface. A connecting rod is rotatably connected to the bottom surface inside the mounting frame. Two connecting worms are fitted on the outer surface of the connecting rod. Each connecting worm meshes with a corresponding connecting worm gear. A first connecting gear is fitted on the outer surface of the connecting rod. A take-up motor and a rotary motor are fixedly connected inside the mounting frame. The output end of the take-up motor is also fitted with a first connecting gear. The two first connecting gears mesh. The output end of the rotary motor is fixedly connected to one end of the base roller.
[0010] The adjusting component includes a moving block, a moving threaded rod, and a rotating rod. Two sliding rods are fixedly connected inside the mounting frame. The moving block is slidably sleeved between the outer surfaces of the two sliding rods. One end of the moving block is fixedly connected to the pressure roller. The moving threaded rod is rotatably connected to the inner wall of one side of the mounting frame, and the moving threaded rod and the moving block are threadedly connected. A second connecting gear is sleeved on the outer surface of the moving threaded rod. The rotating rod is rotatably connected to the top surface inside the mounting frame. A second connecting gear is also sleeved on the outer surface of the rotating rod. The two second connecting gears mesh.
[0011] The bottom frame has a limit frame and a first hydraulic cylinder rotatably connected to the outer surface of the other side. One end of the two winding rollers extends into the inside of the limit frame, and the output end of the first hydraulic cylinder is rotatably connected to the outer surface of one side of the limit frame.
[0012] The bottom frame has a guide rod fixedly connected to its outer surface, a movable frame is slidably sleeved on the outer surface of the guide rod, a positioning bolt is threadedly connected to the top of the movable frame, and a sensor body is fixedly connected to one end of the movable frame.
[0013] Each of the placement blocks has a support bolt threaded to one side of its outer surface. One end of each of the two support bolts slides through both ends of the placement rod. Each of the placement blocks has a base block fixedly connected to the other side of its outer surface. Each of the placement blocks has a second hydraulic cylinder fixedly connected to one side of its outer surface. Each of the second hydraulic cylinders has a limit block fixedly connected to its output end. The outer surface of the placement rod is fitted with two second bearings. The bottom of each second bearing is in contact with the top of the corresponding base block, and the top of each second bearing is in contact with the bottom of the corresponding limit block.
[0014] A method for operating a slitting device with deviation detection function includes the following steps: S1, slitting process: One end of the paper roll passes between two first guide rollers, then passes over the top of one of the first guide rollers and is conveyed to the bottom of the second guide roller. Next, one end of the paper roll passes through the gap between the second and third guide rollers, allowing it to pass over the top of the third guide roller and be conveyed to the bottom of the pressure roller. Then, one end of the paper roll passes over the top of the first support roller, the bottom roller, and the second support roller. Finally, one end of the paper roll passes over the bottom of the separating roller and is wound around two take-up rollers. At this time, by controlling the start of the take-up motor and the rotary motor, the take-up motor, in conjunction with the first connecting gear, connecting rod, connecting worm gear, and connecting worm wheel, synchronously drives the two take-up rollers to rotate. This allows the two take-up rollers to continuously perform the take-up processing of the slitting paper rolls. Simultaneously, driven by the rotary motor, the bottom roller, in conjunction with the two rotary gears... The rotating rollers rotate synchronously in opposite directions, which in turn causes the cutting rings extending into the corresponding slots at the bottom to rotate synchronously. The rotating cutting rings, in conjunction with the corresponding slots, can quickly cut the paper roll passing over the top of the bottom roller. During this process, the number of cutting rings can be easily increased or decreased by lifting the rotating rollers away from the slots. At the same time, by adjusting adjacent cutting rings to different slot positions, the distance between adjacent cutting rings can be easily adjusted. This allows the equipment to easily adjust the width of the paper roll to be cut according to actual usage. Meanwhile, by rotating the adjusting rod, the rod, in conjunction with the second linkage gear, can drive the moving threaded rod to rotate. The rotating moving threaded rod, in conjunction with the moving block, can adjust the height of the pressure roller. As the height of the pressure roller decreases, the compression of the paper roll is increased, ensuring that the paper roll fits tightly against the top of the bottom roller during conveying, thus ensuring that the edges of the paper roll are cut evenly.S2. Material Handling: The placement rod can be easily inserted into the paper roll, and then the existing lifting equipment can easily lift the paper roll between the tops of the two blocks. Then, supported by the second bearing, both ends of the placement shaft can be easily moved to the corresponding placement block. At this point, by rotating the support bolt, one end of the support bolt can be inserted into the placement rod. Simultaneously, by controlling the activation of the second hydraulic cylinder, the second hydraulic cylinder can cooperate with the limit block to press against the top of the second bearing, so that the second bearing can be stably positioned between the corresponding bottom block and the limit block. Furthermore, supported by the second support shaft, the placement rod can rotate with the paper roll, thus facilitating... The paper roll is then conveyed, and the first hydraulic cylinder is activated to rotate the limiting frame. This rotating frame can switch between being close to and far from the take-up roller, facilitating the removal of the slit paper roll from the outer surface of the take-up roller. Simultaneously, by adjusting the position of the moving frame on the guide rod surface, the sensor body can be positioned at one edge of the paper roll. Through constant monitoring of the paper roll edge by the sensor body, any significant deviation during conveying can be detected promptly, allowing for timely adjustment of the roll's state and ensuring the final slitting effect.
[0015] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present invention are as follows: (1) In the present invention, when in use, one end of the paper roll passes through the space between the two first guide rollers, and then the one end of the paper roll passes through the top of one of the first guide rollers and is conveyed to the bottom of the second guide roller. Then, the one end of the paper roll passes through the gap between the second guide roller and the third guide roller, so that the one end of the paper roll can pass through the top of the third guide roller and be conveyed to the bottom of the pressure roller. Then, the one end of the paper roll passes through the top of the first support roller, the bottom roller and the second support roller. Finally, the one end of the paper roll passes through the bottom of the dividing roller and is wound with the two winding rollers. At this time, by controlling the start of the winding motor and the rotary motor, the winding motor, together with the first connecting gear, the connecting rod, the connecting worm and the connecting worm wheel, can synchronously drive the two winding rollers to rotate, so that the two winding rollers can continuously perform the winding process of the slit paper roll. At the same time, under the drive of the rotary motor, the bottom roller can cooperate with the two rotating gears to synchronously drive the rotating roller to rotate synchronously in opposite directions, so that the rotating roller can rotate synchronously in opposite directions. Driven by the roller, the cutting rings extending to the corresponding slots at the bottom rotate synchronously. These rotating cutting rings, in conjunction with the corresponding slots, quickly slit the paper roll passing over the top of the bottom roller, enabling the equipment to efficiently slit and rewind the paper rolls. During this process, the number of cutting rings can be easily increased or decreased by lifting the rollers away from the slots. Simultaneously, by adjusting adjacent cutting rings to different slot positions, the distance between adjacent cutting rings can be easily adjusted, allowing the equipment to conveniently adjust the width of the slit paper roll according to actual usage. Furthermore, rotating the adjusting rod, in conjunction with the second linkage gear, drives the moving threaded rod to rotate. This rotating threaded rod, in conjunction with the moving block, adjusts the height of the pressure roller. As the pressure roller descends, it increases the pressure on the paper roll, ensuring the paper roll fits tightly against the top of the bottom roller during transport, guaranteeing a smooth slit at the edges of the paper roll. This allows the equipment to efficiently perform its intended functions.
[0016] (2) In this invention, the placement rod can be conveniently inserted into the paper roll, and then the existing lifting equipment can conveniently lift the paper roll between the tops of the two blocks. Then, under the support of the second bearing, the two ends of the placement shaft can be conveniently moved to the corresponding placement block side. At this time, by rotating the support bolt, one end of the support bolt can be inserted into the placement rod. At the same time, by controlling the start of the second hydraulic cylinder, the second hydraulic cylinder can cooperate with the limiting block to press and adhere to the top of the second bearing, so that the second bearing can be stably positioned between the corresponding bottom block and the limiting block. Under the support of the second support shaft, the placement rod can rotate with the paper roll, thereby facilitating the paper roll conveying process. At the same time, by controlling the start of the second hydraulic cylinder, the paper roll can be conveniently lifted between the tops of the two blocks. The first hydraulic cylinder is activated, causing the limiting frame to rotate. This rotating limiting frame can switch between being close to and far from the take-up roller, facilitating the removal of the slit paper roll from the outer surface of the take-up roller. This allows the equipment to easily handle the loading and unloading of paper rolls. Simultaneously, by adjusting the position of the moving frame on the guide rod surface, the sensor body can be positioned at one edge of the paper roll. With the sensor body constantly monitoring the edge of the paper roll, any serious deviation of the paper roll during transport can be detected in time, allowing for timely adjustment of the roll's state and ensuring the final slitting effect. This enables the equipment to efficiently perform its intended functions. Attached Figure Description
[0017] Figure 1 is a first-view perspective view of the present invention in use; Figure 2 is a second-view perspective view of the present invention in use; Figure 3 is a third-view perspective view of the present invention in use; Figure 4 is a first-view partial cross-sectional perspective view of the winding mechanism of the present invention; Figure 5 is an enlarged view of section A in Figure 4 of the present invention; Figure 6 is an enlarged view of section B in Figure 4 of the present invention; Figure 7 is an enlarged view of section C in Figure 4 of the present invention; Figure 8 is a second-view partial cross-sectional perspective view of the winding mechanism of the present invention; Figure 9 is an enlarged view of section D in Figure 8 of the present invention; Figure 10 is a partially unfolded perspective view of the support mechanism of the present invention.
[0018] The diagram shows the following markings: 1. Winding mechanism; 101. Base; 102. Support plate; 103. First guide roller; 104. Base frame; 105. Guide rod; 106. Moving frame; 107. Positioning bolt; 108. Second guide roller; 109. Third guide roller; 110. Pressure roller; 111. First support roller; 112. Protective rod; 113. Bottom roller; 114. Rotating roller; 115. Cutting ring; 116. First bearing; 117. Rotating gear; 118. Clamping block; 119. Second support roller; 120. Distributing roller; 121. Second contact rod; 122. First contact rod. 123. First hydraulic cylinder; 124. Limiting frame; 125. Mounting frame; 126. Take-up roller; 127. Sensor body; 128. Rotary motor; 129. Connecting rod; 130. Connecting worm gear; 131. First connecting gear; 132. Take-up motor; 133. Moving block; 134. Moving threaded rod; 135. Second connecting gear; 136. Rotating rod; 2. Support mechanism; 201. Placement block; 202. Support bolt; 203. Base block; 204. Second hydraulic cylinder; 205. Limiting block; 206. Placement rod; 207. Second bearing; 3. Paper roll. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0020] Example: Please refer to Figures 1-3. A slitting device with deviation detection function consists of a winding mechanism 1 and a support mechanism 2.
[0021] The details are as follows: Please refer to Figures 4-9. The winding mechanism 1 is used for cutting and winding the material to be processed. The winding mechanism 1 includes a base 101, a bottom frame 104, and a mounting frame 125. Support plates 102 are fixedly connected to the inner walls on both sides of the base 101. The bottom frame 104 is fixedly connected to the outer surface of one side of the base 101. Moving grooves and slots are opened on the inner walls on both sides of the bottom frame 104. The mounting frame 125 is fixedly connected to the outer surface of one side of the bottom frame 104. The winding mechanism 1 also includes two first guide rollers 103, a second guide roller 108, a third guide roller 109, a pressure roller 110, a first support roller 111, a bottom roller 113, a rotating roller 114, a second support roller 119, a separating roller 120, and an adjusting component. The two first guide rollers 103 rotate and connect... Attached to the top of the base 101, the second guide roller 108, the third guide roller 109, the first support roller 111, the bottom roller 113, the second support roller 119, and the distributing roller 120 are all rotatably connected between the opposite inner walls on both sides of the base frame 104. The pressure roller 110 is slidably inserted between two moving slots. Two first bearings 116 are sleeved on the outer surface of the rotating roller 114, each first bearing 116 being slidably inserted into a corresponding slot. Multiple cutting rings 115 are equidistantly slidably sleeved on the outer surface of the rotating roller 114. Adjustment components are set on the base frame 104 and the mounting frame 125, with one of the moving slots communicating with the inside of the mounting frame 125. Multiple slots are equidistantly opened on the outer surface of the bottom roller 113, each slot being an annular structure. The bottom end of each cutting ring 115 extends to... Inside the corresponding slot, a card block 118 is inserted into one of the slots. Two rotating gears 117 are fitted on the outer surfaces of the bottom roller 113 and the rotating roller 114, and the two rotating gears 117 mesh. Protective rods 112 are fixedly connected between the inner surface walls of the two sides of the bottom frame 104. A first contact rod 122 and a second contact rod 121 are rotatably connected between the inner surface walls of the two sides of the bottom frame 104. Two take-up rollers 126 are rotatably connected to the outer surface of one side of the mounting frame 125. A connecting worm gear is fitted on the outer surface of each take-up roller 126. A connecting rod 129 is rotatably connected to the bottom surface inside the mounting frame 125. Two connecting worm gears 130 are fitted on the outer surface of the connecting rod 129, and each connecting worm gear 130 meshes with a corresponding connecting worm gear. A first connecting gear 117 is fitted on the outer surface of the connecting rod 129. 31. A winding motor 132 and a rotary motor 128 are fixedly connected inside the mounting frame 125. The output end of the winding motor 132 is also fitted with a first linkage gear 131, and the two first linkage gears 131 mesh. The output end of the rotary motor 128 is fixedly connected to one end of the bottom roller 113. The adjusting components include a moving block 133, a moving threaded rod 134, and a rotating rod 136. Two sliding rods are fixedly connected inside the mounting frame 125. The moving block 133 is slidably fitted between the outer surfaces of the two sliding rods. The moving block 133 is fixedly connected to one end of the pressure roller 110. The moving threaded rod 134 is rotatably connected to the inner wall of one side of the mounting frame 125, and the moving threaded rod 134 and the moving block 133 are threadedly connected. A second linkage gear 135 is fitted on the outer surface of the moving threaded rod 134.A rotating rod 136 is rotatably connected to the top surface inside the mounting frame 125. A second linkage gear 135 is also fitted on the outer surface of the rotating rod 136. The two second linkage gears 135 mesh. A limit frame 124 and a first hydraulic cylinder 123 are rotatably connected to the outer surface of the other side of the bottom frame 104. One end of each of the two winding rollers 126 extends into the limit frame 124. The output end of the first hydraulic cylinder 123 is rotatably connected to the outer surface of one side of the limit frame 124. A guide rod 105 is fixedly connected to the outer surface of the bottom frame 104. A movable frame 106 is slidably fitted on the outer surface of the guide rod 105. A positioning bolt 107 is threadedly connected to the top of the movable frame 106. A sensor body 127 is fixedly connected to one end of the movable frame 106. One end of the paper roll 3 is passed between the two first guide rollers 103. Then, one end of the paper roll 3 is fed through the top of one of the first guide rollers 103 to the bottom of the second guide roller 108. Next, one end of the paper roll 3 passes through the gap between the second guide roller 108 and the third guide roller 109, allowing it to pass over the top of the third guide roller 109 and be fed to the bottom of the pressure roller 110. Then, one end of the paper roll 3 passes through the top of the first support roller 111, the bottom roller 113, and the second support roller 119. Finally, one end of the paper roll 3 passes through the bottom of the distribution roller 120 and is wound around the two take-up rollers 126. At this time, by controlling the start of the take-up motor 132 and the rotary motor 128, the take-up motor 132, in conjunction with the first connecting gear 131, connecting rod 129, connecting worm gear 130, and connecting worm wheel, can synchronously drive the two take-up rollers 126. The rotating roller 126 continuously rewinds the slit paper roll 3. Simultaneously, driven by the rotary motor 128, the bottom roller 113, in conjunction with two rotating gears 117, synchronously drives the rotating roller 114 to rotate in opposite directions. Driven by the rotating roller 114, the cutting ring 115, extending from its bottom end into the corresponding slot, rotates synchronously. The rotating cutting ring 115, in conjunction with the corresponding slot, quickly slits the paper roll 3 passing over the top of the bottom roller 113, enabling the equipment to efficiently slit and rewind the paper roll 3. During this process, the number of cutting rings 115 can be easily increased or decreased by lifting the rotating roller 114 away from the slot. Furthermore, the number of adjacent cutting rings 115 can be adjusted by changing their positions. The slot position allows for convenient adjustment of the working distance between adjacent cutting rings 115, enabling the equipment to easily adjust the width of the slit paper roll 3 according to actual usage. Simultaneously, rotating the adjusting rod 136, in conjunction with the second linkage gear 135, drives the moving threaded rod 134 to rotate. This rotating threaded rod 134, in conjunction with the moving block 133, adjusts the working height of the pressure roller 110. As the pressure roller 110 descends, it increases the compression of the paper roll 3, ensuring the paper roll 3 fits tightly against the top of the bottom roller 113 during transport, guaranteeing a smooth cut at the edges of the paper roll 3. Controlling the activation of the first hydraulic cylinder 123 causes it to drive the limit frame 124 to rotate.The rotating limit frame 124 can then switch between being close to and far from the take-up roller 126, facilitating the removal of the slit paper roll 3 from the outer surface of the take-up roller 126. This allows the equipment to easily handle the loading and unloading of the paper roll 3. Simultaneously, by adjusting the position of the moving frame 106 on the guide rod 105, the sensor body 127 can be positioned at one edge of the paper roll 3. With the sensor body 127 constantly monitoring the edge of the paper roll 3, it ensures that any serious deviation of the paper roll 3 during transport can be detected promptly, allowing for timely adjustment of the roll's condition and ensuring the paper roll... The final slitting effect of roll 3 enables the equipment to efficiently perform its intended functions. Referring to Figure 10, the support mechanism 2 is used to support the material to be processed. The support mechanism 2 is mounted on the winding mechanism 1 and includes two placement blocks 201 and a placement rod 206. Both placement blocks 201 are fixedly connected to the top of the base 101. The placement rod 206 is slidably inserted between the opposing outer surfaces of the two placement blocks 201. Each placement block 201 has a threaded support bolt 202 on one side of its outer surface. One end of each support bolt 202 slides through both ends of the placement rod 206. The other end of each placement block 201... Each outer surface of the placement block 201 is fixedly connected to a base block 203. A second hydraulic cylinder 204 is fixedly connected to one outer surface of each placement block 201. A limit block 205 is fixedly connected to the output end of each second hydraulic cylinder 204. Two second bearings 207 are sleeved on the outer surface of the placement rod 206. The bottom of each second bearing 207 is in contact with the top of the corresponding base block 203, and the top of each second bearing 207 is in contact with the bottom of the corresponding limit block 205. The placement rod 206 can be easily inserted into the paper roll 3, and the existing lifting equipment can easily lift the paper roll 3 to the top of the two blocks. Then, supported by the second bearing 207, the two ends of the placement shaft can be easily moved to the corresponding placement block 201 side. At this time, by rotating the support bolt 202, one end of the support bolt 202 can be inserted into the placement rod 206. Simultaneously, by controlling the activation of the second hydraulic cylinder 204, the second hydraulic cylinder 204 can cooperate with the limiting block 205 to press and adhere to the top of the second bearing 207, so that the second bearing 207 can be stably positioned between the corresponding bottom block 203 and the limiting block 205. Furthermore, supported by the second support shaft, the placement rod 206 can rotate with the paper roll 3, thereby facilitating the conveying of the paper roll 3.
[0022] The following describes in detail the working method of a slitting device with deviation detection function provided by an embodiment of the present invention. The method of use includes the following steps: Step 1, Slitting process: One end of the paper roll 3 is passed through the space between two first guide rollers 103, and then one end of the paper roll 3 is conveyed to the top of one of the first guide rollers 103 and then to the bottom of the second guide roller 108. Then, one end of the paper roll 3 is passed through the gap between the second guide roller 108 and the third guide roller 109, so that one end of the paper roll 3 can pass through the top of the third guide roller 109 and then be conveyed to the bottom of the pressure roller 110. Finally, one end of the paper roll 3 is passed through the first guide roller 109. The tops of the support roller 111, bottom roller 113, and second support roller 119 allow one end of the paper roll 3 to pass through the bottom of the separating roller 120 and then wind around the two take-up rollers 126. At this time, by controlling the start of the take-up motor 132 and the rotary motor 128, the take-up motor 132, in conjunction with the first connecting gear 131, connecting rod 129, connecting worm gear 130, and connecting worm wheel, can synchronously drive the two take-up rollers 126 to rotate. This allows the two take-up rollers 126 to continuously wind up the slit paper roll 3. Simultaneously, driven by the rotary motor 128, the bottom roller 113 can cooperate with the two rotating gears 111 and 129 to wind the paper roll 3. 7. The rotating roller 114 is driven to rotate synchronously in opposite directions. Under the drive of the rotating roller 114, the cutting ring 115 extending into the corresponding slot at its bottom end can rotate synchronously. The rotating cutting ring 115, in conjunction with the corresponding slot, can quickly slit the paper roll 3 passing over the top of the bottom roller 113, enabling the equipment to efficiently slit and rewind the paper roll 3. During this process, the number of cutting rings 115 can be easily increased or decreased by lifting the rotating roller 114 away from the slot. At the same time, the distance between adjacent cutting rings 115 can be easily adjusted by adjusting the positions of adjacent cutting rings 115 in different slots. This allows the equipment to easily adjust the width of the slitting paper roll 3 according to actual usage. At the same time, by rotating the adjusting rod 136, the rod 136, in conjunction with the second linkage gear 135, can drive the moving threaded rod 134 to rotate. The rotating moving threaded rod 134, in conjunction with the moving block 133, can adjust the working height of the pressure roller 110. As the working height of the pressure roller 110 decreases, the compression of the paper roll 3 is increased. This ensures that the paper roll 3 can closely adhere to the top of the bottom roller 113 during the conveying process, ensuring that the edges of the paper roll 3 are cut evenly, and enabling the equipment to efficiently perform its intended functions.Step 2, Material Handling: The placement rod 206 can be easily inserted into the paper roll 3. Then, using existing lifting equipment, the paper roll 3 can be easily lifted and placed between the tops of the two abutment blocks. Supported by the second bearing 207, both ends of the placement shaft can be easily moved to the corresponding placement block 201 side. At this point, by rotating the support bolt 202, one end of the support bolt 202 can be inserted into the placement rod 206. Simultaneously, by controlling and activating the second hydraulic cylinder 204, the second hydraulic cylinder 204 can cooperate with the limiting block 205 to press against the top of the second bearing 207, ensuring that the second bearing 207 is stably positioned between the corresponding bottom block 203 and the limiting block 205. Supported by the second support shaft, the placement rod 206 can rotate with the paper roll 3, thus facilitating the conveying and processing of the paper roll 3. Simultaneously, by controlling the start of the first hydraulic cylinder 123, the first hydraulic cylinder 123 can drive the limit frame 124 to rotate, thereby allowing the rotating limit frame 124 to switch between being close to and far from the take-up roller 126. This facilitates the removal of the slit paper roll 3 from the outer surface of the take-up roller 126, enabling the equipment to conveniently handle the loading and unloading of the paper roll 3. Furthermore, by adjusting the position of the moving frame 106 on the surface of the guide rod 105, the sensor body 127 can be positioned at one edge of the paper roll 3. With the sensor body 127 constantly monitoring the edge of the paper roll 3, it ensures that any serious deviation of the paper roll 3 during transport can be detected promptly, allowing for timely adjustment of the roll state and ensuring the final slitting effect of the paper roll 3. This enables the equipment to efficiently perform its intended functions.
[0023] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A slitting device with deviation detection function, characterized in that, include: The winding mechanism (1) is used for cutting and winding the material to be processed. The winding mechanism (1) includes a base (101), a bottom frame (104) and a mounting frame (125). Support plates (102) are fixedly connected to the inner walls on both sides of the base (101). The bottom frame (104) is fixedly connected to the outer surface on one side of the base (101). Moving grooves and slots are provided on the inner walls on both sides of the bottom frame (104). The mounting frame (125) is fixedly connected to the outer surface on one side of the bottom frame (104). And a support mechanism (2) for supporting the placement of the material to be processed. The support mechanism (2) is set on the winding mechanism (1). The support mechanism (2) includes two placement blocks (201) and a placement rod (206). The two placement blocks (201) are fixedly connected to the top of the base (101). The placement rod (206) is slidably inserted between the opposite outer surfaces of the two placement blocks (201).
2. A slitting device with deviation detection function as described in claim 1, characterized in that: The winding mechanism (1) further includes two first guide rollers (103), a second guide roller (108), a third guide roller (109), a pressure roller (110), a first support roller (111), a bottom roller (113), a rotating roller (114), a second support roller (119), a distribution roller (120), and an adjusting component. The two first guide rollers (103) are rotatably connected to the top of the base (101). The second guide roller (108), the third guide roller (109), the first support roller (111), and the bottom roller (113) are... The second support roller (119) and the material distribution roller (120) are rotatably connected between the inner walls of the two sides of the bottom frame (104). The pressure roller (110) is slidably inserted between the two moving slots. The outer surface of the rotating roller (114) is fitted with two first bearings (116), each of which is slidably inserted into the corresponding slot. The outer surface of the rotating roller (114) is equidistantly fitted with multiple cutting rings (115). The adjusting component is set on the bottom frame (104) and the mounting frame (125).
3. A slitting device with deviation detection function as described in claim 2, characterized in that: One of the moving slots is connected to the inside of the mounting frame (125). Multiple slots are equidistantly provided on the outer surface of the bottom roller (113). Each slot is a ring structure. The bottom end of each cut ring (115) extends into the corresponding slot. A card block (118) is inserted into one of the slots.
4. A slitting device with deviation detection function as described in claim 3, characterized in that: The outer surfaces of the bottom roller (113) and the rotating roller (114) are each fitted with two rotating gears (117), and the two rotating gears (117) mesh with each other.
5. A slitting device with deviation detection function as described in claim 4, characterized in that: A protective rod (112) is fixedly connected between the inner walls of the two sides of the bottom frame (104). A first adhesive rod (122) and a second adhesive rod (121) are rotatably connected between the inner walls of the two sides of the bottom frame (104). Two take-up rollers (126) are rotatably connected to the outer surface of one side of the mounting frame (125). Each take-up roller (126) is fitted with a connecting worm gear on its outer surface. A connecting rod (129) is rotatably connected to the bottom surface inside the mounting frame (125). Two connecting rods (129) are fitted with two connecting rods on their outer surface. The moving worm (130) meshes with a corresponding moving worm wheel. The outer surface of the connecting rod (129) is fitted with a first connecting gear (131). The mounting frame (125) is fixedly connected with a winding motor (132) and a rotary motor (128). The output end of the winding motor (132) is also fitted with a first connecting gear (131). The two first connecting gears (131) mesh. The output end of the rotary motor (128) is fixedly connected to one end of the bottom roller (113).
6. A slitting device with deviation detection function as described in claim 5, characterized in that: The adjusting component includes a moving block (133), a moving threaded rod (134), and a rotating rod (136). Two sliding rods are fixedly connected inside the mounting frame (125). The moving block (133) is slidably sleeved between the outer surfaces of the two sliding rods. One end of the moving block (133) is fixedly connected to the pressure roller (110). The moving threaded rod (134) is rotatably connected to the inner wall of one side of the mounting frame (125), and the moving threaded rod (134) and the moving block (133) are threadedly connected. A second connecting gear (135) is sleeved on the outer surface of the moving threaded rod (134). The rotating rod (136) is rotatably connected to the top surface inside the mounting frame (125). A second connecting gear (135) is also sleeved on the outer surface of the rotating rod (136). The two second connecting gears (135) mesh.
7. A slitting device with deviation detection function as described in claim 6, characterized in that: The bottom frame (104) is rotatably connected to the limit frame (124) and the first oil cylinder (123) on the other side of the outer surface. One end of the two take-up rollers (126) extends into the limit frame (124). The output end of the first oil cylinder (123) is rotatably connected to the outer surface of the limit frame (124) on one side.
8. A slitting device with deviation detection function as described in claim 7, characterized in that: A guide rod (105) is fixedly connected to the outer surface of the bottom frame (104). A movable frame (106) is slidably sleeved on the outer surface of the guide rod (105). A positioning bolt (107) is threadedly connected to the top of the movable frame (106). A sensor body (127) is fixedly connected to one end of the movable frame (106).
9. A slitting device with deviation detection function as described in claim 8, characterized in that: Each of the placement blocks (201) has a support bolt (202) threadedly connected to one side of its outer surface. One end of each of the two support bolts (202) slides through both ends of the placement rod (206). Each of the placement blocks (201) has a base block (203) fixedly connected to the other side of its outer surface. Each of the placement blocks (201) has a second hydraulic cylinder (204) fixedly connected to one side of its outer surface. Each of the second hydraulic cylinders (204) has a limit block (205) fixedly connected to its output end. Two second bearings (207) are sleeved on the outer surface of the placement rod (206). The bottom of each second bearing (207) is in contact with the top of the corresponding base block (203), and the top of each second bearing (207) is in contact with the bottom of the corresponding limit block (205).
10. A method for operating a slitting device with deviation detection function, characterized in that, The paper roll (3) is applied to a slitting device with deviation detection function as described in claim 9, comprising the following steps: S1, slitting process: one end of the paper roll (3) is passed between two first guide rollers (103), and then one end of the paper roll (3) is passed over the top of one of the first guide rollers (103) and conveyed to the bottom of the second guide roller (108). Then, one end of the paper roll (3) is passed through the gap between the second guide roller (108) and the third guide roller (109), so that one end of the paper roll (3) can pass over the top of the third guide roller (109) and be conveyed to the bottom of the pressure roller (110). Then, one end of the paper roll (3) is passed through the first support roller (110). 1) The bottom roller (113) and the top of the second support roller (119) are connected, and finally one end of the paper roll (3) passes through the bottom of the dividing roller (120) and is wound with the two take-up rollers (126). At this time, by controlling the start of the take-up motor (132) and the rotary motor (128), the take-up motor (132) can work with the first connecting gear (131), the connecting rod (129), the connecting worm (130) and the connecting worm wheel to drive the two take-up rollers (126) to rotate synchronously, so that the two take-up rollers (126) can continue to perform the take-up process of the slit paper roll (3). At the same time, under the drive of the rotary motor (128), the bottom roller (113) is wound with the second support roller (119). 113) can work with two rotating gears (117) to synchronously drive the rotating roller (114) to rotate synchronously in opposite directions. Under the drive of the rotating roller (114), the cutting ring (115) extending to the corresponding slot at the bottom end can rotate synchronously. Then, the rotating cutting ring (115) can work with the corresponding slot to quickly cut the paper roll (3) passing through the top of the bottom roller (113). In this process, by lifting the rotating roller (114) away from the slot, the number of cutting rings (115) can be easily increased or decreased. At the same time, by adjusting the adjacent cutting rings (115) to different slot positions, the number of adjacent cutting rings (115) can be easily adjusted. The distance between the two sides is adjusted so that the width of the paper roll (3) can be easily adjusted according to the actual use. At the same time, by rotating the adjusting rod (136), the rod (136) can drive the moving threaded rod (134) to rotate in conjunction with the second linkage gear (135). Then, the rotating moving threaded rod (134) can adjust the height of the pressure roller (110) in conjunction with the moving block (133). In the process of the pressure roller (110) descending, the pressure on the paper roll (3) can be increased, so that the paper roll (3) can be closely attached to the top of the bottom roller (113) during the conveying process, ensuring that the edge of the paper roll (3) is cut flat.S2, Material Handling: The placement rod (206) can be easily inserted into the paper roll (3), and the existing lifting equipment can easily lift the paper roll (3) between the tops of the two blocks. Then, under the support of the second bearing (207), the two ends of the placement shaft can be easily moved to the side of the corresponding placement block (201). At this time, by rotating the support bolt (202), one end of the support bolt (202) can be inserted into the placement rod (206). At the same time, by controlling the start of the second hydraulic cylinder (204), the second hydraulic cylinder (204) can cooperate with the limit block (205) to press and adhere to the top of the second bearing (207), so that the second bearing (207) can be stably positioned between the corresponding bottom block (203) and the limit block (205). Under the support of the second support shaft, the placement rod (206) can follow the paper roll ( 3) Rotation facilitates the conveying of the paper roll (3). Simultaneously, by controlling the start of the first hydraulic cylinder (123), the first hydraulic cylinder (123) drives the limit frame (124) to rotate. This allows the rotating limit frame (124) to switch between being close to and far from the take-up roller (126), thus facilitating the removal of the slit paper roll (3) from the outer surface of the take-up roller (126). Furthermore, by adjusting the position of the moving frame (106) on the guide rod (105), the sensor body (127) can be positioned at one edge of the paper roll (3). Under the constant monitoring of the edge of the paper roll (3) by the sensor body (127), it ensures that any serious deviation of the paper roll (3) during conveying can be detected promptly, allowing for timely adjustment of the roll's state and ensuring the final slitting effect of the paper roll (3).