Capacitor detection equipment
By designing separate placement and collection auxiliary components for capacitor detection equipment, the problem of incomplete image acquisition caused by occlusion in capacitor detection was solved, realizing continuous detection and automated collection of capacitors, and improving detection stability and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- NANTONG SANCON ELECTRONICS TECH CORP
- Filing Date
- 2026-03-24
- Publication Date
- 2026-05-05
AI Technical Summary
During the detection of multiple capacitors, the capacitors can easily overlap and block each other, making it impossible for the camera to fully capture the surface image of each capacitor, thus affecting the detection results.
A capacitor detection device was designed, comprising a separation placement component and a collection auxiliary component. Through the coordinated work of components such as cylinders, motors, and flipping blocks, the capacitors are transported and flipped for imaging in an orderly manner, ensuring complete acquisition of images of the surface of each capacitor. The capacitors are collected in an orderly manner through components such as infrared sensors and adjustment plates.
It enables continuous detection of multiple capacitors, avoiding incomplete image acquisition due to occlusion, and reduces the risk of confusion and error in manual operation through automated collection components.
Smart Images

Figure CN121978123A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of capacitor testing technology, specifically a capacitor testing device. Background Technology
[0002] A capacitor is a component used in electronic circuits to store and release electrical charge. During the capacitor manufacturing process, surface defects often occur, such as broken bushings, blistering, and scratches. To prevent substandard capacitors from entering the market, surface inspection of the capacitors is necessary.
[0003] Patent CN109444159B discloses an appearance inspection device for cylindrical capacitors, including a support, a feeding support, and an appearance inspection device. The appearance inspection device includes a rotating support base, a movable support base, a side camera, an upper camera, and a lower camera. The rotating support base includes a cylindrical rotating lower support base that mates with a lower rotating groove. A pair of symmetrically arranged support plates slide back and forth on the upper end of the rotating lower support base. The movable support base is positioned to the right of the feeding support base, moving left and right. A suction nozzle is mounted on the left end face of the movable support base. The side camera is mounted on a left vertical plate. The lower camera is mounted on the upper end face of the support base and located to the right of the feeding support base. The upper camera is mounted on the horizontal part of the right support plate and located directly above the lower camera. This patent's upper, lower, and side cameras respectively inspect the upper, lower, and side surfaces of the film capacitor, providing comprehensive and efficient inspection.
[0004] However, the above technical solutions still have the following shortcomings in practical applications:
[0005] When inspecting multiple capacitors, the capacitors are sequentially transported to a camera, which then captures images of the capacitor surfaces and uploads the images to an image processing system, thereby enabling the detection of surface defects in the capacitors.
[0006] However, when multiple capacitors are transported, they can easily overlap and obscure each other, preventing the camera from capturing a complete image of the surface of each capacitor and thus affecting the normal detection of the capacitors. Summary of the Invention
[0007] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, the present invention proposes a capacitor detection device.
[0008] The technical solution adopted by the present invention to solve its technical problem is: a capacitor testing device, including a base, a support column fixedly connected to one side of the upper end face of the base, an industrial camera disposed on one side of the upper end of the support column, and a flipping block rotatably disposed on one side of the upper end of the support column;
[0009] It also includes detachable components;
[0010] The separate placement assembly includes a feeding frame fixedly connected to one side of the upper surface of the base. A second pusher plate is slidably connected to one side of the feeding frame. One end of the second pusher plate is inserted into and slidably connected to a first pusher plate. A placement plate is slidably connected to one side of the feeding frame. A frame is fixedly connected to one side of the upper surface of the base. A conveyor belt is installed on the frame. Two guide rods are slidably connected to one side of the upper end of the frame. An adjusting plate is fixedly connected to the ends of the two guide rods. The bottom of the adjusting plate is in contact with the surface of the conveyor belt. A fixing plate is fixedly connected to one side of the feeding frame. One end face of the fixing plate is in contact with the edge of the conveyor belt.
[0011] Preferably, a cylinder five is fixedly connected to one side of the push plate two, and the piston end of the cylinder five is fixedly connected to one side of the push plate one. A threaded rod three is threadedly connected to one side of the push plate two, and both ends of the threaded rod three are rotatably mounted on the feeding frame. A motor four is fixedly connected to one side of the feeding frame, and the output end of the motor four is fixedly connected to one end of the threaded rod three.
[0012] Preferably, a cylinder four is fixedly connected to one side of the feeding frame, and the piston end of the cylinder four is fixedly connected to one side of the placement plate. A cylinder six is fixedly connected to one side of the upper end of the frame, and the piston end of the cylinder six is fixedly connected to one side of the adjustment plate.
[0013] Preferably, an infrared sensor is provided on one side of the upper end of the fixed plate, a cylinder three is fixedly connected to one side of the fixed plate, a blocking block one is fixedly connected to the piston end of the cylinder three, and openings are provided on both the fixed plate and the feeding frame. A return plate is fixedly connected to the opening on the fixed plate, and one end of the return plate communicates with the opening on the feeding frame.
[0014] Preferably, a support plate is fixedly connected to one side of the fixed plate, a cylinder seven is fixedly connected to one side of the upper end of the support plate, a guide plate is fixedly connected to the piston end of the cylinder seven, a telescopic plate is inserted into and slidably connected to the inner side of the guide plate, a cylinder eight is fixedly connected to one side of the guide plate, and the piston end of the cylinder eight is fixedly connected to one side of the telescopic plate.
[0015] Preferably, a motor is fixedly connected to one side of the upper end of the support column, and the output end of the motor is fixedly connected to one side of the flipping block. A cylinder is fixedly connected to one side of the bottom of the flipping block, and a connecting plate is fixedly connected to the piston end of the cylinder. Friction rollers are rotatably arranged at both ends of the upper side of the connecting plate. A motor is fixedly connected to one end of the connecting plate, and the output end of the motor is fixedly connected to one end of the friction roller. A cylinder is fixedly connected to one side of the flipping block, and a lifting plate is fixedly connected to the piston end of the cylinder. Two sliding columns are slidably connected to one side of the lifting plate. A pressure plate is fixedly connected to the lower end of the sliding columns, and pressure rollers are rotatably arranged at both ends of the lower side of the pressure plate. A spring is sleeved on one side of the sliding column, and one end of the spring is fixedly connected to one side of the lifting plate and the other end is fixedly connected to one end of the sliding column.
[0016] Preferably, it also includes collection auxiliary components;
[0017] The collection auxiliary component includes a bracket slidably connected to one side of the upper surface of the base. Both ends of the upper side of the bracket are fixedly connected to a fixing ring. Multiple adjusting rods are evenly distributed and slidably connected along the circumferential direction on the fixing ring. One end of each adjusting rod is fixedly connected to a limit plate. Both ends of one side of the limit plate are fixedly connected to a sliding rod. A slider is slidably connected to the sliding rod. A second cylinder is fixedly connected to one side of the slider. A second blocking block is fixedly connected to the piston end of the second cylinder. A through hole for the second blocking block to pass through is provided on one side of the limit plate. A baffle is rotatably provided on the lower side of the limit plate.
[0018] Preferably, a motor three is fixedly connected to one side of the lower end of the limiting plate, and the output end of the motor three is fixedly connected to one end of the baffle. A threaded rod one is threadedly connected to one side of the lower end of the bracket, and both ends of the threaded rod one are rotatably mounted on the base. A motor two is fixedly connected to one side of the upper end of the base, and the output end of the motor two is fixedly connected to one end of the threaded rod one.
[0019] Preferably, a cylinder is fixedly connected to one side of the upper end of the bracket, the piston end of the cylinder is fixedly connected to one end of the adjusting rod on both sides, a transmission ring is rotatably sleeved on the outer ring of the fixing ring, a connecting rod is rotatably provided on one end of the adjusting rod, and one end of the connecting rod is rotatably provided on the transmission ring.
[0020] Preferably, a threaded rod 2 is threadedly connected to one side of the slider, and both ends of the threaded rod 2 are rotatably mounted on the limiting plate. A motor 6 is fixedly connected to one end of the limiting plate, and the output end of the motor 6 is fixedly connected to one end of the threaded rod 2.
[0021] The beneficial effects of this invention are as follows:
[0022] 1. The capacitor testing device of the present invention utilizes a separate placement component to achieve continuous testing of multiple capacitors. During the testing process, the capacitors to be tested are moved sequentially and orderly onto the flipping block, and are photographed by an industrial camera. This avoids the problem of incomplete surface image acquisition due to capacitors blocking each other, ensuring the stability and reliability of the testing work.
[0023] 2. The capacitor testing device of the present invention utilizes a collection auxiliary component to collect a specific number of capacitors, so as to distribute the specified number of capacitors into a specific collection box, which is beneficial to the subsequent storage and transportation of capacitors and avoids confusion and errors caused by manual operation and counting. Attached Figure Description
[0024] The invention will now be further described with reference to the accompanying drawings.
[0025] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0026] Figure 2 This is a schematic diagram of the three-dimensional structure of the feeding frame;
[0027] Figure 3 This is a schematic diagram of the three-dimensional structure of the support;
[0028] Figure 4 yes Figure 3 Enlarged view of a portion of point A in the middle;
[0029] Figure 5 This is a schematic diagram of the three-dimensional structure at the limiting plate.
[0030] Figure 6 This is a schematic diagram of the three-dimensional structure at the placement of the board;
[0031] Figure 7 yes Figure 6 Enlarged view of a section at point B in the middle;
[0032] Figure 8 This is a schematic diagram of the three-dimensional structure of the adjustment plate.
[0033] Figure 9 This is a schematic diagram of the three-dimensional structure at the flip block;
[0034] Figure 10 This is a schematic diagram of the three-dimensional structure at the fixed plate.
[0035] Figure 11 This is a schematic diagram of the three-dimensional structure of the threaded rod at three points;
[0036] Figure 12 This is a schematic diagram of the three-dimensional structure of the guide plate.
[0037] In the diagram: 1. Base; 2. Feeding frame; 3. Placement plate; 4. Fixing plate; 5. Support column; 6. Bracket; 7. Return plate; 8. Adjusting plate; 9. Motor 1; 10. Threaded rod 1; 11. Motor 2; 12. Baffle; 13. Limiting plate; 14. Cylinder 1; 15. Fixing ring; 16. Transmission ring; 17. Threaded rod 2; 18. Slide rod; 19. Adjusting rod; 20. Connecting rod; 21. Motor 3; 22. Cylinder 2; 23. Cylinder 3; 24. Support plate; 25. Cylinder 4; 26. Push plate 1; 27. Threaded rod 3; 28. Motor 4; 29. Push plate 2; 30. Cylinder 5; 31. Frame; 32. Cylinder 6; 33. Guide rod; 34. Cylinder 7; 35. Block 1; 36. Conveyor belt; 37. Block 2; 38. Cylinder 8; 39. Guide plate; 40. Telescopic plate; 41. Infrared sensor; 42. Industrial camera; 43. Tilting block; 44. Motor 5; 45. Cylinder 9; 46. Friction roller; 47. Connecting plate; 48. Cylinder 10; 49. Lifting plate; 50. Sliding column; 51. Spring; 52. Pressure plate; 53. Pressure roller; 54. Motor 6; 55. Sliding block. Detailed Implementation
[0038] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0039] Please refer to Figures 1-12 The present invention provides a technical solution: a capacitor testing device, including a base 1, a support column 5 fixedly connected to one side of the upper end face of the base 1, an industrial camera 42 disposed on one side of the upper end of the support column 5, and a flipping block 43 rotatably disposed on one side of the upper end of the support column 5.
[0040] It also includes detachable components;
[0041] The separate placement assembly includes a feeding frame 2 fixedly connected to one side of the upper surface of the base 1. A push plate 29 is slidably connected to one side of the feeding frame 2. A push plate 26 is inserted into and slidably connected to one end of the push plate 29. A placement plate 3 is slidably connected to one side of the feeding frame 2. A frame 31 is fixedly connected to one side of the upper surface of the base 1. A conveyor belt 36 is provided on the frame 31. Two guide rods 33 are slidably connected to one side of the upper end of the frame 31. An adjusting plate 8 is fixedly connected to the ends of the two guide rods 33. The bottom of the adjusting plate 8 is in contact with the surface of the conveyor belt 36. A fixing plate 4 is fixedly connected to one side of the feeding frame 2. One end face of the fixing plate 4 is in contact with the edge of the conveyor belt 36.
[0042] In this embodiment, as Figure 2 , Figures 6-12As shown, a cylinder 30 is fixedly connected to one side of the push plate 29. The piston end of the cylinder 30 is fixedly connected to one side of the push plate 26. A threaded rod 27 is threadedly connected to one side of the push plate 29. Both ends of the threaded rod 27 are rotatably mounted on the feeding frame 2. A motor 28 is fixedly connected to one side of the feeding frame 2. The output end of the motor 28 is fixedly connected to one end of the threaded rod 27.
[0043] A cylinder 25 is fixedly connected to one side of the feeding frame 2. The piston end of the cylinder 25 is fixedly connected to one side of the placement plate 3. A cylinder 32 is fixedly connected to one side of the upper end of the frame 31. The piston end of the cylinder 32 is fixedly connected to one side of the adjusting plate 8.
[0044] An infrared sensor 41 is provided on one side of the upper end of the fixed plate 4. A cylinder 23 is fixedly connected to one side of the fixed plate 4. A blocking block 35 is fixedly connected to the piston end of the cylinder 23. Both the fixed plate 4 and the feeding frame 2 are provided with openings. A return plate 7 is fixedly connected to the opening on the fixed plate 4. One end of the return plate 7 is connected to the opening on the feeding frame 2.
[0045] A support plate 24 is fixedly connected to one side of the fixed plate 4. A cylinder 34 is fixedly connected to one side of the upper end of the support plate 24. A guide plate 39 is fixedly connected to the piston end of the cylinder 34. A telescopic plate 40 is inserted into and slidably connected to the inner side of the guide plate 39. A cylinder 38 is fixedly connected to one side of the guide plate 39. The piston end of the cylinder 38 is fixedly connected to one side of the telescopic plate 40.
[0046] A motor 9 is fixedly connected to one side of the upper end of the support column 5. The output end of the motor 9 is fixedly connected to one side of the flipping block 43. A cylinder 45 is fixedly connected to one side of the bottom of the flipping block 43. A connecting plate 47 is fixedly connected to the piston end of the cylinder 45. Friction rollers 46 are rotatably arranged at both ends of the upper side of the connecting plate 47. A motor 44 is fixedly connected to one end of the connecting plate 47. The output end of the motor 44 is fixedly connected to one end of the friction roller 46. A cylinder 48 is fixedly connected to one side of the flipping block 43. A lifting plate 49 is fixedly connected to the piston end of the cylinder 48. Two sliding columns 50 are slidably connected to one side of the lifting plate 49. A pressure plate 52 is fixedly connected to the lower end of the sliding column 50. Pressure rollers 53 are rotatably arranged at both ends of the lower side of the pressure plate 52. A spring 51 is sleeved on one side of the sliding column 50. One end of the spring 51 is fixedly connected to one side of the lifting plate 49, and the other end is fixedly connected to one end of the sliding column 50.
[0047] Specifically, in existing technologies, when inspecting multiple capacitors, the capacitors are sequentially transported to a camera, which then captures images of the capacitor surfaces and uploads the images to an image processing system, thereby enabling the detection of surface defects in the capacitors.
[0048] However, when multiple capacitors are transported, they can easily overlap and obscure each other, preventing the camera from capturing a complete image of the surface of each capacitor and thus affecting the normal detection of the capacitors.
[0049] Therefore, in order to solve the above problems, the working principle of this embodiment is as follows:
[0050] This method is applied to the inspection of cylindrical capacitors of the same specifications in the same batch, where the length of the capacitor is greater than its diameter. First, cylinder six (32) drives the adjusting plate 8 to move laterally, so that the distance between one surface of the adjusting plate 8 and one surface of the fixed plate 4 is equal to the capacitor diameter. Furthermore, since one edge of the top of the loading frame 2 is aligned with one edge of the fixed plate 4, the distance between the adjusting plate 8 and the top edge of the loading frame 2 is also equal to the capacitor diameter. Then, cylinder seven (34) drives the guide plate 39 and the telescopic plate 40 to rise and fall, so that the distance between their bottoms and the surface of the conveyor belt 36 is equal to the capacitor diameter. Additionally, cylinder eight (38) drives the telescopic plate 40 to slide inside the guide plate 39, so that the end of the telescopic plate 40 is in contact with the adjusting plate 8.
[0051] The upper surfaces of push plate 1 (26) and push plate 2 (29) together form a rectangular placement surface. The width of the placement surface can be adjusted by having push plate 1 (26) slide on push plate 2 (29) via cylinder 5 (30), making the width equal to the capacitor diameter. Multiple capacitors are then placed on placement plate 3. Initially, the upper surface of placement plate 3 is aligned with the upper surface of push plate 1 (26), causing the capacitors to slide onto the placement surface under gravity. The capacitors' posture on the placement surface is random. Subsequently, motor 4 (28) drives threaded rod 3 (27) to rotate, causing push plate 2 (29) and push plate 1 (26) to move upwards synchronously. Since the width of the placement surface is equal to the capacitor diameter, the capacitor can only be stably placed on the placement surface when its end face is in contact with the surface or when its length direction is parallel to the length direction of the placement surface. Otherwise, the capacitor will fall off due to imbalance. Therefore, only capacitors whose length direction is parallel to the length direction of the placement surface or those that are upright can rise stably. When the placement surface aligns with the upper edge of the loading frame 2, the capacitor will slide onto the conveyor belt 36 and arrange itself on the conveyor belt 36. Then, it will move under the action of the conveyor belt 36. Due to the limiting effect of the adjusting plate 8, the capacitors will not be arranged side by side on the conveyor belt 36. When the capacitor moves to the bottom of the guide plate 39 and the telescopic plate 40, since the distance between the bottom of both and the surface of the conveyor belt 36 is equal to the diameter of the capacitor, only the flat capacitors can pass under the guide plate 39 and the telescopic plate 40. The upright or overlapping capacitors will slide along the guide plate 39 and the telescopic plate 40 to the opening on the fixed plate 4, and then fall back onto the placement plate 3 via the return plate 7. Therefore, the capacitors passing under the guide plate 39 and the telescopic plate 40 are all in a flat state. When a capacitor passes under the infrared sensor 41, the infrared sensor 41 will detect a signal. Then, cylinder 23 drives the blocking block 35 to move, and the blocking block 35 blocks the subsequent capacitor. The capacitor passing through the infrared sensor 41 will slide onto the flipping block 43. Then, cylinder 48 drives the lifting plate 49 to descend, so that the pressure roller 53 is tightly attached to the upper side of the capacitor under the action of the sliding column 50 and the spring 51.Subsequently, cylinder 45 drives connecting plate 47 to rise, causing friction roller 46 to contact the bottom of capacitor. Then, motor 44 drives friction roller 46 to rotate, thus rotating capacitor through friction. At this time, industrial camera 42 can photograph capacitor. As capacitor rotates, industrial camera 42 can capture images of various positions on capacitor surface and upload the captured images to image processing system for analysis, thereby detecting whether there are defects on capacitor surface. When a capacitor is inspected, pressure roller 53 moves away from capacitor. At the same time, motor 9 drives flip block 43 to rotate, causing capacitor to slide down the surface of flip block 43. Then blocking block 35 resets, and subsequent capacitors continue to move onto flip block 43. This process is repeated, enabling continuous inspection of multiple capacitors. During the inspection process, multiple capacitors to be inspected will move onto flip block 43 in an orderly manner before being photographed by industrial camera 42. This prevents capacitors from overlapping and making it difficult to capture complete surface images of each capacitor, thus ensuring the stable operation of the inspection work.
[0052] In this embodiment, as Figures 3-5 As shown, it also includes collection auxiliary components;
[0053] The collection auxiliary components include a bracket 6 slidably connected to one side of the upper surface of the base 1. Both ends of the upper side of the bracket 6 are fixedly connected to a fixing ring 15. Multiple adjusting rods 19 are evenly distributed and slidably connected along the circumference of the fixing ring 15. One end of the adjusting rod 19 is fixedly connected to a limit plate 13. Both ends of one side of the limit plate 13 are fixedly connected to a sliding rod 18. The sliding rod 18 is slidably connected to a slider 55. One side of the slider 55 is fixedly connected to a cylinder 22. The piston end of the cylinder 22 is fixedly connected to a blocking block 37. One side of the limit plate 13 is provided with a through hole for the blocking block 37 to pass through. A baffle 12 is rotatably provided on the lower side of the limit plate 13.
[0054] A motor 21 is fixedly connected to one side of the lower end of the limiting plate 13. The output end of the motor 21 is fixedly connected to one end of the baffle 12. A threaded rod 10 is threadedly connected to one side of the lower end of the bracket 6. Both ends of the threaded rod 10 are rotatably mounted on the base 1. A motor 21 is fixedly connected to one side of the upper end of the base 1. The output end of the motor 21 is fixedly connected to one end of the threaded rod 10.
[0055] A cylinder 14 is fixedly connected to one side of the upper end of the bracket 6. The piston end of the cylinder 14 is fixedly connected to one end of the adjusting rod 19 on both sides. The outer ring of the fixing ring 15 is rotatably fitted with a transmission ring 16. One end of the adjusting rod 19 is rotatably connected with a connecting rod 20, and one end of the connecting rod 20 is rotatably mounted on the transmission ring 16.
[0056] A threaded rod 17 is threadedly connected to one side of the slider 55. Both ends of the threaded rod 17 are rotatably mounted on the limiting plate 13. A motor 54 is fixedly connected to one end of the limiting plate 13. The output end of the motor 54 is fixedly connected to one end of the threaded rod 17.
[0057] Specifically, in the above embodiments, although continuous testing of capacitors can be achieved, and qualified and unqualified products can be collected separately using collection boxes for subsequent processing, when it is necessary to pack a specified number of capacitors into specific collection boxes for storage and transportation based on the quantity of qualified and unqualified capacitors, manual operation and counting by operators are still required. This is not only cumbersome but also prone to confusion and errors.
[0058] Therefore, in order to solve the above problems, the working principle of this embodiment is as follows:
[0059] Based on the capacitor's diameter, the piston ends on both sides of cylinder 14 are moved simultaneously, causing the adjusting rods 19 on both sides to slide on the fixed ring 15. With the coordinated action of connecting rod 20 and transmission ring 16, multiple adjusting rods 19 slide radially on the fixed ring 15 simultaneously, causing multiple limiting plates 13 to form a barrier matching the capacitor's diameter. The two barriers are used to receive qualified and unqualified capacitors respectively. Motor 11 drives threaded rod 10 to rotate, causing bracket 6 to slide on base 1. This allows either barrier to align with the flipping block 43, and the tested capacitor will fall into the barrier. Since the barrier size matches the capacitor size, multiple capacitors will be stacked longitudinally within the barrier, and baffle 12 blocks the capacitors, preventing them from falling out.
[0060] Once all capacitors are placed within the enclosure, the collection box can be aligned with the bottom of the enclosure. Based on the required number of capacitors to be removed, motor 6 (54) drives threaded rod 17 to rotate, adjusting the height of slider 55 so that blocking block 37 aligns with the corresponding capacitor. Then, cylinder 22 drives blocking block 37 through the through hole, holding the capacitor in place. Subsequently, motor 3 (21) drives baffle 12 to rotate, causing only the capacitors located below blocking block 37 to fall out. This achieves the collection of a specific number of capacitors, allowing them to be packaged into a designated collection box. This facilitates subsequent capacitor storage and transportation, avoiding confusion and errors caused by manual operation and counting.
[0061] Working principle: First, cylinder 6 (32) drives the adjusting plate 8 to move laterally, so that the distance between one surface of the adjusting plate 8 and one surface of the fixed plate 4 is equal to the diameter of the capacitor. Furthermore, since one edge of the top of the feeding frame 2 is aligned with one edge of the fixed plate 4, the distance between the adjusting plate 8 and the top edge of the feeding frame 2 is also equal to the diameter of the capacitor. Then, cylinder 7 (34) drives the guide plate 39 and the telescopic plate 40 to rise and fall, so that the distance between their bottoms and the surface of the conveyor belt 36 is equal to the diameter of the capacitor. Additionally, cylinder 8 (38) drives the telescopic plate 40 to slide inside the guide plate 39, so that the end of the telescopic plate 40 is in contact with the adjusting plate 8.
[0062] The upper surfaces of push plate 1 (26) and push plate 2 (29) together form a rectangular placement surface. The width of the placement surface can be adjusted by having push plate 1 (26) slide on push plate 2 (29) via cylinder 5 (30), making the width equal to the capacitor diameter. Multiple capacitors are then placed on placement plate 3. Initially, the upper surface of placement plate 3 is aligned with the upper surface of push plate 1 (26), causing the capacitors to slide onto the placement surface under gravity. The capacitors' posture on the placement surface is random. Subsequently, motor 4 (28) drives threaded rod 3 (27) to rotate, causing push plate 2 (29) and push plate 1 (26) to move upwards synchronously. Since the width of the placement surface is equal to the capacitor diameter, the capacitor can only be stably placed on the placement surface when its end face is in contact with the surface or when its length direction is parallel to the length direction of the placement surface. Otherwise, the capacitor will fall off due to imbalance. Therefore, only capacitors whose length direction is parallel to the length direction of the placement surface or those that are upright can rise stably. When the placement surface aligns with the upper edge of the loading frame 2, the capacitor will slide onto the conveyor belt 36 and arrange itself on the conveyor belt 36. Then, it will move under the action of the conveyor belt 36. Due to the limiting effect of the adjusting plate 8, the capacitors will not be arranged side by side on the conveyor belt 36. When the capacitor moves to the bottom of the guide plate 39 and the telescopic plate 40, since the distance between the bottom of both and the surface of the conveyor belt 36 is equal to the diameter of the capacitor, only the flat capacitors can pass under the guide plate 39 and the telescopic plate 40. The upright or overlapping capacitors will slide along the guide plate 39 and the telescopic plate 40 to the opening on the fixed plate 4, and then fall back onto the placement plate 3 via the return plate 7. Therefore, the capacitors passing under the guide plate 39 and the telescopic plate 40 are all in a flat state. When a capacitor passes under the infrared sensor 41, the infrared sensor 41 will detect a signal. Then, cylinder 23 drives the blocking block 35 to move, and the blocking block 35 blocks the subsequent capacitor. The capacitor passing through the infrared sensor 41 will slide onto the flipping block 43. Then, cylinder 48 drives the lifting plate 49 to descend, so that the pressure roller 53 is tightly attached to the upper side of the capacitor under the action of the sliding column 50 and the spring 51. Subsequently, cylinder 45 drives connecting plate 47 to rise, causing friction roller 46 to contact the bottom of capacitor. Then, motor 44 drives friction roller 46 to rotate, thus rotating capacitor through friction. At this time, industrial camera 42 can capture images of capacitor. As capacitor rotates, industrial camera 42 can capture images of various positions on capacitor surface and upload the captured images to image processing system for analysis, thereby detecting whether there are defects on capacitor surface. When a capacitor has completed inspection, pressure roller 53 moves away from capacitor. At the same time, motor 9 drives flip block 43 to rotate, causing capacitor to slide down the surface of flip block 43. Then, blocking block 35 resets, and subsequent capacitors continue to move onto flip block 43. This process is repeated to achieve continuous inspection of multiple capacitors.
[0063] Based on the capacitor's diameter, the piston ends on both sides of cylinder 14 are moved simultaneously, causing the adjusting rods 19 on both sides to slide on the fixed ring 15. With the coordinated action of connecting rod 20 and transmission ring 16, multiple adjusting rods 19 slide radially on the fixed ring 15 simultaneously, causing multiple limiting plates 13 to form a barrier matching the capacitor's diameter. The two barriers are used to receive qualified and unqualified capacitors respectively. Motor 11 drives threaded rod 10 to rotate, causing bracket 6 to slide on base 1. This allows either barrier to align with the flipping block 43, and the tested capacitor will fall into the barrier. Since the barrier size matches the capacitor size, multiple capacitors will be stacked longitudinally within the barrier, and baffle 12 blocks the capacitors, preventing them from falling out. Once all capacitors are placed within the enclosure, the collection box can be aligned with the bottom of the enclosure. Based on the required number of capacitors to be removed, motor 6 54 drives threaded rod 17 to rotate, adjusting the height of slider 55 so that blocking block 37 aligns with the corresponding capacitor. Then, cylinder 22 drives blocking block 37 through the through hole, holding the capacitor in place. Subsequently, motor 3 21 drives baffle 12 to rotate, causing only capacitors located below blocking block 37 to fall out, thus achieving the collection of a specific number of capacitors.
[0064] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A capacitor testing device, comprising a base (1), characterized in that: A support column (5) is fixedly connected to one side of the upper end of the base (1). An industrial camera (42) is provided on one side of the upper end of the support column (5). A flip block (43) is rotatably provided on one side of the upper end of the support column (5). It also includes detachable components; The separate placement assembly includes a feeding frame (2) fixedly connected to one side of the upper surface of the base (1), a pusher plate (29) slidably connected to one side of the feeding frame (2), a pusher plate (26) inserted into and slidably connected to one end of the pusher plate (29), a placement plate (3) slidably connected to one side of the feeding frame (2), a frame (31) fixedly connected to one side of the upper surface of the base (1), a conveyor belt (36) provided on the frame (31), two guide rods (33) slidably connected to one side of the upper end of the frame (31), an adjustment plate (8) fixedly connected to the ends of the two guide rods (33), the bottom of the adjustment plate (8) is in contact with the surface of the conveyor belt (36), a fixing plate (4) fixedly connected to one side of the feeding frame (2), and one end face of the fixing plate (4) in contact with the edge of the conveyor belt (36).
2. The capacitor testing device according to claim 1, characterized in that: A cylinder five (30) is fixedly connected to one side of the push plate two (29). The piston end of the cylinder five (30) is fixedly connected to one side of the push plate one (26). A threaded rod three (27) is threadedly connected to one side of the push plate two (29). Both ends of the threaded rod three (27) are rotatably mounted on the feeding frame (2). A motor four (28) is fixedly connected to one side of the feeding frame (2). The output end of the motor four (28) is fixedly connected to one end of the threaded rod three (27).
3. The capacitor testing device according to claim 1, characterized in that: A cylinder four (25) is fixedly connected to one side of the feeding frame (2), and the piston end of the cylinder four (25) is fixedly connected to one side of the placement plate (3). A cylinder six (32) is fixedly connected to one side of the upper end of the frame (31), and the piston end of the cylinder six (32) is fixedly connected to one side of the adjustment plate (8).
4. The capacitor testing device according to claim 1, characterized in that: An infrared sensor (41) is provided on one side of the upper end of the fixed plate (4). A cylinder three (23) is fixedly connected to one side of the fixed plate (4). A blocking block one (35) is fixedly connected to the piston end of the cylinder three (23). Openings are provided on both the fixed plate (4) and the feeding frame (2). A return plate (7) is fixedly connected to the opening on the fixed plate (4). One end of the return plate (7) is connected to the opening on the feeding frame (2).
5. The capacitor testing device according to claim 1, characterized in that: A support plate (24) is fixedly connected to one side of the fixed plate (4). A cylinder seven (34) is fixedly connected to one side of the upper end of the support plate (24). A guide plate (39) is fixedly connected to the piston end of the cylinder seven (34). A telescopic plate (40) is inserted into and slidably connected to the inner side of the guide plate (39). A cylinder eight (38) is fixedly connected to one side of the guide plate (39). The piston end of the cylinder eight (38) is fixedly connected to one side of the telescopic plate (40).
6. The capacitor testing device according to claim 1, characterized in that: A motor (9) is fixedly connected to one side of the upper end of the support column (5). The output end of the motor (9) is fixedly connected to one side of the flipping block (43). A cylinder (45) is fixedly connected to one side of the bottom of the flipping block (43). A connecting plate (47) is fixedly connected to the piston end of the cylinder (45). Friction rollers (46) are rotatably arranged at both ends of the upper side of the connecting plate (47). A motor (44) is fixedly connected to one end of the connecting plate (47). The output end of the motor (44) is fixedly connected to one end of the friction roller (46). A cylinder ten (48) is fixedly connected to one side of the flipping block (43). A lifting plate (49) is fixedly connected to the piston end of the cylinder ten (48). Two sliding columns (50) are slidably connected to one side of the lifting plate (49). A pressure plate (52) is fixedly connected to the lower end of the sliding column (50). Pressure rollers (53) are rotatably arranged at both ends of the lower side of the pressure plate (52). A spring (51) is sleeved on one side of the sliding column (50). One end of the spring (51) is fixedly connected to one side of the lifting plate (49), and the other end is fixedly connected to one end of the sliding column (50).
7. The capacitor testing device according to claim 1, characterized in that: It also includes collection auxiliary components; The collection auxiliary component includes a bracket (6) slidably connected to one side of the upper surface of the base (1). Both ends of the upper side of the bracket (6) are fixedly connected to a fixing ring (15). Multiple adjusting rods (19) are evenly distributed and slidably connected along the circumference of the fixing ring (15). One end of the adjusting rod (19) is fixedly connected to a limiting plate (13). Both ends of one side of the limiting plate (13) are fixedly connected to a sliding rod (18). The sliding rod (18) is slidably connected to a slider (55). One side of the slider (55) is fixedly connected to a cylinder two (22). The piston end of the cylinder two (22) is fixedly connected to a blocking block two (37). One side of the limiting plate (13) is provided with a through hole for the blocking block two (37) to pass through. A baffle (12) is rotatably provided on one side of the lower end of the limiting plate (13).
8. A capacitor testing device according to claim 7, characterized in that: The lower end of the limiting plate (13) is fixedly connected to a motor three (21), the output end of the motor three (21) is fixedly connected to one end of the baffle (12), the lower end of the bracket (6) is threadedly connected to a threaded rod one (10), both ends of the threaded rod one (10) are rotatably mounted on the base (1), the upper end of the base (1) is fixedly connected to a motor two (11), the output end of the motor two (11) is fixedly connected to one end of the threaded rod one (10).
9. A capacitor testing device according to claim 7, characterized in that: A cylinder (14) is fixedly connected to one side of the upper end of the bracket (6). The piston end of the cylinder (14) is fixedly connected to one end of the adjusting rod (19) on both sides. The outer ring of the fixing ring (15) is rotatably fitted with a transmission ring (16). One end of the adjusting rod (19) is rotatably provided with a connecting rod (20), and one end of the connecting rod (20) is rotatably provided on the transmission ring (16).
10. A capacitor testing device according to claim 7, characterized in that: The slider (55) is threadedly connected to a threaded rod (17) on one side. Both ends of the threaded rod (17) are rotatably mounted on the limiting plate (13). One end of the limiting plate (13) is fixedly connected to a motor (54). The output end of the motor (54) is fixedly connected to one end of the threaded rod (17).
Citation Information
Patent Citations
A device for inspecting the appearance of cylindrical capacitors
CN109444159B