New energy automobile battery piece processing device
By introducing emergency handling mechanisms and flexible processing mechanisms into the new energy vehicle battery cell processing equipment, the problems of surface scratches and edge cracks of battery cells have been solved, thereby improving the safety and stability of battery cells.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- HEBEI YUEJIE ELECTRONIC TECHNOLOGY CO LTD
- Filing Date
- 2026-01-27
- Publication Date
- 2026-05-08
AI Technical Summary
Existing new energy vehicle battery cell processing equipment lacks a flexible buffer structure, which can easily cause scratches on the surface of the battery cells and edge cracks, posing a risk of explosion and combustion. Furthermore, there is a lack of emergency response measures, which affects safety.
A new energy vehicle battery cell processing device was designed, which includes an emergency treatment mechanism and a flexible processing mechanism. The emergency treatment mechanism handles battery cell explosions through components such as a water storage cooling pool, a filter receiving box, a positioning electric telescopic rod, and a UV photolysis air purifier. The flexible processing mechanism reduces scratches and cracks by using compression clamping springs and dampers.
It effectively reduces the hazards of cell explosion, improves safety, prevents surface scratches and edge cracking, and enhances the device's emergency response capabilities.
Smart Images

Figure CN122000411A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of battery processing technology, specifically to a processing device for new energy vehicle battery cells. Background Technology
[0002] New energy vehicle batteries are new types of automotive batteries that use new energy technologies to reduce greenhouse gas emissions. They can be divided into two main categories: storage batteries and fuel cells. Storage batteries are suitable for pure new energy vehicles. New energy vehicle battery packs consist of multiple batteries stacked in series. Battery cells are the core components of the new energy vehicle power system, thus requiring the use of new energy vehicle battery cell processing equipment to process the new energy vehicle battery cells.
[0003] According to announcement number CN118969911A, a processing apparatus and method for battery cells are disclosed, including a carrier and multiple pressing assemblies; the carrier has a bearing surface for bearing conductive connectors and battery cells, and the carrier also has rotational degrees of freedom, and multiple bearing surfaces are provided, which are distributed on the carrier along the rotation direction of the carrier; two adjacent pressing assemblies are movably connected, and multiple pressing assemblies are stacked and at least partially located on top of the carrier.
[0004] Using the above technical solution, the conductive connector is wound around the carrier, and the battery cells on the corresponding bearing surface can be fixed in a connected manner through multiple pressing components to improve the fixing efficiency of the battery cells. However, in the above technical solution, the processing mechanism of the new energy vehicle battery cell processing device is in rigid contact with the battery cell, lacking a flexible buffer structure, which can easily cause scratches on the surface of the battery cell and edge breakage, affecting battery performance. Furthermore, due to scratches on the surface of the battery cell and edge breakage, the new energy vehicle battery cell may explode. The battery cell processing device does not have an emergency handling structure, which can easily cause fire safety problems, endanger the personal safety of nearby workers, and thus reduce the safety of the new energy vehicle battery cell processing device. Summary of the Invention
[0005] The purpose of this invention is to provide a new energy vehicle battery cell processing device to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a new energy vehicle battery cell processing device, including a device support frame, an emergency handling mechanism is provided on the top of the device support frame and on one side of the device support frame, a flexible processing mechanism is provided on one side of the device support frame, the emergency handling mechanism includes a bottom plate, a water storage cooling pool, a filter receiving box, a mounting frame, two sets of waterproof electric telescopic rods, two sets of positioning electric telescopic rods, two sets of extension holes, a battery cell receiving plate, two sets of positioning holes, a centrifugal fan and a ventilation duct, and a UV photolysis air purifier is fixedly connected to the outer surface of the ventilation duct; The flexible processing mechanism includes an upper top plate, a processing hydraulic cylinder, a pressure sensor, a damper, two sets of guide grooves, and two sets of compression clamping springs. The extension and retraction ends of the two sets of compression clamping springs are fixedly connected to sliding clamping plates.
[0007] Preferably, the bottom surface of the lower base plate is fixedly connected to two auxiliary support legs, and the bottom end of each auxiliary support leg is fixedly connected to a support chassis.
[0008] Preferably, the inner bottom wall of the water storage cooling tank is provided with a connecting hole, and a drain pipe is fixedly connected to the bottom surface of the water storage cooling tank, and the drain pipe is connected to the connecting hole.
[0009] Preferably, a sealing plug is fitted inside the connecting hole, and the sealing plug is fitted inside the drain pipe.
[0010] Preferably, a sealing disc is fixedly connected to the top of the sealing plug, and the bottom surface of the sealing disc is in contact with the inner bottom wall of the water storage cooling pool.
[0011] Preferably, the upper surface of the sealing disc is provided with a pull groove, and a pull disc is fixedly connected to the inner bottom wall of the pull groove.
[0012] Preferably, two reinforcing rods are fixedly connected to the upper surface of the lower base plate, and the top end of each reinforcing rod is fixedly connected to the bottom surface of the upper top plate.
[0013] Preferably, the outer surfaces of both reinforcing rods are fixedly connected to mounting frames, the upper surface and the bottom surface of the mounting frames are fixedly connected to the bottom surface of the upper top plate and the upper surface of the lower bottom plate, respectively, and the inner wall of the mounting frames is fixedly connected to explosion-proof transparent glass.
[0014] Preferably, both sides of the device support frame are movably hinged with switch protection doors, the side of the two switch protection doors that are close to each other is in contact with the outer surface of the two reinforcing rods respectively, and the side of the two switch protection doors that are far apart from each other is fixedly connected with a pull handle.
[0015] Preferably, the bottom surface of the damper is fixedly connected to a threaded cylinder, and the internal thread of the threaded cylinder is connected to a replaceable machining tool.
[0016] Compared with the prior art, the beneficial effects achieved by the present invention are: First, this invention, by incorporating an emergency response mechanism, allows the water storage cooling tank to be installed on one side of the device support frame using a lower base plate fixed to one side of the support frame. A filter receiving box is installed within the water storage cooling tank, and a mounting frame is fixed to the upper surface of the filter receiving box, allowing the mounting frame to be engaged within the lower base plate. Two sets of positioning electric telescopic rods are fixed within the lower base plate, facilitating the sliding of the telescopic ends of these rods within extension holes on both sides of the mounting frame and positioning holes on both sides of the battery cell receiving plate. Since the battery cell receiving plate can slide within the mounting frame and the filter receiving box, it clamps and limits the battery cells to be processed. If a deflagration is observed on a battery cell on the receiving plate, the positioning electric telescopic rods are remotely controlled via a controller to retract their telescopic ends, thus preventing the battery cells within the mounting frame from exploding. The cell receiving plate is positioned to allow it to slide along the mounting frame and within the cell receiving box until it reaches the bottom of the filter receiving box. A large amount of cooling water is placed in the water storage cooling tank to directly immerse and cool the deflagrated cells, reducing the hazards of the deflagration. A centrifugal fan and a UV photolysis air purifier are controlled to draw toxic gases generated by the deflagration through ventilation ducts into the UV photolysis air purifier, where they are quickly purified and removed. Finally, a waterproof electric telescopic rod is used to push the cell receiving plate within the mounting frame and filter receiving box until it reaches a suitable position for collecting and processing the cell fragments. This allows the cell receiving plate to be restored to its original state for reprocessing, improving the safety of the new energy vehicle battery cell processing device.
[0017] Secondly, this invention, by incorporating a flexible processing mechanism, utilizes two sets of guide grooves on the battery cell receiving plate to fix two compression clamping springs within them. One end of each compression clamping spring is fixed to a sliding clamping plate, allowing the sliding clamping plate to slide within the guide grooves. This facilitates the clamping of the battery cell to be processed using multiple sliding clamping plates. The use of multiple rigid compression clamping springs to compress the sliding clamping plates provides flexible clamping of the battery cell. This not only stably clamps the battery cell but also prevents it from being restricted when subjected to significant lateral shear forces, thus reducing surface scratches and edge chipping. Furthermore, the upper top... The machining hydraulic cylinder fixed inside the plate can drive a pressure sensor to move up and down along with a damper. Since the pressure sensor and the hydraulic oil control valve of the machining hydraulic cylinder are connected through a PLC controller, the pressure sensor can easily detect the pressure applied to the battery cell by the replaceable machining tool. The PLC controller can then control the power of the hydraulic oil control valve of the machining hydraulic cylinder to control the distance and pressure of the output extension end of the machining hydraulic cylinder. Furthermore, the damper buffers the impact force applied to the battery cell by the replaceable machining tool, thereby further reducing the problem of surface scratches and edge cracks on the battery cell and improving the safety of the new energy vehicle battery cell machining device. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a bottom perspective view of the water storage cooling tank of the present invention; Figure 3 This is a bottom-view perspective view of the pressure sensor of the present invention; Figure 4 This is a perspective view of the mounting frame of the present invention; Figure 5 This is a perspective view of the water storage cooling tank of the present invention; Figure 6 This is a perspective view of the filter receiving box of the present invention; Figure 7 This is a perspective view of the battery cell receiving plate of the present invention; Figure 8 This is a perspective view of the sealing plug of the present invention.
[0019] The components include: 1. Device support frame; 2. Emergency handling mechanism; 201. Lower base plate; 202. Water storage cooling tank; 203. Mounting frame; 204. Positioning electric telescopic rod; 205. Waterproof electric telescopic rod; 206. Extension hole; 207. Positioning hole; 208. Centrifugal fan; 209. Ventilation duct; 210. UV photolysis air purifier; 211. Battery cell receiving plate; 212. Filter receiving box; 3. Flexible processing mechanism; 301. Top plate; 302. Processing fluid. 303. Pressure cylinder; 304. Pressure sensor; 305. Damper; 306. Compression clamping spring; 307. Sliding clamping plate; 308. Guide groove; 4. Auxiliary support leg; 5. Support chassis; 6. Drain pipe; 7. Connecting hole; 8. Sealing plug; 9. Sealing disc; 10. Pulling groove; 11. Pulling disc; 12. Mounting frame; 13. Explosion-proof transparent glass; 14. Opening and closing protective door; 15. Pulling handle; 16. Reinforcing rod; 17. Mounting threaded cylinder; 18. Replaceable machining tool. Detailed Implementation
[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0021] Example 1 Please see Figure 1-8The device includes a support frame 1, an emergency handling mechanism 2 jointly provided on the top and one side of the support frame 1, and a flexible processing mechanism 3 provided on one side of the support frame 1. The emergency handling mechanism 2 includes a lower base plate 201, one side of which is fixedly connected to one side of the support frame 1. The bottom surface of the lower base plate 201 is fixedly connected to a water storage cooling tank 202. A filter receiving box 212 is provided inside the water storage cooling tank 202. An installation frame 203 is fixedly connected to the upper surface of the filter receiving box 212 and is snapped into the interior of the lower base plate 201. Two sets of waterproof electric telescopic rods 205 are fixedly connected to the inner bottom wall of the water storage cooling tank 202. The telescopic end of each set of waterproof electric telescopic rods 205 is slidably connected to the filter receiving box. Inside the housing 212, two sets of positioning electric telescopic rods 204 are fixedly connected to the inner wall of the lower base plate 201. Two extension holes 206 are provided on one side and the other side of the mounting frame 203. A battery cell receiving plate 211 is slidably connected inside the mounting frame 203. Two positioning holes 207 are provided on one side and the other side of the battery cell receiving plate 211. The two sets of extension holes 206 are respectively connected to the two sets of positioning holes 207. The telescopic ends of the two sets of positioning electric telescopic rods 204 are slidably connected to the interiors of the two sets of extension holes 206 and the two sets of positioning holes 207, respectively. A centrifugal fan 208 is installed above the lower base plate 201, and the output end of the centrifugal fan 208 is fixedly connected to a ventilation duct 20. 9. A UV photolysis air purifier 210 is fixedly connected to the outer surface of the ventilation duct 209. The UV photolysis air purifier 210 is a device that uses a specially designed high-energy, high-ozone UV ultraviolet light beam to irradiate and break down odorous gases. It can quickly decompose the toxic gases produced by the deflagration of battery cells. The bottom surface of the UV photolysis air purifier 210 is fixedly connected to the upper surface of the device support frame 1. By setting an emergency treatment mechanism 2, the water storage cooling tank 202 can be installed on one side of the device support frame 1 using the lower base plate 201 fixed on one side of the device support frame 1. Because the filter receiving box 212 is set in the water storage cooling tank 202, and the mounting frame 203 is fixed on the upper surface of the filter receiving box 212, the mounting frame 203 can be installed on the upper surface of the filter receiving box 212. 3. The device is snapped into the lower base plate 201. Two sets of positioning electric telescopic rods 204 are fixed within the lower base plate 201, facilitating the sliding of their telescopic ends within the extension holes 206 on both sides of the mounting frame 203 and the positioning holes 207 on both sides of the cell receiving plate 211. Since the cell receiving plate 211 can slide within the mounting frame 203 and the filter receiving box 212, and clamps and limits the cells to be processed on the cell receiving plate 211 of this cell processing device, if a cell on the cell receiving plate 211 is observed to explode, the positioning electric telescopic rods 204 can be remotely controlled via a controller to retract their telescopic ends.This prevents the cell receiving plate 211 within the mounting frame 203 from being restricted, allowing it to slide along the mounting frame 203 and within the cell receiving plate 211 until it reaches the bottom of the filter receiving box 212. By providing ample cooling water in the water storage cooling tank 202, the deflagrated cells can be directly immersed in the water for cooling, reducing the hazards of deflagration. Furthermore, by controlling the centrifugal fan 208 and the UV photolysis air purifier 210, the toxic gases generated by the deflagration can be expelled through the ventilation duct. The gas is drawn into the UV photolysis air purifier 210, where toxic gases are rapidly purified and removed. Finally, the waterproof electric telescopic rod 205 pushes the battery cell receiving plate 211 within the mounting frame 203 and filter receiving box 212 until it moves to a suitable position to collect and process the battery cell fragments. This also allows the battery cell receiving plate 211 to be restored to its original state for further processing, thus improving the safety of the new energy vehicle battery cell processing device.
[0022] Two auxiliary support legs 4 are fixedly connected to the bottom surface of the lower base plate 201. Each auxiliary support leg 4 is fixedly connected to a support base plate 5 at its bottom end. By placing the device on the workshop floor, the support stability of the device is improved by using the two auxiliary support legs 4 and the support base plate 5.
[0023] The inner bottom wall of the water storage cooling tank 202 is provided with a connecting hole 7. A drain pipe 6 is fixedly connected to the bottom surface of the water storage cooling tank 202. The drain pipe 6 is connected to the connecting hole 7. By fixing the drain pipe 6 to the bottom surface of the water storage cooling tank 202, the water in the water storage cooling tank 202 can be discharged through the connecting hole 7 and the drain pipe 6, so as to facilitate the replenishment of clean cooling water.
[0024] A sealing plug 8 is inserted inside the connecting hole 7. The sealing plug 8 is inserted inside the drain pipe 6. The sealing plug 8 is inserted into the connecting hole 7 and the drain pipe 6 to facilitate the sealing of the drain outlet of the water storage cooling pool 202, so as to facilitate the storage of cooling water in the water storage cooling pool 202.
[0025] A sealing disc 9 is fixedly connected to the top of the sealing plug 8. The bottom surface of the sealing disc 9 is in contact with the inner bottom wall of the water storage cooling tank 202. By using the sealing disc 9 fixed on the sealing plug 8 to contact the inner bottom wall of the water storage cooling tank 202, the sealing performance of the drain outlet of the water storage cooling tank 202 is further improved.
[0026] A pull groove 10 is provided on the upper surface of the sealing disc 9. A pull plate 11 is fixedly connected to the inner bottom wall of the pull groove 10. The pull groove 10 cooperates with the pull plate 11 inside it to facilitate manual pulling of the sealing disc 9 and the sealing plug 8 to drain the water in the water storage cooling pool 202.
[0027] The specific implementation of this embodiment is as follows: In use, first connect the positioning electric telescopic rod 204, waterproof electric telescopic rod 205, centrifugal fan 208, and UV photolysis air purifier 210 to the power supply. When it is necessary to use this new energy vehicle battery cell processing device to process the new energy vehicle battery cells on the battery cell receiving plate 211, first place the device on the workshop floor, and improve the support stability of the device through two auxiliary support legs 4 and support chassis 5. Using the lower base plate 201 fixed on one side of the device support frame 1, the water storage cooling tank 202 can be installed on one side of the device support frame 1. By fixing and connecting the bottom surface of the water storage cooling tank 202 with a drain pipe 6, it is convenient to drain the water in the water storage cooling tank 202 through the drain pipe 6. The through hole 7 and drain pipe 6 facilitate the refilling of clean cooling water. A sealing plug 8 is inserted into the through hole 7 and drain pipe 6 to seal the drain outlet of the water storage cooling tank 202, allowing cooling water to be stored within the tank. A sealing disc 9 fixed to the sealing plug 8 contacts the inner bottom wall of the water storage cooling tank 202, further improving the sealing performance of the drain outlet. A pull groove 10, in conjunction with its internal pull disc 11, allows for manual pulling of the sealing disc 9 and sealing plug 8 to drain water from the water storage cooling tank 202. The filter receiving box 212 is installed within the water storage cooling tank 202, and a mounting frame 203 is fixed to the upper surface of the filter receiving box 212, enabling the mounting frame to... 203 is snapped into the lower base plate 201. Two sets of positioning electric telescopic rods 204 are fixed within the lower base plate 201, facilitating the sliding of their telescopic ends within the extension holes 206 on both sides of the mounting frame 203 and the positioning holes 207 on both sides of the battery cell receiving plate 211. Since the battery cell receiving plate 211 can slide within the mounting frame 203 and the filter receiving box 212, and the battery cells to be processed are clamped and limited on the battery cell receiving plate 211 of this battery cell processing device, if a deflagration is observed on the battery cell receiving plate 211, the positioning electric telescopic rods 204 are remotely controlled via a controller to facilitate the extension of the two sets of positioning electric telescopic rods 204. The retraction end contracts, thus not limiting the cell receiving plate 211 within the mounting frame 203. This allows the cell receiving plate 211 to slide along the mounting frame 203 and within its own interior until it reaches the bottom of the filter receiving box 212. By providing ample cooling water in the water storage cooling tank 202, the deflagrated cells can be directly immersed in the water for cooling, reducing the hazards of the deflagration. Furthermore, by controlling the centrifugal fan 208 and the UV photolysis air purifier 210, the toxic gases generated by the deflagration can be drawn through the ventilation duct 209 into the UV photolysis air purifier 210, where they are rapidly purified and removed.Finally, by controlling the waterproof electric telescopic rod 205 to push the battery cell receiving plate 211 inside the mounting frame 203 and the filter receiving box 212, the battery cell receiving plate 211 is moved to a suitable position to collect and process the fragments generated by the battery cells. This also facilitates the restoration of the battery cell receiving plate 211 to its original state for further processing.
[0028] Example 2 Please see Figure 1-8 The flexible processing mechanism 3 includes an upper top plate 301, one side of which is fixedly connected to one side of the device support frame 1. The input end of the centrifugal fan 208 is fixedly connected to the upper surface of the upper top plate 301. A processing hydraulic cylinder 302 is fixedly connected to the inner wall of the upper top plate 301. A pressure sensor 303 is fixedly connected to the telescopic end of the processing hydraulic cylinder 302. The pressure sensor 303 is a device or apparatus that can sense pressure signals and convert the pressure signals into usable output electrical signals according to a certain rule. A damper 304 is fixedly connected to the sensing end of the pressure sensor 303. The upper surface of the battery cell receiving plate 211... Two sets of guide grooves 307 are provided on the surface. Two compression clamping springs 305 are fixedly connected to the inner sidewall of each set of guide grooves 307. The telescopic ends of the two sets of compression clamping springs 305 are fixedly connected to sliding clamping plates 306. By setting up the flexible processing mechanism 3, the two sets of guide grooves 307 on the battery cell receiving plate 211 can be used to fix two compression clamping springs 305 inside them. The sliding clamping plate 306 is fixed to one end of the compression clamping spring 305, so that the sliding clamping plate 306 can slide in the guide groove 307. This facilitates the use of multiple sliding clamping plates 306 to process the battery cell. The battery cells are clamped by multiple rigid compression clamping springs 305 that compress the sliding clamping plate 306, thus providing flexible clamping for the cells to be processed. This not only ensures stable clamping of the battery cells but also prevents them from being restricted when subjected to large lateral shear forces, thereby reducing the risk of surface scratches and edge chipping. A processing hydraulic cylinder 302 fixed inside the upper top plate 301 drives a pressure sensor 303, which in turn moves a damper 304 up and down. The hydraulic pressure sensor 303 and the processing hydraulic cylinder 302... The power supply of the hydraulic oil control valve is connected to a PLC controller, which facilitates the detection of the pressure applied to the battery cell by the replaceable processing blade 18 using the pressure sensor 303. The PLC controller then controls the power supply of the hydraulic oil control valve of the processing hydraulic cylinder 302, thereby controlling the distance and pressure of the output extension end of the processing hydraulic cylinder 302. Furthermore, the damper 304 buffers the impact force applied to the battery cell by the replaceable processing blade 18, thereby further reducing the problem of surface scratches and edge cracks of the battery cell and improving the safety of the new energy vehicle battery cell processing device.
[0029] Two reinforcing rods 16 are fixedly connected to the upper surface of the lower base plate 201. The top end of each reinforcing rod 16 is fixedly connected to the bottom surface of the upper top plate 301. The two reinforcing rods 16 are fixed between the upper surface of the lower base plate 201 and the bottom surface of the upper top plate 301, thereby improving the stability of the device.
[0030] The outer surfaces of the two reinforcing rods 16 are fixedly connected to the mounting frame 12. The upper surface and the bottom surface of the mounting frame 12 are fixedly connected to the bottom surface of the upper top plate 301 and the upper surface of the lower bottom plate 201, respectively. The inner wall of the mounting frame 12 is fixedly connected to the explosion-proof transparent glass 13. The mounting frame 12 is fixed between the upper surface of the lower bottom plate 201 and the bottom surface of the upper top plate 301, and the explosion-proof transparent glass 13 is installed inside it. This not only facilitates the observation of the processing situation inside the device, but also protects the workers in the vicinity.
[0031] Both sides of the device support frame 1 are movably hinged with switch protection doors 14. The side of the two switch protection doors 14 that is close to each other is in contact with the outer surface of the two reinforcing rods 16 respectively. The side of the two switch protection doors 14 that is far apart from each other is fixedly connected with a pull handle 15. By manually holding the pull handle 15, the two switch protection doors 14 can be opened or closed, thereby using the two switch protection doors 14 to block the impact of the battery cell explosion inside the device.
[0032] The bottom surface of the damper 304 is fixedly connected to a threaded cylinder 17. The threaded cylinder 17 is internally threaded with a replaceable machining tool 18. The replaceable machining tool 18 is manually installed into the threaded cylinder 17 to facilitate the installation and replacement of different replaceable machining tools 18, thereby improving the device's ability to perform various processing on new energy vehicle battery cells.
[0033] The specific implementation method of this embodiment is as follows: In use, first connect the hydraulic oil control valve and pressure sensor 303 of the processing hydraulic cylinder 302 to the power supply. When it is necessary to use this new energy vehicle battery cell processing device to process the new energy vehicle battery cells on the battery cell receiving plate 211, first fix it between the upper surface of the lower base plate 201 and the bottom surface of the upper top plate 301 by two reinforcing rods 16, thereby improving the stability of the device. Fix the frame 12 between the upper surface of the lower base plate 201 and the bottom surface of the upper top plate 301, and install the explosion-proof transparent glass 13 inside it, so as to not only facilitate the observation of the processing situation inside the device, but also to allow for the observation of the processing situation inside the device. Nearby workers take precautions by manually holding and pulling handle 15 to open or close the two protective doors 14. These doors prevent the impact of a deflagration of the battery cells inside the device. Two sets of guide grooves 307 on the battery cell receiving plate 211 hold two compression clamping springs 305. A sliding clamping plate 306 is fixed to one end of each spring, allowing it to slide within the guide grooves 307. This facilitates the clamping of the battery cells to be processed using multiple sliding clamping plates 306. The multiple, relatively rigid compression clamping springs 305 further enhance the gripping effect. The sliding clamping plate 306 is pressed to flexibly clamp the battery cell to be processed. This not only provides stable clamping of the battery cell but also prevents it from being restricted when subjected to large lateral shear forces, thus reducing surface scratches and edge chipping. The processing hydraulic cylinder 302, fixed inside the upper top plate 301, drives the pressure sensor 303 to move the damper 304 up and down. The replaceable processing tool 18 is manually installed into the threaded cylinder 17, facilitating the installation and replacement of different replaceable processing tools 18, thereby improving the efficiency of the device. The process involves various processing of battery cells for new energy vehicles. Since the pressure sensor 303 is connected to the hydraulic oil control valve of the processing hydraulic cylinder 302 via a PLC controller, the pressure sensor 303 can be used to detect the pressure applied to the battery cell by the replaceable processing blade 18. The PLC controller can then control the power of the hydraulic oil control valve of the processing hydraulic cylinder 302 to control the distance and pressure of the output extension end of the processing hydraulic cylinder 302. Furthermore, the damper 304 buffers the impact force applied to the battery cell by the replaceable processing blade 18, thereby further reducing the problem of surface scratches and edge cracking of the battery cell.
[0034] The working principle of this invention is as follows: In use, first connect the positioning electric telescopic rod 204, waterproof electric telescopic rod 205, centrifugal fan 208, and UV photolysis air purifier 210 to a power source. When using this new energy vehicle battery cell processing device to process the new energy vehicle battery cells on the battery cell receiving plate 211, first place the device on the workshop floor. The stability of the device is improved by using two auxiliary support legs 4 and a support chassis 5. The lower base plate 201 fixed to one side of the device support frame 1 allows the water storage cooling tank 202 to be installed on one side of the device support frame 1. A drain pipe 6 is fixedly connected to the bottom surface of the water storage cooling tank 202 to facilitate the drainage of water from the water storage cooling tank 202 through the connecting hole. 7 and drain pipe 6 discharge water to facilitate the refilling of clean cooling water. A sealing plug 8 is inserted into the connecting hole 7 and drain pipe 6 to seal the drain outlet of the water storage cooling tank 202, allowing cooling water to be stored within the tank. A sealing disc 9 fixed to the sealing plug 8 contacts the inner bottom wall of the water storage cooling tank 202, further improving the sealing performance of the drain outlet. A pulling groove 10, in conjunction with its internal pulling disc 11, allows for manual pulling of the sealing disc 9 and sealing plug 8 to drain water from the water storage cooling tank 202. Because a filter receiving box 212 is installed inside the water storage cooling tank 202, and a mounting frame 203 is fixed to the upper surface of the filter receiving box 212, the mounting frame 203 can... 03 is snapped into the lower base plate 201. Two sets of positioning electric telescopic rods 204 are fixed within the lower base plate 201, facilitating the sliding of their extension ends within the extension holes 206 on both sides of the mounting frame 203 and the positioning holes 207 on both sides of the battery cell receiving plate 211. Since the battery cell receiving plate 211 can slide within the mounting frame 203 and the filter receiving box 212, and the battery cells to be processed are clamped and limited on the battery cell receiving plate 211 of this battery cell processing device, if a deflagration is observed on the battery cell receiving plate 211, the positioning electric telescopic rods 204 are remotely controlled via a controller to facilitate the extension of the two sets of positioning electric telescopic rods 204. The retraction end contracts, thus not limiting the cell receiving plate 211 within the mounting frame 203. This allows the cell receiving plate 211 to slide along the mounting frame 203 and within its own interior until it reaches the bottom of the filter receiving box 212. By providing ample cooling water in the water storage cooling tank 202, the deflagrated cells can be directly immersed in the water for cooling, reducing the hazards of the deflagration. Furthermore, by controlling the centrifugal fan 208 and the UV photolysis air purifier 210, the toxic gases generated by the deflagration can be drawn through the ventilation duct 209 into the UV photolysis air purifier 210, where they are rapidly purified and removed.Finally, by controlling the waterproof electric telescopic rod 205 to push the battery cell receiving plate 211 inside the mounting frame 203 and the filter receiving box 212, the battery cell receiving plate 211 is moved to a suitable position to collect and process the fragments generated by the battery cells. This also facilitates the restoration of the battery cell receiving plate 211 to its original state for further processing. In use, first connect the hydraulic oil control valve and pressure sensor 303 of the processing hydraulic cylinder 302 to the power supply. When using this new energy vehicle battery cell processing device to process the new energy vehicle battery cells on the battery cell receiving plate 211, first fix it between the upper surface of the lower base plate 201 and the bottom surface of the upper top plate 301 using two reinforcing rods 16, thereby improving the stability of the device. To ensure stability, a frame 12 is fixed between the upper surface of the lower base plate 201 and the bottom surface of the upper top plate 301, and an explosion-proof transparent glass 13 is installed inside it. This not only facilitates observation of the processing inside the device but also protects nearby workers. By manually holding and pulling the handle 15, two switchable protective doors 14 can be opened or closed, thereby blocking the impact of battery cell explosion inside the device. Two sets of guide grooves 307 are provided on the battery cell receiving plate 211, and two compression clamping springs 305 are fixed inside them. A sliding clamping plate 306 is fixed to one end of the compression clamping spring 305, so that the sliding clamping plate 306 can be positioned within the guide groove 307. The internal sliding mechanism facilitates the clamping of the battery cells to be processed using multiple sliding clamping plates 306. Multiple rigid compression clamping springs 305 compress the sliding clamping plates 306, providing flexible clamping of the battery cells. This not only ensures stable clamping but also prevents the battery cells from being restricted when subjected to significant lateral shear forces, thus reducing surface scratches and edge chipping. A processing hydraulic cylinder 302 fixed within the upper top plate 301 drives a pressure sensor 303, which in turn moves a damper 304 up and down. The replaceable processing tool 18 is then manually installed into the threaded cylinder 17 for convenient... Different replaceable machining blades 18 can be installed and replaced to improve the device's ability to perform various processing operations on new energy vehicle battery cells. Since the pressure sensor 303 is connected to the hydraulic oil control valve of the machining hydraulic cylinder 302 via a PLC controller, the pressure sensor 303 can easily detect the pressure applied to the battery cell by the replaceable machining blades 18. This allows the PLC controller to control the power supply of the hydraulic oil control valve of the machining hydraulic cylinder 302, thereby controlling the distance and pressure at the output extension end of the machining hydraulic cylinder 302. Furthermore, the damper 304 buffers the impact force applied to the battery cell by the replaceable machining blades 18, further reducing the risk of surface scratches and edge chipping on the battery cell.
[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0036] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A new energy vehicle battery cell processing device, comprising a device support frame (1), characterized in that: An emergency handling mechanism (2) is provided on the top of the device support frame (1) and on one side of the device support frame (1). A flexible processing mechanism (3) is provided on one side of the device support frame (1). The emergency handling mechanism (2) includes a bottom plate (201), a water storage cooling pool (202), a filter receiving box (212), a mounting frame (203), two sets of waterproof electric telescopic rods (205), two sets of positioning electric telescopic rods (204), two sets of extension holes (206), a battery cell receiving plate (211), two sets of positioning holes (207), a centrifugal fan (208), and a ventilation duct (209). A UV photolysis air purifier (210) is fixedly connected to the outer surface of the ventilation duct (209). The flexible processing mechanism (3) includes an upper top plate (301), a processing hydraulic cylinder (302), a pressure sensor (303), a damper (304), two sets of guide grooves (307) and two sets of compression clamping springs (305), and the telescopic ends of the two sets of compression clamping springs (305) are fixedly connected to sliding clamping plates (306).
2. The new energy vehicle battery cell processing device according to claim 1, characterized in that: The bottom surface of the lower base plate (201) is fixedly connected to two auxiliary support legs (4), and the bottom end of each auxiliary support leg (4) is fixedly connected to a support chassis (5).
3. The new energy vehicle battery cell processing device according to claim 1, characterized in that: The inner bottom wall of the water storage cooling tank (202) is provided with a connecting hole (7), and a drain pipe (6) is fixedly connected to the bottom surface of the water storage cooling tank (202). The drain pipe (6) is connected to the connecting hole (7).
4. The new energy vehicle battery cell processing device according to claim 3, characterized in that: A sealing plug (8) is fitted inside the connecting hole (7), and the sealing plug (8) is fitted inside the drain pipe (6).
5. The new energy vehicle battery cell processing apparatus according to claim 4, characterized in that: The top of the sealing plug (8) is fixedly connected to a sealing disc (9), and the bottom surface of the sealing disc (9) is in contact with the inner bottom wall of the water storage cooling pool (202).
6. The new energy vehicle battery cell processing apparatus according to claim 5, characterized in that: The upper surface of the sealing disc (9) is provided with a pull groove (10), and the inner bottom wall of the pull groove (10) is fixedly connected to a pull disc (11).
7. The new energy vehicle battery cell processing apparatus according to claim 1, characterized in that: Two reinforcing rods (16) are fixedly connected to the upper surface of the lower base plate (201), and the top of each reinforcing rod (16) is fixedly connected to the bottom surface of the upper top plate (301).
8. The new energy vehicle battery cell processing apparatus according to claim 7, characterized in that: The outer surfaces of the two reinforcing rods (16) are fixedly connected to the mounting frame (12). The upper surface and the bottom surface of the mounting frame (12) are fixedly connected to the bottom surface of the upper top plate (301) and the upper surface of the lower bottom plate (201), respectively. The inner wall of the mounting frame (12) is fixedly connected to explosion-proof transparent glass (13).
9. A new energy vehicle battery cell processing apparatus according to claim 7, characterized in that: The device support frame (1) has switch protection doors (14) hinged on both sides. The side of the two switch protection doors (14) that are close to each other is in contact with the outer surface of the two reinforcing rods (16). The side of the two switch protection doors (14) that are far apart from each other is fixedly connected with a pull handle (15).
10. A new energy vehicle battery cell processing apparatus according to claim 1, characterized in that: The bottom surface of the damper (304) is fixedly connected to a threaded cylinder (17), and the internal thread of the threaded cylinder (17) is connected to a replaceable machining tool (18).