Multi-stage efficient gas-liquid separator and separation method thereof

By combining infrared detection and PLC controller with a multi-stage separation mechanism, the adaptive adjustment of the multi-stage gas-liquid separator is realized, which solves the problem that the separation parameters cannot be automatically adjusted according to the changes in liquid content in the existing technology, and improves the separation efficiency and accuracy.

CN122006387APending Publication Date: 2026-05-12WANWEI SEMICONDUCTOR TECHNOLOGY (SHANDONG) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
WANWEI SEMICONDUCTOR TECHNOLOGY (SHANDONG) CO LTD
Filing Date
2026-03-26
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing multi-stage gas-liquid separators cannot adaptively adjust their separation parameters based on changes in the initial liquid content of the gas-liquid mixture, resulting in unstable separation efficiency.

Method used

An infrared detection structure and a PLC controller are used to monitor the liquid content of gas and liquid in real time. Combined with a multi-stage separation mechanism, including baffles, centrifugal separation and hydrophobic membrane, adaptive separation is achieved by automatically adjusting the speed and power.

Benefits of technology

It achieves efficient and stable separation of gas-liquid mixtures with different liquid contents, ensuring that the separation effect meets the requirements and improving separation efficiency and accuracy.

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Abstract

The invention relates to the technical field of gas-liquid separation, in particular to a multi-stage efficient gas-liquid separator and a separation method thereof.The multi-stage efficient gas-liquid separator comprises a separation barrel, the top end of the separation barrel is fixedly connected with a connecting pipe, the other end of the connecting pipe is fixedly connected with a treatment barrel, and the outer wall of the other side of the treatment barrel fixedly communicates with a gas inlet pipe; the multi-stage treatment mechanism comprises a first-stage treatment assembly, a second-stage treatment assembly and a third-stage treatment assembly. According to the multi-stage efficient gas-liquid separator, detection structures such as the infrared emitting plate, the infrared receiving plate and the liquid level detection rod are arranged, the PLC is combined, the initial gas-liquid liquid content and the liquid amount separated out in the first stage can be monitored in real time, when it is detected that the separation effect is poor, the PLC can automatically adjust the power of a driving motor in the second-stage treatment assembly, and the separation effect is improved. And the rotating speed of the rotating rod is changed, so that the separation force is adaptively adjusted to meet the separation requirements of gas-liquid mixtures with different liquid contents.
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Description

Technical Field

[0001] This invention relates to the field of gas-liquid separation technology, specifically to a multi-stage high-efficiency gas-liquid separator and its separation method. Background Technology

[0002] Gas-liquid separation technology is a key process in chemical, petroleum, energy, and environmental protection fields. Its core function is to effectively separate the gaseous and liquid components in a gas-liquid mixture to meet the requirements of subsequent processes for gas purity or liquid recovery. With the increasing sophistication of industrial production, the demands for gas-liquid separation efficiency, precision, and equipment adaptability are rising, especially in scenarios with significant fluctuations in liquid content (such as chemical reaction tail gas treatment, associated gas separation from natural gas extraction, and steam condensation recovery). Highly efficient and stable separation equipment has become crucial for improving production efficiency and reducing energy consumption.

[0003] A major problem with existing multi-stage gas-liquid separators is their inability to achieve adaptive adjustment. In traditional multi-stage gas-liquid separators, the operating parameters of each separation stage, such as the rotational speed during centrifugation and the working state of the separation elements, are mostly preset fixed values. During actual operation, when the initial liquid content of the gas-liquid mixture changes, the equipment cannot automatically adjust the operating parameters of each separation stage accordingly. Summary of the Invention

[0004] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a multi-stage high-efficiency gas-liquid separator and its separation method.

[0005] To achieve the above objectives, the present invention provides the following technical solution: This invention provides a multi-stage high-efficiency gas-liquid separator and its separation method, comprising: A separation cylinder, the top end of which is fixedly connected to a connecting pipe, the other end of which is fixedly connected to a processing cylinder, and the other outer wall of the processing cylinder is fixedly connected to an air inlet pipe. A multi-level processing mechanism, comprising a primary processing component, a secondary processing component, and a tertiary processing component; The primary processing component includes multiple staggered baffles arranged inside the processing cylinder. The primary processing component also includes a detection structure for detecting the liquid content of the initial gas-liquid mixture and the amount of liquid separated in the primary stage. A secondary processing component is used to perform secondary separation of the gas and liquid after primary processing using centrifugation. The tertiary treatment assembly includes a hydrophobic membrane for further separation, and the hydrophobic membrane is inclinedly disposed inside the separation cylinder.

[0006] Preferably, the primary processing component further includes a collection box fixedly connected to the bottom end of the processing cylinder, a communication port is provided between the processing cylinder and the collection box, a drain pipe is fixedly connected to the inner bottom wall of the collection box, a solenoid valve is provided inside the drain pipe, and a collection tank is fixedly connected to the other end of the drain pipe.

[0007] Preferably, the detection structure includes two symmetrical connecting slots opened on the inner peripheral wall of the air inlet pipe. An infrared emitting plate is fixedly connected to the inner wall of one of the connecting slots, and an infrared receiving plate is fixedly connected to the inner wall of the other connecting slot. The infrared emitting plate and the infrared receiving plate are electrically connected to a PLC controller to form a first detection loop. A liquid level detection rod is fixedly connected to the inner wall of the collection box. The PLC controller is electrically connected to the liquid level detection rod and the solenoid valve to form a second detection loop.

[0008] Preferably, the secondary processing component includes a drive motor fixedly connected to the bottom end of the separation cylinder, a rotating rod fixedly connected to the output end of the drive motor, a toggle plate fixedly connected to the outer wall of the rotating rod, and the drive motor being electrically connected to the PLC controller to form an adjustment circuit.

[0009] Preferably, a fixed cylinder is fixedly connected to the outer wall of the rotating rod, a first impact plate is fixedly connected to the outer wall of the fixed cylinder, a first connecting ring is fixedly connected to the other end of the first impact plate, the first impact plate is tilted left and right between the fixed cylinder and the first connecting ring, the first impact plate is tilted up and down between the fixed cylinder and the first connecting ring, and the tilting direction of the first impact plate is from the first connecting ring to the fixed cylinder. An upper toothed plate is fixedly connected to the outer wall of the first connecting ring, and the outer wall of the upper toothed plate is in rotatable contact with the inner wall of the separation cylinder.

[0010] Preferably, a rotating cylinder is rotatably connected to the outer wall of the rotating rod, a second impact plate is fixedly connected to the outer wall of the rotating cylinder, a second connecting ring is fixedly connected to the other end of the second impact plate, the second impact plate is tilted left and right between the rotating cylinder and the second connecting ring, the second impact plate is tilted up and down between the rotating cylinder and the second connecting ring, and the tilting direction of the second impact plate is from the second connecting ring to the rotating cylinder. A lower toothed plate is fixedly connected to the outer wall of the second connecting ring, the outer wall of the lower toothed plate is rotatably in contact with the inner wall of the separation cylinder, a rotating shaft is rotatably connected to the inner wall of the separation cylinder, a gear is fixedly connected to the outer wall of the rotating shaft, and both the upper toothed plate and the lower toothed plate mesh with the gear.

[0011] Preferably, the inner wall of the separation cylinder is provided with a fixing groove, and the inner wall of the fixing groove is fixedly connected to a plurality of first drain pipes. The first drain pipes extend obliquely to the outer wall of the separation cylinder. The outer wall of the rotating rod is rotatably connected to a collection shell. The bottom end of the collection shell is fixedly connected to a plurality of second drain pipes. The other end of the second drain pipes extends to the outside of the separation cylinder. The inner wall of the separation cylinder is provided with a collection groove, and the collection groove is located at the inclined end of the hydrophobic membrane. The inner wall of the collection groove is fixedly connected to a third drain pipe, and the other end of the third drain pipe extends to the outside of the separation cylinder. A float-type one-way drain valve is provided in the first drain pipe, the second drain pipe, and the third drain pipe.

[0012] Preferably, the outer wall of the separation cylinder is fixedly connected with a plurality of support legs arranged in a circular array, the bottom end of the separation cylinder is embedded with an exhaust fan, the output end of the exhaust fan is fixedly connected to an air outlet pipe, the other end of the air outlet pipe is fixedly connected to a liquid content detector, and the liquid content detector is electrically connected to the PLC controller to form a third detection loop.

[0013] Preferably, a separation method for a multi-stage high-efficiency gas-liquid separator includes the following steps: S1. The gas-liquid mixture is fed into the processing cylinder through the air inlet pipe for primary separation; S2. After the primary separation is completed, the gas-liquid mixture enters the separation cylinder, and the gas-liquid mixture undergoes secondary separation by rotating the rotating rod. S3. Then, the gas and liquid are further separated in a secondary process by the rotation of the first and second impact plates. S4. After the secondary separation process, a tertiary separation process is carried out through a hydrophobic membrane.

[0014] The technical solution provided by this invention has the following advantages compared with the known prior art: This multi-stage high-efficiency gas-liquid separator, through the installation of detection structures such as an infrared emitting plate, an infrared receiving plate, and a liquid level detection rod, combined with a PLC controller, can monitor the initial gas-liquid content and the amount of liquid separated in the first stage in real time. When the separation effect is detected to be poor, the PLC controller will automatically adjust the power of the drive motor in the second-stage processing component and change the rotation speed of the rotor, thereby adaptively adjusting the separation force to meet the separation requirements of gas-liquid mixtures with different liquid contents.

[0015] This separator employs a three-stage separation mechanism. The first stage separates gas and liquid due to inertial differences via baffles, with liquid particles condensing and dripping after impacting the baffles. The second stage utilizes centrifugal force generated by the rotation of the rotor, along with the high-speed counter-rotating alternating rotation of the first and second impact plates, to further break down and condense liquid particles. The third stage intercepts tiny droplets through a hydrophobic membrane. This three-stage separation process is progressive and more efficient than the single or limited separation methods of traditional separators, enabling the separation of gas-liquid mixtures.

[0016] On the one hand, during the secondary separation process, the multi-stage high-efficiency gas-liquid separator increases the impact frequency and force of the gas-liquid mixture through the high-speed counter-rotation of the first and second impact plates. This effectively breaks down and agglomerates liquid particles that were not completely separated in the first stage, while generating a stronger centrifugal effect, causing more liquid particles to be thrown against the inner wall of the separation cylinder or the outer wall of the fixed cylinder for discharge. On the other hand, the liquid content of the discharged gas is detected in real time by a liquid content detector at the end of the air outlet pipe. If the liquid content does not meet the standard, the PLC controller will continue to adjust the power of the secondary processing components until the liquid content meets the requirements, thus ensuring the separation effect. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partial three-dimensional structural diagram of the present invention. Figure 1 ; Figure 3 This is a partial three-dimensional structural diagram of the present invention. Figure 2 ; Figure 4 For the present invention Figure 2 Enlarged 3D view of part A; Figure 5 For the present invention Figure 3 Enlarged 3D view of Part B; Figure 6 This is a partial cross-sectional three-dimensional structural schematic diagram of the present invention.

[0019] Reference numerals: 1. Separation cylinder; 2. Connecting pipe; 3. Processing cylinder; 4. Air inlet pipe; 5. Multi-stage processing mechanism; 51. Primary processing component; 511. Baffle plate; 512. Detection structure; 5121. Connecting groove; 5122. Infrared emitting plate; 5123. Infrared receiving plate; 5124. Liquid level detection rod; 513. Collection box; 514. Collection shell; 515. Drain pipe; 516. Collection tank; 52. Secondary processing component; 521. Drive motor; 522. Rotating rod; 523. Actuating plate; 524. Solid... 525. Fixed cylinder; 526. First impact plate; 527. First connecting ring; 528. Upper toothed plate; 529. Rotating cylinder; 5210. Second impact plate; 5211. Second connecting ring; 5212. Lower toothed plate; 5213. Rotating shaft; 5214. Gear; 5215. Fixed groove; 5216. First drain pipe; 5217. Second drain pipe; 5218. Third drain pipe; 5219. Collection tank; 53. Three-stage treatment assembly; 531. Hydrophobic membrane; 6. Support leg; 7. Exhaust fan; 8. Air outlet pipe; 9. Liquid content detector. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0021] The present invention will be further described below with reference to embodiments.

[0022] Example: Refer to Figures 1 to 6 A multi-stage high-efficiency gas-liquid separator, comprising: The separation cylinder 1 has a connecting pipe 2 fixedly connected to its top end, and a processing cylinder 3 fixedly connected to the other end of the connecting pipe 2. An air inlet pipe 4 is fixedly connected to the outer wall of the other side of the processing cylinder 3. The multi-level processing unit 5 includes a primary processing component 51, a secondary processing component 52, and a tertiary processing component 53. The primary processing component 51 includes multiple staggered array baffles 511 arranged inside the processing cylinder 3. The primary processing component 51 also includes a detection structure 512, which is used to detect the liquid content of the initial gas-liquid mixture and the amount of liquid separated in the primary process. Secondary processing component 52 is used to perform secondary separation of gas and liquid after primary processing using centrifugation. The tertiary processing assembly 53 includes a hydrophobic membrane 531 for further separation, and the hydrophobic membrane 531 is disposed at an angle inside the separation cylinder 1.

[0023] The primary processing component 51 also includes a collection box 513 fixedly connected to the bottom of the processing cylinder 3. A communication port is provided between the processing cylinder 3 and the collection box 513. A drain pipe 515 is fixedly connected to the inner bottom wall of the collection box 513. A solenoid valve is installed inside the drain pipe 515. The other end of the drain pipe 515 is fixedly connected to a collection tank 516.

[0024] The detection structure 512 includes two symmetrical connecting slots 5121 opened on the inner peripheral wall of the air inlet pipe 4. An infrared emitting plate 5122 is fixedly connected to the inner wall of one connecting slot 5121, and an infrared receiving plate 5123 is fixedly connected to the inner wall of the other connecting slot 5121. The infrared emitting plate 5122 and the infrared receiving plate 5123 are electrically connected to a PLC controller to form a first detection circuit. A liquid level detection rod 5124 is fixedly connected to the inner wall of the collection box 513. The PLC controller is electrically connected to the liquid level detection rod 5124 and the solenoid valve to form a second detection circuit.

[0025] The secondary processing component 52 includes a drive motor 521 fixedly connected to the bottom end of the separation cylinder 1. A rotating rod 522 is fixedly connected to the output end of the drive motor 521. A toggle piece 523 is fixedly connected to the outer wall of the rotating rod 522. The drive motor 521 is electrically connected to the PLC controller to form an adjustment circuit.

[0026] A fixed cylinder 524 is fixedly connected to the outer wall of the rotating rod 522. A first impact plate 525 is fixedly connected to the outer wall of the fixed cylinder 524. A first connecting ring 526 is fixedly connected to the other end of the first impact plate 525. The left and right tilt of the first impact plate 525 is between the fixed cylinder 524 and the first connecting ring 526. The up and down tilt of the first impact plate 525 is between the fixed cylinder 524 and the first connecting ring 526. The tilt direction of the first impact plate 525 is from the first connecting ring 526 to the fixed cylinder 524. An upper toothed plate 527 is fixedly connected to the outer wall of the first connecting ring 526. The outer wall of the upper toothed plate 527 is in rotatable contact with the inner wall of the separation cylinder 1.

[0027] A rotating cylinder 528 is rotatably connected to the outer wall of the rotating rod 522. A second impact plate 529 is fixedly connected to the outer wall of the rotating cylinder 528. A second connecting ring 5210 is fixedly connected to the other end of the second impact plate 529. The second impact plate 529 is tilted left and right between the rotating cylinder 528 and the second connecting ring 5210. The second impact plate 529 is tilted up and down between the rotating cylinder 528 and the second connecting ring 5210. The tilting direction of the second impact plate 529 is tilted from the second connecting ring 5210 to the rotating cylinder 528. A lower toothed plate 5211 is fixedly connected to the outer wall of the second connecting ring 5210. The outer wall of the lower toothed plate 5211 is rotatably in contact with the inner wall of the separation cylinder 1. A rotating shaft 5212 is rotatably connected to the inner wall of the separation cylinder 1. A gear 5213 is fixedly connected to the outer wall of the rotating shaft 5212. The upper toothed plate 527 and the lower toothed plate 5211 are both meshed with the gear 5213.

[0028] The inner wall of the separator 1 is provided with a fixing groove 5214. Multiple first drain pipes 5215 are fixedly connected to the inner wall of the fixing groove 5214. The first drain pipes 5215 extend obliquely to the outer wall of the separator 1. The outer wall of the rotating rod 522 is rotatably connected to a collection shell 514. Multiple second drain pipes 5216 are fixedly connected to the bottom end of the collection shell 514. The other end of the second drain pipes 5216 extends to the outside of the separator 1. The inner wall of the separator 1 is provided with a collection groove 5218, and the collection groove 5218 is located at the oblique end of the hydrophobic membrane 531. The inner wall of the collection groove 5218 is fixedly connected to a third drain pipe 5217. The other end of the third drain pipe 5217 extends to the outside of the separator 1. A float-type one-way drain valve is provided in the first drain pipe 5215, the second drain pipe 5216, and the third drain pipe 5217.

[0029] The outer wall of the separation cylinder 1 is fixedly connected with multiple support legs 6 arranged in a circular array. The bottom end of the separation cylinder 1 is embedded with an exhaust fan 7. The output end of the exhaust fan 7 is fixedly connected to an air outlet pipe 8. The other end of the air outlet pipe 8 is fixedly connected to a liquid content detector 9. The liquid content detector 9 is electrically connected to the PLC controller to form a third detection circuit.

[0030] The working principle of this invention is as follows: When the gas-liquid mixture enters the processing cylinder 3 through the inlet pipe 4, it will first undergo primary separation; First, after the gas and liquid enter the inlet pipe 4, the infrared emitting plate 5122 and the infrared receiving plate 5123 in the inlet pipe 4 form the first detection circuit. By measuring the change in infrared transmittance, the PLC controller detects the initial liquid content of the gas and liquid in real time. When infrared light passes through the gas-liquid mixture in the inlet pipe 4, the liquid particles in the mixture will absorb, reflect, and scatter the infrared light. The higher the liquid content, the more numerous and densely distributed the liquid particles in the gas and liquid, and the more significant the degree of blocking and attenuation of infrared light during propagation, resulting in a decrease in the transmittance reaching the infrared receiving plate 5123. The PLC controller acquires the transmittance data received by the infrared receiver board 5123 in real time. Combined with the preset calibration curve (which is established in advance through experiments to reflect the correspondence between different liquid contents and infrared transmittance), it can quickly calculate the liquid content of the initial gas-liquid mixture. This detection method can achieve non-contact real-time monitoring, avoid interference with gas-liquid flow, and has the characteristics of fast response speed and high detection accuracy. It provides accurate initial parameter basis for the power adjustment of the drive motor 521 in the subsequent secondary separation, ensuring that the separation process is dynamically adapted according to the initial state of gas and liquid, and improving the overall separation efficiency.

[0031] After the mixture enters the processing cylinder 3, it is blocked by multiple staggered array baffles 511. During the baffle process, the gas and liquid flow separate due to inertial differences. Liquid particles collide with the baffles 511 and then condense and drip down, flowing into the collection box 513 through the connecting port. The liquid level detection rod 5124 in the collection box 513 forms a second detection circuit, which monitors the amount of liquid separated in the first stage in real time (the solenoid valve will automatically open at fixed intervals; if the liquid level detected by the liquid level detection rod 5124 drops suddenly during this period but the detected liquid content does not decrease, the gas-liquid separation effect during this period is poor, and the separation power needs to be increased in the second separation stage). After the solenoid valve opens, the separated liquid is discharged into the collection tank 516 through the drain pipe 515, completing the collection and control of the liquid volume separated in the first stage.

[0032] When the liquid level detected by the level sensor 5124 suddenly drops but the liquid content does not decrease, the PLC controller determines that the gas-liquid separation effect is poor during this period and immediately sends a signal to increase the power of the drive motor 521 of the secondary processing component 52. Since the drive motor 521 and the PLC controller are connected by an electrical signal to form an adjustment loop, the output power of the drive motor 521 increases at this time, driving the rotating rod 522 to rotate at a higher speed. After the rotation speed of the rotating rod 522 increases, the stirring force of the agitator 523 on its outer wall on the gas-liquid mixture entering the separation cylinder 1 is enhanced, making the gas-liquid mixture subject to greater centrifugal force, which is more conducive to the liquid particles being thrown towards the inner wall of the separation cylinder 1, thus improving the initial effect of secondary separation. The liquid adhering to the inner wall of the separation cylinder 1 flows into the fixed tank 5214 and is discharged through the inclined first drain pipe 5215 (with a built-in float-type one-way drain valve to prevent gas leakage).

[0033] At the same time, the rotating rod 522 drives the fixed cylinder 524 and the first impact plate 525 to rotate faster. Through the transmission of the upper toothed plate 527, the gear 5213 and the lower toothed plate 5211, the reverse rotation speed of the second impact plate 529 also increases synchronously. The high-speed, counter-rotating alternating rotation of the first impact plate 525 and the second impact plate 529 increases the frequency and force of the impact with the gas-liquid mixture, which can more effectively break and agglomerate liquid particles that have not been completely separated in the first stage. It can also cause some liquid droplets to adhere to the first impact plate 525 and the second impact plate 529. Since the first impact plate 525 and the second impact plate 529 are tilted, the liquid droplets can gather near the fixed cylinder 524 and flow into the collection shell 514, and be discharged through the second drain pipe 5216. On the other hand, the higher rotation speed generates a stronger centrifugal effect, causing more liquid particles to be thrown towards the inner wall of the separation cylinder 1 or the outer wall of the fixed cylinder 524, and then discharged through the first drain pipe 5215 and the second drain pipe 5216. After the increased power processing in the secondary separation stage, the liquid particles in the gas-liquid mixture are further reduced. Subsequently, the gas-liquid mixture moves upward and comes into contact with the hydrophobic membrane 531 inclined inside the separation cylinder 1, entering the tertiary separation stage. The hydrophobic membrane 531 uses its hydrophobic properties to intercept the tiny droplets remaining in the gas. Due to the inclined arrangement of the hydrophobic membrane 531, the intercepted droplets slide down along the inclined direction under the action of gravity into the collection tank 5218, and are finally discharged through the third drain pipe 5217.

[0034] The separated gas is discharged through the exhaust pipe 8 under the action of the exhaust fan 7. The liquid content detector 9 at the end of the exhaust pipe 8 detects the liquid content of the gas and transmits the data to the PLC controller. If the liquid content meets the standard, the equipment maintains its current operating state; if it still does not meet the standard, the PLC controller will continue to adjust the power of the secondary processing component 52 until the liquid content meets the requirements, ensuring that the entire gas-liquid separation process is efficient and thorough.

[0035] The entire process involves a three-stage separation process (baffle interception → centrifugal impact → hydrophobic membrane 531 filtration), combined with real-time detection and intelligent adjustment, to achieve efficient and precise separation of gas-liquid mixtures.

[0036] A separation method for a multi-stage high-efficiency gas-liquid separator includes the following steps: S1. The gas-liquid mixture is fed into the processing cylinder 3 through the air inlet pipe 4 for primary separation; S2. After the primary separation is completed, the gas-liquid mixture enters the separation cylinder 1, and the gas-liquid mixture is further separated by rotating the rotating rod 522. S3. Then, the gas and liquid are further separated by the rotation of the first impact plate 525 and the second impact plate 529. S4. After the secondary separation process, a tertiary separation process is carried out through the hydrophobic membrane 531.

[0037] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. A multi-stage high-efficiency gas-liquid separator, characterized in that, include: A separation cylinder (1) is fixedly connected to a connecting pipe (2) at its top end, and a processing cylinder (3) is fixedly connected to the other end of the connecting pipe (2). An air inlet pipe (4) is fixedly connected to the outer wall of the other side of the processing cylinder (3). A multi-level processing mechanism (5) includes a first-level processing component (51), a second-level processing component (52), and a third-level processing component (53). The primary processing component (51) includes multiple staggered baffles (511) arranged inside the processing cylinder (3). The primary processing component (51) also includes a detection structure (512) for detecting the liquid content of the initial gas-liquid mixture and the amount of liquid separated in the primary stage. Secondary processing component (52), which is used to perform secondary separation of gas and liquid after primary processing by centrifugation; The tertiary processing unit (53) includes a hydrophobic membrane (531) for further separation, and the hydrophobic membrane (531) is disposed at an angle inside the separation cylinder (1).

2. The multi-stage high-efficiency gas-liquid separator according to claim 1, characterized in that, The primary processing component (51) also includes a collection box (513) fixedly connected to the bottom of the processing cylinder (3). A communication port is provided between the processing cylinder (3) and the collection box (513). A drain pipe (515) is fixedly connected to the inner bottom wall of the collection box (513). A solenoid valve is provided inside the drain pipe (515). The other end of the drain pipe (515) is fixedly connected to a collection tank (516).

3. The multi-stage high-efficiency gas-liquid separator according to claim 2, characterized in that, The detection structure (512) includes two symmetrical connecting slots (5121) opened on the inner peripheral wall of the air inlet pipe (4). An infrared emitting plate (5122) is fixedly connected to the inner wall of one of the connecting slots (5121), and an infrared receiving plate (5123) is fixedly connected to the inner wall of the other connecting slot (5121). The infrared emitting plate (5122) and the infrared receiving plate (5123) are electrically connected to a PLC controller to form a first detection loop. A liquid level detection rod (5124) is fixedly connected to the inner wall of the collection box (513). The PLC controller is electrically connected to the liquid level detection rod (5124) and the solenoid valve to form a second detection loop.

4. A multi-stage high-efficiency gas-liquid separator according to claim 3, characterized in that, The secondary processing component (52) includes a drive motor (521) fixedly connected to the bottom end of the separation cylinder (1). A rotating rod (522) is fixedly connected to the output end of the drive motor (521). A toggle piece (523) is fixedly connected to the outer wall of the rotating rod (522). The drive motor (521) is electrically connected to the PLC controller to form an adjustment circuit.

5. A multi-stage high-efficiency gas-liquid separator according to claim 4, characterized in that, A fixed cylinder (524) is fixedly connected to the outer wall of the rotating rod (522). A first impact plate (525) is fixedly connected to the outer wall of the fixed cylinder (524). A first connecting ring (526) is fixedly connected to the other end of the first impact plate (525). The left and right tilt of the first impact plate (525) is between the fixed cylinder (524) and the first connecting ring (526). The first impact plate (525) is tilted up and down between the fixed cylinder (524) and the first connecting ring (526). The tilt direction of the first impact plate (525) is tilted from the first connecting ring (526) to the fixed cylinder (524). An upper toothed plate (527) is fixedly connected to the outer wall of the first connecting ring (526). The outer wall of the upper toothed plate (527) is in rotatable contact with the inner wall of the separating cylinder (1).

6. A multi-stage high-efficiency gas-liquid separator according to claim 5, characterized in that, The outer wall of the rotating rod (522) is rotatably connected to a rotating cylinder (528), and the outer wall of the rotating cylinder (528) is fixedly connected to a second impact plate (529). The other end of the second impact plate (529) is fixedly connected to a second connecting ring (5210). The second impact plate (529) is tilted left and right between the rotating cylinder (528) and the second connecting ring (5210), and the second impact plate (529) is tilted up and down between the rotating cylinder (528) and the second connecting ring (5210). 9) The inclination direction is inclined from the second connecting ring (5210) to the rotating cylinder (528). The outer wall of the second connecting ring (5210) is fixedly connected to the lower tooth plate (5211). The outer wall of the lower tooth plate (5211) is in rotatable contact with the inner wall of the separation cylinder (1). The inner wall of the separation cylinder (1) is rotatably connected to the rotating shaft (5212). The outer wall of the rotating shaft (5212) is fixedly connected to the gear (5213). The upper tooth plate (527) and the lower tooth plate (5211) are both meshed with the gear (5213).

7. A multi-stage high-efficiency gas-liquid separator according to claim 6, characterized in that, The inner wall of the separation cylinder (1) is provided with a fixing groove (5214), and the inner wall of the fixing groove (5214) is fixedly connected to a plurality of first drain pipes (5215). The first drain pipes (5215) extend obliquely to the outer wall of the separation cylinder (1). The outer wall of the rotating rod (522) is rotatably connected to a collection shell (514). The bottom end of the collection shell (514) is fixedly connected to a plurality of second drain pipes (5216), and the other end of the second drain pipes (5216) extends to the separation cylinder (1). 1) Outside the separation cylinder (1), the inner wall of the separation cylinder (1) is provided with a collection groove (5218), and the collection groove (5218) is located at the inclined end of the hydrophobic membrane (531). The inner wall of the collection groove (5218) is fixedly connected to a third drain pipe (5217). The other end of the third drain pipe (5217) extends to the outside of the separation cylinder (1). The first drain pipe (5215), the second drain pipe (5216), and the third drain pipe (5217) are all provided with float-type one-way drain valves.

8. A multi-stage high-efficiency gas-liquid separator according to claim 4, characterized in that, The outer wall of the separation cylinder (1) is fixedly connected with a plurality of support legs (6) arranged in a circular array. The bottom end of the separation cylinder (1) is embedded with an exhaust fan (7). The output end of the exhaust fan (7) is fixedly connected to an air outlet pipe (8). The other end of the air outlet pipe (8) is fixedly connected to a liquid content detector (9). The liquid content detector (9) is electrically connected to the PLC controller and forms a third detection circuit.

9. A separation method for a multi-stage high-efficiency gas-liquid separator, applied to the multi-stage high-efficiency gas-liquid separator described in claims 1-8, characterized in that, Includes the following steps: S1. The gas-liquid mixture is fed into the processing cylinder (3) through the air inlet pipe (4) for primary separation; S2. After the first-stage separation is completed, the gas-liquid mixture enters the separation cylinder (1) and is subjected to secondary separation by rotating the rotating rod (522). S3. Then, the gas and liquid are further separated by the rotation of the first impact plate (525) and the second impact plate (529). S4. After the secondary separation process, a tertiary separation process is carried out through a hydrophobic membrane (531).