Sawing and milling machining center and machining method
By adopting a feeding end clamping method and optimizing the fixture structure in the sawing and milling machining center, the problems of high equipment cost, large footprint, and inconvenient transportation have been solved, resulting in shorter equipment and improved production efficiency, making it suitable for small and medium-sized production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- JINAN DECHEN MASCH CO LTD
- Filing Date
- 2026-03-13
- Publication Date
- 2026-05-12
AI Technical Summary
Existing sawing and milling machining centers face problems such as high equipment costs, large footprint, and inconvenient transportation in small and medium-sized production. In particular, the use of robotic arms to grip the rear end for material feeding leads to an increase in the length of the machine frame, which increases material and transportation costs.
The material is fed by clamping at the discharge end. The clamping and feeding mechanism and the clamping and discharging mechanism are designed and the sawing fixture structure is optimized. This allows the clamping and feeding mechanism to only transport the raw material to the sawing fixture, eliminating the need to clamp from the rear end of the raw material, shortening the length of the feeding unit, and integrating the sawing, milling and discharging units onto a single base.
This has resulted in a reduction in the overall size of the equipment, lower costs, improved transportation convenience and assembly and debugging efficiency, and made it suitable for small and medium-sized production needs.
Smart Images

Figure CN122007899A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of building profile processing technology, and in particular to a sawing and milling machining center and processing method. Background Technology
[0002] The sawing and milling machining center is a CNC composite equipment integrating sawing and milling functions, widely used in door and window, furniture, industrial aluminum, and solid wood processing. Currently, the working principle and overall structural layout of sawing and milling machining centers are relatively mature. They mainly consist of an automatic feeding unit, a milling unit, a sawing unit, and an automatic unloading unit arranged sequentially. The automatic feeding unit adopts a longitudinal feeding and robotic arm clamping structure. The milling unit generally uses a gantry frame with four milling heads. The sawing unit mainly adopts an arbitrary angle sawing structure, while the automatic unloading unit adopts a clamping unloading and longitudinal exporting structure. The longitudinal feeding and exporting are achieved using a synchronous belt conveyor structure. For feeding, a robotic arm continuously clamps the profile from the rear end for feeding. For unloading, a clamping mechanism clamps and transports the cut finished profile. This structure realizes automatic feeding, milling, sawing, and unloading functions, offering advantages such as high automation and high processing efficiency.
[0003] However, existing milling and sawing machining centers also face some new challenges in practical applications. For example, while using a robotic arm to continuously feed the profile from the rear end offers high feeding efficiency, it requires a longer robotic arm and increased stroke to pass the profile through the milling unit to the sawing unit. This necessitates lengthening the frame of the automatic feeding unit by several meters, resulting in a machine length exceeding ten meters. This significantly increases material and transportation costs and places greater demands on space. Similarly, using a synchronous belt conveyor for loading and unloading also offers high efficiency, but it suffers from large footprint and high cost. Therefore, existing milling and sawing machining centers are primarily suitable for large-scale, batch production. For small and medium-sized door and window manufacturers, this presents challenges such as high costs, limited factory space, low utilization rates, and low returns. Therefore, it is necessary to develop a new milling and sawing machining center that retains automation while reducing overall size and cost to meet the needs of small and medium-sized door and window companies. Summary of the Invention
[0004] This invention provides a sawing and milling machining center and machining method, solving the problems existing in the prior art. It revolutionizes the current method of loading raw materials by gripping the rear end of the material with a robotic arm, and innovatively adopts a material feeding method with a discharge end clamping. It has the advantages of reasonable structural design, small footprint, convenient transportation, and low cost.
[0005] One of the technical solutions adopted in this invention is: A milling and sawing machining center includes a loading unit, a milling unit, a sawing unit, and an unloading unit arranged sequentially. The milling unit, sawing unit, and unloading unit share a common base. The loading unit includes a loading frame, with a clamping loading mechanism slidably mounted laterally at one end near the milling unit. Multiple material support rollers and guide rollers are spaced laterally on the loading frame, as are multiple longitudinal guiding mechanisms. The milling unit includes a milling frame slidably mounted laterally on the base, with milling mechanism A and milling mechanism B spaced longitudinally at the upper end of the milling frame. The sawing unit includes a sawing frame integrally formed with the base, with a sawing angle A and sawing fixture B spaced laterally at the upper end of the sawing frame, and a sawing head positioned between sawing fixture A and sawing angle B. The unloading unit includes an unloading frame integrally formed with the base, with a clamping unloading mechanism slidably mounted laterally on the unloading frame, and a lifting material support mechanism and a longitudinal unloading mechanism respectively mounted on the unloading frame. The longitudinal feeding mechanism conveys the raw material to the material support roller and the clamping feeding mechanism. The clamping feeding mechanism clamps the raw material longitudinally for feeding, and the distance from the clamping position of the raw material to the end of the raw material is 1~2m. The clamping feeding mechanism can convey the raw material to the sawing fixture A. The clamping discharge mechanism can pass through the sawing fixture B to reach the position of the sawing fixture A to clamp the raw material for continuous feeding. The raw material is milled and sawn during the feeding process. The profile cut from the raw material is clamped and conveyed to the lifting material support mechanism by the clamping discharge mechanism. The lifting material support mechanism conveys the profile to the longitudinal export mechanism. The longitudinal export mechanism exports the profile longitudinally. The remaining part of the raw material after sawing is still clamped and processed by the clamping discharge mechanism through the sawing fixture B.
[0006] The base is composed of multiple horizontal and vertical beams joined together.
[0007] The clamping and feeding mechanism includes a feeding guide rail horizontally arranged on a feeding frame, a feeding slider on the feeding guide rail, a feeding slide block on the feeding slider, a feeding reducer vertically arranged on the feeding slide block, a feeding motor at the input end of the feeding reducer, a feeding gear at the output end, and a feeding rack meshing with the feeding gear on the feeding frame; two material support plates are horizontally spaced apart on the feeding slide block, and two corresponding abutment plates are horizontally spaced apart on the feeding slide block; a feeding clamping guide rail is longitudinally arranged between the two material support plates. The guide rail is equipped with a feeding clamping slider, the feeding clamping slider is equipped with a feeding clamping slide plate, the feeding clamping slide plate is equipped with a feeding clamping plate, and the feeding slide block is equipped with a feeding clamping cylinder connected to the feeding clamping slide plate; one of the backing plates is equipped with a feeding pressing mounting plate at its upper end, the feeding pressing mounting plate is equipped with a feeding pressing cylinder vertically, the feeding pressing cylinder is equipped with a feeding pressure plate at its lower end, the feeding pressure plate is equipped with a guide shaft A vertically, and the corresponding feeding pressing mounting plate is equipped with a linear bearing A, the guide shaft A being mounted on the linear bearing A.
[0008] The material support roller and the guide roller are mounted on the mounting support, which is mounted on the feeding frame. The material support roller is vertically aligned with the material support plate, and the guide roller and the guide plate are longitudinally aligned.
[0009] The feeding frame in front of the clamping and feeding mechanism is equipped with an auxiliary guide wheel mechanism and an end positioning mechanism. The auxiliary guide wheel mechanism includes an auxiliary cylinder seat, on which an auxiliary cylinder is vertically mounted. An auxiliary lifting plate is mounted on the auxiliary cylinder, and an auxiliary guide wheel is mounted on the auxiliary lifting plate. The auxiliary guide wheel is aligned with the longitudinal direction of the guide roller, and the height of the auxiliary guide wheel is less than that of the guide roller. The end positioning mechanism includes a positioning cylinder seat, on which a positioning cylinder is vertically mounted. A positioning lifting plate is mounted on the upper end of the positioning cylinder, and an end positioning plate is mounted on the positioning lifting plate. A guide shaft B is mounted on the positioning lifting plate, and a linear bearing B is mounted on the corresponding positioning cylinder seat. The guide shaft B is mounted on the linear bearing B.
[0010] The longitudinal feeding mechanism includes a feeding guide rail longitudinally arranged on the feeding frame, a feeding slider on the feeding guide rail, a feeding slide block on the feeding slider, a feeding lifting cylinder vertically arranged on the feeding slide block, a feeding platform at the upper end of the feeding lifting cylinder, and a feeding drive cylinder longitudinally arranged on the feeding frame, the feeding drive cylinder being connected to the feeding slide block.
[0011] The milling unit includes an adjusting guide rail seat horizontally arranged on a base, an adjusting guide rail horizontally arranged on the adjusting guide rail seat, an adjusting slider arranged on the adjusting guide rail, a milling frame arranged on the adjusting slider, an adjusting screw nut seat and an adjusting screw nut arranged at the lower end of the milling frame, a motor mounting seat arranged on the base, an adjusting motor arranged on the motor mounting seat, the adjusting motor being connected to an adjusting screw via a coupling, and the adjusting screw being connected to the adjusting screw nut.
[0012] The milling mechanism A includes a stand A mounted on the upper end of the milling machine frame. A ZY-axis linear slide A is mounted on the stand A. An RV reducer is located at the end of the ZY-axis linear slide A. A servo motor is located at the input end of the RV reducer, and a milling mounting plate A is located at the output end. A milling motor A and a laser A are respectively mounted on the milling mounting plate A, and a milling cutter A is mounted on the milling motor A. The milling mechanism B includes a stand B mounted on the upper end of the milling machine frame. A ZY-axis linear slide B is mounted on the stand B. A milling mounting plate B is located at the end of the ZY-axis linear slide B. A milling guide rail B is longitudinally mounted on the milling mounting plate B. The milling guide rail B is provided with a milling slider B, the milling slider B is provided with a milling slide B, the milling slide B is provided with a milling motor B and a laser B respectively in a longitudinal direction, the milling motor B is provided with a milling cutter B, the milling mounting plate B is provided with a milling cylinder B connected to the milling slide B in a longitudinal direction, the milling mounting plate B is provided with a milling guide rail C in a vertical direction, the milling guide rail C is provided with a milling slider C, the milling slider C is provided with a milling slide C, the milling slide C is provided with a milling motor C in a vertical direction, the milling motor is provided with a milling cutter C, and the milling mounting plate B is provided with a milling cylinder C connected to the milling slide C in a vertical direction.
[0013] A milling fixture is provided on the milling frame between milling mechanism A and milling mechanism B. The milling fixture includes a fixture support, a fixture support roller and a fixture guide roller on the fixture support, a longitudinal fixture guide rail A on the fixture support, a fixture slider A on the fixture guide rail A, a fixture slide plate A on the fixture slider A, a fixture side pressure roller vertically on the fixture slide plate A, and a fixture cylinder A longitudinally connected to the fixture slide plate A on the fixture support. A fixture guide rail B is vertically provided on the fixture support, a fixture slider B on the fixture guide rail B, a fixture slide plate B on the fixture slider B, a fixture pressure roller longitudinally on the fixture slide plate B, and a fixture cylinder B vertically connected to the fixture slide plate B at the upper end of the fixture support.
[0014] The sawing fixture A includes a base plate A mounted on the upper end of the sawing machine frame. A fixed support plate A and a movable support plate A are horizontally spaced at the rear end of the base plate A. A pressing slider A is vertically mounted at the rear end of the fixed support plate A. A pressing guide rail A is mounted on the pressing slider A. A pressing slide plate A is mounted on the pressing guide rail A. A pressure plate A is mounted on the upper end of the pressing slide plate A. The lower end of the pressing slide plate A is connected to a vertically mounted pressing cylinder A. The fixed support plate A has an opening to avoid the pressure plate A. A mounting plate is mounted at the lower end of the base plate A. A lifting guide rail A is vertically mounted on the mounting plate. A lifting slider A is mounted on the lifting guide rail A. A movable support plate A is mounted on the lifting slider A. The lower end of the movable support plate A is connected to a lifting cylinder A. A side pressure guide rail A is longitudinally mounted at the front of the base plate A. A side pressure slider A is mounted on the side pressure guide rail A. A side pressure slide plate A is mounted on the upper end of the side pressure slider A. One end of the side pressure slide plate A has a side pressure block A, and the other end is connected to the side pressure cylinder A.
[0015] The sawing fixture B includes a base plate B mounted on the upper end of the sawing machine frame. A clearance guide rail is longitudinally arranged behind the base plate B. A clearance slider is mounted on the clearance guide rail. A clearance slide plate is mounted on the clearance slider. A backing plate B is located at the front end of the clearance slide plate, and its rear end is connected to a clearance cylinder. A pressing mounting plate is located at the upper end of the backing plate B. A pressing cylinder B is vertically mounted at the upper end of the pressing mounting plate. A pressure plate B is located at the lower end of the pressing cylinder B. A linear bearing B is vertically mounted on the pressing mounting plate. A vertical guide shaft B is mounted on the linear bearing B. The lower end of the guide shaft B is connected to the pressure plate B. A side pressure guide rail B is longitudinally arranged in front of the base plate B. A side pressure slider B is mounted on the side pressure guide rail B. A side pressure slide plate B is mounted on the side pressure slider B. A side pressure block B is located at one end of the side pressure slide plate B, and the other end is connected to the side pressure cylinder B.
[0016] The sawing head includes two translational and one rotating mechanisms mounted on the sawing frame. The ends of the two translational and one rotating mechanisms are provided with sawing motor bases. A sawing motor is mounted on the sawing motor bases, and a saw blade is connected to the sawing motor.
[0017] The clamping and discharging mechanism includes a discharging guide rail horizontally arranged on the discharging frame, a discharging slider on the discharging guide rail, a discharging slide block on the discharging slider, a discharging reducer vertically arranged on the discharging slide block, a discharging motor at the input end of the discharging reducer, and a discharging gear at the output end. The discharging frame has a discharging rack that meshes with the discharging gear. A fixed clamping plate and a movable clamping plate are longitudinally spaced on the discharging slide block, both extending towards the end closer to the sawing unit. The fixed clamping plate is fixedly mounted on the discharging slide block. A discharging clamping guide rail is longitudinally arranged on the discharging slide block, and a discharging clamping slide plate is arranged on the discharging clamping guide rail. A movable clamping plate is located at the lower end of the discharging clamping slide plate, and a movable clamping block is located at the lower inner side of the movable clamping plate. The upper end of the discharging clamping slide plate is connected to a discharging clamping cylinder.
[0018] The lifting and supporting mechanism includes multiple lifting and supporting guide rails arranged laterally on the discharge frame. Lifting and supporting sliders are provided on the lifting and supporting guide rails. Lifting and supporting slide plates are provided on the lifting and supporting sliders. All the lifting and supporting slide plates are connected by lifting and supporting connecting rods. The lower end of the lifting and supporting slide plates is connected to the lifting and supporting cylinder. Multiple lifting and supporting uprights are provided at intervals along the length of the lifting and supporting connecting rods. Lifting and supporting rollers are provided at the upper ends of the lifting and supporting uprights.
[0019] The longitudinal discharge mechanism includes multiple discharge longitudinal beams arranged laterally at intervals on the discharge frame. The upper end of each discharge longitudinal beam is provided with a discharge slide rail. Multiple discharge guide rails are arranged laterally at intervals on the discharge frame. The discharge guide rails are arranged on the side wall of the discharge longitudinal beams. Each discharge guide rail is provided with a discharge slider. Each discharge slider is provided with a discharge hook plate. The discharge hook plate is connected to a discharge cylinder arranged on the side wall of the discharge longitudinal beam.
[0020] The machining method of a milling machining center includes: placing the raw material on a feeding table; a drive cylinder actuating to move the feeding table towards the material support roller; after the feeding table moves above the material support roller, a lifting cylinder actuating to lower the feeding table, causing the raw material on the feeding table to fall onto the material support roller and the material support plate; and the drive cylinder and the lifting cylinder resetting sequentially. A clamping cylinder actuating to move the clamping plate, which, in conjunction with the backing plate and the backing roller, clamps the raw material. The feeding motor is then started, and the feeding motor drives the feeding slide to move laterally via a feeding reducer, a feeding gear, and a feeding rack. For loading, the raw material is first moved to sawing fixture A. The sawing head cuts the ends of the raw material. Then, according to the processing requirements, the raw material is milled by the milling unit and sawed by the sawing unit. The raw material is sawed by the sawing head. The sawed profile is clamped and conveyed to the lifting and supporting mechanism by the clamping and discharging mechanism. Then, the lifting and supporting mechanism conveys the profile to the longitudinal export mechanism. The longitudinal export mechanism exports the profile. The remaining part of the raw material after sawing is clamped through the sawing fixture B by the clamping and discharging mechanism and continues to be loaded.
[0021] The beneficial effects of this invention are: (1) By designing the clamping and feeding mechanism, the clamping and discharging mechanism, and optimizing the structure of sawing fixture A and sawing fixture B, the clamping and discharging mechanism can pass through sawing fixture B to reach the position of sawing fixture A to clamp the raw material. Therefore, the clamping and feeding mechanism only needs to transport the raw material to sawing fixture A. Subsequently, the clamping and discharging mechanism can be used to realize the continuous feeding function. Therefore, the clamping and feeding mechanism does not need to clamp from the rear end of the raw material, but can clamp the middle and front part of the raw material. Finally, the length of the feeding unit does not need to be increased, which greatly shortens the overall length of the machine. (2) With the overall size of the sawing processing center greatly shortened, the feeding unit is designed separately, while the sawing unit, milling unit and discharging unit are integrated into a base. This achieves both convenient transportation and greatly shortens the equipment assembly and debugging time. Attached Figure Description
[0022] Figure 1 This is a front view of the sawing and milling machining center of the present invention; Figure 2 This is a schematic diagram of the sawing and milling machining center of the present invention; Figure 3 This is a schematic diagram of the structure of the base of the present invention; Figure 4 This is a schematic diagram of the clamping and feeding mechanism of the present invention; Figure 5 This is a schematic diagram of the auxiliary guide wheel mechanism and the end positioning mechanism of the present invention; Figure 6 This is a schematic diagram of the longitudinal infeeding mechanism of the present invention; Figure 7 This is a schematic diagram of the milling unit of the present invention; Figure 8 This is a schematic diagram of the milling unit of the present invention from another perspective; Figure 9 This is a schematic diagram of the structure of the milling fixture of the present invention; Figure 10 This is a schematic diagram of the sawing unit and the discharge unit of the present invention; Figure 11 This is a schematic diagram of the clamping and discharging mechanism of the present invention; Figure 12 This is a schematic diagram of the clamping and discharging mechanism of the present invention from another perspective; Figure 13 This is a schematic diagram of the sawing fixture A of the present invention; Figure 14 This is a schematic diagram of the sawing fixture B of the present invention; Figure 15 This is a schematic diagram of the lifting and supporting mechanism and the longitudinal discharge mechanism of the present invention; The components include: 1. Feeding unit; 2. Milling unit; 3. Sawing unit; 4. Discharge unit; 5. Base; 501. Crossbeam; 502. Longitudinal beam; 6. Feeding frame; 7. Clamping and feeding mechanism; 701. Feeding guide rail; 702. Feeding slider; 703. Feeding slide block; 704. Feeding reducer; 705. Feeding motor; 706. Feeding gear; 707. Feeding rack; 708. Support plate; 709. Backing plate; 710. Feeding clamping guide rail; 711. Feeding clamping slider; 712. Feeding clamping slide plate; 713. Feeding clamping plate; 714. Feeding clamping cylinder; 715. Feeding pressing mounting plate; 716. Feeding pressing cylinder; 717. Feeding pressure plate; 718. Guide shaft A; 719. Linear bearing A. 8. Material support roller; 9. Guide roller; 10. Longitudinal guide mechanism; 1001. Guide rail; 1002. Guide slider; 1003. Guide slide; 1004. Guide lifting cylinder; 1005. Unloading platform; 1006. Guide drive cylinder; 11. Milling machine frame; 12. Milling mechanism A; 1201. Stand A; 1202. ZY axis linear slide A; 1203. RV reducer; 1204. Servo motor; 1205. Milling mounting plate A; 1206. Milling motor A; 1207. Laser A; 1208. Milling cutter A; 13. Milling mechanism B; 1301. Stand B; 1302. ZY axis linear slide B; 1303. Milling mounting plate B; 1304. Milling guide rail B; 1305. Milling cutter… 1306. Milling slide block B, 1307. Milling motor B, 1308. Laser B, 1309. Milling cutter B, 1310. Milling cylinder B, 1311. Milling guide rail C, 1312. Milling slide block C, 1313. Milling slide C, 1314. Milling motor C, 1315. Milling cutter C, 1316. Milling cylinder C, 14. Sawing machine frame, 15. Sawing fixture A, 1501. Base plate A, 1502. Fixed support plate A, 1503. Moving support plate A, 1504. Pressing slide block A, 1505. Pressing guide rail A, 1506. Pressing slide plate A, 1507. Pressure plate A, 1508. Pressing cylinder A, 1509. Opening, 1510. Mounting plate, 1511. Lifting guide rail A 1512. Lifting slider A; 1513. Lifting cylinder A; 1514. Side pressure guide rail A; 1515. Side pressure slider A; 1516. Side pressure slide plate A; 1517. Side pressure block A; 1518. Side pressure cylinder A; 16. Sawing fixture B; 1601. Base plate B; 1602. Clearance guide rail; 1603. Clearance slider; 1604. Clearance slide plate; 1605. Backing plate B; 1606. Clearance cylinder; 1607. Pressing mounting plate; 1608. Pressing cylinder B; 1609. Pressure plate B; 1610. Linear bearing B; 1611. Guide shaft B; 1612. Side pressure guide rail B; 1613. Side pressure slider B; 1614. Side pressure slide plate B; 1615. Side pressure block B; 1616. Side pressure cylinder B.17. Sawing head; 1701. Two translational and one rotating mechanism; 1702. Sawing motor base; 1703. Sawing motor; 1704. Saw blade; 18. Discharge frame; 19. Clamping and discharging mechanism; 1901. Discharge guide rail; 1902. Discharge slider; 1903. Discharge slide plate; 1904. Discharge reducer; 1905. Discharge motor; 1906. Discharge gear; 1907. Discharge rack; 1908. Fixed clamping plate; 1909. Moving clamping plate; 1910. Discharge clamping guide rail; 1911. Discharge clamping slider; 1 912. Discharge clamping slide plate; 1913. Moving clamping block; 1914. Discharge clamping cylinder; 20. Lifting and supporting mechanism; 2001. Lifting and supporting guide rail; 2002. Lifting and supporting slider; 2003. Lifting and supporting slide plate; 2004. Lifting and supporting connecting rod; 2005. Lifting and supporting cylinder; 2006. Lifting and supporting upright; 2007. Lifting and supporting roller; 21. Longitudinal guide mechanism; 2101. Guide beam; 2102. Guide rail; 2103. Guide rail; 2104. Guide slider; 2105. Guide hook. Plate, 2106, Outlet cylinder, 22, Mounting support, 23, Auxiliary guide wheel mechanism, 2301, Auxiliary cylinder seat, 2302, Auxiliary cylinder, 2303, Auxiliary lifting plate, 2304, Auxiliary guide wheel, 24, End positioning mechanism, 2401, Positioning cylinder seat, 2402, Positioning cylinder, 2403, Positioning lifting plate, 2404, End positioning plate, 2405, Guide shaft B, 2406, Linear bearing B, 25, Adjusting guide rail seat, 26, Adjusting guide rail, 27, Adjusting slider, 28, Adjusting screw nut seat, 29. 30. Adjusting screw nut; 31. Motor mounting bracket; 32. Adjusting motor; 33. Adjusting screw; 34. Milling fixture; 35. Fixture bracket; 36. Fixture material support roller; 37. Fixture guide roller; 38. Fixture slider A; 39. Fixture slide plate A; 30. Fixture side pressure roller; 31. Fixture cylinder A; 32. Fixture guide rail B; 33.10. Fixture slider B; 33.11. Fixture slide plate B; 33.12. Fixture pressure roller; 33.13. Fixture cylinder B; 34. Profile. Detailed Implementation
[0023] To clearly illustrate the technical features of this solution, the invention will be described in detail below through specific embodiments and in conjunction with the accompanying drawings.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of this application.
[0025] like Figure 1-15As shown, the milling and sawing machining center includes a loading unit 1, a milling unit 2, a sawing unit 3, and an unloading unit 4 arranged sequentially. The milling unit 2, sawing unit 3, and unloading unit 4 share a base 5. The loading unit 2 includes a loading frame 6, with a clamping loading mechanism 7 laterally slidable at one end of the loading frame 6 near the milling unit 2. Multiple material support rollers 8 and guide rollers 9 are laterally spaced on the loading frame 6, and multiple longitudinal guiding mechanisms 10 are laterally spaced on the loading frame 6. The milling unit 2 includes a milling frame 11 laterally slidable on the base 5. The milling... The upper end of the frame 11 is longitudinally spaced with milling mechanism A12 and milling mechanism B13; the sawing unit 3 includes a sawing frame 14 integrally formed with the base 5, the upper end of the sawing frame 14 is laterally spaced with sawing angle A15 and sawing fixture B16, and a sawing head 17 is provided between the sawing fixture A15 and sawing angle B16; the discharge unit 4 includes a discharge frame 18 integrally formed with the base 5, the discharge frame 18 is laterally slidably provided with a clamping discharge mechanism 19, and the discharge frame 18 is respectively provided with a lifting material support mechanism 20 and a longitudinal guide mechanism 21. The longitudinal feeding mechanism 10 conveys the raw material to the material support roller 8 and the clamping feeding mechanism 7. The clamping feeding mechanism 7 clamps the raw material longitudinally for feeding, and the distance from the position where the raw material is clamped by the clamping feeding mechanism 7 to the end of the raw material is 1~2m. The clamping feeding mechanism 7 can convey the raw material to the sawing fixture A15. The clamping discharge mechanism 19 can pass through the sawing fixture B16 to reach the position of the sawing fixture A15 to clamp the raw material for continuous feeding. The raw material is milled and sawed during the feeding process. The profile 34 sawn off by the raw material is clamped and conveyed to the lifting material support mechanism 20 through the clamping discharge mechanism 19. The lifting material support mechanism 20 conveys the profile 34 to the longitudinal export mechanism 21. The longitudinal export mechanism 21 exports the profile longitudinally. The remaining part of the raw material after sawing is still clamped and processed by the clamping discharge mechanism 19 through the sawing fixture B16. By designing the clamping and feeding mechanism 7, the clamping and discharging mechanism 19, and optimizing the structure of the sawing fixtures A15 and B16, the clamping and discharging mechanism 19 can pass through the sawing fixture B16 to reach the position of the sawing fixture A15 to clamp the raw material. Therefore, the clamping and feeding mechanism 7 only needs to transport the raw material to the sawing fixture A15. Subsequently, the clamping and discharging mechanism 19 can be used to achieve continuous clamping and feeding. Thus, the clamping and feeding mechanism 7 does not need to clamp from the rear end of the raw material, but can clamp the middle and front part of the raw material. Finally, the length of the feeding unit 2 does not need to be increased, which greatly shortens the overall length of the machine. Compared with the existing sawing and milling machining center, it can be shortened by about 5m. In addition, with the overall size of the sawing machining center greatly shortened, the feeding unit 1 is designed separately, while the sawing unit 2, milling unit 3 and discharging unit 4 are integrated into a base 5. This achieves both convenient transportation and a significant reduction in equipment assembly and debugging time. Existing sawing and milling machining centers are difficult to transport due to their overall length (usually around 17m), requiring them to be disassembled and transported in large quantities, which makes subsequent installation and debugging very troublesome.
[0026] The base 5 is composed of multiple horizontal beams 501 and vertical beams 502 spliced together.
[0027] The clamping and feeding mechanism 7 includes a feeding guide rail 701 horizontally arranged on the feeding frame 6, a feeding slider 702 on the feeding guide rail 701, a feeding slide block 703 on the feeding slider 702, a feeding reducer 704 vertically arranged on the feeding slide block 703, a feeding motor 705 at the input end of the feeding reducer 704, and a feeding gear 706 at the output end. The feeding frame 6 has a feeding rack 707 that meshes with the feeding gear 706. Two material support plates 708 are horizontally spaced on the feeding slide block 703, and two corresponding support plates 709 are horizontally spaced on the feeding slide block 703. A feeding clamping guide rail 710 is longitudinally arranged between the two material support plates 708. The 710 is equipped with a feeding clamping slider 711, the feeding clamping slider 711 is equipped with a feeding clamping slide plate 712, the feeding clamping slide plate 712 is equipped with a feeding clamping plate 713, and the feeding slide block 703 is equipped with a feeding clamping cylinder 714 connected to the feeding clamping slide plate 712; one of the backing plates 709 is equipped with a feeding pressing mounting plate 715 at its upper end, the feeding pressing mounting plate 715 is equipped with a feeding pressing cylinder 716 vertically, the feeding pressing cylinder 716 is equipped with a feeding pressure plate 717 at its lower end, the feeding pressure plate 717 is equipped with a guide shaft A718 vertically, and the corresponding feeding pressing mounting plate 715 is equipped with a linear bearing A719, and the guide shaft A718 is mounted on the linear bearing A719. The specific structure of the clamping and feeding mechanism 7 is given, which realizes the longitudinal clamping of raw materials for feeding. There is a distance between the clamping part of the raw material and the end of the raw material, so the feeding frame 6 does not need to be extended, effectively shortening the length of the feeding frame 6.
[0028] The material support roller 8 and the guide roller 9 are mounted on the mounting support 22, which is mounted on the feeding frame 6. The material support roller 8 is vertically aligned with the material support plate 708, and the guide roller 9 is longitudinally aligned with the guide plate 709.
[0029] The feeding frame 6 in front of the clamping and feeding mechanism 7 is respectively provided with an auxiliary guide wheel mechanism 23 and an end positioning mechanism 24. The auxiliary guide wheel mechanism 23 includes an auxiliary cylinder seat 2301, an auxiliary cylinder 2302 is vertically provided on the auxiliary cylinder seat 2301, an auxiliary lifting plate 2303 is provided on the auxiliary cylinder 2302, and an auxiliary guide wheel 2303 is provided on the auxiliary lifting plate 2303. The auxiliary guide wheel 2303 is aligned with the longitudinal direction of the guide roller 9, and the height of the auxiliary guide wheel 2303 is smaller than that of the guide roller. 9; The end positioning mechanism 24 includes a positioning cylinder seat 2401, on which a positioning cylinder 2402 is vertically mounted. A positioning lifting plate 2403 is mounted on the upper end of the positioning cylinder 2402. An end positioning plate 2404 is mounted on the positioning lifting plate 2403. A guide shaft B2405 is mounted on the positioning lifting plate 2403. A linear bearing B2406 is mounted on the corresponding positioning cylinder seat 2401. The guide shaft B2405 is mounted on the linear bearing B2406. Since the clamping and feeding mechanism 7 is used to feed the raw materials, a material support roller 8 and a guide roller 9 cannot be designed in front of the clamping and feeding mechanism 7. This would leave the front end of the raw material suspended, which is not conducive to accurate and reliable clamping of the raw material. Therefore, the auxiliary guide roller mechanism 23 is designed to not only effectively solve the interference problem but also assist in clamping and conveying. The end positioning mechanism 24 enables the raw materials to be aligned during feeding, improving feeding accuracy.
[0030] The longitudinal feeding mechanism 10 includes a feeding guide rail 1001 longitudinally mounted on the feeding frame 6, a feeding slider 1002 mounted on the feeding guide rail 1001, a feeding slide block 1003 mounted on the feeding slider 1002, a feeding lifting cylinder 1004 vertically mounted on the feeding slide block 1003, a feeding unloading platform 1005 mounted on the upper end of the feeding lifting cylinder 1004, and a feeding drive cylinder 1006 longitudinally mounted on the feeding frame 6, which is connected to the feeding slide block 1003. The feeding lifting cylinder 1004 and the feeding drive cylinder 1006 work together to transport the raw materials to the support roller 8 and the support plate 708, offering advantages such as low operating speed and small footprint. Compared with existing synchronous belt conveyor structures, the longitudinal dimension is significantly reduced, further facilitating transportation.
[0031] The milling unit 2 includes an adjusting guide rail seat 25 horizontally arranged on the base 5. An adjusting guide rail 26 is horizontally arranged on the adjusting guide rail seat 25, and an adjusting slider 27 is arranged on the adjusting guide rail 26. A milling frame 11 is arranged on the adjusting slider 27. An adjusting screw nut seat 28 and an adjusting screw nut 29 are arranged at the lower end of the milling frame 11. A motor mounting seat 30 is arranged on the base 5, and an adjusting motor 31 is arranged on the motor mounting seat 30. The adjusting motor 31 is connected to an adjusting screw 32 via a coupling, and the adjusting screw 32 is connected to the adjusting screw nut 29. This design allows the milling position to be adjusted laterally (i.e., X-axis adjustment), effectively reducing the feeding frequency of the clamping and feeding mechanism 19 and helping to improve the overall machine feeding efficiency.
[0032] The milling mechanism A12 includes a stand A1201 mounted on the upper end of the milling machine frame 11. A ZY-axis linear slide A1202 is mounted on the stand A1201. An RV reducer 1203 is mounted at the end of the ZY-axis linear slide A1202. A servo motor 1204 is mounted at the input end of the RV reducer 1203, and a milling mounting plate A1205 is mounted at the output end. A milling motor A1206 and a laser are respectively mounted on the milling mounting plate A1205. Milling machine A1207, the milling motor A1206 is equipped with a milling cutter A1208; the milling mechanism B13 includes a stand B1301 mounted on the upper end of the milling machine frame 11, the stand B1301 is equipped with a ZY axis linear slide B1302, the end of the ZY axis linear slide B1302 is equipped with a milling mounting plate B1303, the milling mounting plate B1303 is longitudinally equipped with a milling guide rail B1304, the milling guide rail B1304... The 04 is equipped with a milling slide block B1305, which in turn is equipped with a milling slide block B1306. A milling motor B1307 and a laser B1308 are longitudinally mounted on the milling slide block B1306. A milling cutter B1309 is mounted on the milling motor B1307. A milling cylinder B1310, connected to the milling slide block B1306, is longitudinally mounted on the milling mounting plate B1303. A milling guide rail C1311 is vertically mounted on the upper part of the machine. A milling slider C1312 is mounted on the milling guide rail C1311. A milling slide C1313 is mounted on the milling slider C1312. A milling motor C1314 is vertically mounted on the milling slide C1313. A milling cutter C1315 is mounted on the milling motor C1314. A milling cylinder C1316, connected to the milling slide C1313, is vertically mounted on the milling mounting plate B1303. The milling mechanism A12 and milling mechanism B13 are designed as separate units, allowing for greater flexibility during actual milling. Furthermore, the use of three milling heads allows for milling of all four sides of the raw material.
[0033] A milling fixture 33 is provided on the milling frame 6 between the milling mechanisms A12 and B13. The milling fixture 33 includes a fixture support 3301, a fixture support roller 3302 and a fixture guide roller 3303 on the fixture support 3301, a longitudinal fixture guide rail A3304 on the fixture support 3301, a fixture slider A3305 on the fixture guide rail A3304, a fixture slide plate A3306 on the fixture slider A3305, and a vertical fixture side pressure roller 3 on the fixture slide plate A3306. 307. The fixture support 3301 is longitudinally provided with a fixture cylinder A3308 connected to the fixture slide plate A3306; the fixture support 3301 is vertically provided with a fixture guide rail B3309, the fixture guide rail B3309 is provided with a fixture slider B3310, the fixture slider B3310 is provided with a fixture slide plate B3311, the fixture slide plate B3311 is longitudinally provided with a fixture pressure roller 3312, and the upper end of the fixture support 3301 is vertically provided with a fixture cylinder B3313 connected to the fixture slide plate B3311. The specific structure of the milling fixture 33 is given, realizing the longitudinal and vertical clamping of the raw material, which helps to improve the milling accuracy.
[0034] The sawing fixture A15 includes a base plate A1501 mounted on the upper end of the sawing frame 14. A fixed support plate A1502 and a movable support plate A1503 are horizontally spaced at the rear end of the base plate A1501. A pressing slider A1504 is vertically mounted at the rear end of the fixed support plate A1502. A pressing guide rail A1505 is mounted on the pressing slider A1504. A pressing slide plate A1506 is mounted on the pressing guide rail A1505. A pressure plate A1507 is mounted on the upper end of the pressing slide plate A1506. The lower end of the pressing slide plate A1506 is connected to a vertically mounted pressing cylinder A1508. An opening 1509 is provided on the fixed support plate A1502 to avoid the pressure plate A1507. A1501 has a mounting plate 1510 at its lower end. The mounting plate 1510 has a vertical lifting guide rail A1511. The lifting guide rail A1511 has a lifting slider A1512. The lifting slider A1512 has a movable support plate A1503. The lower end of the movable support plate A1503 is connected to a lifting cylinder A1513. The base plate A1501 has a longitudinally arranged side pressure guide rail A1514 at its front. The side pressure guide rail A1514 has a side pressure slider A1515. The side pressure slider A1515 has a side pressure slide plate A1516 at its upper end. One end of the side pressure slide plate A1516 has a side pressure block A1517, and the other end is connected to a side pressure cylinder A1518. The specific structure of the sawing fixture A15 is given. This structure can not only complete the positioning and clamping of the raw material, but also provide clearance space. In particular, the cooperative design of the fixed plate A1502 and the movable plate A1503 can both get as close as possible to the sawing position (to improve the sawing quality) and keep a distance away, so that the fixed clamping plate 1908 can move a distance further towards the milling unit 2.
[0035] The sawing fixture B16 includes a base plate B1601 mounted on the upper end of the sawing frame 14. A longitudinal clearance guide rail 1602 is longitudinally arranged behind the base plate B1601. A clearance slider 1603 is mounted on the clearance guide rail 1602. A clearance slide plate 1604 is mounted on the clearance slider 1603. A backing plate B1605 is located at the front end of the clearance slide plate 1604, and its rear end is connected to a clearance cylinder 1606. A clamping mounting plate 1607 is located at the upper end of the backing plate B1605. A clamping cylinder B1608 is vertically mounted on the upper end of the clamping mounting plate 1607. The clamping cylinder B1608... The sawing fixture B1601 is equipped with a pressure plate B1609. A linear bearing B1610 is vertically mounted on the clamping mounting plate 1607. A vertical guide shaft B1611 is mounted on the linear bearing B1610. The lower end of the guide shaft B1611 is connected to the pressure plate B1609. A side pressure guide rail B1612 is longitudinally mounted in front of the base plate B1601. A side pressure slider B1613 is mounted on the side pressure guide rail B1612. A side pressure slide plate B1614 is mounted on the side pressure slider B1613. One end of the side pressure slide plate B1614 has a side pressure block B1615, and the other end is connected to a side pressure cylinder B1616. The specific structure of the sawing fixture B16 is given, especially the design of the backing plate B1605 as a structure that can be moved backward, thereby allowing the fixed clamping plate 1908 to pass through the sawing fixture B.
[0036] The sawing head 17 includes two translational and rotating mechanisms 1701 mounted on the sawing frame 14. Each of the two translational and rotating mechanisms 1701 has a sawing motor mount 1702 at its end. A sawing motor 1703 is mounted on the sawing motor mount 1702, and a saw blade 1704 is connected to the sawing motor 1703. The specific structure of the sawing head 17 is shown, enabling sawing at any angle.
[0037] The clamping and discharging mechanism 19 includes a discharging guide rail 1901 horizontally arranged on the discharging frame 18, a discharging slider 1902 on the discharging guide rail 1901, a discharging slide block 1903 on the discharging slider 1902, a discharging reducer 1904 vertically arranged on the discharging slide block 1903, a discharging motor 1905 at the input end of the discharging reducer 1904, and a discharging gear 1906 at the output end. The discharging frame 18 has a discharging rack 1907 meshing with the discharging gear 1906. A fixed clamping plate 1908 and a movable clamping plate 1909 are longitudinally spaced on the discharging slide block 1903. The fixed clamping plate 1908 and the movable clamping plate 1909 are extended towards the end closer to the sawing unit 3. The fixed clamping plate 1908 is fixedly mounted on the discharge slide 1903. The discharge slide 1903 is provided with a longitudinal discharge clamping guide rail 1910. The discharge clamping guide rail 1910 is provided with a discharge clamping slider 1911. The discharge clamping slider 1911 is provided with a discharge clamping slide plate 1912. The lower end of the discharge clamping slide plate 1912 is provided with a movable clamping plate 1909. The lower inner side of the movable clamping plate 1909 is provided with a movable clamping block 1913. The upper end of the discharge clamping slide plate 1911 is connected to the discharge clamping cylinder 1914. By extending the fixed clamping plate 1908 and the movable clamping plate 1909 towards the sawing unit 3 (i.e., lengthening design), and in conjunction with the structure of the sawing fixture B16 and the sawing fixture A15, the fixed clamping plate 1908 and the movable clamping plate 1909 can pass through the sawing fixture B16 to reach the position of the sawing fixture A15, thereby enabling the clamping of raw materials for continuous feeding and processing.
[0038] The lifting and supporting mechanism 20 includes multiple lifting and supporting guide rails 2001 arranged laterally at intervals on the discharge frame 18. Lifting and supporting sliders 2002 are provided on the lifting and supporting guide rails 2001, and lifting and supporting slide plates 2003 are provided on the lifting and supporting sliders 2002. All lifting and supporting slide plates 2003 are connected by lifting and supporting connecting rods 2004. The lower end of each lifting and supporting slide plate 2003 is connected to a lifting and supporting cylinder 2005. Multiple lifting and supporting uprights 2006 are spaced apart along the length of the lifting and supporting connecting rods 2004, and lifting and supporting rollers 2007 are provided at the upper ends of the lifting and supporting uprights 2006. The specific structure of the lifting and supporting mechanism 20 enables the receiving of profiles 34 and the placement of the profiles on the longitudinal discharge mechanism 21.
[0039] The longitudinal discharge mechanism 21 includes multiple discharge longitudinal beams 2101 arranged laterally at intervals on the discharge frame 18. Each discharge longitudinal beam 2101 has a discharge slide rail 2102 at its upper end. Multiple discharge guide rails 2103 are arranged laterally at intervals on the discharge frame 18. The discharge guide rails 2103 are mounted on the side walls of the discharge longitudinal beams 2101. Each discharge guide rail 2103 has a discharge slider 2104, and each discharge slider 2104 has a discharge hook plate 2105. The discharge hook plate 2105 is connected to a discharge cylinder 2106 mounted on the side wall of the discharge longitudinal beam 2101. The specific structure of the longitudinal discharge mechanism 21 is given. By using the discharge cylinder 2106 and the discharge hook plate 2105 to discharge the profile, it has the advantages of low cost and small footprint compared to existing synchronous belt conveyor structures.
[0040] The machining method of the milling and sawing machining center in this application: Raw materials are placed on the feeding platform 1005. The drive cylinder 1006 actuates to move the feeding platform 1005 towards the support roller 8. When the feeding platform 1005 moves above the support roller 8, the lifting cylinder 1004 actuates to lower the feeding platform 1005, and the raw materials on the feeding platform 1005 fall onto the support roller 8 and the support plate 708. The drive cylinder 1006 and the lifting cylinder 1004 then reset sequentially. The loading clamping cylinder 7014 actuates to move the loading clamping plate 713, which, in conjunction with the guide plate 709 and the guide roller 9, clamps the raw materials. The loading motor 705 is started, and the loading motor 705, through the loading reducer 704, the loading gear 706, and the loading rack,... The 707 drives the feeding slide 703 to move laterally to feed the material. First, the material is moved to the sawing fixture A15. The sawing head 17 cuts the end of the material. Then, according to the processing requirements, the material is milled by the milling unit 2 and sawed by the sawing unit 3. The material is sawed by the sawing head 17. The sawed profile 34 is clamped and transported to the lifting and supporting mechanism 20 by the clamping and discharging mechanism 19. Then, the lifting and supporting mechanism 20 transports the profile 34 to the longitudinal export mechanism 21. The longitudinal export mechanism 21 exports the profile 34. After the material is sawed, the remaining part of the material is clamped by the clamping and discharging mechanism 19 through the sawing fixture B16 and continues to be fed.
[0041] The above specific embodiments should not be construed as limiting the scope of protection of the present invention. For those skilled in the art, any alternative improvements or modifications made to the embodiments of the present invention shall fall within the scope of protection of the present invention.
[0042] Any aspects of this invention not described in detail are well-known to those skilled in the art.
Claims
1. A sawing and milling machining center, comprising a loading unit, a milling unit, a sawing unit, and an unloading unit arranged sequentially; characterized in that, The milling unit, sawing unit, and unloading unit share a common base. The loading unit includes a loading frame, with a clamping loading mechanism slidably mounted laterally at one end of the loading frame near the milling unit. Multiple material support rollers and guide rollers are slidably mounted laterally on the loading frame, as well as multiple longitudinal guiding mechanisms. The milling unit includes a milling frame slidably mounted laterally on the base, with milling mechanism A and milling mechanism B slidably mounted longitudinally at the upper end of the milling frame. The sawing unit includes a sawing frame integrally formed with the base, with a sawing angle A and sawing fixture B slidably mounted laterally at the upper end of the sawing frame, and a sawing head positioned between sawing fixture A and sawing angle B. The unloading unit includes an unloading frame integrally formed with the base, with a clamping unloading mechanism slidably mounted laterally on the unloading frame, and a lifting material support mechanism and a longitudinal unloading mechanism respectively mounted on the unloading frame. The longitudinal feeding mechanism conveys the raw material to the material support roller and the clamping feeding mechanism. The clamping feeding mechanism clamps the raw material longitudinally for feeding, and the distance from the clamping position of the raw material to the end of the raw material is 1~2m. The clamping feeding mechanism can convey the raw material to the sawing fixture A. The clamping discharge mechanism can pass through the sawing fixture B to reach the position of the sawing fixture A to clamp the raw material for continuous feeding. The raw material is milled and sawn during the feeding process. The profile cut from the raw material is clamped and conveyed to the lifting material support mechanism by the clamping discharge mechanism. The lifting material support mechanism conveys the profile to the longitudinal export mechanism. The longitudinal export mechanism exports the profile longitudinally. The remaining part of the raw material after sawing is still clamped and processed by the clamping discharge mechanism through the sawing fixture B.
2. The sawing and milling machining center according to claim 1, characterized in that, The base comprises multiple horizontal and vertical beams joined together; the clamping and feeding mechanism includes a feeding guide rail horizontally arranged on the feeding frame, a feeding slider on the feeding guide rail, a feeding slide block on the feeding slider, a feeding reducer vertically arranged on the feeding slide block, a feeding motor at the input end of the feeding reducer, a feeding gear at the output end, and a feeding rack meshing with the feeding gear on the feeding frame; two material support plates are horizontally spaced apart on the feeding slide block, and two corresponding backing plates are horizontally spaced apart on the corresponding feeding slide block; a feeding clamping guide rail is longitudinally arranged between the two material support plates, and a feeding clamping slider is arranged on the feeding clamping guide rail. The slider is equipped with a feeding clamping slide plate, which is equipped with a feeding clamping plate. The feeding slide block is equipped with a feeding clamping cylinder connected to the feeding clamping slide plate. One of the backing plates is equipped with a feeding pressing mounting plate at its upper end. The feeding pressing mounting plate is vertically equipped with a feeding pressing cylinder. The feeding pressing cylinder is equipped with a feeding pressure plate at its lower end. The feeding pressure plate is vertically equipped with a guide shaft A. The corresponding feeding pressing mounting plate is equipped with a linear bearing A. The guide shaft A is mounted on the linear bearing A. The material support roller and the backing roller are mounted on a mounting support, which is mounted on a feeding frame. The material support roller is vertically aligned with the material support plate, and the backing roller and the backing plate are longitudinally aligned.
3. The sawing and milling machining center according to claim 2, characterized in that, The feeding frame in front of the clamping and feeding mechanism is equipped with an auxiliary guide wheel mechanism and an end positioning mechanism. The auxiliary guide wheel mechanism includes an auxiliary cylinder seat, on which an auxiliary cylinder is vertically mounted. An auxiliary lifting plate is mounted on the auxiliary cylinder, and an auxiliary guide wheel is mounted on the auxiliary lifting plate. The auxiliary guide wheel is aligned with the longitudinal direction of the guide roller, and the height of the auxiliary guide wheel is less than that of the guide roller. The end positioning mechanism includes a positioning cylinder seat, on which a positioning cylinder is vertically mounted. A positioning lifting plate is mounted on the upper end of the positioning cylinder, and an end positioning plate is mounted on the positioning lifting plate. A guide shaft B is mounted on the positioning lifting plate, and a linear bearing B is mounted on the corresponding positioning cylinder seat. The guide shaft B is mounted on the linear bearing B.
4. The sawing and milling machining center according to claim 3, characterized in that, The longitudinal feeding mechanism includes a feeding guide rail longitudinally arranged on the feeding frame, a feeding slider on the feeding guide rail, a feeding slide block on the feeding slider, a feeding lifting cylinder vertically arranged on the feeding slide block, a feeding platform at the upper end of the feeding lifting cylinder, and a feeding drive cylinder longitudinally arranged on the feeding frame, the feeding drive cylinder being connected to the feeding slide block.
5. The sawing and milling machining center according to claim 4, characterized in that, The milling unit includes an adjusting guide rail seat horizontally mounted on a base, an adjusting guide rail horizontally mounted on the adjusting guide rail seat, an adjusting slider mounted on the adjusting guide rail, a milling frame mounted on the adjusting slider, an adjusting screw nut seat and an adjusting screw nut at the lower end of the milling frame, a motor mounting base mounted on the base, an adjusting motor mounted on the motor mounting base, the adjusting motor connected to an adjusting screw via a coupling, and the adjusting screw connected to the adjusting screw nut; the milling mechanism A includes a standing base A mounted on the upper end of the milling frame, a ZY-axis linear slide A mounted on the standing base A, and the ZY-axis linear slide A has a... The system includes an RV reducer, with a servo motor at its input and a milling mounting plate A at its output. The milling mounting plate A houses a milling motor A and a laser A, and a milling cutter A is mounted on the milling motor A. The milling mechanism B includes a stand B mounted on the upper end of a milling frame, a ZY-axis linear slide B on the stand B, a milling mounting plate B at the end of the ZY-axis linear slide B, a milling guide rail B longitudinally mounted on the milling mounting plate B, a milling slider B mounted on the milling guide rail B, and a milling slide block B mounted on the milling slider B. Each milling slide block B has a milling cutter mounted longitudinally on it. The milling mechanism comprises a motor B and a laser B. The milling motor B is equipped with a milling cutter B. A milling cylinder B, connected to a milling slide B, is longitudinally mounted on a milling mounting plate B. A milling guide rail C is vertically mounted on the milling mounting plate B. A milling slider C is mounted on the milling guide rail C. A milling slide C is mounted on the milling slider C. A milling motor C is vertically mounted on the milling slide C. A milling cutter C is mounted on the milling motor. A milling cylinder C, connected to the milling slide C, is vertically mounted on the milling mounting plate B. A milling fixture, including a fixture support, is mounted on the milling frame between the milling mechanism A and the milling mechanism B. The fixture support is provided with a fixture support roller and a fixture guide roller. The fixture support has a longitudinal fixture guide rail A, a fixture slider A on the fixture guide rail A, a fixture slide plate A on the fixture slider A, a fixture side pressure roller on the fixture slide plate A, and a fixture cylinder A connected to the fixture slide plate A. The fixture support also has a vertical fixture guide rail B, a fixture slider B on the fixture guide rail B, a fixture slide plate B on the fixture slider B, a fixture pressure roller on the fixture slide plate B, and a fixture cylinder B connected to the fixture slide plate B at the upper end of the fixture support.
6. The sawing and milling machining center according to claim 5, characterized in that, The sawing fixture A includes a base plate A mounted on the upper end of the sawing machine frame. A fixed support plate A and a movable support plate A are horizontally spaced at the rear end of the base plate A. A pressing slider A is vertically mounted at the rear end of the fixed support plate A. A pressing guide rail A is mounted on the pressing slider A. A pressing slide plate A is mounted on the pressing guide rail A. A pressure plate A is mounted on the upper end of the pressing slide plate A. The lower end of the pressing slide plate A is connected to a vertically mounted pressing cylinder A. The fixed support plate A has an opening to avoid the pressure plate A. A mounting bracket is located at the lower end of the base plate A. The mounting plate has a vertically mounted lifting guide rail A, a lifting slider A on the lifting guide rail A, a movable support plate A on the lifting slider A, and a lifting cylinder A connected to the lower end of the movable support plate A. A longitudinally mounted side pressure guide rail A is located in front of the base plate A, with a side pressure slider A on the side pressure guide rail A. A side pressure slide plate A is located at the upper end of the side pressure slider A, with a side pressure block A at one end and the other end connected to the side pressure cylinder A. The sawing fixture B includes fixtures mounted on the sawing machine. The base plate B at the upper end of the frame has a longitudinally arranged avoidance guide rail at its rear. The avoidance guide rail has an avoidance slider, and the avoidance slider has an avoidance slide plate. The front end of the avoidance slide plate has a backing plate B, and its rear end is connected to an avoidance cylinder. The upper end of the backing plate B has a pressing mounting plate, and the upper end of the pressing mounting plate has a vertically arranged pressing cylinder B. The lower end of the pressing cylinder B has a pressure plate B, and the pressing mounting plate has a vertically arranged linear bearing B. The linear bearing B has a vertically arranged guide shaft B. The lower end of the guide shaft B is connected to the pressure plate B. A side pressure guide rail B is longitudinally provided in front of the base plate B. A side pressure slider B is provided on the side pressure guide rail B. A side pressure slide plate B is provided on the side pressure slider B. A side pressure block B is provided at one end of the side pressure slide plate B, and the other end is connected to the side pressure cylinder B. The sawing head includes two translational and one rotating mechanisms set on the sawing frame. A sawing motor base is provided at the end of the two translational and one rotating mechanisms. A sawing motor is provided on the sawing motor base. A saw blade is connected to the sawing motor.
7. The sawing and milling machining center according to claim 6, characterized in that, The clamping and discharging mechanism includes a discharging guide rail horizontally arranged on the discharging frame, a discharging slider on the discharging guide rail, a discharging slide block on the discharging slider, a discharging reducer vertically arranged on the discharging slide block, a discharging motor at the input end of the discharging reducer, and a discharging gear at the output end. The discharging frame has a discharging rack that meshes with the discharging gear. A fixed clamping plate and a movable clamping plate are longitudinally spaced on the discharging slide block, both extending towards the end closer to the sawing unit. The fixed clamping plate is fixedly mounted on the discharging slide block. A discharging clamping guide rail is longitudinally arranged on the discharging slide block, and a discharging clamping slide plate is arranged on the discharging clamping guide rail. A movable clamping plate is located at the lower end of the discharging clamping slide plate, and a movable clamping block is located at the lower inner side of the movable clamping plate. The upper end of the discharging clamping slide plate is connected to a discharging clamping cylinder.
8. The sawing and milling machining center according to claim 7, characterized in that, The lifting and supporting mechanism includes multiple lifting and supporting guide rails arranged laterally on the discharge frame. Lifting and supporting sliders are provided on the lifting and supporting guide rails. Lifting and supporting slide plates are provided on the lifting and supporting sliders. All the lifting and supporting slide plates are connected by lifting and supporting connecting rods. The lower end of the lifting and supporting slide plates is connected to the lifting and supporting cylinder. Multiple lifting and supporting uprights are provided at intervals along the length of the lifting and supporting connecting rods. Lifting and supporting rollers are provided at the upper ends of the lifting and supporting uprights.
9. The sawing and milling machining center according to claim 8, characterized in that, The longitudinal discharge mechanism includes multiple discharge longitudinal beams arranged laterally at intervals on the discharge frame. The upper end of each discharge longitudinal beam is provided with a discharge slide rail. Multiple discharge guide rails are arranged laterally at intervals on the discharge frame. The discharge guide rails are arranged on the side wall of the discharge longitudinal beams. Each discharge guide rail is provided with a discharge slider. Each discharge slider is provided with a discharge hook plate. The discharge hook plate is connected to a discharge cylinder arranged on the side wall of the discharge longitudinal beam.
10. A machining method using a milling machining center, characterized in that, Including the milling and sawing machining center as described in claim 9, the raw material is placed on the unloading table. The guide drive cylinder moves the unloading table towards the support roller. When the unloading table moves above the support roller, the guide lifting cylinder lowers the unloading table, and the raw material on the unloading table falls onto the support roller and support plate. The guide drive cylinder and guide lifting cylinder then reset sequentially. The loading clamping cylinder moves the loading clamping plate, which, in conjunction with the backing plate and backing roller, clamps the raw material. The loading motor is started, and the loading motor drives the loading slide laterally through the loading reducer, loading gear, and loading rack. The material is moved to the sawing fixture A. The sawing head cuts the ends of the material. Then, according to the processing requirements, the material is milled by the milling unit and sawed by the sawing unit. The material is sawed by the sawing head. The sawed profile is clamped and conveyed to the lifting and supporting mechanism by the clamping and discharging mechanism. The lifting and supporting mechanism then conveys the profile to the longitudinal export mechanism. The longitudinal export mechanism exports the profile. The remaining part of the material after sawing is clamped through the sawing fixture B by the clamping and discharging mechanism and continues to be fed.